Plate Girder Design
Plate Girder Design
Plate Girder Design
9.1 INTRODUCTION
1. Connections are less critical for plate girders than for trusses,
particularly statically determinate trusses. In a statically
determinate truss, one poor connection may cause the collapse of
the truss.
2. Fabrication cost of plate girders is less than that of trusses.
3. Plate girders can be erected more rapidly and more cheaply than
trusses.
4. Depth of a plate girder is less than the height of a comparable truss.
Consequently, plate girders need less vertical clearance than
trusses. This makes them very attractive for multilevel highway
bridges.
5. Plate girders generally vibrate less than trusses under moving
loads.
6. Painting of plate girders is easier than painting of trusses. This
means less maintenance cost for plate girders.
1 h 1
≤ ≤ (9.1)
25 L 6
1 h 1
≤ ≤ (9.2)
15 L 10
Deeper girders are generally used when the loads are heavy (for
example, when they need to carry large column loads in high-rise
buildings). Very shallow girders with 1/25 < h/L < 1/15 are used as
continuous plate girders.
In design of plate girders, we should design the plate girder with
several different values of the web depth-to-span ratios and find the total
weight of the plate girder for each case. By drawing the total weight
versus h/L ratio, we can obtain an economical (practical approximate
optimum or minimum weight) solution for our design. Of course,
repetitive manual design of plate girders is quite cumbersome and time-
consuming. However, with the aid of the interactive program (to be
discussed in Sec. 9.12), the final design can be achieved quickly. Totally
automated optimum design of stiffened plate girders is rather
complicated due to the highly nonlinear nature of the problem.
Abuyounes and Adeli (1986, 1987) present algorithms for minimum
weight design of simply supported steel homogeneous and hybrid plate
girders. Adeli and Chompooming (1989) present minimum weight
7 Design of Plate Girders
Figure 9.8
Squeezing of the web
due to bending of the
girder during tension-
field action
Design of Plate Girders 8
Fyf
Fyf
Fyf Fyf
Fyf Fyf
Figure 9.9
h 14,000
≤ α1 = (9.3)
tw [ F yf ( F yf + 16.5)]1 / 2
The variation of α1 with Fyf is shown in Fig. 9.9. This equation is derived
from a stability analysis of the web plate, taking into account the effect
of residual stresses but without including the transverse stiffeners. For
closely spaced stiffeners – that is, when spacing of the transverse
stiffeners a is not greater than 1.5 times the distance between flanges –
the limiting ratio α1 is increased to α2.
h 2,000
≤α2 = when a ≤ 1.5h (9.4)
tw F yf
The variable α2 is also shown in Fig. 9.9. Note that the difference
between α1 and α2 increases with an increase in the yield stress. For
high-strength steel, α2 is much larger than α1.
To satisfy the second criterion, we should have
V
tw ≥ (9.5)
hFv
where V is the shear force and Fv is the allowable shear stress given in
ASD F4.
Fy C v h 380
Fv = ≤ 0.40 F y for > (9.6)
2.89 tw Fy
where
Design of Plate Girders 10
45,000k v
when Cv ≤ 0.8
Fy (h / t w ) 2
Cv = (9.7)
190 k v
when Cv > 0.8
h / t w Fy
5.34
4.00 + when a/h < 1.0 (kv > 9.34)
( a / h) 2
kv = (9.8)
4.00
5.34 + when a/h ≥ 1.0
( a / h) 2
Note that Cv is the ratio of shear stress at buckling to the shear yield
stress (Salmon and Johnson, 1996). For hybrid girders, Fy in Eqs. (9.6)
and (9.7) is the yield stress of the web steel.
We can increase the allowable shear stress by relying on the
postbuckling behavior and tension-field action of the web plate, provided
that the following conditions are met (ASD F5 and G3):
The last two conditions are somewhat arbitrarily chosen limits on the
panel aspect ratio a/h to facilitate handling during fabrication and
erection. When the effect of tension-field action is taken into account, the
allowable shear stress is given by (ASD G3)
11 Design of Plate Girders
Fy 1 − Cv
Fv = C v + 2 1/ 2
≤ 0.40 F y (9.12)
2.89 1.15(1 + a / h )
2
Note that the second term within the brackets is the tension-field
contribution.
One may select the web thickness based on the first criterion
[Eqs. (9.3) and (9.4)] and then check for the second criteron [Eq. (9.5)].
In this case the maximum computed shear stress (fv)max must be less than
the allowable shear stress Fv.
Vmax
( f v ) max = ≤ Fv (9.13)
ht w
h
< 260 (9.14)
tw
and the maximum shear stress in the web is less than the allowable shear
stress given by Eq. (9.6). Equation (9.6) can be specialized for the case
of no stiffeners. For very large a/h, Eq. (9.8) yields k = 5.34. Substituting
this value of k into Eq. (9.7) and the resulting values into Eq. (9.6), we
finally find the following equation for the allowable shear stress when
intermediate stiffeners are not needed:
Design of Plate Girders 12
83,150 h 548
when >
(h / t w ) 2 tw Fy
152 F y 380 h 548
Fv = when < ≤ (9.15)
h / tw Fy tw Fy
h 380
0.40 F y when ≤
tw Fy
M max
Required S = (9.16)
Fb
In this equation, S is the elastic section modulus with respect to the major
axis and Fb is the allowable bending stress given in the ASD F1 and
13 Design of Plate Girders
I = 121 t w h 3 + 2b f t f (h / 2 + t f / 2) 2 + 122 b f t 3f
(9.17)
I ≈ 121 t w h 3 + 2 A f (h / 2) 2
where bf is the width of the flange plate, tf is the thickness of the flange
plate, and Af = bf tf = area of the flange. The elastic section modulus is
then approximately equal to
I I t h2
S = ≈ = w + Af h (9.18)
d /2 h/2 6
By equating Eqs. (9.16) and (9.18) and solving for Af, we find an
equation for the preliminary estimate of the area of the flange.
