Bom A4VG - REXROTH

RE 92 003/05.
99
RE 92 003/05.99
replaces: 02.98
Variable Displacement Pump A4VG

for closed circuits Sizes 28...250 Series 3 Nominal pressure 400 bar Peak pressure 450 bar
A4VG...EP
Index
Features 1 Ordering Code / Standard Program 2...3 Technical Data 4...5 Filtration 6...8 High Pressure Relief Valve 9 Pressure Cut-Off, D 9 HD - Hydraulic Control, Pilot Pressure Related 10 HW - Hydraulic Control, Mechanical Servo 11 DA - Hydraulic Control, Speed Related 12...13 DG - Hydraulic Control, Direct Operated 14 EZ - Electrical Two-Position Control with Switching Solenoid 14 EP - Electrical Control, with Proportional Solenoid 15 Unit Dimensions, Size 28 16...17 Unit Dimensions, Size 40 18...19 Unit Dimensions, Size 56 20...21 Unit Dimensions, Size 71 22...23 Unit Dimensions, Size 90 24...25 Unit Dimensions, Size 125 26...27 Unit Dimensions, Size 180 28...29 Unit Dimensions, Size 250 30...31 Unit Dimensions DA Control Valve 32...34 Dimensions for Through Drives 35...37 Permissible Input and Through Drive Rotation Torques 38 Combination Pumps 39 Mechanical Stroke Limiter, M 40 Ports X3 and X4 for Positioning Pressure, T 40 Rotary Inch Valve 41 Installation Situation for Coupling Assembly 42 Preferred Types 43
Features
variable displacement axial piston pump of swashplate design for hydrostatic closed circuit transmissions flow is proportional to drive speed and displacement and is infinitely variable output flow increases with swivel angle from 0 to its maximum value swivelling the pump over centre smoothly changes the direction of flow a highly adaptable range of control and regulating devices is available the pump is equipped with two pressure relief valves on the high pressure ports to protect the hydrostatic transmission (pump and motor) from overloads these valves also function as boost inlet valves an integral auxiliary pump serves as boost and pilot oil pump the maximum boost pressure is limited by a built-in boost pressure relief valve the integral pressure cut-off is standard Further Informations: Variable Displacement Pump A4VTG RE 92 012 for drum drives on mobile concrete Mixers
A4VG
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RE 92 003/05.99
Ordering Code / Standard Program

Hydraulic fluid Mineral oil (no code)
Axial piston unit
Variable swashplate design, nominal pressure 400 bar, peak pressure 450 bar Operation Pump in closed circuits Size Displacement Vg max in cm3 28 40 Control device 28 40 without control module NV Hydraulic control, pilot pressure related HD Hydraulic control, mechanical servo HW Hydraulic control, speed related DA Hydraulic control, direct operated DG Electrical two-position control with switching solenoid EZ Electrical control with proportional solenoid EP Solenoid voltage (only for EP, EZ or DA) U = 12 V U = 24 V Pressure cut-off with pressure cut-off (standard) Zero position switch (only for HW) without zero position switch (no code) with zero position switch Mechanical stroke limiter without mechanical stroke limiter (no code) with mechanical stroke limiter, external adjustable Ports X3, X4 for positioning pressure without ports X3, X4 (no code) with ports X3, X4 DA control valve NV EZ DG without DA control valve with DA control valve, fixed setting with DA control valve, mech. adjust. with control lever L R with DA control valve, fixed setting and hydraulic inch valve built-on, control with breaking fluid with DA control valve, mech. adjust. with control lever and L hydraulic inch valve built-on, control with breaking fluid R with DA control valve, fixed setting and connections for master controller with DA control valve, fixed setting and hydraulic inch valve built-on, control with mineral oil with DA control valve, mech. adjust. with control lever and L hydraulic inch valve built-on, control with mineral oil R DA control valve with control lever without control lever (no code) with control lever - anti-clockwise operation direction L with control lever - clockwise operation direction R Series Index
A4V G 56 56 71 71 90 125 180 250 90 125 180 250 NV HD HW DA DG EZ EP 1 2 D
T EP HW HD DA 28250 1 2 3L 3R 4 5L 5R 7 8 9L 9R
3 2 Direction of rotation viewed on shaft end 28250 clockwise anti-clockwise 2/44 R L A4VG
Brueninghaus Hydromatik
RE 92 003/05.99
A4V G
Axial piston unit Operation Size Control device Series Index Direction of rotation
/ 3 2
Seals NBR, shaft seal in FPM N Shaft end (permissible input torque see page 38) 28 40 56 71 90 125 180 250 Splined shaft DIN 5480 (standard for single pump) Z Splined shaft DIN 5480 (standard for combi. pump, 1st pump) 1) 1) 1) A Splined shaft SAE (standard for single pump) S Splined shaft SAE (standard for combi. pump, 1st pump) 2) 2) 2) T Splined shaft SAE (only for combination pump, 2nd pump) U Mounting flange 28 40 56 71 90 125 180 250 C SAE 2-hole 4-hole D 2 + 4-hole F Service line connections 28 40...180 250 Ports A and B SAE, (metric fixing screws), at side (on opposite sides) 02 Ports A and B SAE, (metric fixing screws), at side (same side) 10 Auxiliary pump 28 40 56 71 90 125 180 250 with integral auxiliary pump, without through drive F00 without integral auxiliary pump, without through drive N00 with integral auxiliary pump, with through drive F... without integral auxiliary pump, with through drive K... Through drive flange hub 28 40 56 71 90 125 180 250 ...01 SAE A, 2-hole SAE A (N5/8"-9T 16/32DP) SAE B, 2-hole SAE B (N7/8"-13T 16/32DP) ...02 SAE B, 2-hole SAE B-B (N1"-15T 16/32DP) ...04 SAE C, 2-hole SAE B-B (N1"-15T 16/32DP) ...09 SAE C, 2-hole SAE C (N11/4"-14T 12/24DP) ...07 SAE D, 2+4-hole DIN 5480 (N35x2x30x16x9H) ...73 SAE D, 2+4-hole SAE D (N13/4"-13T 8/16DP) ...69 SAE E, 4-hole SAE E (N13/4"-13T 8/16DP) ...72 Valves setting range 28 40 56 71 90 125 180 250 with high press. relief valve, pilot controlled 100...420 bar with bypass 1 with high pressure relief valve, 250...420 bar without bypass 3 direct controlled, (fixed setting) with bypass 5 100...250 bar without bypass 4 with bypass 6 Filtration 28 40 56 71 90 125 180 250 Filtration in the suction line of the auxiliary (boost) pump S Filtration in the pressure line of the auxiliary (boost) pump: D ports for external boost circuit filter, (Fe and Fa) cold start valve and ports for external boost circuit filter, (Fe and Fa) K filter built-on (supplied complete) 3) F filter built-on with visual contamination indicator 3) P filter built-on with electrical contamination indicator 3) L filter built-on with visual and electrical contamination indicator 3) M External supply (model without integral auxiliary pump - N00, K..) E
1)
standard for combi.-pump - 1st pump: shaft Z
2)
standard for combi.-pump - 1st pump: shaft S = available
3)
with cold start valve
= not available
= preferred program (preferred types see page 43)
A4VG
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RE 92 003/05.99
Technical Data
Fluid We request that before starting a poject detailed information about the choice of pressure fluids and application conditions are taken from our catalogue sheets RE 90220 (mineral oil), RE 90221 (environmentally acceptable hydraulic fluids) and RE 90223 (fire resistant hydraulic fluids, HF). When using HF- or environmentally acceptable hydraulic fluids possible limitations for the technical data have to be taken into consideration. If necessary please consult our technical department (please indicate type of the hydraulic fluid used for your application on the order sheet). The operation with HFA-, HFB and HFC- hydraulic fluids requires additional special measures. Operating viscosity range In order to obtain optimum efficiency and service life, we recommend that the operating viscosity (at operating temperature) be selected from within the range: opt = operating viscosity 16...36 mm2/s referred to the circuit temperature (closed circuit). Viscosity limits The limiting values for viscosity are as follows: min = 5 mm2/s short term at a max. permissible temp. of tmax = 115C. Please note that the max. fluid temperature is also not exceeded in certain areas (for instance bearing area). max = 1600 mm2/s short term on cold start ( (n 1000 min-1, tmin = -40C). At temperatures of -25C up to -40C special measures are required. Please contact us for further information. Selection diagram
2500-40 1600 1000 600 400 200 -20 0 20 40 60 80 100 1600
range (opt) (see shaded section of the selection diagram). We recommend that the highest possible viscosity range should be chosen in each case. Example: At an ambient temperature of XC circuit temperature is 60C. Within the operating viscosity range (opt; shaded area) this corresponds to viscosity ranges VG 46 or VG 68. VG 68 should be selected. Important: The leakage oil (case drain oil) temperature is influenced by pressure and pump speed and is always higher than the circuit temperature. However, at no point in the circuit may the temperature exceed 115C. If it is not possible to comply with the above conditions because of extreme operating parameters or high ambient temperatures please consult us. Temperature range of the radial shaft seal The FPM shaft seal is admissible for a housing temperature range from -25C to +115C. Note: For applications below -25C a NBR shaft seal is necessary (admissible temperature range -40C to +90C). When ordering, please state in clear text: with NBR shaft seal Operating pressure range - inlet Variable pump (with external supply, E): for control devices EP, EZ, HW and HD boost pressure (when n = 2000 rpm) pSp ___________________ 20 bar for control devices DA, DG boost pressure (when n = 2000 rpm) pSp ___________________ 25 bar Auxiliary pump: suction pressure ps min ( 30 mm2/s) ______ 0,8 bar absolute for cold start ________________________ 0,5 bar absolute Operating pressure range - outlet Variable pump: Pressure at port A or B nominal pressure pN ______________________________________ 400 bar peak pressure pmax ________________________________________ 450 bar Auxiliary pump: peak pressure pH max ________________________________________ 40 bar (pressure data to DIN 24312) Case drain pressure Permissible case drain pressure at ports T1 and T2 pL _______________________________________ 4 bar abs. short term (at start) __________________________ 6 bar abs. Installation position Optional. The housing must be filled with fluid prior the commissioning, and must remain full whenever it is operating. For extensive information on installation position, please consult our data sheet RE 90 270 before completing your design work. Note for installation position "drive shaft up" (only sizes 71-250): When ordering please state in clear text "installation position: drive shaft up". The pump will be delivered with an additional air bleed port R1 located at the flange area. A4VG
0 10 G V 68 G V 46 G V 32 G V 2 2
VG
viscosity in mm2/s
100 60 40 20 10
36 opt. 16
5 -40
-25
-10 0 10
30
50
temperature t in C
tmax = +115C
70
90
5 115
tmin = -40C
fluid temperature range
Notes on the selection of the hydraulic fluid In order to select the correct fluid, it is necessary to know the operating temperature in the circuit (closed circuit) in relation to the ambient temperature. The hydraulic fluid should be selected so that within the operating temperature range, the operating viscosity lies within the optimum Brueninghaus Hydromatik
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RE 92 003/05.99
Technical Data
Table of values (theoretical values, without considering mh and v: values rounded) Size 28 40 56 3 Displacement variable pump Vg max cm 28 40 56 3 auxiliary pump (at p = 20 bar) Vg H cm 6,1 8,6 11,6 Speed max. speed with Vg max nmax contin. rpm 4250 4000 3600 limited max. speed 1) nmax limited rpm 4500 4200 3900 2) intermittent max. speed nmax interm. rpm 5000 5000 4500 minimum speed nmin rpm 500 500 500 Flow at nmax contin. and Vg max qv max L/min 119 160 202 Power at nmax contin. p = 400 bar Pmax kW 79 107 134 Torque at Vg max p = 400 bar Tmax Nm 178 255 356 (variable pump without aux. pump) p = 100 bar T Nm 44,5 63,5 89 2 0,0017 0,003 Moment of inertia (about drive axis) J kgm 0,0051 Weight (standard model without through drive) approx. m kg 29 31 38 1) Limited maximum speed: at half corner power (e.g. at Vg max and pN /2) 2) Intermittent maximum speed: at high idling speed at engine overspeed: p = 70...150 bar and Vg max with reversing heads: p < 300 bar and t < 5 sec. Calculation of size Output flow Torque Power qv = T= P= Vg n v 1000 1,59 Vg p 100 mh Tn 9549 = Vg p 20 mh = qv p 600 t in L/min = in Nm in kW Vg p n v mh t = = = = = = displacement per revolution in cm3 differential pressure in bar speed in rpm volumetric efficiency mechanical-hydraulic efficiency overall efficiency
71 71 19,6 3300 3600 4100 500 234 156 451 112,8 0,0072 50
90 90 19,6 3050 3300 3800 500 275 183 572 143 0,0106 60
125 125 28,3 2850 3250 3450 500 356 237 795 198,8 0,0164 80
180 180 39,8 2500 2900 3000 500 450 300 1144 286 0,0323 101
250 250 52,5 2400 2600 2700 500 600 400 1590 398 0,0879 156
2Tn 60 000
Input drive Permissible axial and radial loading on drive shaft Size Distance of Fq (from shaft collar)
Fq
a, b, c max. permissible radial load at distance a
b c max. permissible axial load

