ERECTION METHOD STATEMENT Part 3

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8.3.

2 Remaining frames erection

- Proceed with the erection of the remaining frames and bearing end frames.
- In each braced bay shown on the erection drawings, repeat step 5.3.1 before proceeding with the
erection of additional bays.
- Eave struts and peak purlins may be installed in intermediate bays between braced bays to stabilize
frames, however, do not start more work than can be completed in a work day to ensure all
structural framing is completed in those bays before leaving the site at the end of the day.
- As erection progresses, each braced bay must be fully completed as outlined in step 5.3.1 before
proceeding with the erection of additional bays.

8.3.3 Finish Frames & Accessories

- Complete erection of main and secondary framing


- Upon Completion of all secondary framing in the braced bay, plumbing and squaring the braced
bay, installing secondary framing in the end bay, paneling may commence and be worked in
conjunction with the completion of the balance of the secondary framing. This could save time on
larger buildings if separate sheeting crews are used.
- When the building reaches this stage of erection, sheeting should proceed immediately. The
structure without sheeting should not be left standing for prolonged periods of time without taking
proper precautions (temporary bracing, blocking etc.) to prevent wind damage especially to purlins

and girts due to excessive vibration they are exposed to in the unsheeted condition.

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9 SHEETING
9.1 ROOFING

9.1.1 Preparation

Before sheeting, all the tasks below must be completed:


- The Period Completion Report of mainframes must be approved and signed off by Client.
- All column baseplates must be filled grouting strong enough for support loading.
- Frames must be completed painting touch up and checked.
- Safety net was installed below right after completion of all purlins.

9.1.2 Complete Sagrod

- After installation of safety net, workers will push the Chanels, which put across purlins along
purlins for sag rod installation.
- PPE will be attached to purlins for safety

9.1.3 Install wire mesh, NFR and insulation sheets

- They all shipped to job site in shape of coils.


- Because of light weight, they all lifted onto the roof by hand and installed by lying from the ridge
of the roof to the eaves.

Installed way Coil of NCF, Wire mesh,


Insulation sheet

- Insulation sheet will be laid on the strip of installed wire mesh or NFR
- NFR is installed by sticking on 02 size tape stuck on to the
top face of purlins.
- Roof sheets must be installed right after completing each
strip of insulation sheet to avoid the insulation sheet being
damaged by rain or wind.

9.1.4 Lifting roof sheet:

Roof sheet will be lifted on to the roof by crane or manually


by workers.

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(a). Lifting by crane
- Roof sheets will be piled up to set of 10 sheets then being tied together by soft ropes at space
maximum = 4m
- With roof sheet length <25m , 01 crane was applied
- With roof sheet length >25m , 02 cranes was applied

CRANE

WIRE ROPE

SPREADER BAR

SOFT ROPE

<4000 <4000 <4000 <4000 <4000 <4000 <4000 <4000 <4000

- The spreader bars will be applied for lifting purpose.


- The lifted roof sheets will be arranged to adjacent bays, pilled, and tied carefully to purlins until
being installed
(b). Lifting manually by workers
- Roof sheet will be moved to right
position and pulled sheet by sheet on to
the roof by workers sitting on the rafter
with PPE attached to static lines.
- Roof sheets lifted on to the roof will be Life
arranged to adjacent bays, pilled and tied line
safely to purlins before installation.

9.1.5 Install roof sheets B

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- Roof sheets which are waiting for installation will be tied to purlins by ropes.
- Before install roof sheet, safety net was installed for safety reason.
- Roof sheet must be installed by only 01 way from predetermined end gable of the building , this
end gable should be closed to the Rolling machine of position of fabricated roof sheet to avoid
moving too much , this might cause damages to them.
- Roof sheet will be installed one by one manually by workers
- KV35, KR32 roof sheet will be attached to purlins by screws while KSS600 by clips and seaming
after completing checking.
- All the accessories related to installation sheeting and the order of installation will be complied as
sketch below

To the first major


Rib given as per Distance from steel line to the first
erection drawings major Rib given as per Erection
Direction of panel Sidewall drawings
Kirby rib roof One

A
Notes:
End Wall

B A, C: Kirby roof sheet


B : Kirby peak panel
C

Steel line Sidewall two Steel line


Building
Length

- Locate the center of the first major rib exactly over steel line or as indicated in the Erection
drawing attach panels (A) and (C) and then attach peak panel (B)
- Each side of Kirby panel and the Kirby peak panel must be run in conjunction with each other to
ensure correct alignment.
- Refer to other sections of this manual for details relating to eave alignment of roof panels, sealer
application and fastener types.
- All damaged paint finishes are to be retouched to prevent rusting.
- In the event a screw is installed in the wrong location or should a screw break during the driving
process, remove the screw and install one of the larger diameters to prevent leaking.

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- Concentrated heavy loads (personnel or material) occurring on the roof during construction shall be
distributed uniformly over a large area in such a manner as to prevent damage to building
components.
- All metal shavings occurring as a result of drilling operations on the roof are to be removing in
such a manner as to prevent damage or staining of roof finish.” SWEEP ALL DRILL SHAVINGS
FROM PANELS AND TRIM DAILY, OR HUMIDITY AND RAIN WILL CAUSE THE
SHAVINGS TO RUST OVERNIGHT AND STAIN THE MATERIAL!”

9.1.6 Walking On The Roof

- When walking parallel to the ridge line, step directly over a purblind NOT STEP ON A PANEL
MAJOR RIB and DO NOT WALK ON ANY PANEL THAT HAS NOT BEEN PROPERLY
SECURED TO THE STRUCTURE.
- When walking up-slope or down-slope, step to either side of a major rib.
- A life line is to installed along to sheeting way for worker hooking their PPE to Life line for roof
sheeting
- After completion roof sheet, life lines will be dismantle and re fix 02 ends to major ribs of roof.

9.2 CLADDING

9.2.1 Preparation

- Wall sheets were fabricated in Plant and shipped to job site in packages.
- Before installing sheeting, make sure all girts and sag rods were completed.
- A set on scaffolding will be use for cladding, a pulley will be installed on scaffolding, and this
allows pulling wall sheet safely by people on the ground or on the scaffolding.
- Wall panel will be moved to their position along the wall to install.

9.2.2 Lifting wall sheet:

- Drill a hole with dia. of 12mm


at the middle of the wall panel
Pulley
150mm far from the top for
hooking wire rope to the wall
panel.
- Lift up and adjust panel to ROPE
Scaffolding
right position before attached
to the girt. HOOK D6

- Workers working on Rope to pull


150

scaffolding must wear PPE wall panel


60

attached to scaffolding, which


Cladding
WALL CLADDING

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is also kept stable by struts tube to the ground.

HOOK ø20
9.2.3 Install cladding

- A steel ladder as sketch will be used


GIRT for girt installation.
- Worker stand on ladder which stand on
ground and attached to girts to avoid
GIRT
fall down , will fix cladding to the girts
PULL ED
ROPE
- Need to be install a thread to make sure
the screws were installed straight
GIRT

- Platform for cladding must be flat


PPE strong enough. In case this requirement
WALL
CLADDING
is not met, Kirby supervisor have to
contact to Client immediately to solve
by RFI.

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