M max t w h M max Aw
Af = bf t f ≈ − = − (9.19)
Fb h 6 Fb h 6
bf 190
≤ (9.20)
tf Fy / k c
4.05 h
0.46
> 70
(h / t w ) tw
kc = (9.21)
h
1 ≤ 70
tw
190
bf = tf (9.22)
Fy / k c
Substituting Eq. (9.22) into Eq. (9.19) and solving for tf, we obtain
1/ 2 1/ 2
Fy / k c M max t w h Fy / k c
tf = − = Af (9.23)
190 Fb h 6 190
A h 760 h 970
F ' b ≤ Fb 1.0 − 0.0005 w − Re when > (9.24)
A f t w Fb tw Fy
A
(
12 + w 3α − α 3 )
Af
Re = ≤ 1 .0 (9.25)
A
2 6 + w
A f
where Fyw is the web yield stress, α= 0.60Fyw /Fb ≤ 1.0, and Fb is the
allowable bending stress after the lateral-torsional buckling has been
considered, when it is assumed that the entire member is made of the
grade of the steel used in the flanges. This equation is intended to
account for the effect on the strength of a hybrid girder with a web of
low yield strength. Equation (9.25) is applicable only when the area and
grade of steel in both flanges are the same. Otherwise, a more
complicated analysis is required. For nonhybrid girders, Re = 1.0.
If reduction of the allowable bending stress is necessary, we
should check if the computed bending stress is less than the reduced
allowable bending stress.
M max
fb = < Fb' (9.26)
S
1 a a2 / h2 F yw f v
Ast = Dht w (1 − C v ) −
2 1 / 2 (9.27)
h (1 + a / h ) f ys Fv
2
2
I st = (h / 50) 4 (9.28)
Design of Plate Girders 18
Figure 9.10
Plan of portion of a plate
girder with a pair of
stiffeners
bs 95
≤ (9.29)
ts Fy
f
d. f b ≤ Fb = 0.825 − 0.375 v F y ≤ 0.60 F y (9.30)
Fv
The last requirement should be met only when the design of the
web plate is based on tension-field action. In this case, due to large shear
stresses in the web, the maximum tensile stress which acts at an angle to
the girder axis could be considerably larger than the maximum tensile
stress parallel to the girder axis. In lieu of a lengthy analysis for finding
the maximum tensile stress based on the combined shear and tension
stresses, ASD G5 requires that Eq. (9.30) be satisfied, in which fb is the
maximum bending tensile stress due to moment in the plane of the girder
web. According to ASD Commentary G5, the interaction equation (9.30)
need not be checked in the following two cases.
1. fv ≤ 0.60Fv and fb ≤ Fb
2. fv ≤ Fv and fb ≤ 0.75Fb
The two end panels adjacent to the supports are designed without
the advantage of tension-field action. They are expected to act as anchor
panels for the neighboring panels with tension-field action. For these two
panels, the computed shear stress should not exceed the allowable shear
stress given by Eq. (9.6).
to the depth of the web plate in order to have close bearing with the
flange plates. They are designed as columns with a cross-sectional area
which includes a centrally located strip of the web.
For end bearing stiffeners, the width of the central strip of the
web is taken as 12 times the thickness of the web (Fig. 9.11). Therefore,
the effective area for checking the axial compressive stresses is
P
f cb = ≤ Fa (9.33)
Aeff
VQ VA f (h + t f )
q1 = = (9.34)
I 2I
where Q is the first moment of the flange area about the neutral axis and
V is the shear force at the section under consideration.
The direct pressure due to applied load creates vertical shear q 2
per unit length of the fillet weld, which is in practice assumed to be
roughly equal to the intensity of the distributed load w. The resultant
design force per unit length of the weld is
23 Design of Plate Girders
q = (q 12 + q 22 )1 / 2 (9.35)
If we denote the size of the fillet weld by ww and the allowable shear
stress of the weld electrode by Fv, noting that there are two lines of fillet
welds on each side of the web plate, the allowable strength of the fillet
weld will be
Substituting for value of q 1 , from Eq. (9.36), and q 2 = w into Eq. (9.35)
and equating the resulting equation to Eq. (9.36), we obtain the following
equation for the size of the continuous fillet weld:
1/ 2
V 2 A 2f
2
( h + t f ) 2
+ w 2
4I (9.37)
ww = (for SMAW)
1.414 Fv
of each portion of the fillet weld by L1 and the spacing of the intermittent
weld by a1, the following relation holds between these two variables:
1/ 2
V 2 A 2f
2
(h + t f ) 2 + w 2
L1 ww 4 I (9.39)
= (for SMAW)
a1 1.414 Fv
By choosing two of the three parameters a1, L1, and ww, the designer can
find the third parameter from Eq. (9.39).
3/ 2
Fy fv
f vs = h (9.40)
340 Fv
25 Design of Plate Girders
where Fy is the yield stress of the web steel in ksi, and fv and Fv are the
maximum computed shear stress and the allowable shear stress in the
adjacent panels, respectively. Furthermore, welds in stiffeners which are
required to transmit a concentrated load or reaction should be designed
for the larger of the corresponding load (or reaction) and the shear given
by Eq. (9.40).
If intermediate stiffeners are used in pairs, noting there are four
lines of fillet weld at each stiffener-web connection, we find that the
required continuous weld size is
f vs / 4 f vs
ww = = (for SMAW) (9.41)
0.707 Fv 2.828 Fv
possibly for a better look, two lines of fillet welds are available at each
stiffener-web connection and the required weld size will be
f vs / 2 f vs
ww = = (for SMAW) (9.42)
0.707 Fv 1.414 Fv
a1 f vs
ww = (for SMAW) (9.43)
2.828 L1 Fv
a1 f vs
ww = (for SMAW) (9.44)
1.414 L1 Fv
Figure 9.16
Connection of stiffeners to
web by intermittent welds
27 Design of Plate Girders
The clear distance between welds should not be greater than 16 times the
web thickness or greater than 10 inches (ASD G4).
the left support. Use A36 steel with yield stress of 36 ksi for the flange
and web plates as well as the double stiffeners. For welds, use E70
electrodes with an allowable shear stress of 21 ksi. Lateral support is
provided at supports, at the point of application of concentrated load, and
at point D located at a distance of 50 ft from the left support A. Since the
compression flange carries a uniform load, assume that it is restrained
against rotation.