Fax
a b c Fq max Fq max Fq max - Fax max + Fax max
mm mm mm N N N N N
28 17,5 30 42,5 2500 2000 1700 1557 417
40 17,5 30 42,5 3600 2891 2416 2120 880
56 17,5 30 42,5 5000 4046 3398 2910 1490
71 20 35 50 6300 4950 4077 4242 2758
90 20 35 50 8000 6334 5242 4330 2670
125 22,5 40 57,5 11000 8594 7051 5743 3857
180 25 45 60 16000 12375 10150 7053 4947
250 29 50 71 22000 16809 13600 4150 4150
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RE 92 003/05.99
Filtration
The finer the filtration the better the achieved purity grade of the pressure fluid and the longer the life of the axial piston unit. To ensure the functioning of the axial piston unit a minumum purity grade of 9 to NAS 1638 18/15 to ISO/DIS 4406 is necessary. At very high temperatures of the hydraulic fluid (90C to max. 115C) at least cleanless class 8 to NAS 1638 17/14 to ISO/DIS 4406 necessary. If above mentioned grades cannot be maintained please consult supplier. Standard: Filtration in the suction line of the auxiliary pump, S Standard model (preferred) Filter type: ________________________ filter without bypass Recommendation: ____________ with contamination indicator Through flow resistance at the filter element: at = 30 mm2/s, n = nmax ___________________________ p 0,1 bar at = 1000 mm2/s, n = nmax _______________________ p 0,3 bar Pressure at port S of the auxiliary pump: at = 30 mm2/s ___________________________ p 0,8 bar at cold start ( = 1600 mm2/s, n 1000 min-1) _____ p 0,5 bar Circuit diagram standard S Variation: external supply, E This variation is to be applied with models without integral auxiliary pump (N00 or K..). Connection S is closed. Supply comes from connection Fa. Filter arrangement: _________________________ separately To ensure functioning the above mentioned purity grade for the boost pressure fluids at connection Fa has to be ensured. Circuit diagram variation E (external supply)
Variation: Filtration in the pressure line of the auxiliary pump, ports for external boost circuit filter, D Port Fe : Filter inlet Filter outlet Port Fa : Filter type: Filter with bypass are not recommended, when applying with bypass please consult supplier. Recommendation: with contamination indicator Please note: for type with DG-displacement (with control pressure not from the supply circuit) the following filter type has to be used: filter with bypass and with contamination indicator Filter arrangement: __ separately in the pressure line (hose filter) Through flow resistance at filter element: at = 30 mm2/s ___________________________ p 1 bar at cold start _____________________________ pmax = 3 bar (valid for entire speed range nmin nmax) Circuit diagram variation D
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A4VG
RE 92 003/05.99
Filtration
Variation: Filtration in the pressure line of the auxiliary pump, with cold start valve and ports for external boost circuit filter, K Design as variation D, however additionally with cold start valve: Filter is equipped with cold start valve and therefore protects the pump from damage. The valve opens at through flow resistance p 6 bar. Port Fe : Filter inlet (at th cold start valve) Variation: Filtration in pressure line of the auxiliary pump, filter built-on, supplied complete, F Filter type: ________________________ Filter without bypass Please note: Filter is equipped with cold start valve and therefore protects the pump from damage. The valve opens at through flow resistance p 6 bar. Recommendation: with contamination indicator (differential pressure p = 5 bar) Filter arrangement connected to pump through flow resistance at filter element: at = 30 mm2/s ___________________________ p 1 bar at cold start _____________________________ pmax = 3 bar (valid for entire speed range nmin nmax) To be considered for sizes 40, 56: max perm. boost pressure pSp max = 35 bar Circuit diagram variation F (with filter assembly)
Port Fa : Filter outlet Filter arrangement ___ separately in the pressure line (hose filter) Circuit diagram variation K (with cold start valve)
Fe
Dimensions variation K (with cold start valve) Detail W
Variation: Filtration in pressure line ot the auxiliary pump, filter built-on, supplied complete, with visual contamination indicator, P Design as variation F, however additionally with visual contamination indicator. Indication: green/red window Size 40 56 71 90 125 180 K1 122,5 125,5 145,5 139,5 172,0 173,0 K2 198,7 215,4 239,0 248,5 267,9 311,9 K3 0 0 8 24 20 3 Fe M18x1,5; 15 deep M18x1,5; 15 deep M26x1,5; 16 deep M26x1,5; 16 deep M33x2; 18 deep M33x2; 18 deep differential pressure (switching pressure) p = 5 bar Circuit diagram variation P
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RE 92 003/05.99
Filtration
Variation: Filtration in pressure line ot the auxiliary pump, filter built-on, supplied complete, with electrical contamination indicator, L Design as variation F, however additionally with electrical contamination indicator. Indication: electrical differential pressure (switching pressure) p = 5 bar Max. switching power at 24 V DC _________________ 60 W Circuit diagram variation L Variation: Filtration in pressure line ot the auxiliary pump, filter built-on, supplied complete, with visual and electr. contamination indicator, M Design as variation F, however additionally with visual and electrical contamination indicator. Indication: electrical and visual by lamp differential pressure (switching pressure) p = 5 bar Max. switching power at 24 V DC _________________ 60 W Circuit diagram variation M The lamp can be plugged for shut off (3) or open position (2)
Dimensions variation F, P, L, M (with filter assembly)

