Rice Milling

The objective of a rice milling system is to remove the husk and the bran
layers from paddy rice to produce whole white rice kernels that are
sufficiently milled, free of impurities and contain a minimum number of
broken kernels

Agricultural Engineering Unit

International Rice Research Institute (IRRI)
 Rice Milling

Contents
1 INTRODUCTION.........................................................................................................................3
2 THE RICE GRAIN........................................................................................................................3
2.1 Physical Structure...................................................................................................3
2.2 Chemical Composition of Milled Rice......................................................................3
3 RICE MILLING.............................................................................................................................4
3.1 One pass milling......................................................................................................4
3.2 Two Stage Milling....................................................................................................4
3.3 Multiple pass rice milling.........................................................................................5
3.3.1 Pre-cleaning....................................................................................................................5
3.3.2 Removing the husk.........................................................................................................6
3.3.3 Paddy separation...........................................................................................................8
3.3.4 Whitening or Polishing Process......................................................................................9
3.3.5 Separation of white rice................................................................................................10
3.3.6 Rice Mixing...................................................................................................................10
3.3.7 Mist Polishing................................................................................................................12
3.3.8 Rice Weighing...............................................................................................................12

2
 Rice Milling

1 Introduction
The objective of a rice milling system is to remove the husk and the bran layers from
paddy rice to produce whole white rice kernels that are sufficiently milled, free of impurities
and contain a minimum number of broken kernels. The milling yield and quality of rice is
dependent on the quality of the paddy, the milling equipment used and the skill of the mill
operator.

2 The Rice Grain

The rice grain has both physical and chemical characteristics.

2.1 Physical Structure

A rice grain is made up of an outside husk layer, a bran layer, and the endosperm, see Figure 1.
The husk layer (lemma and palea) accounts for 20% of the weight of paddy and helps protect the
grain kernel from insect and fungal attack. When the husk is removed, the rice is called brown rice.
Brown rice contains the bran layer and the endosperm. The bran layer is made up of the pericarp
and testa, the aluerone layer and the embryo. The degree to which this bran layer is removed is
known as the milling degree. The desired amount of bran removed depends on the country. In
Japan, the aluerone layer is often not removed however in many other countries all bran layers are
removed to give very highly polished rice. The storage life of milled rice is improved when all of the
bran layers are removed.
Table 1: Physical characteristics of paddy rice
Physical characteristic Percentage
Paddy 100
Husk 20
Brown rice 80
Meal 8-10
Pericarp and testa (5-6%)
Aluerone (1%)
Embryo (3%)
White rice 70-72

2.2 Chemical Composition of Milled Rice

Rice at 12% moisture contains approximately 80% starch and 7% protein. (Currey, 1984) Starch
occurs in the endosperm as small many-sided granules while protein is present as particles that lie
between the starch granules. Rice grain also contains sugars, fat, dietary fiber and minerals, see
Table 2.
Table 2: Chemical composition of rice and bran
Brown rice White rice Bran
Water (%) 13-14 13-14 13-14
Starch (%) 68-70 80 9
-amylose 28-30 33 6
Protein (%) 6-8 6-7 14
Fat 3 1 20
Fiber 2-3 0.5 25
Crude ash 1-1.5 0.5 9-10

3
 Rice Milling

3 Rice Milling
Rice milling is the process of removing the husk and bran layer to produce white rice. Rice milling
can be undertaken as:
• A one step milling process where the husk and the bran are removed in one pass and white
rice is produced directly from the paddy.
• A two-step process where the husk and the bran are removed separately, and brown rice is
produced as an intermediate product.
• A multistage process where rice passes through a number of different operations and
machines from paddy to white rice.

3.1 One pass milling

Pestle and mortar

Hand pounding of paddy in a mortar with a pestle is still practiced in some
remote areas. Pounding the paddy induces upward and downward forces on
grain against grain that removes the husk and some bran layers. The
pounding also results in a high percentage of broken kernels. The final
cleaning is done by winnowing and gravity separation by hand.