Figure 9.17
(4)(150)(75) + (500)(50)
RA = = 466.67 Kips
150
2
M ( x) = R A x − wx
2
dM ( x) R 466.67
= R A − wx1 = 0 ⇒ x1 = A = = 116.67 ft > 100 ft
dx w 4
2
M ( x) = R A x − wx − P ( x − 100)
2
dM ( x) R −P
= R A − wx1 − P = 0 ⇒ x1 = A <0
dx w
L (150)(12)
h= = = 150 in.
12 12
h 14,000 150
≤ = 322.0 ⇒ t w ≥ = 0.47 in.
t w [36(36 + 16.5)]1/ 2
322
For closely spaced stiffeners, that is, when a ≤ 1.5 d, from Eq. (9.4):
h 2000 150
≤ = 333.3 ⇒ t w ≥ = 0.45 in.
tw 36 333.3
It is seen that for A36 steel with yield stress of 36 ksi, Eqs. (9.3) and
(9.4) yield values close to each other. In other words, the minimum
thickness of the web plate cannot be substantially reduced by closely
spacing stiffeners. Try tw = 0.5 in. or PL150 in.x0.5 in. for the web plate.
31 Design of Plate Girders
h
= 300 ; Aw = 75 in.2
tw
h 970
= 300 > = 161.67
tw Fy
(26,667)(12) 75
Af = bf t f = − = 94.17 in.2
(20)(150) 6
4.05 h
kc = for > 70
(h / t w ) 0.46 tw
Design of Plate Girders 32
Figure 9.20
4.05
kc = = 0.294
(300) 0.46
1/ 2
36
tf = 0. 294 (94.17) = 2.34 in.
190
Try PL38 in.x2.5 in. for each flange; Af = 95 in.2. The girder section is
shown in Fig. 9.20.
I 1,245,396
S= = = 16,069.6 in.3
h / 2 +t f 75 + 2.5
1/ 2
6t f b 3f + ht w3
rT =
12(6t f b f + ht w )
1/ 2
6t f b 3f bf
rT ≈ = (9.46)
12(6t f b f + ht w ) (12 + 2 Aw / A f )1 / 2
38
rT = = 10.31 in.
(12 + 150 / 95)1 / 2
For region AD and CB of the girder the ratio of the smaller to larger end
moments, M1/M2, is zero (Figs. 9.17 and 9.19). This ratio for region DC
is equal to
Cb = 1.75 + 1.05(M1/M2)+0.3(M1/M2)2
= 1.75+1.05(-0.687)+0.3(-0.687)2 = 1.17 < 2.30
1/ 2
510,000C b (510,000)(1.17)
1/ 2
= = 128.74
Fy 36
1/ 2
102,000C b (102,000)(1.17)
1/ 2
= = 57.58
F y 36
L u = unbraced length = AD = DC = CB = 50 ft
1/ 2 1/ 2
102,000C b L (50)(12) 510,000C b
< u = = 58.2 <
Fy rT 10.31 Fy
2 F y ( Lu / rT ) 2 2 (36)(58.2) 2
Fb = − Fy = − (36) = 21.55 ksi
3 1,530,000C b 3 1,530,000(1.17)
75 150 760
Fb' = 1.0 − 0.0005 − 21.55 = 20.39 ksi
95 0.5 21.55
M max (26,667)(12)
fb = = = 19.91 ksi < 20.39 ksi O.K.
S 16,069.6
35 Design of Plate Girders
h 150
= = 300 > 260
t w 0 .5
R A 466.67
fv = = = 6.22 ksi
Aw 75
Substitute for Fv = fv = 6.22 ksi in Eq. (9.6) and solve for Cv.
2.89 Fv (2.89)(6.22)
Cv = = = 0.5 < 0.8
Fy 36
Fy C v (h / t w ) 2 (36)(0.5)(300) 2
kv = = = 36 > 9.34
45,000 45,000
1/ 2
a 5.34
1/ 2
5.34
= = = 0.41
h k v − 4 36 − 4
RB 633.33
fv = = = 8.44 ksi
Aw 75
2.89 Fv (2.89)(8.44)
Cv = = = 0.678 < 0.8
Fy 36
Fy C v (h / t w ) 2 (36)(0.678)(300) 2
kv = = = 48.81 > 9.34
45,000 45,000
1/ 2
a 5.34
1/ 2
5.34
= = = 0.345 in.
h k v − 4 48.81 − 4
7
Flanges: 2PL38 in. x 2½ in. Intermediate stiffeners between E and C: 2PL6.5 in. x /16 in. x 12 ft 4 in.
9
Web: PL150 in. x ½ in. Intermediate stiffeners between C and F: 2PL7 in. x /16 in. x 12 ft 4 in.
3
Bearing stiffeners at A, B, and C: 2PL18 in. x 1 /16 in. x 12 ft 6 in.
Equation (9.10) controls over Eq. (9.11), so the latter need not be
checked.
We choose to use uniform spacing between point E (at the
location of the first stiffener away from the left end) and point C (at
the location of the concentrated load) and also between point C and
F (at the location of the first stiffener away from the right end) (Fig.
9.22).
Vmax 450
fv = = = 6.00 ksi
Aw 75
Try a = 105 in. and change the spacing of the first stiffener away
from end A from 50 in. to 45 in. (Fig. 9.22).