Variation L, M Variation F Detail A, rotated 90 Variation P Variation L window
Variation M lamp
Size 40 56 71 90 125 180
F1 201,7 218,4 239 248,5 235,9 279,9
F2 47,7 64,4 46,5 56 59,4 40,3
F3 160 163 185 179 201 202
F4 175 178 203,5 197,5 219,5 220,4
F5 135 138 155 149 171 171,9
F6 0 0 16 0 0 17
F7 42 42 29 45 53 36
F8 78,5 78,5 65,5 81,5 89,5 72,5
F9 122 122 109 125 133 116
F10 125 125 112 128 136 119
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A4VG
RE 92 003/05.99
High Pressure Relief Valve

Setting diagram
pmax
operating pressure pA, B 30 bar at ports A, B pSp p drive design pressure
safety margin
set value pressure cut-off
high press. (HD) valve setting
differential pressure pHD
Note: valve setting is done at n = 1000 min-1 and Vg max (qV 1)
pSp
boost press.
qV 1 qV max
Example: boost pressure 20 bar; operating pressure 410 bar operating pres. pA,B boost pres. pSp + safety margin = differential pres. pHD 410 bar 20 bar + 30 bar = 420 bar
Setting range Differential pressure High pressure relief valve, setting pHD direct controlled (sizes 28...56) 420 bar Setting range valve 3, 5 400 bar 1) p 250 - 420 bar 360 bar (see ordering code) 340 bar 320 bar 300 bar 270 bar 250 bar Setting range valve 4, 6 230 bar p 100 - 250 bar 200 bar (see ordering code) 150 bar 100 bar 1) Standard setting of differential pressure, valves set to this value if no details given on order. Bypass function Sizes 28...56: HD valves direct controlled (3), (4): without bypass Sizes 28...56: HD valves direct controlled (5), (6): with bypass Sizes 71...250: HD valves pilot controlled (1): with bypass Simplification: The bypass function is not shown in the circuit diagrams The pilot controlled HD-valves (sizes 71..250) are not shown in the circuit diagrams. High pressure relief valve, pilot controlled (sizes 71...250) Setting range valve 1 p 100 - 420 bar (see ordering code) Differential pressure setting pHD 420 bar 400 bar 1) 360 bar 340 bar 320 bar 300 bar 270 bar 250 bar 230 bar 1) 200 bar 150 bar 100 bar
Please state in clear text when ordering: (possible are only the values pHD shown in the table) High pressure relief valve A Differential pressure setting: pHD = ... bar Opening pressure of the HD-valve (at qV1): pmax = ... bar (pmax = pHD + pSp) High pressure relief valve B Differential pressure setting: pHD = ... bar Opening pressure of the HD-valve (at qV 1): pmax = ... bar (pmax = pHD + pSp)
Pressure Cut-Off, D
The pressure cut-off corresponds to a pressure regulation which, after reaching the set pressure, adjusts the pump volume of the pump to Vg 0 = 0. This valve prevents the operation of the high pressure relief valves when accelerating or decelerating. The pressure peaks occurring when the swashplate is swivelled rapidly and also the maximum pressure in the system are safeguarded by the high pressure limit valves. The setting range of the pressure cut-off may be anywhere within the entire working pressure range. However, it must be set 30 bar lower than the setting of the high pressure safety relief valves (see setting diagram). Please state the setting value of the pressure cut-off in clear text when ordering. A4VG
Example for pressure cut-off: Electrical two-position control, EZ1D/EZ2D Brueninghaus Hydromatik
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RE 92 003/02.98
HD
Hydraulic Control, Pilot Pressure Related

Graph Direction of rotation - Control - Direction of through flow Size Pilot Control Direction Operating pressure pressure flow pressure Y1 Y2 71...250 Y1 Y2 28...56 Y1 Y2 71...250 Y1 Y2 X1 X2 X1 X2 X1 X2 X1 X2 A to B B to A B to A A to B B to A A to B A to B B to A Sizes 40...180
MB (size 250) B B MB MA A
The positioning cylinder of the pump and therefore the swivel angle is varied in proportion to the difference in pilot pressure applied to the two control ports (Y1 and Y2). The pump displacement is therefore steplessly variable. One pilot line is assigned to each direction of flow.
pSt in bar
18 16 14 12 10 8 6 4 2 0 1,0 0,8 0,6 0,4 0,2 0 Vg 2 4 Vg max 6 8 10 12 14 16 18
Direction of rotation anti-clockwise clockwise
28...56
MB MA MA MB MA MB MB MA
0,2 0,4 0,6 0,8 1,0
Vg Vg max
Sizes 28, 250

pSt in bar
Vg displacement at pSt Vg max displacement at pSt = 18 bar Pilot pressure pSt = 6 - 18 bar (at ports Y1, Y2) Start of control 6 bar End of control 18 bar (max. displacement Vg max) If the pump is also fitted with a DA control valve, e.g. for automotive control of the vehicle transmission is also possible. DA control valve see page 13. For pressure cut-off, see page 9.
A MA (size 250)
anticlockwise
X1
View Z
MA (size 28)
anticlockwise
X1
Y1 B
clockwise
X2 MB (size 250) MB (size 28)
clockwise
X2
Y2
Standard model 1)
Model with DA control valve 1)
1)
size 28 and 250 without port Fa1 and FS 10/44 A4VG
RE 92 003/02.98
HW
Hydraulic Control, Mechanical Servo

Graph Direction of rotation - Control - Direction of through flow Size Lever Control direction pressure a Direction of rotation anti-clockwise clockwise 28...56 b a 71...250 b a 28...56 b a 71...250 b X2 X1 X2 X1 X2 X1 X2 X1 Direction Operating flow pressure B to A A to B A to B B to A A to B B to A B to A A to B Sizes 40...180
MB (size 250) B B MB
The positioning cylinder of the pump and therefore the swivel angle is varied in proportion to the movement of the control lever. The pump control is steplessly variable. Each direction of flow is assigned to one direction of lever movement.
40 35 30 25 20 15 10 5 0 1,0 0,8 0,6 0,4 0,2 5 0 Vg 10 Vg max 15 20 25 30 35 40
in
MA MB MB MA MB MA MA MB
0,2 0,4 0,6 0,8 1,0 V g
Vg max
in
Sizes 28, 250
Swivel angle of control lever: = 0 to 35 from 0 bis Vg max mech. stop: sizes 28...71 _____ 40 sizes 90...250 ____ 35 Torque necessary at control lever is between 85 and 210 Ncm. The limitation of the operating range of the HW control lever must be fixed in the external control mechanism (required value setting). If the pump is also fitted with a DA control valve, automotive control of the vehicle transmission is also possible. DA control valve see page 13. For pressure cut-off, see page 9. Variation: zero position switch, L At zero position of the control lever of the HW control device the switch contact of the zero position switch is closed. In case of starton of the control lever from the center position the contact is interrupted. The zero position switch assures a safety function for drives which necessitate the zero position under certain operation conditions (for example start of the diesel engine). Standard model 1)
A MA (size 250) X1
MA A X1 a b
Z
a b
View Z
MA (size 28) anti-
anticlockwise
clockwise
clockwise
X2 MB (size 250)
clockwise
MB (size 28)
X2
zero position switch
zero position switch
Technical data for zero position switch load performance 20 A (continuous) switch performance 15A / 32V (DC) 4A / 32V (AC - inductive)
Model with DA control valve and zero position switch 1)
1)
size 28 and 250 without port Fa1 and FS 11/44 Brueninghaus Hydromatik
A4VG
RE 92 003/02.98
DA
Hydraulic Control, Speed Related

