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    Welding Cost Estimator Pub

    Uploaded by

    rockufool
    The document provides a cost estimator for gas metal arc welding (GMAW) that includes inputs for consumables, travel speed, labor and overhead, operating factors, and total cost calculations. It shows the breakdown of total welding costs between consumables and labor costs being 2% for consumables and 98% for labor.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd

    Welding Cost Estimator Pub

    Uploaded by

    rockufool
    9K views8 pages
    The document provides a cost estimator for gas metal arc welding (GMAW) that includes inputs for consumables, travel speed, labor and overhead, operating factors, and total cost calculations. It shows the breakdown of total welding costs between consumables and labor costs being 2% for consumables and 98% for labor.

    Original Description:

    Spreadsheet for estimating welding cost on a job.

    Copyright

    © Attribution Non-Commercial (BY-NC)

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    XLS, PDF, TXT or read online from Scribd

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    The document provides a cost estimator for gas metal arc welding (GMAW) that includes inputs for consumables, travel speed, labor and overhead, operating factors, and total cost calculations. It shows the breakdown of total welding costs between consumables and labor costs being 2% for consumables and 98% for labor.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    9K views8 pages

    Welding Cost Estimator Pub

    Uploaded by

    rockufool
    The document provides a cost estimator for gas metal arc welding (GMAW) that includes inputs for consumables, travel speed, labor and overhead, operating factors, and total cost calculations. It shows the breakdown of total welding costs between consumables and labor costs being 2% for consumables and 98% for labor.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as XLS, PDF, TXT or read online from Scribd
    Download as xls, pdf, or txt
    You are on page 1of 8
    At a glance
    Powered by AI
    The document discusses welding cost estimation models for GMAW and GTAW processes.

    The document discusses GMAW and GTAW welding processes.

    The document considers consumables costs, labor costs, travel speed, wire feed rate, and other factors in calculating the cost per inch and cost per foot of welding.

    Welding Cost Estimator GMAW

    Description Value
    Cost Per Foot C+L $2.4427

    Description Value
    Cost Per Hour $/ft x ft/hr $55.695

    Blue = Input Paramter


    Description Value
    Consumables
    Wire .035 ER70S-6 $/lb $2.00
    wire weight lb/in 0.000275
    Deposition Efficiency (spatter, stubs) % 98%
    Shielding gas $/ft
    3
    $0.1000
    Shielding gas flow rate CFH ft3/hr (CFH) 32.00
    Shielding gas flow rate CFM ft3/min 0.53
    incidentals cost/in (expand if necc) tips, liner etc $0.00
    Wire Cost per inch p eff)x weight x $/lb)/TS $0.01637
    Gas cost per inch (CFM x $/CF)/TS $0.00444
    Total Cost per inch Wire+Gas+Incidental $0.02081
    Total Cost per foot $/ft $0.2498

    Description Value
    Travel speed
    travel speed IPM Inch/Min 12.000
    Wire feed speed WFS Inch/Min 350.000
    wire use per inch traveled lb/in 0.008
    Deposition rate lb/hr 5.78

    Description Value
    Labor and overhead (L)
    Labor + Overhead $/hr $50.00
    Post weld operations $/hr $0.00
    Labour Cost Per inch (L+O/60)/(TSxOF) $0.1827
    Cost per minute $/min $0.83
    Labor + Overhead $/ft 2.193

    Description Value

    Wedding Budget Page 1 of 8


    Welding Cost Estimator GMAW
    Description Value
    Cost Per Foot C+L $2.4427

    Description Value
    Cost Per Hour $/ft x ft/hr $55.695
    Operating Factor
    Operating Factor Arc on time/hr 38%
    Other
    Operating Factor % On Time 38%

    Description Value 0.0208


    Total Cost
    Consumables cost per inch $0.02
    Labor + Overhead Cost Per inch $0.18
    Travel Speed Inches per minute 12.00
    Operating Factor Arc on time 0.38
    Total Cost per inch C+L $0.20
    Total Cost Per Foot $/FT 2.4427

    Description Value
    Heat Input
    Voltage V 24.0
    Amperage A 150.0
    Joules Per Inch (VxAx60)/Travel S 18000

    Consumables To Labor

    10%

    90%

    Wedding Budget Consumables Labor and overhead (L) Page 2 of 8


    Consumables To Labor

    Welding Cost Estimator


    10%
    GMAW
    Description Value
    Cost Per Foot C+L $2.4427

    Description Value
    Cost Per Hour $/ft x ft/hr $55.695
    90%

    Consumables Labor and overhead (L)

    Wedding Budget Page 3 of 8


    Welding Cost Estimator GMAW
    Description Value
    Cost Per Foot C+L $1.3145

    Description Value
    Cost Per Hour $/ft x ft/hr $25.594

    Blue = Input Parameter


    Description Value
    Consumables ©
    Wire 316L $/lb $0.00000
    wire weight lb/in 0.000000
    Shielding gas $/ft3 $0.1000
    Shielding gas flow rate CFH ft /hr (CFH)
    3
    18.00
    Shielding gas flow rate CFM ft /min
    3
    0.30
    incidentals cost/in (expand if necc) tungsten,etc $0.00
    Wire Cost per inch /travel speed x price/lb $0.00000
    Gas cost per inch flow rate x travel rate $0.00254
    Total Cost per inch Wire+Gas+Incidental $0.00254
    Total Cost per foot $/ft $0.0305

    Description Value
    Travel speed
    travel speed IPM Inch/Min 11.800
    Wire use inches/inch Inch/inch 0.000
    wire use per inch traveled lb/in 0.000
    Deposition rate lb/hr 0.00

    Description Value
    Labor and overhead (L)
    Labor + Overhead $/hr $25.00
    Post weld operations $/hr $0.00
    Labour Cost Per inch (L+O/60)/(TSxOF) $0.1070
    Cost per minute $/min $0.42
    Labor + Overhead $/ft 1.284

    Description Value
    Operating Factor

    Wedding Budget Page 4 of 8


    Welding Cost Estimator GMAW
    Description Value
    Cost Per Foot C+L $1.3145

    Description Value
    Cost Per Hour $/ft x ft/hr $25.594

    Blue = Input Parameter


    Operating Factor Arc on time/hr 33%
    Other
    Operating Factor % On Time 33%

    Description Value 0.0025


    Total Cost
    Consumables cost per inch $0.00
    Labor + Overhead Cost Per inch $0.11
    Travel Speed Inches per minute 11.80
    Operating Factor Arc on time 0.33
    Total Cost per inch C+L $0.11
    Total Cost Per Foot $/FT 1.3145

    Description Value
    Heat Input
    Voltage V 24.0
    Amperage A 150.0
    Joules Per Inch (VxAx60)/Travel S 18305

    Consumables to Labor cost

    2%

    Wedding Budget 98% Page 5 of 8


    Welding Cost Estimator
    Consumables to Labor cost GMAW
    Description Value
    Cost Per Foot 2% C+L $1.3145

    Description Value
    Cost Per Hour $/ft x ft/hr $25.594

    Blue = Input Parameter

    98%

    Wedding Budget Page 6 of 8


    Horizontal GTAW time sec Distance In minutes IN/min
    36 7.25 0.60 12.083
    94 17.25 1.57 11.011
    108 23.125 1.80 12.847
    108 19 1.80 10.556

    Vertical GTAW time sec Distance In Minutes In/min


    88 17.75 1.47 12.102
    92 18 1.53 11.739
    99 20.25 1.65 12.273
    Average Std Dev
    11.624 1.036829

    Average Std Dev


    12.038 0.272535

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