Vmax = R A − 12
45
( w) = 466.67 − 12
45
(4) = 451.67 Kips
Vmax 451.67
fv = = = 6.02 ksi
Aw 75
a 105
= = 0 .7 < 1
h 150
5.34 5.34
k v = 4 .0 + 2
= 4 .0 + = 14.90
(a / h) (0.7) 2
45,000k v (45,000)(14.90)
Cv = 2
= = 0.207 < 0.8
Fy (h / t w ) (36)(300) 2
36 1 − 0.207
Fv = 0.207 + 2 1/ 2
2.89 1.15(1 + 0.7 )
= 2.58 + 7.04 = 9.62 ksi > f v = 6.02 ksi O.K.
39 Design of Plate Girders
Vmax = R B − 12
40
( w) = 633.33 − 12
40
(4) = 620.0 Kips
Vmax 620
fv = = = 8.27 ksi
Aw 75
Try a = 110 in. and change the spacing of the first stiffener away
from end B from 40 in. to 50 in. (Fig. 9.22).
Vmax = R B − 12
50
( w) = 633.33 − 12
50
(4) = 616.66 Kips
Vmax 616.66
fv = = = 8.22 ksi
Aw 75
a 110
= = 0.733 < 1
h 150
5.34 5.34
k v = 4.0 + 2
= 4.0 + = 13.93
( a / h) (0.733) 2
45,000k v (45,000)(13.93)
Cv = 2
= = 0.193 < 0.8
Fy (h / t w ) (36)(300) 2
36 1 − 0.193
Fv = 0.193 + 2 1/ 2
2.89 1.15(1 + 0.733 )
= 2.40 + 7.05 = 9.45 ksi > f v = 8.22 ksi O.K.
The critical section for this check is either at point C, where the
bending moment has the largest value and the shear force is
considerable, or somewhere close to but to the right of this point,
where the bending is slightly smaller than the maximum value but
the shear force is larger than that at point C (Figs. 9.18 and 9.19).
Let us first check the combined shear and bending at point C
under the concentrated load [Eq. (9.30)].
VC 433.33
fv = = = 5.78 ksi
Aw 75
F y = 0.825 − 0.375
f 5.78
Fb = 0.825 − 0.375 v (36) = 21.44 ksi
Fv 9.45
The maximum bending tensile stress in the web (at the junction of
web and flange):
M C y (26,667)(12)(75)
fb = = = 19.27 ksi < Fb = 21.44 ksi O.K.
I 1,245,396
41 Design of Plate Girders
1 0 .7 2 6.02
Ast = (150)(0.5)(1 − 0.207) 0.7 − 2 1 / 2
2 (1 + 0.7 ) 9.62
= 5.56 in.2
bs 95
≤ = 15.8
ts 36
4 4
h 150
= = 81 in.
4
50 50
1 0.733 2 8.22
Ast = (150)(0.5)(1 − 0.193) 0.733 − 2 1 / 2
2 (1 + 0.733 ) 9.45
= 7.89 in.2
bs = 15.8t s
h1 = h − 4t w = 12 ft 4 in.
bbs 95 95
≤ = = 15.8
tbs Fy 36
18 18.2
t bs ≥ = 1.14 in. = in.
15.8 16
Try 2PL18 in. x 13/16 in. for the left support. Abs = 21.375 in.2
b. Check axial compressive stress due to reaction RA = 466.67
Kips. From Eq. (9.31):
I ≈ 121 ( ) (36.5)
19
16
3
= 4812.06 in.4
KL 0.75(150)
= = 10.96
r 10.26
1/ 2
2π 2 E
1/ 2
2π 2 (29,000) KL
Cc = = = 126.1 >
Fy
36 r
5 3( KL / r ) ( KL / r ) 3
F.S. = factor of safety = + −
3 8C c 8C c3
3
5 3 10.96 1 10.96
= + −
3 8 126.1 8 126.1
= 1.699
(KL / r )2 1 10.96 2 36
Fa = 1 − F y / F.S. = 1 −
2C c2 2 126.1 1.699
= 21.11 ksi
R A 466.67
fa = = = 10.20 ksi < 21.11 ksi O.K.
Aeff 45.75
Use 2PL18 in. x 13/16 in. x 12 ft 6 in. for the bearing stiffeners at
the left support.
Sometimes the height of the bearing stiffeners is chosen
slightly, say ¼ in., less than the depth of the web plate. The
bearing stiffener, however, should be in contact with the flange
receiving the concentrated load.
RB = 633.33 Kips
Try 2PL18 in. x 13/16 in. the same as for the left support.
RB 633.33
fa = = = 13.84 ksi < Fa = 21.11 ksi O.K.
Aeff 45.75
Use 2PL18 in. x 13/16 in. x 12 ft 6 in. for the bearing stiffeners at the
right support.
Because the axial load for these stiffeners, P = 500 Kips, is less than
RB, and the effective area (Fig. 9.21) is larger than that of the end
Design of Plate Girders 46
bearing stiffeners, we can use the same 2PL18 in. x 13/16 in. x 12 ft 6
in. for bearing stiffeners at the location of the concentrated load.
We use intermittent SMAW welds. The relation between the width of the
fillet weld ww, the length of weld segment L1, and the spacing a1 is given
by Eq. (9.39).
1/ 2
(633.33) 2 (95) 2 4
2
(150 + 2 . 5) 2
+
12
2
L1 ww 4(1,245,396)
= = 0.1246
a1 1.414(21)
Minimum weld size for a 2.5-in. flange plate is 5/16 in. (Sec. 8.3.5 and
ASD Table J2.4).
Try ww = 5/16 in. Substituting this value into the previous
equation, we obtain
a1 = 2.51L1 (9.48)
a max = 12 in.
a1 = 10.04 in.