Graph Direction of rotation - Control - Direction of through flow Size Solenoid Control pressure a Direction of rotation anti-clockwise clockwise 28...56 b a 71...250 b a 28...56 b a 71...250 b X2 X1 X2 X1 X2 X1 X2 X1 Direction Operating flow pressure B to A A to B A to B B to A A to B B to A B to A A to B Sizes 40...180
MB (size 250) B
A B MB
In relation to the drive speed, control pressure is applied to the positioning cylinder of the pump by means of the DA control valve via a 4/3 way directional valve. Pump displacement is steplessly variable in each direction of flow. Each direction of flow is assigned to one of the two solenoids on the directional valve. Increasing drive speed generates a higher control pressure through the DA valve. Increasing control pressure increases the pump displacement. Dependent upon the pump operating curve, pressure in the high pressure lines causes the pump to swivel back towards a smaller displacement. Increasing operating pressure gives reduced displacement. A constant torque input to the pump is achieved by this combination of de-stroking of the pump as the operating pressure increases and in response to the pull-down of the prime mover (leading to a reduced control pressure). The least possible pull down leads to optimum usage of the drive power. This is achieved by partial inching. In this form of the control, the DA valve is mechanically coupled to the accelerator pedal. This means that on reaching a certain speed (movement of the accelerator pedal), the control curve is offset parallel to the engine speed curve. Any additional power requirements, e.g. the service hydraulics, may lead to engine pull down occuring. This leads to a reduction in control pressure and therefore pump displacement. The power thus released is then available to supply that demanded. Automatic power division and full utilisation of power available is thus achieved for both the vehicle transmission and the service hydraulics. In an automative transmission, the DA control valve is used in conjunction with the directly controlled hydraulic DA control. However, pumps with EP, HW or HD control devices can also be equipped with a DA control valve. In this way, the automatic transmission function (speed related high pressure/flow increase with load limiting control) may be overridden. The maximum flow will then be determined by the setting of the relevant control module fitted.
MA MB MB MA MB MA MA MB
Sizes 28, 250
MA (size 250)
MA A
switching solenoid a View Z

X1 anticlockwise
MA (size 28)
switching solenoid a
anticlockwise
X1 B
clockwise
X2 MB (size 250) MB (size 28)
clockwise
X2
switching solenoid b
switching solenoid b
Hydraulic control, speed related, DA-control valve, fixed setting, DA1D2/DA2D2 1)
1)
RE 92 003/02.98
Function and Control of DA Valves

(Unit dimensions see page 32...34) DA control valve, fixed setting, (2) Control pressure is generated in relation to drive speed. When ordering, please state in clear text: Start of control (set at factory). DA control valve, mechanically adjustable with control lever (3) Control pressure is generated in relation to drive speed. When ordering, please state in clear text: Start of control (set at factory). Control pressure may be reduced (independently of drive speed) as required by operation of the control lever (inch function). Max. adm. operating torque at the control lever ____ Tmax = 4 Nm Max. angle of lever operation 70. The position of the lever is optional. Variation 3L _ operation direction of the control lever anti-clockwise Variation 3R ____ operation direction of the control lever clockwise Hydraulic inch valve, (4, 5, 8, 9) (only for pumps with DA control device) for inch function; for use in conjunction with DA control valve, fixed setting (4, 8) or mechanically adjustable (5, 9) Model with throttle valve sizes 28, 40, 56, 71 Model with pressure reducing valve sizes 90, 125, 180, 250 Permits the control pressure to be reduced independently of the drive speed via hydraulic control (port Z). Variation 4, 5: The control at port Z by means of braking fluid from the vehicle braking system (hydraulically linked with the operation brake). Variation 8, 9: The control at port Z by means of mineral oil. Master controller as inch valve, (7) for inch function; for use in conjuction with DA control valve, fixed setting Any reduction of control pressure, independent from the input speed through the mechanical operation of the master controller. The master controller is installed separately from the pump (for instance in the drivers cabin) connected with the pump by 2 hydraulic control lines at ports PS and Y. A suitable master controller is to be ordered separately and is not included in delivery volume. Extensive information is available from our mobile sales department. Please make use of an opportunity to confirm your transmission design through our computer programme in BRUENINGHAUS HYDROMATIK. A DA control can only be approved by BRUENINGHAUS HYDROMATIK. Note: rotary inch valve see page 41.
Circuit diagrams 1): Hydraulic control, speed related, DA control valve, mech. adjustable with control lever DA1D3/DA2D3
Hydraulic control, speed related, DA control valve, fixed setting, with hydraulic inch valve, DA1D4/DA2D4 with throttle valve, sizes 28...71
with pressure reducing valve, sizes 90...250
Hydraulic control, speed related, DA DA control valve, fixed setting, with separately installed master controller as inch valve, DA1D7/DA2D7 master controller (is not included in delivery volume)
1)
A4VG
RE 92 003/02.98
DG
Hydraulic Control, Direct Operated
EZ
Electrical Two-Position Control with Switching Solenoid
By switching the pilot pressure at the connections X1 or X2 the positioning cylinder of the pump is directly supplied with internal control pressure. Thus the swashplate and so the displacement is adjustable between Vg 0 = 0 and Vg max. Each direction of flow is assigned to a connection. pilot pressure 0 bar setting Vg 0 = 0
By energizing either solenoid a or b, the positioning cylinder of the pump is directly supplied with internal control pressure, and the pump swivels to maximum displacement. In this way, the swashplate and thus the displacement is switchable from Vg 0 = 0 to Vg max. Each direction of flow is assigned to a solenoid. solenoid de-energized solenoid energized setting Vg 0 = 0 setting Vg max
The necessary pilot pressure for the setting Vg max depends upon the operation pressure and rotational speed. Please contact us for further information. For pressure cut-off, see page 9.
EZ1 ___________________________________ solenoid 12 V EZ2 ___________________________________ solenoid 24 V For pressure cut-off, see page 9.
Assignment direction of rotation control direction of flow HD control see page 10 (control pressure X1; X2).
Assignment direction of rotation control direction of flow DA control see page 12. Standard model 1)
Standard model 1)
1)
RE 92 003/02.98
EP
Electrical Control, with Proportional Solenoids

Graph Direction of rotation - Control - Direction of through flow Size Solenoid a Direction of rotation anti-clockwise clockwise 28...56 b a 71...250 b a 28...56 b a 71...250 b Control Direction Operating pressure flow pressure X1 X2 X1 X2 X1 X2 X1 X2 A to B B to A B to A A to B B to A A to B A to B B to A Sizes 40...180
MB (size 250) B
B MB
In relation to the preselected current, control pressure is applied to the positioning cylinder of the pump via two proportional solenoids on control device EP. The displacement of the pump is thus steplessly variable. One solenoid is assigned to each direction of flow. Operating curve: EP2
I in mA
800 700 600 500 400 300 200 100 0 1,0 0,8 0,6 0,4 0,2 0 200 300 400 500 600 700 800
MB MA MA MB MA MB MB MA
Vg Vg max
0,2 0,4 0,6 0,8 1,0 V g
Vg max
I in mA
Sizes 28, 250
model
control voltage (DC) 12 V 24 V
EP1 EP2
control current I start of control end of control at Vg 0 at Vg max 400 mA 1200 mA 200 mA 600 mA
A MA (size 250)
MA A
proportional solenoid a
anticlockwise
X1
View Z
MA (size 28)
proportional solenoid a
anticlockwise
X1 B
To control the proportional solenoids the following electronic amplifiers and microcontroller are available: proportional amplifiers PVR and PVRS (see RE 95022), chopper amplifier CV (see RE 95029), open loop control electronics RVR (see RE 95031), open loop control electronics CSD (see RE 95075), closed loop control electronics RVE (see RE 95033), universal closed loop control electronics RVU (see RE 95048) and microcontroller MC with software solutions related to the field of application (see RE 95050). If the pump is also fitted with a DA control valve, automotive control of the vehicle transmission is also possible. DA control valve, see page 13. For pressure cut-off, see page 9. Standard: proportional solenoid with manual emergency (without spring return) Standard model 1)
clockwise
X2 MB (size 250)
clockwise
MB (size 28) X2
proportional solenoid b
proportional solenoid b
1)
A4VG
RE 92 003/05.99
Unit Dimensions, Size 28

Before finalising your design, please request a certified drawing.
Pump configuration without control module, NV pressure cut-off
mechanical centering adjustment
HD-valve: with bypass without bypass
M10; 17 deep HD-valve: without bypass with bypass
Detail W
boost pressure valve
Shaft ends
Z
Splined shaft W 25x1,25x30x18x9g DIN 5480
S
Splined shaft SAE 1",
pressure angle 30, 15 teeth, 16/32 pitch, flat root side fit, tolerance class 5 ANSI B92.1a-1976
Connections A, B Service line ports SAE 3/4", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M22x1,5; 14 deep T2 Case drain M22x1,5; 14 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M12x1,5; 12 deep S Boost suction port M33x2; 18 deep X1, X2 Control pressure ports (before the orifice) M12x1,5; 12 deep G Pressure port for auxiliary circuit M12x1,5; 12 deep PS Control pressure supply M14x1,5; 12 deep Fa Filter outlet M18x1,5; 12 deep Fe Filter inlet M18x1,5; 12 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep
16/44
A4VG
RE 92 003/02.98

Hydraulic control, pilot pressure related, HD
Hydraulic control, mechanical servo, HW
Hydraulic control, speed related, DA (dimensions of the DA control valve see pages 32, 33)
Hydraulic control, direct operated, DG
Detail Z
Electrical two-position control, with switching solenoid, EZ
Electrical control, with proportional solenoid, EP
A4VG
17/44
RE 92 003/05.99

