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    Elecon Gear Coupling

    Uploaded by

    Vipul Chaudhari
    This document provides installation and maintenance instructions for Elign gear couplings. It includes details on assembling the couplings, recommended maintenance procedures, specifications on hub spacing and lubrication, and acceptable alignment tolerances depending on operating speed. Key steps are cleaning parts, applying grease, inserting O-rings, installing hubs and sleeves, checking alignment, and lubricating as needed. Maintenance is recommended every 3,000 hours (lubrication) and 8,000 hours or 2 years (inspection and possible realignment).

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    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd

    Elecon Gear Coupling

    Uploaded by

    Vipul Chaudhari
    5K views7 pages
    This document provides installation and maintenance instructions for Elign gear couplings. It includes details on assembling the couplings, recommended maintenance procedures, specifications on hub spacing and lubrication, and acceptable alignment tolerances depending on operating speed. Key steps are cleaning parts, applying grease, inserting O-rings, installing hubs and sleeves, checking alignment, and lubricating as needed. Maintenance is recommended every 3,000 hours (lubrication) and 8,000 hours or 2 years (inspection and possible realignment).

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    This document provides installation and maintenance instructions for Elign gear couplings. It includes details on assembling the couplings, recommended maintenance procedures, specifications on hub spacing and lubrication, and acceptable alignment tolerances depending on operating speed. Key steps are cleaning parts, applying grease, inserting O-rings, installing hubs and sleeves, checking alignment, and lubricating as needed. Maintenance is recommended every 3,000 hours (lubrication) and 8,000 hours or 2 years (inspection and possible realignment).

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
    5K views7 pages

    Elecon Gear Coupling

    Uploaded by

    Vipul Chaudhari
    This document provides installation and maintenance instructions for Elign gear couplings. It includes details on assembling the couplings, recommended maintenance procedures, specifications on hub spacing and lubrication, and acceptable alignment tolerances depending on operating speed. Key steps are cleaning parts, applying grease, inserting O-rings, installing hubs and sleeves, checking alignment, and lubricating as needed. Maintenance is recommended every 3,000 hours (lubrication) and 8,000 hours or 2 years (inspection and possible realignment).

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Download as pdf or txt
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    ELIGN GEAR COUPLING

    INSTALLATION
    AND
    MAINTENANCE
    MANUAL

    Always a step ahead in technology


    2
    1. ASSEMBLING
    1.1 Ensure all parts are clean.
    1.2 Apply a light coat of grease to the O-Rings A and insert O-Rings into grooves J of sleeves B.
    1.3 Place sleeves B over shaft ends. Care should be taken not to damage O-Rings A.
    1.4 Install hubs C on their respective shafts with the longest hub end towards shaft end or towards machine bearing depending on the type
    (see page 5). If needed, uniformly heat hub c (max 1200 C) to install them easily.
    1.5 Install units to be connected in place and check the spacing N between hubs. See the tabulation (page 3) or approved drawing for
    correct hub spacing N, according to coupling type. In case of doubt, pl. consult us.
    1.6 Align the two shafts, check alignment using a precise tools & measuring instruments / alignometer. Alignment precision depends on
    running speed (see page 6).
    1.7 Coat hub & sleeve gearing with grease (see tabulation page 5) and slide sleeves B over hubs.
    1.8 Insert gasket F and bolt sleeves together. Tighten bolts uniformly. See tabulation (page 4) for correct tightening torque (T Nm). Make
    sure that sleeve is freely sliding above hubs by axially displacing it to a value equal to N.
    1.9 For the type ED, ES & ER remove both lube plugs H of one sleeve B and add grease in sufficient amount to overflow with lubricant holes
    in horizontal position. For the types ET & EV repeat this operation for the second sleeve. For quantity and quality of grease, see
    tabulation (page 5). Re-install the 2 plugs H. For type EV consult us.

    2. MAINTENANCE
    2.1 Every 3,000 hours.
    Check that sleeves are freely moving axially : follow instruction as indicated in 1.8.
    Fill up grease level : Proceed as mentioned under 1.9.
    2.2 Every 8,000 hours or every 2 years.
    2.2.1 Remove bolts and gasket F.
    2.2.2 Control gearing and sealing.
    2.2.3 Control alignment.

    3
    Type N (mm)
    ED ES ER EV

    130 3 - 5 8

    280 3 - 5 5

    500 3 5 12.5

    1000 5 6 11

    1600 5 5 6 13

    2200 6 6 6.5 14

    3200 6 6 6.5 15

    4500 8 8 8 17

    6200 8 8 8 20

    8400 8 8 8 27

    11500 8 8 10 34

    4
    ED, ET, ER, EV ED, ES, ET, ER, EV
    Type Exposed Metrix Bolts Pipe Plug
    Tightening Torque Socket Size Plug Size Key Size
    T(Nm) (mm) (inch) (mm)
    130 33.5 10 1/8” BSP 5
    280 66 12 1/8” BSP 5
    500 112 14 1/8” BSP 5
    1000 277 19 1/8” BSP 5
    1600 277 19 1/8” BSP 5
    2200 537 24 1/8” BSP 5
    3200 537 24 1/8” BSP 5
    4500 537 24 1/8” BSP 5
    6200 537 24 1/8” BSP 5
    8400 537 24 3/8” BSP 8
    11500 795 30 3/8” BSP 8

    5
    TYPES OF ELIGN COUPLINGS

    ED ES ET ER EV
    RECOMMENDED LUBRICANTS & QUANITY
    Lubricants : Grease :
    Servogem Ep-2 of indian oil make or equi grade.
    HP lithon EP-2 of Hindustan Petroleum Make or Equi. Grade
    QUANTITY
    Type QTY. (dm3)
    ED ES ET ER EV
    130 0.047 - 2 x 0.025 0.025 2 x 0.021
    280 0.074 - 2 x 0.037 0.037 2 x 0.037
    500 0.131 - 2 x 0.065 0.065 2 x 0.057
    1000 0.207 - 2 x 0.105 0.105 2 x 0.104
    1600 0.362 0.362 2 x 0.180 0.180 2 x 0.164
    2200 0.522 0.522 2 x 0.260 0.260 2 x 0.254
    3200 0.796 0.796 2 x 0.400 0.400 2 x 0.387
    4500 0.976 0.976 2 x 0.490 0.490 2 x 0.514
    6200 1.513 1.513 2 x 0.760 0.760 2 x 0.741
    8400 2.017 2.017 2 x 1.010 1.010 2 x 0.940
    11500 2.429 2.429 2 x 1.210 1.210 2 x 1.120

    6
    Types SPEED (rpm)
    ED, ES, ET, 0-250 250-500 500-1000 1000-2000 2000-4000
    ER, EV X max (Y-Z) X max (Y-Z) X max (Y-Z) X max (Y-Z) X max (Y-Z)
    (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm)

    130 - 100 0.25 0.25 0.25 0.25 0.25 0.25 0.15 0.20 0.08 0.10

    1600-6200 0.50 0.60 0.50 0.60 0.25 0.35 0.15 0.20 0.08 0.10
    8400-11500 0.90 1.00 0.50 0.75 0.25 0.35 0.15 0.20 - -

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