Rexroth Hydraulic Control Valve Specification Manual
Rexroth Hydraulic Control Valve Specification Manual
Rexroth Hydraulic Control Valve Specification Manual
2010
Replaces : 10.05
distribution independent of the pressure English
and available flow
SX 14, SX 14 S
Assembly instructions
The data specified above only serve to describe
the product. No statements concerning a certain
condition or suitability for a certain application
can be derived from our information. The
information given does not release the user from
the obligation of own judgment and verification.
It must be remembered that our products are
subject to a natural process of wear and aging.
Subject to revision.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 3/34
Contents
1 Introduction..........................................................................................4
2 Safety instructions.............................................................................. 5
2.1 General safety instructions.............................................................5
2.2 Safety instructions in this document............................................... 5
3 Troubleshooting.................................................................................. 6
4 Fundamental rules............................................................................... 8
4.1 General information concerning control block connection.............. 8
5 Removal / installation of the SX 14, SX 14 S control block............. 8
5.1 General recommendations..............................................................8
5.2 Removal of the SX 14, SX 14 S control block................................. 9
5.3 Installation of the SX 14, SX 14 S control block.............................. 9
5.4 Starting, maximal pressure set up.................................................. 9
6 Inlet and outlet elements repair procedure.....................................10
6.1 LS pressure relief valve replacement............................................ 10
6.2 Flow regulator replacement..........................................................11
6.3 Flow divider replacement..............................................................12
6.4 Removal of the "closed center' or of the flushing valve or of the
"closed center..............................................................................13
6.5 Removal of the outlet element flushing valve............................... 14
6.6 solenoid valve, "clamps" and shuttle valve removal (installed on
backhoe loader)...........................................................................15
7 Distribution element repair procedure............................................16
7.1 Secondary valves replacement.....................................................16
7.2 Removal of spool with spring return.............................................. 18
7.3 Spool stroke measurement (3 position)........................................ 21
7.4 hydraulic operation removal.........................................................22
7.5 Removal of mechanical detent system (pull function only)........... 23
7.6 Removal of electrical detent system (spool pushed or spool pulled)
25
7.7 electrical controlled spool removal............................................... 28
7.8 Pressure compensator or check valve removal............................ 29
8 Control block Disassembly / Assembly...........................................31
9 Precaution when replacing the spool lip seal.................................32
4/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Introduction
1 Introduction
This manual deals with the instructions relative to servicing and
maintenance operations for the SX 14 and SX 14 S control blocks. For
the inspections and servicing operations associated with the hydraulic
system of the machine to which the block is connected, please consult the
maintenance manual supplied by the equipment manufacturer.
It is recommended that only qualified personnel perform the installation,
connection and maintenance of this device, and that all operations be
carried out in compliance with the technical standards in force and the
cleanliness regulations specific to this type of installation.
Related documents
SX 14 and SX 14 S are system components.
Safety instructions
2 Safety instructions
Danger
Type of risk!
Description
ff precautions
Troubleshooting
3 Troubleshooting
CAUTION
Before STARTING ANY procedures OF TROUBLE SHOOTING or REMOVING THE control block,
INSPECT THE GLOBAL machine’s hydraulic system to eliminate all possible malfunctions not
related to the SX 14 control block.
Table 2: Abnormal operation of the actuators connected to the control block
Lack of strength at all 1 - LS pressure relief valve Take a pressure measurement Replace LS pressure relief valve (see
actuators defective (see block specifications) § 6.1)
Troubleshooting
Engine remains under 1 - flow regulator blocked Replace flow regulator (see § 6.2)
load after spools are
2 - Flow regulator filter clogged Replace the filter (see § 6.2)
returned to neutral
Spool leaking oil Spool seals defective Replace spool seals (see § 7.2)
Check the rubber boot condition
Oil leakage at pressure Seals defective Remove pressure relief valve or plug
relief valves and plugs and replace seals (see § 7.1)
Oil leakage between Seals between elements defective Remove working sections and
elements replace seals (see § 8)
Oil leaking from hydraulic 1 - Seal between housing and Replace seal (see § 7.4)
operator housing body defective
2 - seal of adjustable stop nut Replace seal (see § 7.4)
defective
Tongue control boot Replace boot (see § 7.2)
damaged
8/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Fundamental rules
4 Fundamental rules
NOtice
Property damages risk
ff Before removing the SX 14 control block from the
machine, the block and its surroundings must be
thoroughly cleaned (Do not direct the jet of a
pressure washing unit directly at the unit).
ff No impurities must enter the hydraulic system.