3/ 2
Fy
3/ 2
fv 36 6.02
f vs = h = (150) = 3.23 ksi
340 Fv 340 9.62
L1 ww f vs 3.23
= = = 0.05439 (9.49)
a1 2.828 Fv 2.828(21)
The minimum weld size for a ½-in.-thick plate is 3/16 in. The
maximum weld spacing is
Try a 3/16-in. fillet weld with a spacing of 10 in. From Eq. (9.49) we
obtain L1 = 2.90 in.
Minimum length of the weld segment = 4ww or 1.5 in. = 1.5 in.
3/ 2
36 8.22
f vs = (150) = 4.5 ksi
340 9.45
L1 ww 4.50
= = 0.0757 (9.50)
a1 2.828(21)
a max = 12 in.
3. Bearing stiffeners
We use 2PL18 in. x 13/16 in. x 12 ft 6 in. for each pair of bearing
stiffeners.
Try ww = 5/16 in. Use continuous welds on both sides of each stiffener
plate.
and
> hf vs = (150)(4.50) = 675 Kips O.K.
Note that the weight of the stiffeners is 6.7 percent of the total weight of
the plate girder.
1. The yield stress of steel used in the flange is 50 ksi (the yield stress
of the web plate and stiffeners is the same, 36 ksi).
2. The compression flange is laterally supported throughout its length.
3. Single intermediate stiffeners are used.
The shear and bending moment diagrams are the same as before (Figs.
9.18 and 9.19).
h 14,000 150
≤ = 242.8 ⇒ t w ≥ = 0.62 in.
t w [50(50 + 16.5)]1/ 2
242.8
For closely spaced stiffeners, i.e., when a ≤ 1.5d, from Eq. (9.4):
h 2000 150
≤ = 282.8 ⇒ t w ≥ = 0.53 in.
tw 50 282.8
Try tw = 9/16 in. or PL150 in. x 9/16 in. for the web plate. Note that spacing
of the intermediate stiffeners a should not be greater than 1.5d. For the
selected web plate, we have
970 970 h
= = 137.18 < = 266.67
Fy 50 tw
6 A f + βAw
Fb' = Fb (9.51)
6 A f + Aw
where
M max h
S= = (6 A f + Aw ) (9.53)
Fb' 6
M max βAw
Af = − (9.54)
Fb h 6
In this example:
(26,667)(12) (0.893)(84.375)
Af = − = 58.55 in.2
(0.60)(50)(150) 6
4.05 4.05
kc = 0.46
= = 0.310
(h / t ) (266.67) 0.46
1/ 2
50 / 0.31
tf = (58.55) = 1.98 in.
190
bf 30 190 190
= = 15.0 = = = 15.0
tf 2 F yf / k c 50 / 0.31
I = 121 (169 ) (150) 3 + 122 (30) (2) 3 + 2(60) (75 + 1) 2 = 851,363 in. 4
I 851,363
S= = = 11,056.7 in.3
h / 2 +t f 75 + 2
Aw 84.375
= = 1.406
Af 60.0
6 + βAw / A f 6 + 0.893(1.406)
Re = = = 0.980
6 + Aw / A f 6 + 1.406
Design of Plate Girders 54
84.375
Fb' = (30) 1.0 − (0.0005) (266.67 − 138.76 ) (0.980)
60.0
= 26.76 ksi
M max (26,667)(12)
fb = = = 28.94 ksi > 26.76 ksi N.G.
S 11,056.7
920,492.8
S= = 11,935.1 in.3
75 + 178
bf 31 190
= = 14.59 < = 15.0 O.K.
tf 2 18 F yf / k c
Aw 84.375
= = 1.281
A f (31)(2.125)
6 + βAw / A f 6 + 0.893(1.281)
Re = = = 0.981
6 + Aw / A f 6 + 1.281
55 Design of Plate Girders
84.375
Fb' = (30) 1.0 − (0.0005) (266.67 − 138.76) (0.981)
65.875
= 27.02 ksi
M max (26,667)(12)
fb = = = 26.81 ksi < Fb' O.K.
S 11,935.1
Use PL31 in. x 21/8 in. for each flange. Af = 65.875 in.2
Vmax R A 466.67
fv = = = = 5.53 ksi < 0.40 F y = 14.40 ksi
Aw Aw 84.375
Design of Plate Girders 56
2.89 Fv ( 2.89)(5.53)
Cv = = = 0.444 < 0.8
Fy 36
From Eq. (9.7):
Fy C v (h / t w ) 2 (36)(0.444)(266.67) 2
k= = = 25.26 > 9.34
45,000 45,000
1/ 2 1/ 2
a 5.34 5.34
= = = 0.501
h k − 4 25.26 − 4
Vmax R B 633.33
fv = = = = 7.51 ksi < 0.40 F y = 14.40 ksi
Aw Aw 84.375
2.89 Fv ( 2.89)(7.51)
Cv = = = 0.603 < 0.8
Fy 36
Fy C v (h / t w ) 2 (36)(0.603)(266.67) 2
k= = = 34.30 > 9.34
45,000 45,000
57 Design of Plate Girders
1/ 2 1/ 2
a 5.34 5.34
= = = 0.42
h k − 4 34.30 − 4
I st ≈ 13 t s bs3 (9.55)
Design of Plate Girders 58
Substituting for bs from the limiting case of Eq. (9.29) into Eq. (9.55)
yields
285,792 4
I st = ts (9.56)
( Fy ) 3 / 2
Finally, equating Eqs. (9.28) and (9.56) and solving for ts, we obtain
the following approximate formula for the minimum required
thickness of the intermediate stiffeners:
3
1 t
Furnished I st = t s bs + w
3 2
3
1 9 9
= 7.5 + = 88.3 in. 4
3 16 32
4 4
h 150
Required I st = = = 81 in. < 88.3 in. O.K.
4 4
50 50
9
h1 = h − 4t w = 150 − 4 = 147.75 in. = 12 ft 33/4 in.
16
Use PL7.5 in. x 9/16 in. x 12 ft 3¾ in. for stiffeners on one side.