Pump configuration without control module, NV pressure cut-off HD-valve: with bypass without bypass
boost pressure valve HD-valve: without bypass with bypass Detail W
M10; 17 deep
M8; 11 deep
Shaft ends
Z
Splined shaft W 30x2x30x14x9g DIN 5480
A
S
Splined shaft SAE 11/4"
Connections A, B Service line ports SAE 3/4", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M22x1,5; 14 deep T2 Case drain M22x1,5; 14 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M12x1,5; 12 deep S Boost suction port M33x2; 18 deep X1, X2 Control pressure ports (before the orifice) M12x1,5; 12 deep G Pressure port for auxiliary circuit M12x1,5; 12 deep PS Control pressure supply M14x1,5; 12 deep Fa Filter outlet M18x1,5; 12 deep Fa1 Filter outlet (filter assembly) M18x1,5; 12 deep Fe Filter inlet M18x1,5; 12 deep FS Port from filter to suction line (cold start) M18x1,5; 12 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 18/44
U
Splined shaft SAE 1"
A4VG
RE 92 003/02.98

A4VG
19/44
RE 92 003/05.99

Pump configuration without control module, NV pressure cut-off mechanical centering adjustment HD-valve: with bypass without bypass
boost pressure valve HD-valve: without bypass with bypass Detail W M8; 11 deep
M10; 17 deep
Shaft ends
A
S
Z
Connections A, B Service line ports SAE 3/4", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M22x1,5; 14 deep T2 Case drain M22x1,5; 14 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M12x1,5; 12 deep S Boost suction port M33x2; 18 deep X1, X2 Control pressure ports (before the orifice) M12x1,5; 12 deep G Pressure port for auxiliary circuit M14x1,5; 12 deep PS Control pressure supply M14x1,5; 12 deep Fa Filter outlet M18x1,5; 12 deep Fa1 Filter outlet (filter assembly) M18x1,5; 12 deep Fe Filter inlet M18x1,5; 12 deep FS Port from filter to suction line (cold start) M18x1,5; 12 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 20/44
T
Splined shaft SAE 13/8
A4VG
RE 92 003/02.98

A4VG
21/44
RE 92 003/05.99

Pump configuration without control module, NV pressure cut-off mechanical centering adjustment HD-valve
HD-valve
127.9
Detail W M12; 17 deep M8; 11 deep
Shaft ends
Z
A
S
Splined shaft SAE 11/4",
Connections A, B Service line ports SAE 1", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M26x1,5; 16 deep T2 Case drain M26x1,5; 16 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M12x1,5; 12 deep S Boost suction port M42x2; 20 deep X1, X2 Control pressure ports (before the orifice) M12x1,5; 12 deep G Pressure port for auxiliary circuit M18x1,5; 12 deep PS Control pressure supply M14x1,5; 12 deep Fa Filter outlet M26x1,5; 16 deep Fa1 Filter outlet (filter assembly) M22x1,5; 14 deep Fe Filter inlet M22x1,5; 14 deep FS Port from filter to suction line (cold start) M22x1,5; 14 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 22/44
T
Splined shaft SAE 13/8",
A4VG
RE 92 003/02.98

A4VG
23/44
RE 92 003/05.99

Pump configuration without control module, NV pressure cut-off mechanical centering adjustment HD-valve
147.9
HD-valve Detail W M12; 17 deep M8; 11 deep
Shaft ends
Z
A
S
Connections A, B Service line ports SAE 1", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M26x1,5; 16 deep T2 Case drain M26x1,5; 16 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M16x1,5; 12 deep S Boost suction port M42x2; 20 deep X1, X2 Control pressure ports (before the orifice) M16x1,5; 12 deep G Pressure port for auxiliary circuit M18x1,5; 12 deep PS Control pressure supply M18x1,5; 12 deep Fa Filter outlet M26x1,5; 16 deep Fa1 Filter outlet (filter assembly) M22x1,5; 14 deep Fe Filter inlet M22x1,5; 14 deep FS Port from filter to suction line (cold start) M22x1,5; 14 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 24/44 A4VG
RE 92 003/02.98

A4VG
25/44
RE 92 003/05.99

Pump configuration without control module, NV mechanical centering adjustment pressure cut-off HD-valve
147.5
boost pressure valve HD-valve
Detail W M14; 19 deep M10; 12,5 deep
Shaft ends
Z
A
S
Connections A, B Service line ports SAE 11/4", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M33x2; 18 deep T2 Case drain M33x2; 18 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M16x1,5; 12 deep S Boost suction port M48x2; 22 deep X1, X2 Control pressure ports (before the orifice) M16x1,5; 12 deep G Pressure port for auxiliary circuit M22x1,5; 14 deep PS Control pressure supply M18x1,5; 12 deep Fa Filter outlet M33x2; 18 deep Fa1 Filter outlet (filter assembly) M33x2; 18 deep Fe Filter inlet M33x2; 18 deep FS Port from filter to suction line (cold start) M33x2; 18 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 26/44
T
Splined shaft SAE 2"
A4VG
RE 92 003/02.98

A4VG
27/44
RE 92 003/05.99

Pump configuration without control module, NV mechanical centering adjustment pressure cut-off HD-valve
137.5
boost pressure valve HD-valve
Detail W M14; 19 deep M10; 12,5 deep
Shaft ends
Z
S
Splined shaft SAE
T
13/4" Splined shaft SAE 21/4"
Connections A, B Service line ports SAE 11/4", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M42x2; 20 deep T2 Case drain M42x2; 20 deep MA, MB Pressure gauge - operating pressure A, B M12x1,5; 12 deep R Air bleed M16x1,5; 12 deep S Boost suction port M48x2; 22 deep X1, X2 Control pressure ports (before the orifice) M16x1,5; 12 deep G Pressure port for auxiliary circuit M22x1,5; 14 deep PS Control pressure supply M18x1,5; 12 deep Fa Filter outlet M33x2; 18 deep Fa1 Filter outlet (filter assembly) M33x2; 18 deep Fe Filter inlet M33x2; 18 deep FS Port from filter to suction line (cold start) M33x2; 18 deep MH Port for balanced high pressure M12x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 28/44 A4VG
RE 92 003/02.98

222,7

222,7
A4VG
29/44
RE 92 003/05.99

Pump configuration without control module, NV pressure cut-off

15,9 349,4 (B,A) 265 174,8 36,5 173,7 166
G X1 Fa PS MB
158
R Fe X2
165,1 -0,063 (SAE-E)
T1 B A MH S MA
38 79,4 58 126
62
T1
224,5
HD-valve boost pressure valve
133 (T1)
58 123 (S)
66
133 (T2)
T2
21 224,5 270
22
214 348,4 (S) 409,9
T2
HD-valve
MH
369,4 353,4
X1
Fa
X2
Fe
PS
Shaft ends
B,A MB
Z
Splined shaft,DIN 5480 W 55x2x30x26x9g
S
32 48 107 (PS) 118 145,5 183,5
T
Connections A, B Service line ports SAE 11/2", high pressure series 420 bar (6000 psi) T1 Case drain or filling port M42x2; 20 deep T2 Case drain M42x2; 20 deep MA, MB Pressure gauge - operating pressure A/B M14x1,5; 12 deep R Air bleed M16x1,5; 12 deep S Boost suction port M48x2; 22 deep X1, X2 Control pressure ports (before the orifice) M16x1,5; 12 deep G Pressure port for auxiliary circuit M14x1,5; 12 deep PS Control pressure supply M18x1,5; 12 deep Fa Filter outlet M33x2; 18 deep Fe Filter inlet M33x2; 18 deep MH Port for balanced high pressure M14x1,5; 12 deep Y1, Y2 Remote control ports (only for HD control) M14x1,5; 12 deep Brueninghaus Hydromatik 30/44 A4VG
270
229,2
M16; 21 deep
RE 92 003/02.98


259,8

9 8 63 50 27
229,5
76
190,5
76
35
273,4
Hydraulic control, speed related, DA (dimensions of the DA control valve see pages 33, 34) 32, 33)
263,3
253,2
104,5
104,5
112
112
222
219,8

263,3

259,8
20
104,5
253,2
104,5
A4VG
31/44
110
110
253,2
240,4
35
RE 92 003/02.98
Unit Dimensions DA Control Valves

DA control valves, fixed setting, (2) Size 28 DA control valves, mech. adjustable with lever, (3) Size 28
Z
Detail Z
Z
Detail Z operation direction "anti-clockwise" (3L)
operation direction "clockwise" (3R)
DA control valves, fixed setting, (2) Sizes 40...180
DA control valves, mech. adjustable with lever, (3) Sizes 40...180 operation direction "anti-clockwise" (3L)
operation direction "clockwise" (3R)
32/44
A4VG
RE 92 003/02.98