Plastic plugs are to be fitted on lines and orifices
immediately following their removal.
Danger
ff Wear protective clothing and use suitable equipment to prevent
accidents, particularly concerning the hydraulic fluid.
ff Use the lifting eyes and suitable handling equipment.
ff S
et all actuators connected to the machine in neutral position (on the
ground, at lower limit ...) to avoid accidents which could result from
uncontrolled movements of the equipment when the hydraulic system
is disconnected.
ff W
ith the machine off, release the pressure remaining in the system
by manipulating all of the distribution spools. This is performed by
moving the handle in all directions.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 9/34
On the spool valve, the value of the secondary valve pressure must be
greater than that of the ls pressure relief valve to adjust.
Danger
Oil pressure
Machine off:
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
On the inlet element, unscrew the LS pressure relief valve (24 mm open
end spanner).
Reassembly:
1. install the LS pressure relief valve on the inlet element, torque:
45 ± 10% N.m.
2. set the LS pressure relief valve to the specified value (see § 5.4),
3. fit a new appropriate locking cover.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 11/34
Danger
Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Reassembly:
1. install the flow regulator on the inlet or outlet element, torque:
20 ± 10% N.m,
2. install the LS pressure relief valve (see § 6.1).
12/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Danger
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Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
������� ff release stored pressure by operating all the spools.
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Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
remove:
•• the shim,
•• the stop,
•• the spring,
•• the piston assembly.
Reassembly:
1. replace the plug O-ring,
2. reassemble parts in reverse order,
3. torque for the plug: 100 ± 10% N.m.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 13/34
������ Danger
������
Oil pressure
����
�����
Machine off :
ff place all of the machine’s actuators connected to the control block in
������
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
On the inlet element, unscrew the flushing value plug (12 mm socket
wrench).
remove:
•• the spring (flushing valve or open center),
•• shims (flushing valve or open center),
•• the piston.
Reassembly:
1. replace the plug O-ring,
2. reassemble parts in reverse order,
3. torque for the plug: 100 ± 10% N.m.
14/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
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Danger
Oil pressure
�����
Machine off :
ff place all of the machine’s actuators connected to the control block in
������
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Remove:
•• the spring,
•• shims,
•• the piston.
Reassembly:
1. replace the plug O-ring,
2. reassemble parts in reverse order,
3. torque for the plug: 100 ± 10% N.m.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 15/34
������������
Danger
��������
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Oil pressure
����
���� Machine off :
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ff place all of the machine’s actuators connected to the control block in
neutral position,
������ ff release stored pressure by operating all the spools.
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Notice
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Solenoid replacement
On the outlet element, unscrew the knurled knob from the solenoid.
Pull the solenoid off the stem of the 2-ways valve.
Reassembly:
1. replace the 2 seals of the solenoid,
2. torque for the knob: 3,5 ± 10% N.m.
CAUTION
Reassembly:
1. reassemble parts in reverse order.
2. torque for the lower seat: 20 ± 10% N.m.
3. torque for the upper seat: 20 ± 10% N.m.
4. torque for the plug: 20 ± 10% N.m.
16/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Danger
Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Reassembly:
1. if necessary, set the pressure relief valve to the specified value,
2. install the secondary pressure relief valve on the distribution element,
3. torque for the secondary valve: 70 ± 10% N.m.
4. anti-cavitation check valve: fit a new appropriate locking cover.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 17/34
O-ring
18/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Danger
Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Tongue side
On the distribution element in question, unscrew the 2 mounting screws
(screwdriver Torx Tx30).