The procedure for design of bearing stiffeners is the same for the
nonhybrid girder example of Sec. 9.8.6 and therefore will not be repeated
here. The answer:
Use 2PL15 in. x 1 in. x 12 ft 6 in. for bearing stiffeners at each support
and at the location of the concentrated load.
9.9.6. Connections
Example 1
Figure 9.24
Design of Plate Girders 62
Solution
Ix 340,739
Sx = = = 5014.5 in.3
50 + 17.95 67.95
(
12 + ( Aw / A f ) 3α − α 3
Re =
)
12 + 2( Aw / A f )
=
(
12 + (101.1 / 20.75) 3 × 0.72 − 0.72 3 )
= 0.952
12 + 2(101.1) /( 20.75)
A h 760
Fb' = Fb 1.0 − 0.0005 w − Re
A f t w Fb
101.1 133.38 760
= 301.0 − 0.0005 − (0.952) = 25.84 ksi
20.75 0.75 30
( wmax + wo ) L2
M max = = Fb' S x
8
Design of Plate Girders 64
8 Fb' S x 8(25.84)(5014.5)
wmax = 2
− wo = − 0.49 = 3.35 Kips/ft
L (150) 2 (12)
Example 2
Figure 9.25
Solution
wL (3.84)(150)
Vmax = = = 288 Kips
2 2
Vmax 288
fv = = = 2.85 ksi < 0.40 F y = 14.4 ksi
Aw 101.1
We set this maximum shear stress to allowable shear stress given by Eq.
(9.6) and solve for Cv.
Fy C v
Fv = = fv
2.89
2.89 f v (2.89)(2.85)
Cv = = = 0.229 < 0.80
Fy 36
Fy C v (h / t w ) 2 (36)(0.229)(177.8) 2
k= = = 5.79 < 9.34
45,000 45,000
1/ 2 1/ 2
a 4 4
= = = 2.98
h k − 5.34 5.79 − 5.34
and
2
260
2
h =
260
a max = (133.38) = 285.22 in. = 23.77 ft
h / tw 177.8
(150)(12)
a= = 257.1 in.
7
Use six intermediate stiffeners and two pairs of bearing stiffeners at the
supports.
Example 3
Figure 9.26
Solution
a
= 1.08 > 1
h
h 2000
= 200 < = 283
tw F yf
4 4
k = 5.34 + 2
= 5.34 + = 8.77
(a / h) (1.08) 2
45,000k 45,000(8.77)
Cv = 2
= = 0.197 < 0.8
Fy (h / t w ) 50(200) 2
Design of Plate Girders 68
Find the allowable shear stress from Eq. (9.12). (All of the five
conditions given in Sec. 9.3 for relying on the postbuckling behavior and
tension-field action of the web plate are met.)
Fy 1 − Cv
Fv = C v + = 0.068 F y + 0.164 F y
2.89 1 . 15 1 + ( a / h ) 2
= 0.232 F y = 11.61 ksi < 0.40 F y
f
Fb = 0.825 − 0.375 v F y = 27.5 ksi = 0.55 F y
Fv
9.11.1 Introduction
h 970
> = λr (9.59)
tw F yf
14,000
for a > 1.5 h
[ F yf ( F yf + 16.5)]1 / 2
h
= (9.60)
tw
2,000
for a ≤ 1.5 h
F yf
Design of Plate Girders 70
where h is the clear distance between flanges for welded plate girders.
Note that these equations are similar to Eq. (9.3) and (9.4) for the ASD
code.
M n = Re S xt F yt (9.61)
12 + a r (3m − m 3 )
Re = ≤ 1.0 (9.62)
12 + 2a r
71 Design of Plate Girders
for hybrid girders where ar is the ratio of the web area to the
compression flange area (a r = Aw / A f ≤ 10) and m is the ratio of the
web yield stress to the flange yield stress (m = Fyw/Fyf) or to Fcr.
In Eq. (9.6), Sxt is the section modulus of the girder
corresponding to the tension flange in in.3 and Fyt is the yield stress
of the tension flange in ksi.
M n = R PG Re S xc Fcr (9.63)
ar h
R PG = 1 − c − 970 ≤ 1.0 (9.64)
1200 + 300a r tw Fcr
where hc is twice the distance from the neutral axis to the inside face
of the compression flange and Fcr is the critical compression flange
stress to be discussed later in this section. Note that Eq. (9.64)
corresponds to Eq. (9.24) of the ASD code covered in Sec. 9.4.3.
In general, there exist three limit states of buckling. They are
lateral-torsional buckling (LTB), flange local buckling (FLB), and
web local buckling (WLB). Because the design is based on the
postbuckling behavior of the web plate, the limit state of WLB does
Design of Plate Girders 72
F yf for λ ≤ λP
1 λ − λp
C b F yf 1 − ≤ F yf for λP <λ ≤ λr
Fcr = 2 λ r − λ p (9.65)
C PG
for λ > λr
λ2
The quantities λ, λp, λr, and CPG are specified for two limit states
of LTB and FLB separately.
Lu
λ= (9.66)
rT
300
λp = (9.67)
F yf
756
λr = (9.68)
F yf
C PG = 286,000C b (9.69)
73 Design of Plate Girders
bf
λ= (9.70)
2t f
65
λp = (9.71)
F yf
230
λr = (9.72)
F yf / k c
4
kc = 0.35 ≤ k c ≤ 0.763 (9.73)
h / tw
C PG = 26200k c (9.74)
C b = 1.0 (9.75)
equation for the flange area for the common case of doubly symmetric
girders and based on the limit state of tension-flange yield.
In the case of doubly symmetric sections Eqs. (9.61) and (9.62)
can be wrttien in the following form:
12 A f + (3m − m 3 ) Aw
Mn = S x F yf (9.76)
2(6 A f + Aw )
Now, substitute for approximate value of Sx from Eq. (9.18) into Eq.