DA control valve, fixed setting and hydraulic inch valve built-on (only for pumps with DA control device), (4/8) Z pilot pressure port M10x1; 8 deep (plugged by supplier on delivery) Sizes 28...250 DA control valve, mechanically adjustable with lever and built-on hydraulic inch valve, (only for pumps with DA control device), (5/9) Z pilot pressure port M10x1; 8 deep (plugged by supplier on delivery) Sizes 28...250 operation direction "anti-clockwise" (5L/9L)
operation direction "clockwise" (5R/9R)
DA control valve, fixed setting and connections for master controller, (7) (order master controller separately) PS and Y pilot pressure ports for master controller Sizes 2871
Sizes 90...250
Size 28 40 56 71 90 125 180 250 A4VG
A1 A2 A3 A4 A5 Variation 2 and 3, dimensions see page 32 181,7 23 157 177,7 159,2 197,4 24,5 149,5 172 153,5 215,5 11 160 197 170 237,5 14 145,5 182,5 154,5 266,9 17 163,5 181 162,5 292,9 16 164,5 187,5 169 Variation 2 and 3, dimensions see page 34
A6 90,9 88,9 97,8 141 185,6 198,5 237,7
A7 59 59 59 59 66,5 66,5 66,5
A8 111,5 125 129,5 157,3 159 184,5 219
A9 67 67 76 76 79 91 93
A10 93,9 91,9 100,8 144,8 201,6 214,5 253,7
A11 119,6 119,6 132,1 143,5 122,5 135 141
A12 48,5 48,5 48,5
Y M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep M14x1,5; 12 deep
33/44
RE 92 003/02.98

DA control valves, fixed setting, (2) Size 250
Detail Z
DA control valves, mech. adjustable with lever, (3) Size 250
Detail Z
operation direction "anti-clockwise" (3L)
operation direction "clockwise" (3R) Brueninghaus Hydromatik 34/44 A4VG
RE 92 003/02.98
Dimensions for Through Drives

Without auxiliary pump, without through drive, (N00)
Size 28 40 56 71 90 125 180 250

A1
A1 213,9 220,2 239,4 279,1 287 320,9 370,9 398,2
With auxiliary pump, without through drive, (F00) standard model, see unit dimensions pages 16...31 Through drive SAE A (F01/K01) M10; 15 deep M10; 16,5 deep (sizes 180, 250) splined hub SAE A N 5/8"-9T 16/32 DP A3 Size 28 40 56 71 90 125 180 250 A1 (F01) 227,9 239,7 261,4 297,6 304 330,9 378,4 426,9 A1 (K01) 227,9 234,2 254,9 297,6 304 330,9 378,4 A2 7,5 9 10 9 9 10,5 7,5 11 A3 7,5 10 11 10 8 9 7,5 11 A4 18 19 17
17,5 82,55
106,4
15,5 18
106,4 A1 (to mounting flange)
A2 A4
suitable for connection of: gear pump G2 (RE 10030) variable pump A10VSO10 (RE 92713) variable pump A10VSO18 (RE 92712)
Through drive SAE B (F02/K02) Sizes 28, 40, 56 Sizes 71, 90, 125, 180, 250 M12; 21 deep (sizes 71, 90, 180, 250) M12; 18 deep (size 125) M12; 19 deep
24
splined hub SAE B

N 7/8"-13T 16/32 DP A3
146 174 146 A1
A2 A4
Size 28 40 56 71 90 125 180 250
A1 230,4 240,7 262,4 300,6 305 330,9 381,4 428,9
A2 9,7 11 12 13 9 10 11 11
A3 9,7 11 11 9,8 11 11 11 11
A4 17 19,5 17 17 17 19 16
101,6
146
(to mounting flange)
suitable for connection of: gear pump G3 gear pump G4 variable pump A10VG18 variable pump A10VO28
(RE 10038) (RE 10042) (RE 92750) (RE 92701/ RE 92703)
A4VG
35/44
RE 92 003/05.99 Through drive SAE B-B (F04/K04) Sizes 28, 40, 56 Sizes 71, 90, 125, 180, 250 M12; 21 deep (sizes71, 90, 180, 250) M12; 18 deep (size 125) M12; 19 deep
27 101,6
splined hub SAE B-B

N 1"-15T 16/32 DP A3
146 174 146 A1
A2 A4
Size 28 40 56 71 90 125 180 250
A1 230,4 240,7 262,4 300,6 305 330,9 381,4 428,9
A2 9,7 11 13 13 9 10 11 11
A3 9,7 9,7 11 9,8 11 11 11 11
A4 16 18,5 15,5 15 16,5 18 15,5
146
suitable for connection of: variable pump A4VG28 variable pump A10VG28 (RE 92750) variable pump A10VG45 (RE 92750) variable pump A10VO45 (RE 92701/ RE 92703) variable pump A11VO40 (RE 92500)
Through drive: flange SAE C, 2-hole; hub SAE B-B (F09/K09) splined hub SAE B-B M16; 20 deep
N 1"-15T 16/32 DP A3
Size 40
A1 A2 244,7 11
A3 11
A4
27
181 213
A1
A2 A4
(to mounting flange) Through drive SAE C (F07/K07) Size 56, 71 M16; 20 deep (size 56) M16; 20 deep (size 71) Size 90, 125, 180, 250 1) M12; 18 deep M16; 23 deep splined hub SAE C
N 11/4"-14T 12/24 DP A3
127
suitable for connection of: - variable pump A4VG40
33,5 2)
181 213
A2 A4 114,5 181 A1
Size 56 71 90 125 180 250
A1 266,4 303,6 309 335,9 384,4 425,9
A2 15 16 13 15 14 11
A3 14 13,5 14 15,5 14 11
A4 20 20,5 22,5 19 16
114,5
127
181
1) 2)
size 180 only with SAE 2-hole flange size 56: 32,7 36/44
suitable for connection of: variable pump A4VG40 variable pump A4VG56 variable pump A4VG71 variable pump A10VO71 (RE 92701) variable pump A11VO60 (RE 92500)
A4VG
RE 92 003/02.98 Through drive: flange SAE D; hub W35 (DIN 5480); (F73/K73) M20; 20 deep
hub DIN 5480

N 35x2x30x16x9H A3
Size A1 90 309
A2 12
A3 14
161,6 228,6 266,6
A2 A1
Through drive SAE D (F69/K69) splined hub SAE D M20; 20 deep

N 13/4"-13T 8/16 DP A3
152,4
161,6
200
suitable for connection of: variable pump A4VG90
152,4
161,6
Size 125 180 250
A1 A2 343,9 18 391,9 20,9 444,9
A3 14 18 17
200
161,6 228,6 266,6
A2 A1
suitable for connection of: variable pump A4VG90 variable pump A4VG125 variable pump A10VO140 (RE 92701) variable pump A11VO95 (RE 92500) variable pump A11VO130 (RE 92500)
Through drive SAE E (F72/K72) splined hub SAE E

N 13/4"-13T 8/16 DP
M20; 20 deep
A3
Size 180 250
A1 A2 A3 391,9 20,9 18 444,9 17
suitable for connection of: variable pump A4VG180 variable pump A4VG250 variable pump A11VO190 (RE 92500) variable pump A11VO260 (RE 92500)
224,5 270 A1
A2
(to mounting flange) 37/44 Brueninghaus Hydromatik
A4VG
165,1
224,5
270
RE 92 003/02.98
Permissible Input and Through Drive Rotation Torques

Size Corner torque (when Vgmax a. p = 400 bar) 1) Tmax Max. perm. through drive rotation torque TD perm. Nm Max. permissible input torque 2) at shaft end Z TE perm. Nm (DIN 5480) at shaft end A (DIN 5480) at shaft end S SAE (ANSI B92.1a-1976) at shaft end T SAE (ANSI B92.1a-1976) at shaft end U 3) SAE (ANSI B92.1a-1976) 28 Nm 231 352 40 178 314 522 56 254 521 522
(W30x2x30x14x9g)
71 356 451 660 912

(W35x2x30x16x9g)
(W25x1,25x30x18x9g) (W30x2x30x14x9g)
TE perm. Nm TE perm. Nm 314 (SAE B-B)

(W1"-15T 16/32DP)
912 912 1460 (W35x2x30x16x9g) (W35x2x30x16x9g) (W40x2x30x18x9g) 602 (SAE C) 314 (SAE B-B)
(W1"-15T 16/32DP)
602 (SAE C) 970 180 795 1760 3140

(W50x2x30x24x9g)
602 (SAE C) 970 250 1144 1590 2230 4350

(W55x2x30x26x9g)
(W11/4"-14T 12/24DP) (W11/4"-14T 12/24DP) (W11/4"-14T 12/24DP) (W13/8"-21T 16/32DP) (W13/8"-21T 16/32DP)
TE perm. Nm TE perm. Nm 90 Nm 822 912

(W35x2x30x16x9g)
Size Corner torque (when Vgmax a. p = 400 bar) 1) Tmax Max. perm. through drive rotation torque TD perm. Nm Max. permissible input torque 2) at shaft end Z TE perm. Nm (DIN 5480) at shaft end A (DIN 5480) at shaft end S SAE (ANSI B92.1a-1976) at shaft end T SAE (ANSI B92.1a-1976)
1) 2)
125 572 1110 1460