The steel single pass mill

The single pass rice mill is an adaptation of the
"Engleberg" coffee huller. This type of mill is still very
popular in many of the poorer rice-growing countries and is
widely used for custom milling of household rice. It is also
still popular for milling parboiled rice in Bangladesh and
many African countries. This mill is a steel friction type mill
and uses very high pressure to remove the hull and polish
the grain. This results in many broken kernels, a low white
rice recovery of 50-55% and head rice yields of less than
30% of the total milled rice. The fine brokens are often
mixed in with the bran and the ground rice hull and this is
used for animal feed. The poor performance of the
Engleberg mill has led some governments to discourage its use and in many Asian countries, the
Engleberg mills can no longer be licensed to operate as service or commercial mills.

3.2 Two Stage Milling

Compact Mill
Two stage mills are often called compact rice mills and in many
countries have superseded the Engleberg mill. The two-stage mill
has separate hulling and polishing processes. Rubber rollers remove
the husk and the brown rice is then polished with a steel friction
whitener similar to the Engleberg. These mills have a capacity of
between 0.5 to 1 ton per hour paddy input and are often used for
custom milling in the rural areas. The milling performance of the
compact rice mill is superior to the single pass Engleberg huller with
milling recoveries normally above 60%.

4
 Rice Milling

3.3 Multiple pass rice milling

Commercial Mill
The milling process in larger commercial mills
combines a number of operations that produces
higher quality and higher yields of white rice from
paddy or rough rice. The process involves:
1. Pre-cleaning the paddy prior to milling
2. Removing the husk or outer layer from the
paddy
3. Polishing or whiting the brown rice to
remove the bran layer
4. Separating the broken grains from the whole
kernels
5. Bagging the milled rice
6. Managing the by-products.

3.3.1 Pre-cleaning
When paddy comes into the mill it contains foreign material such as straw, weed seeds, soil and
other inert material. If this is not removed prior to hulling the efficiency of the huller and the milling
recovery are reduced.
Most pre-cleaners separate three groups of materials:
• The first separation is done by scalping or removing the objects that are larger than the
grain. Either a flat oscillating screen or a rotary drum screen that allows the grain to pass
through but retains straw can do this.
• The second separation retains the grains but allows broken grains, small stones and weed
seeds to pass through. An air aspirator may also be incorporated to remove the dust and
the light empty grains
The capacity of the paddy pre-cleaner is usually based on the capacity of the rice mill. A pre-cleaner
for a 3-ton/hr rice mill would normally have a 5 ton/hr cleaning capacity.

Types of pre cleaners

Grain pre-cleaners can be classified according to their cleaning mechanism. These are:

1. Oscillating Sieve type

Oscillating sieve pre-cleaners are simple and often made locally. The machine consists of two
sieves of different sizes depending on the size and shape of the grain. The top sieve has a slotted
profile larger than the bottom and both screens can be changed to suit the grain size or crop type.

2. Aspiration cum Oscillation Type

The aspirator grain cleaner removes lighter impurities such as dust,
dirt, chaff and straw by blowing or sucking air through the mass of
falling grain and removing these light impurities in the air stream.
Impurities that are not removed by the air are then separated from the
grain using oscillating sieves. The sieving action of this machine is
similar to the sieve oscillation cleaner. Some cleaners are also
equipped with magnets to remove ironic particles. Aspiration style
cleaners can have either single or double action aspiration

5
 Rice Milling

3. Rotary Cleaner
This machine consists of one or two drums; each drum is fitted with mesh of different sized
hexagonal or square perforation and an oscillating sieve. Foreign matter larger than the grain is
removed as the paddy or rice passes through the drums. Paddy then flows onto the oscillating
sieve to separate heavier impurities such as stone.
There are two types of rotary cleaner:
Single drum with aspirator and oscillation sieve. The single
drum aspirator utilizes a single drum to separate large, light
and heavy impurities. Lighter impurities are separated by
suction aspiration and the oscillation sieves separate heavier
impurities such as sand.
Double drums with aspirator. This machine has two rotation
drums with each drum having a different size hole on the wire
mesh. It utilizes an aspirator to separate light impurities. This
machine is typically used for cleaning freshly harvest paddy.

4. De- stoner with aspiration

This machine is the same as a single drum with aspiration and
oscillating sieves but has an additional special arrangement for
separating stones that have the same physical dimensions as
paddy. Of particular importance is the direction of flow of the
paddy compared to the direction of movement of the stones.