(9.76) and simplify:
Substituting for Mn from Eq. (9.77) into the following equation and
solving for Af
M u = φb M n (9.78)
we finally find the following formula for the flange area of a doubly
symmetric girder:
Mu (3m − m 3 ) Aw
Af = − (9.79)
φ b hF yf 12
After finding the area of the flange we still have to select two different
design parameters: width and thickness of the flange.
For some guidance in selecting the flange design parameters, let
us find bounds on bf and tf for a given Af for the case when the critical
75 Design of Plate Girders
stress Fcr is equal to the yield stress Fyf (its maximum value). For the
limit state of LTB, we must have [Eqs. (9.65), (9.66), and (9.67)]:
Lu 300
≤ (9.80)
rT F yf
Substituting for rT from Eq. (9.46) into this equation, we obtain the
following bound on bf in order to have Fcr = Fyf:
Lu
bf ≥ 2 F yf (6 + Aw / A f ) (9.81)
300
For the limit state of FLB, we must have [Eqs. (9.65), (9.70), and (9.71)]:
bf 65
≤
2t f F yf
Substituting for bf = Af /tf into this equation and solving for tf, we find the
following bound on tf in order to have Fcr = Fyf:
1/ 2
Af
t f ≥
(F )
yf
1/ 4
(9.82)
130
Note that for a given required Af, the requirement of Eqs. (9.81) and
(9.82) often cannot be met simultaneously, and a compromise must be
made. For the economical design of plate girders, the values of critical
stress Fcr obtained from the limit states of LTB and FLB should be close
to each other. In Sec. 9.13, an iterative scheme is used for achieving this
goal in the applet for interactive design of plate girders.
Design of Plate Girders 76
h kv
0.6 Aw F yw for ≤ 187
tw F yw
h
0.6 Aw F yw 187
kv
F yw t
Vn = w (9.83)
kv h kv
for 187 < ≤ 234
F yw tw F yw
Aw (26400k v ) h kv
2
for > 234
(h / t w ) tw F yw
5
kv = 5 + (9.84)
( a / h) 2
> 3 or [260 /( h / t w )]
a 2
(9.85)
h
77 Design of Plate Girders
The design shear strength with tension field action is φvVn, where
the resistance factor φv is 0.9. The nominal shear strength is given by
(LRFD Appendix G3)
h 187 k v
0.6 Aw F yw for ≤
tw F yw
Vn =
1 − Cv (9.86)
0.6 Aw F yw C v +
1.15(1 + a 2 / h 2 )1 / 2
h 187 k v
for >
tw F yw
187 k v h 234 k v
187 k v for ≤ ≤
F yw tw F yw
(h / t w ) F yw
(or 1.0 ≥ Cv > 0.8)
Cv = (9.87)
h 234 k v
44,000k v for >
tw F yw
(h / t w ) 2 F yw
(or Cv ≤ 0.8)
(9.85) holds, the tension-field action is not allowed, and the following
equation shall apply:
Vn = 0.6 Aw F yw C v (9.88)
h 418
≤
tw F yw (9.89)
or
Vu ≤ 0.6φ v Aw F yw C v (9.90)
V F yw
Ast = 0.15ht w D (1 − C v ) u − 18t w2 ≥0 (9.91)
φ
V
v n ys
F
79 Design of Plate Girders
I st = at w3 j (9.92)
where
2.5
j= 2
− 2 ≥ 0 .5 (9.93)
(a / h)
Mu V
+ 0.625 u ≤ 1.375
φM n φV n (9.94)
Using the load factors given in Sec. 2.7, Eq. (2.2), we find the
design factored distributed and concentrated loads are as follows:
Shear and bending moment diagrams for the factored loads are
shown in Figs. 9.27 and 9.28, respectively. Maximum design bending
moment and shear are
81 Design of Plate Girders
L (150)(12)
h= = = 150 in.
12 12
h 150
tw ≥ = = 0.47 in.
322 322
Try tw = 0.50 in. or PL150 in. x 0.5 in. for the web plate.
h
= 300; Aw = 75 in. 2
tw
m=1
412,000 (3 − 1)(75)
Af = − = 72.3 in.2 (9.95)
0.9(150)(36) 12
For the critical stress Fcr to be equal to the yield stress, from Eq.
(9.81):
bf ≥ 600
300
2(36)(6 + 75 / 72.3) = 45.0 in. (9.96)
83 Design of Plate Girders
I x 1,064,838
Sx = = = 13,829.1 in.3
77 77
bf 40
rT = = = 10.74 in.
(12 + 2 Aw / A f ) 1/ 2
[12 + 2(75) /(80)]1 / 2
Lu 600
λ= = = 55.87
rT 10.74
300 300
λp = = = 50.0
F yf 36
Design of Plate Girders 84
From the LTB point of view, the middle segment of the girder
(segment DC in Fig. 9.17) is the critical segment. The moment
gradient coefficient Cb is found from Eq. (5.35).
12.5M max
Cb =
2.5M max + 3M A + 4 M B + 3M C
12.5(34,333.3)
=
2.5(34,333.3) + 3(27,551.9) + 4(30,624.7) + 3(32,885.1)
= 1.10
756 756
λr = = = 126.0
F yf 36
λ p < λ < λr
1 λ − λp
Fcr = C b F yf 1 −
2 λ r − λ p
1 55.87 − 50.00
= (1.10)(36) 1 −
2 126.0 − 50.00
= 38.07 ksi > F yf = 36 ksi
85 Design of Plate Girders
∴ Fcr = 36 ksi.
bf 40
λ= = = 10
2t f 2( 2)
65 65
λp = = = 10.83 > λ = 10
F yf 36
Fcr = F yf = 36 ksi
ar h
R PG = 1 − c − 970
tw
1200 + 300a r Fcr
75 / 80 970
=1− 300 − = 0.912
1200 + 300(75 / 80) 36
φ b M n = φ b R PG S x Fcr = 0.9(0.912)(13,829.1)(36.00)
= 408,633 K-in.