(W40x2x30x18x9g)
TE perm. Nm 2190 2190 (W45x2x30x21x9g) (W45x2x30x21x9g) TE perm. Nm 1640 (SAE D)

(W13/4"-13T 8/16DP)
1640 (SAE D) 4070
1640 (SAE D) 2670 (SAE F)

(W2"-15T 8/16DP)
1640 (SAE D) 4070
(W13/4"-13T 8/16DP) (W13/4"-13T 8/16DP) (W13/4"-13T 8/16DP) (W21/4"-17T 8/16DP) (W21/4"-17T 8/16DP)
TE perm. Nm
efficiency not taken into consideration drive shaft without side load 3) shaft U is only permissible as the shaft end in the 2nd pump of a combination pump of the same size Code explanations TD perm. = max. permissible through drive torque TE perm. = max. permissible input torque at the drive shaft T1 T2 Vg1 Vg2 p1 p2 mh = take off torque at 1st pump = take off torque at 2nd pump = = = = = pump displacement per rev. 1st pump pump displacement per rev. 2nd pump differential pressure 1st pump differential pressure 2nd pump mechanical-hydraulic efficiency = =
1,59 Vg1 p1 100 hmh 1,59 Vg2 p2 100 hmh in cm3 in cm3
in Nm in Nm in Nm in Nm
in bar in bar
Single pump
Combination pump
T1 T1 TE TD
Brueninghaus Hydromatik 38/44
T2
TE
1.1st pump Pumpe 2. Pumpe 2nd pump
TD
A4VG
RE 92 003/02.98
Combination Pumps
Combination pumps offer the facility of independent circuits without the need to fit splitter boxes. When ordering combination pumps the model descriptions have to be connected by a + sign: Code 1st pump (front pump) + Code 2nd pump (rear pump) order example: A4VG56EP1D1/32RPAC02F073S + A4VG56EP1D1/32RPSC02F003S The series connection of two single pumps of the same size is permisssible without additional supports where the dynamic acceleration does not exceed 10 g (= 98,1 m/s2). We recommend the use of 4-hole connection flanges from size 71 onwards. Combination pump of the same size (2nd pump without through drive and with auxiliary pump, F00) Size 28 40 56 71 90 125 180 A10 453,8 476,4 522,8 597,2 610,0 670,3 762,8
250 854,8
1st pump 1. Pumpe
2ndPumpe 2. pump
A10
Mounting flange - shaft ends (of single and combination pumps) Single pump Size Mount. flange A1 28 SAE B-B, 146 2-hole 40 56 71 90 SAE C, 2-hole SAE C, 2-hole SAE C, 2+4-hole SAE D, 2+4-hole 181 181 181 A2 A3 15 18 18 A4 A5 A6 101,6 127 127 15 A7 A8 15 9,5 15 18 15 20 20 A9 Z (W25) S (SAE 1") Combination pump of the same size 1st pump 2nd pump A9 Through drive A9 Z (W25) F04/K04 S (SAE 1") S (SAE 1") F04/K04 S (SAE 1") A (W35) S (SAE 11/4") A (W35) T (SAE 13/8") A (W40) T (SAE 13/8") A (W45) S (SAE 13/4") A (W45) T (SAE 2") Z (W50) T (SAE 2 1/4") Z (W55) T (SAE 2 1/4") F09/K09 F09/K09 F07/K07 F07/K07 F07/K07 F07/K07 F73/K73 F73/K73 F69/K69 F69/K69 F72/K72 F72/K72 F72/K72 F72/K72 U (SAE 1") U (SAE 1") S (SAE 11/4") S (SAE 11/4") S (SAE 11/4") S (SAE 11/4") Z (W35) Z (W35) S (SAE 13/4") S (SAE 13/4") S (SAE 13/4") S (SAE 13/4") S (SAE 13/4") S (SAE 13/4")
12,7 Z (W30) S (SAE 11/4") 12,7 Z (W30) S (SAE 11/4") 12,7 Z (W35) S (SAE 11/4") 12,7 Z (W35) S (SAE 13/4") 12,7 Z (W40) S (SAE 13/4") 15,9 Z (W50) S (SAE 13/4") 15,9 Z (W55) S (SAE 13/4")
114,5 18
14,4 127 21 21 21 21
228,6 161,5 21 228,6 161,6 21 224,5 224,5
152,4 17 152,4 20 165,1 22 165,1 22
125 SAE D, 2+4-hole 180 SAE E, 4-hole 250 SAE E, 4-hole Mounting flange
A6 A8
A5
A9
A7
A2
A3
A2 A1
A4VG
39/44
A4
RE 92 003/02.98
Mechanical Stroke Limiter, M

Adjustment screws to both Vg max values Dimensions Size M1 28 110,6 40 110,6 56 130,5 71 135,4 90 147 125 162 180 181,6 250 198,9
max. max. max. max. max. max. max. max.
M2 40,1 38,1 44 86,3 95,7 104,5 138,7 174,8
M3 24 24 25,5 31,5 38 39,5
M4 28,5 35,5
Circuit diagram 1)
X1
X2
Ports X3 and X4 for Positioning Pressure, T

Dimensions Size T1 28 92 40 92 56 104,5 71 113,5 90 111,5 125 136 180 146,5 250 164,5 T2 40,1 38,1 44 86,3 95,7 104,5 138,7 174,8 T3 28 34 T4 24 24 25 30 35 38 X3, X4 M12x1,5 M12x1,5 M12x1,5 M12x1,5 M12x1,5 M12x1,5 M12x1,5 M16x1,5
Cicuit diagram 1)
X1 X3
1)
X4 X2
RE 92 003/02.98
Rotary Inch Valve

Permits the control pressure to be reduced independently of the drive speed controlled by the position of the inch lever. Maximum movement 90. The lever my be fixed in any position. The valve is mounted separately from the pump and connected with the pump by the hydraulic control line at port PS; (max. line length approximately 2 metres). The rotary inch valve is to be ordered separately. Size Ordering code 28, 40, 56, 71, 90 438 553/470.05.31.01 125 438 554/470.05.31.02 180, 250 438 555/470.05.31.03 Please state your requirements in clear text: Inching, clockwise or anti-clockwise operation of the lever (This is determined on assembly). Attention: The rotary inch valve can be use independently from the control device. rotary inch valve (see ordering code)
Hydraulic control, speed related, DA with separately installed hydraulic inch valve
A4VG
41/44
RE 92 003/02.98
Installation Situation for Coupling Assembly