3.3.2 Removing the husk

The husk layer is removed from the paddy by friction and the process is called either de-husking or
de-hulling. De-husking was traditionally done using mortar and pestles but, in modern rice mills, it is
done by passing the paddy grains between two abrasive surfaces that are moving at different
speeds. After separating the husk and paddy, the husk is removed by suction (aspirated) and then
transported to a storage dump outside the milling plant. The percentage of paddy that is de-hulled
to produce brown rice during this process is called the hulling efficiency An efficient husker will
remove 90% of the husk in a single pass. After the husk has been removed the brown rice goes to a
paddy separator. The kernels that were not de-husked in the first pass will be separated and then
returned to the de-husker..

Types of Husking machines

1. Steel Huller
The steel huller removes the husks and whitens the rice in one pass. Paddy rice is fed into the
machine and passes between a revolving steel shaft and a cylindrical shaped mesh screen. These
machines are normally powered by a 15 to 20 hp engine and are very simple to operate. They are
relatively cheap.

6
 Rice Milling

Advantage Disadvantage
• Very compact • Low milling efficiency.
• Easy to operate. • Produces high amount of cracked
• Low cost and easy to maintain. and broken rice.
• Can mill small amount of paddy for individual • By-products - husk, bran and very
farmers. small broken are often mixed
• Low cost of milling (handling and conveying
equipment is minimal).

2. Under runner disc sheller

The under-runner husker is very common in Asia. This machine has two steel discs, which have an
emery coating. The upper disc is stationary and fixed to the cast iron housing. Paddy flows from a
centrally located hopper between the abrasive surfaces of the revolving lower disc and the
stationary upper disc. Resistance between the emery surface on the discs and the paddy grains
removes the husk leaving the brown rice kernel. Brown rice and husks are then discharged
circumferentially over the revolving disc and exit through an outlet. This machine is very economical
to run, produces a moderate amount of cracked or broken grain, and has a hulling efficiency of
about 85-90%.

Advantage Disadvantage
• Capacity is higher than steel huller type. • Machine is very heavy and requires a
• Cracked and broken grain is less than steel moderate size operating space.
huller type. • This process scratches the rice kernel.
• More power efficient than steel huller type. • As the abrasive stone wears, sand and
• Easy to operate. silicon dislodges and mixes with rice and
• Low operation cost. bran.
• Machine is very durable. • Rice recovery less than the rubber rolls
• It is nearly comparable to rubber rolls huller huller.
• Huller efficiency in this machine is 85-90%

3. Rubber roller huller

The rubber-roller huller is the most efficient hulling machine. As
the name suggests two rubber rollers of the same diameter are
operated at different speeds to remove the husk from the paddy.
One roller has a fixed position and the other is adjustable to meet
the desired clearance. The adjustable roller rotates slightly
slower than the fixed roller. Rubber-roll hullers have an aspirator
in the base of the machine to separate the hulls from the brown
rice. The roll diameter varies from 150 to 250 mm and the roller
width from 60 to 250 mm. The correct clearance is dependent
on the varietal characteristics and the width and length of paddy.
This method of hulling can achieve hulling efficiencies of 85% to 90% with minimum broken or
cracked grain. This type of machine is now widely used in developed countries.

7
 Rice Milling

Advantage Disadvantage
• Reduce breakage of milled kernels. • Cost to purchase
• High hulling efficiency. • Cost of rubber rollers
• By-products are free from sand and silicon.
• Bran also in higher quantities compared to
disc huller
• Very compact in comparison to disc huller.
• Less vibration

3.3.3 Paddy separation

The output from the huller is a mixture of paddy rice, brown rice, husk, broken paddy, and
sometimes bran. The huller aspirator removes the lighter material such as husk, bran and very
small brokens. The remainder passes onto the paddy separator where the unhulled paddy rice is
separated from the brown rice. The amount of paddy present depends on the efficiency of the
husker, and should not be more 10%. Paddy separators work by making use of the differences in
specific gravity, buoyancy and size between paddy and brown rice. Paddy rice has a lower specific
gravity, higher buoyancy, and is physically bigger, longer and wider than brown rice
There are two types of paddy separator -

1. Compartment Separator
The compartment type of paddy separator uses the
difference in specific gravity and the buoyancy to separate
paddy and brown rice. When paddy and brown rice move
over an inclined plane, they move at different speeds
depending on their specific gravity, their shape and contact
area, smoothness of inclined surface and the co-efficient of
sliding friction. Brown grains are smaller, heavier, rounder
and smoother and will slide faster than paddy grains. The
processing capacity of the compartment separator is
dependent on the compartment area. For a 2-ton/hr
capacity rice mill, a 45-compartment separator made up of
15 compartments on each of three decks is used.