We can use Eq. (9.98) also to possibly reduce the area of the
flange when φb Mn is larger than Mu.
h 418 418
= 300 > = = 69.67
tw F yw 36
h 234 k v 234 5
= 300 > = = 87.2
tw F yw 36
44,000k v (44,000)(5)
Cv = 2
= = 0.0679
(h / t w ) F yw (300) 2 (36)
2. Find the location of the first stiffener away from each end.
87 Design of Plate Girders
C v = Vu /[0.6φ v Aw F yw ]
= 603.33 /[0.6(0.9)(75)(36)] = 0.4138 < 0.8
k v = (h / t w ) 2 C v F yw / 44,000
= (300) 2 (0.4138)(36) / 44,000 = 30.47
2
a 260
2
=
260
≤ = 0.75 < 3
h h / tw 300
5 5
kv = 5 + 2
=5+ = 15.20
( a / h) ( 0 .7 ) 2
44,000k v 44,000(15.20)
Cv = 2
= = 0.206
(h / t w ) F yw (300) 2 (36)
1 − Cv
Vn = 0.6 Aw F yw C v +
1.15(1 + a 2 / h 2 )1 / 2
1 − 0.206
= 0.6(75)(36) 0.206 + 2 1/ 2
= 1250 Kips
1.15(1 + 0.7 )
Vu = R A − 12
45
w = 603.33 − 12
45
(5.2) = 583.83 Kips < φ vVu O.K.
583.83 36
Ast = 0.15(1.0)(150)(0.5)(1 − 0.206) − 18(0.5) 2
1125 36
= 0.14 in. 2
2 .5 2 .5
j= 2
−2= − 2 = 3.10 ≥ 0.5
( a / h) (0.7) 2
bs 95
≤ = 15.8 (9.101)
ts 36
bs ≤ 5.92 in.
Fy 36
t bs ≥ bbs = (19) = 1.20 in.
95 95
KL (0.75)(150)
= = 10.37
r 10.85
1/ 2 1/ 2
KL F y 36
λc = = 10.37 = 0.116 < 1.5 LRFD E2
r π 2 E 29,000π
2
= 35.80 ksi
Figure 9.29
Design of Plate Girders 96
Figure 9.31
Design of Plate Girders 98
in Fig. 9.33, the applet has added a second segment and the two segments
are denoted as “From A to C” and “From C to B”. Depending on the
selection made by the user, the applet displays the required input items
for the selected segment. This scheme saves screen space by using the
same screen area for all different segments. The same scheme is used for
the bearing stiffeners as well as other panels such as welds panel in the
input window, and elevation, sections, and welds panels in the output
window.
Intermediate stiffeners may or may not be provided and single or
double plates may be used as intermediate stiffeners. If the user chooses
to design a plate girder without intermediate stiffeners, all input
components related to intermediate stiffeners are deactivated (Fig. 9.34).
Figure 9.33
Figure 9.34
Design of Plate Girders 100
Figure 9.36
At the beginning of the design of a plate girder the user needs to specify
the steel types of stiffeners, whether intermediate stiffeners are provided
or not, and whether double or single intermediate stiffeners are used only
(Fig. 9.32a). The applet displays design results as shown in Fig. 9.32b.
The last panel in the input window is the welds panel for
electrode type, and size, length and spacing of the welds connecting
flange to web, size of the weld connecting bearing stiffeners to web, and
size, length, and spacing of the weld connecting intermediate stiffeners to
web (9.35). The user can choose intermittent or continuous fillet welds
for flange-to-web and intermediate stiffener-to-web connections. But,
continuous fillet welds are used for connecting bearing stiffeners to web
as required by the ASD and LRFD codes. At the beginning of the design
of a plate girder the user needs to specify the electrode type and whether
intermittent or continuous welds are used only (Fig. 9.35a). The applet
displays design results as shown in Fig. 9.35b.
Design of Plate Girders 102
The user can select the two primary design parameters in the
control window placed in the upper right corner of the screen (Figs. 9.29
and 9.36). They are the method of design, ASD and LRFD, and the web
depth-to-span ratio. Since the web depth-to-span ratio is a key design
factor in design of plate girders, this option is placed separately from the
flange & web panel in the input window so that the user can design the
plate girder with several different values of the web depth-to-span ratios
easily.
Figure 9.37
Figure 9.38
Figure 9.39
Design of Plate Girders 104
Figure 9.40
Figure 9.41
105 Design of Plate Girders
Figure 9.42
Figure 9.43
Figure 9.44
Design of Plate Girders 106
Figure 9.45
Figure 9.46
Figure 9.47
107 Design of Plate Girders
Figure 9.48
Figure 9.49
9.14 PROBLEMS
with yield stress of 36 ksi for the web plate and stiffeners and A572
steel with yield stress of 60 ksi for the flange plate. Use E70
electrode and shielded metal arc welding (SMAW) for connecting
various plates.
Figure 9.50
9.2 A simply supported welded plate girder has a span of 200 ft and is
subjected to a uniform load of 4 Kips/ft including its own weight.
The girder is laterally supported at the supports and at the midspan.
Based on a preliminary design, a 180 in.x0.75 in. plate is selected for
the web, and a 40 in.x1.5 in. plate is selected for each flange. Using
A36 steel with yield stress of 36 ksi and considering the bending
stresses in the flange only, check the adequacy of this preliminary
design.
9.3 Design the intermittent web-to-flange fillet weld for the hybrid girder
designed in Sec. 9.9 of the book, using submerged arc welding
(SAW) and E70 electrode. Use the minimum weld size and
minimum length for the intermittent fillet segments.
109 Design of Plate Girders
9.4 Solve Example 1 of section 9.10, assuming that the plate girder
consists of two WT12x52 with yield stress of 60 ksi and a 100 in. x
0.50 in. plate with yield stress of 36 ksi.