In order to assure that rotating parts (coupling hub) and fixed parts (housing, circlip) do not contact each other the installation situations are described in this leaflet have to be observed. The installation situation depend upon the sizes and the spline. Size 28 and 40 (with free turning): Please observe diameter of the free turning. Size 56 to 250 (without free turning): For SAE spline (shaft S or T) the outer diameter of the coupling hub must be smaller than the inner diameter of the circlip d2 at the zone of the drive shaft collar (measure x2 x3). For DIN spline (shaft Z or A) the outer diameter of the coupling hub must be smaller than the housing diameter d3 at the zone of the drive shaft collar (measure x2 x4). SAE spline (to ANSI B92.1a-1976) DIN spline (to DIN 5480)
x2 7 x1
x2 7 (only size 28 and 40) x1
coupling hub
coupling hub
72(size 28) 80(size 40) d3
72(size 28) 80(size 40) d3
d1
d4
d2
d4
d2
x3
x4
Size 28 40 56 71 90 125 180 250
d1 35 40 40 45 50 55 60 75
d2 min 43,4 51,4 54,4 66,5 66,5 76,3 88 104,6
d3 550,1 630,1 680,1 810,1 810,1 910,1 1070,1 121
d4 101,6 127 127 127 152,4 152,4 165,1 165,1
x1 3,3+0,2 4,3+0,2 7,0+0,2 7,0+0,2 6,8+0,2 7,0+0,2 7,4+0,2 6,3+0,2
x2 9,5-0,5 12,7-0,5 12,7-0,5 12,7-0,5 12,7-0,5 12,7-0,5 15,9-0,5 15,9-0,5
x3
d1
x4 8 -0,6
+0,9
10 -0,6
+0,9
42/44
A4VG
RE 92 003/05.99
Preferred Types
Type A4VG28DA1D2/32R-NZC10F005S A4VG28DA1D2/32R-NZC10F015S A4VG28DA2D2/32R-NZC10F005S A4VG28DA2D2/32R-NZC10F015S A4VG28DGD1/32R-NZC10F005S A4VG28DGD1/32R-NZC10F015S A4VG28DGD2/32R-NZC10F005S A4VG28DGD2/32R-NZC10F015S A4VG28EP1D1/32R-NZC10F005S A4VG28EP1D1/32R-NZC10F015S A4VG28EP1D2/32R-NZC10F005S A4VG28EP1D2/32R-NZC10F015S A4VG28EP2D1/32R-NZC10F005S A4VG28EP2D1/32R-NZC10F015S A4VG28EP2D2/32R-NZC10F005S A4VG28EP2D2/32R-NZC10F015S A4VG28HWD1/32R-NZC10F005S A4VG28HWD1/32R-NZC10F015S A4VG28HWD2/32R-NZC10F005S A4VG28HWD2/32R-NZC10F015S A4VG40DA1D2/32R-NZC02F005S A4VG40DA1D2/32R-NZC02F015S A4VG40DA2D2/32R-NZC02F005S A4VG40DA2D2/32R-NZC02F015S A4VG40DGD1/32R-NZC02F005S A4VG40DGD1/32R-NZC02F015S A4VG40DGD2/32R-NZC02F005S A4VG40DGD2/32R-NZC02F015S A4VG40EP1D1/32R-NZC02F005S A4VG40EP1D1/32R-NZC02F015S A4VG40EP1D2/32R-NZC02F005S A4VG40EP1D2/32R-NZC02F015S A4VG40EP2D1/32R-NZC02F005S A4VG40EP2D1/32R-NZC02F015S A4VG40EP2D2/32R-NZC02F005S A4VG40EP2D2/32R-NZC02F015S A4VG40HWD1/32R-NZC02F005S A4VG40HWD1/32R-NZC02F015S A4VG40HWD2/32R-NZC02F005S A4VG40HWD2/32R-NZC02F015S A4VG56DA2D2/32R-NZC02F005S A4VG56DA2D2/32R-NZC02F015S A4VG56DGD1/32R-NZC02F005S A4VG56DGD1/32R-NZC02F015S A4VG56DGD2/32R-NZC02F005S A4VG56DGD2/32R-NZC02F015S A4VG56EP2D1/32R-NZC02F005S A4VG56EP2D1/32R-NZC02F015S A4VG56EP2D2/32R-NZC02F005S A4VG56EP2D2/32R-NZC02F015S A4VG56HWD1/32R-NZC02F005S A4VG56HWD1/32R-NZC02F015S A4VG56HWD2/32R-NZC02F005S A4VG56HWD2/32R-NZC02F015S Ident-No. 2036417 2019607 2019503 2036419 2036421 2036423 2018984 2036425 2034982 2019696 2036427 2036429 2036431 2019567 2036433 2026998 2036434 2036436 2036438 2036440 2020836 2020822 2036442 2036444 2036446 2036448 2036450 2031128 2036452 2036454 2036456 2031402 2026341 2017035 2036458 2020589 2036460 2016097 2036462 2036464 2036466 2021141 2032204 2019834 2036468 2036470 2036472 2031090 2036474 2019895 2020855 2028097 2036476 2021449 Type A4VG71DA2D2/32R-NZF02F001S A4VG71DA2D2/32R-NZF02F011S A4VG71DA2D2/32R-NZF02F021S A4VG71DGD1/32R-NZF02F001S A4VG71DGD1/32R-NZF02F011S A4VG71DGD1/32R-NZF02F021S A4VG71DGD2/32R-NZF02F001S A4VG71DGD2/32R-NZF02F011S A4VG71DGD2/32R-NZF02F021S A4VG71EP2D1/32R-NZF02F001S A4VG71EP2D1/32R-NZF02F011S A4VG71EP2D1/32R-NZF02F021S A4VG71EP2D2/32R-NZF02F001S A4VG71EP2D2/32R-NZF02F011S A4VG71EP2D2/32R-NZF02F021S A4VG71HWD1/32R-NZF02F001S A4VG71HWD1/32R-NZF02F011S A4VG71HWD1/32R-NZF02F021S A4VG71HWD2/32R-NZF02F001S A4VG71HWD2/32R-NZF02F011S A4VG71HWD2/32R-NZF02F021S A4VG90DA2D2/32R-NZF02F001S A4VG90DA2D2/32R-NZF02F021S A4VG90DGD1/32R-NZF02F001S A4VG90DGD1/32R-NZF02F021S A4VG90DGD2/32R-NZF02F001S A4VG90DGD2/32R-NZF02F021S A4VG90EP2D1/32R-NZF02F001S A4VG90EP2D1/32R-NZF02F021S A4VG90EP2D2/32R-NZF02F001S A4VG90EP2D2/32R-NZF02F021S A4VG90HWD1/32R-NZF02F001S A4VG90HWD1/32R-NZF02F021S A4VG90HWD2/32R-NZF02F001S A4VG90HWD2/32R-NZF02F021S A4VG125DA2D2/32R-NZF02F001S A4VG125DA2D2/32R-NZF02F021S A4VG125DGD2/32R-NZF02F001S A4VG125DGD2/32R-NZF02F021S A4VG125EP2D1/32R-NZF02F001S A4VG125EP2D1/32R-NZF02F021S A4VG125EP2D2/32R-NZF02F001S A4VG125EP2D2/32R-NZF02F021S A4VG180DA2D2/32R-NZD02F001S A4VG180DA2D2/32R-NZD02F021S A4VG180DGD1/32R-NZD02F001S A4VG180DGD1/32R-NZD02F021S A4VG180DGD2/32R-NZD02F001S A4VG180DGD2/32R-NZD02F021S A4VG180EP2D1/32R-NZD02F001S A4VG180EP2D1/32R-NZD02F021S A4VG180EP2D2/32R-NZD02F001S A4VG180EP2D2/32R-NZD02F021S Ident-No. 2022720 2022722 2022529 2022052 2036478 2036480 2036482 2022084 2022055 2022744 2022623 2022626 2036484 2036486 2036488 2022645 2022651 2022654 2036490 2036492 2022660 2023606 2023608 2023103 2036494 2036496 2036498 2023536 2023542 2031211 2023552 2023557 2023561 2023567 2037000 2024184 2024170 2037002 2037004 2023999 2024241 2024246 2024247 2026204 2037006 2037008 2037672 2037010 2037637 2037012 2026225 2037014 2026235
Bei Bestellung bitte Typ und Ident-Nr. angeben.
A4VG
43/44
RE 92 003/02.98
Brueninghaus Hydromatik GmbH Plant Elchingen Glockeraustrae 2 D89275 Elchingen Phone +49 (0) 73 08 / 82-0 Telefax +49 (0) 73 08 / 72 74 The specified data is for product description purposes only and may not be deemed to be guaranteed unless expressly confirmed in the contract.
All rights reserved Subject to revision
44/44
A4VG

Bom A4VG - REXROTH

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What are the different types of control devices described?

What are the different types of control devices described?

What are the main components of the variable displacement pump?

What are the main components of the variable displacement pump?

RE 92 003/05.

Variable Displacement Pump A4VG

Ordering Code / Standard Program

A4V G 56 56 71 71 90 125 180 250 90 125 180 250 NV HD HW DA DG EZ EP 1 2 D

standard for combi.-pump - 1st pump: shaft Z

standard for combi.-pump - 1st pump: shaft S = available

with cold start valve

= preferred program (preferred types see page 43)

fluid temperature range

a, b, c max. permissible radial load at distance a

b c max. permissible axial load

a b c Fq max Fq max Fq max - Fax max + Fax max

28 17,5 30 42,5 2500 2000 1700 1557 417

40 17,5 30 42,5 3600 2891 2416 2120 880

56 17,5 30 42,5 5000 4046 3398 2910 1490

71 20 35 50 6300 4950 4077 4242 2758

90 20 35 50 8000 6334 5242 4330 2670

125 22,5 40 57,5 11000 8594 7051 5743 3857

180 25 45 60 16000 12375 10150 7053 4947

250 29 50 71 22000 16809 13600 4150 4150

Dimensions variation K (with cold start valve) Detail W

Dimensions variation F, P, L, M (with filter assembly)

Size 40 56 71 90 125 180

F1 201,7 218,4 239 248,5 235,9 279,9

F2 47,7 64,4 46,5 56 59,4 40,3

F3 160 163 185 179 201 202

F4 175 178 203,5 197,5 219,5 220,4

F5 135 138 155 149 171 171,9

F8 78,5 78,5 65,5 81,5 89,5 72,5

F9 122 122 109 125 133 116

F10 125 125 112 128 136 119

High Pressure Relief Valve

operating pressure pA, B 30 bar at ports A, B pSp p drive design pressure

set value pressure cut-off

high press. (HD) valve setting

differential pressure pHD

Note: valve setting is done at n = 1000 min-1 and Vg max (qV 1)

Hydraulic Control, Pilot Pressure Related

Direction of rotation anti-clockwise clockwise

0,2 0,4 0,6 0,8 1,0

Sizes 28, 250

Model with DA control valve 1)

size 28 and 250 without port Fa1 and FS 10/44 A4VG

Hydraulic Control, Mechanical Servo

0,2 0,4 0,6 0,8 1,0 V g

Sizes 28, 250

zero position switch

zero position switch

Model with DA control valve and zero position switch 1)

Hydraulic Control, Speed Related

Sizes 28, 250

switching solenoid a View Z

Hydraulic control, speed related, DA-control valve, fixed setting, DA1D2/DA2D2 1)

size 28 and 250 without port Fa1 and FS 12/44 A4VG

Function and Control of DA Valves

with pressure reducing valve, sizes 90...250