2. Tray Separator
The tray separator uses the differences in specific gravity,
grain length and the co-efficient of friction to separate paddy
and brown rice. The oscillation and slope of the tray forces
the brown rice to move up the slope and the paddy to slide
down. The separation performance of this type of paddy
separator is very good. This machine is very compact, easy
to adjust, and consumes less power than the compartment
type separator.

8
 Rice Milling

Separation Principle

Hulling Efficiency
In principle, the huller can efficiently remove between 80 and 95% of the husk from the paddy in
one pass. When setting up a rubber huller it is normal to have 10% of the paddy returned for a
second hulling. If efficiencies higher than this are attempted the level of grain breakages will
increase.

3.3.4 Whitening or Polishing Process

White rice is produced from brown rice by removing the
bran layer and the germ. The bran layer is removed from
the kernel by applying friction to the grain surface either
by rubbing the grains against an abrasive surface or
against each other. The amount of bran removed is
normally between 8-10% of the total paddy weight but
this will vary according to the variety and degree of
whiteness required.
The process used to
whiten brown rice can
be classified as either
abrasive or friction.

Abrasive: In this process the grain is whitened by the abrasive

action of the rice kernel passing between a moving abrasive
surface and stationary screen. The hard rough surface is usually
stone or a carborundum type material. The abrasive process
applies less pressure on the grain and is better suited for long grain
varieties. Abrasive polishers can be either vertical or horizontal in
design. The vertical cone whitener is very common in many Asian
countries.
Friction. In the friction whitener the grain kernels are forced
against each other and a metal screen by a steel-ribbed
cylinder rotating inside a metal-plated cylinder. The frictional

9
 Rice Milling

forces created between individual rice grains and between the grains and the metal screen surface
remove the bran layer from the grain. Friction polishers are always horizontal in design and apply
more pressure on the grain than an abrasive whitener.
The whitening process applies pressure to the grain, which generates heat and causes cracking
and breakage of some kernels. To reduce the number of broken grains and the grain temperature
during the whitening process, rice is normally passed through two to four whitening and polishing
machines connected in series. Rice temperatures should not exceed 43-44 0C during any process.
The arrangement of machines to process the rice during rice whitening is dependent on the physical
characteristics rice grains. Proper sequencing of the machines will help reduce the amount of
broken kernels during whitening and polishing. The normal arrangement of whitening and polishing
long and short grain rice is as follows.

Short grain:

Abrasive Friction Friction Polishing

Long grain

Abrasive Abrasive Polishing

3.3.5 Separation of white rice

After polishing, the white rice is separated into head rice and, large
and small broken rice by a sifter. Head rice is normally classified
as kernels, which are 75-80% or more of a whole kernel. The sifter
is made up of a series of oscillating screens through which the rice
passes. The output from the bottom screen is the very fine broken
tips and is called the “brewers”.

To attain a higher degree of

precision for grading and separation, a length or indent
grader is also used. This machine is made up of 1-3 rotating
indented cylinders. The broken and smaller rice pieces fall
into the indents on the rotating roller surface and are
removed leaving the whole rice kernels or head rice.
Different indent sizes are used according to the size of the
grain

3.3.6 Rice Mixing

A good rice mill will produce 50-60% head rice (whole kernels) 5-
10% large broken and 10-15% small broken kernels. Depending
on the country’s standards, rice grades in the market will contain
from 5-25% broken kernels. If rice mixing is to be done properly a
volumetric mixer is necessary.

10
Rice Milling

11
 Rice Milling

3.3.7 Mist Polishing

Mixing a fine mist of water with the dust retained on the whitened
rice improves the luster of the rice (polishes) without significantly
reducing the milling yield. A friction type-whitening machine,
which delivers a fine mist of water during the final whitening
process, is used for “final” polishing before sale.

3.3.8 Rice Weighing

Rice is normally sold as 50kg sacks which must be accurately
weighed and labeled. While most rice mills use a manual,
mechanical weighing system, very accurate and fast electronic
systems are also available.

12