EXAMPLE 2 Spur Gear
EXAMPLE 2 Spur Gear
EXAMPLE 2 Spur Gear
A two stage spur gear reducer is to be designed The input shaft transmits
9KW at 900 rpm and the speed of the output shaft can be 150+_1 rpm .
sut=750
N
mm 2.
Gears are
=m+0.25 d .
SOLUCTION ;
GIVEN DATA ;
sut=750 n /mm2
P=9KW
N=900RPM
Fs=2
M=?
Dp=?
BHN=300
Zg=?
Zp= ?
900
150 = 6 rpm
output shaft=
6=2.45
Zp= 18 2.45=44
Actual speed reduction =44/18 -2.44
Find speed of output shaft =
900
( 2.44 ) 2 = 150.6 rpm
Power P = 9kw
N1 =900 RPM
Torque T1 =
900 60
2 900
=96.5
n
m
900
=
2.44
367 rpm
Cs=1.5
T2 =
900
T 1 =
367
900
95.5=
367
234
N
M
Diameter of pinion
Dp= 18 mm
Pitch line velocity V =
2 367 18 M
1
60
2
1000
3
VELOCITY FACTOR Cv = 3+ v
234
Tooth load Pt 9 m
1000 N
26000
M
Cs
Cv
26000 1.5
(3+0.346 m)
m
3
13000
m
(3+0.346m)
39000+ 4498 m
m
BEAM STRENGTH ;
Sb =
b=
b . m. b y
sut 750
n
=
=250
3
3
mm 2
B =10m
3
3+ 0.346 m
( 39000+m4498 m )
= 0.346 M
6=264 mm
For grade 6
Pinion ; =m+0.25 d
=6+0.25
108
=8.6
Ep = 16+ 1.25
=16+ 1.25 . 8.6
Ep = 26.75
Gear;
E =Ep +Eg
=26.75+28.58
E= 55.33
2530 R 1+ R 2
Dynamic load Pd = E Mp Zp b R 1 R 2
61787
142.62
Pd =433.228 N
Peff= Cs . Pt + Pd
1.5
2600
+ 433.228
6
Peff = 6933.3 N
Sb = 770 m2 = 770
6 2
= 27720 N
Wear strength ;
Dp q K
Sw = b
Ratio factor Q =
44+18
2 Zg 2 44
Zg+ Zp
Q = 1.42
Load stress factor
K = 0.16
= 0.16
2
( BHN
100 )
2
( 300
100 )
K = 1.44
Sw = 60 108 1.42 1.44
Sw= 13250 N
Sw Sb
Sspotts Sw
Design of safe against wear and spots equation load