Remove:
•• mounting screws (L=12 mm),
•• the boot and its plate,
•• the second plate.
Reassembly:
1. replace the lip seal, or replace the old spool seals (wiper ring + O-ring)
by a lip seal,
CAUTION
Position the metallic part of the lip seal on the outside.
The lip seal must be fitted on the end of the spool so
that it is not damaged on the spool grooves and its
tightness property does not deteriorate. (see § 9)
Lubrificate the lip seal with clean hydraulic oil and
Slide it perpendicularly onto the spool.
Cover side
On the distribution element in question, unscrew the 2 mounting screws
(screwdriver Torx Tx30).
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Use the spool clamp (Rexroth-Ref. R9 08 103 002) and a vuce to
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secure the spool.
����� CAUTION
��������
�����
��������������� In order to avoid damaging the spool, place it
approximately 30 mm from the end of the spool (never in
the centre).
Beforehand, heat the spool to 200° C in an oven or, failing that, with a
heat gun. Do not use fire.
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Avertissement
Hot spool!
Danger of burns
ff Wear thick protective gloves when handling the hot spool.
Remove:
•• 2 spring retainers,
•• the spring,
•• the plate,
•• the lip seal or old spool seals (wiper ring + O-ring).
20/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Reassembly:
1. replace the lip seal, or replace the old spool seals (wiper ring + O-ring)
by a lip seal.
CAUTION
Position the metallic part of the lip seal on the outside.
The lip seal must be fitted on the end of the spool so
that it is not damaged on the spool grooves and its
tightness property does not deteriorate. (see § 9)
Lubrificate the lip seal with clean hydraulic oil and
Slide it perpendicularly onto the spool.
CAUTION
Wait for 8 hours before using the machine to let the
loctite 262 dry completely.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 21/34
CAUTION
Do not use a welding torch to heat the tongue as spool
deformation may result.
Avertissement
Hot spool!
Danger of burns
ff Wear thick protective gloves when handling the hot spool.
Loosen the tongue with an open end spanner (8 mm open end spanner).
Reassembly:
1. except of coating, apply a droplet of loctite 262 on the end of the
tongue thread,
2. reassemble parts in reverse order,
3. torque for the tongue: 10 ± 10% N.m,
4. torque for the 2 mounting screws: 10 ± 10% N.m.
CAUTION
Wait for 8 hours before using the machine to let the
loctite 262 dry completely.
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22/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
������
Danger
Oil pressure
�������������� Machine off :
ff place all of the machine’s actuators connected to the control block in
������� neutral position,
�����
ff release stored pressure by operating all the spools.
�����
������
���
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Remove the nut (Gaz: 22 mm open end spanner, UNF: 27 mm open end
panner)
Reassembly:
1. replace the nut O-ring or replace the nut + stopnut screw assembly,
2. torque for the nut: 40 ± 10% N.m.
CAUTION
Remove:
•• the cover,
•• the O-ring,
•• the spring,
•• the spring retainer.
Reassembly:
1. replace the O-ring on the body,
2. reassemble parts in reverse order,
3. torque for the 4 mounting screws: 10 ± 10% N.m.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 23/34
Danger
Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Cover side
Unscrew the 4 mounting screws (screwdriver Torx Tx30).
CAUTION
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Using a metal rod (min. length = 80 mm, Ø 6), push the central ball while
extracting the detent bush.
CAUTION
Reassembly:
1. introduce the spring into the adapter,
2. place the 3 balls into the radial holes of the adapter and hold them with
a small amount of grease,
3. position the central ball against with the spring,
4. slip the detent bush onto a metal rod,
5. using the rod, press the central ball into the adapter, then slide the
detent bush onto the adapter, making sure that the 3 balls are still in
place,
CAUTION
Danger
Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Cover side
Remove the 2 mounting screws (screwdriver Torx Tx30)
26/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
CAUTION
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Remove:
•• the circlip,
•• the spring,
•• the armature,
•• the solenoid.
Remove:
•• 2 spring retainers,
•• the second spring,
•• the centering bush,
•• the O-ring.
Reassembly:
1. replace the O-ring,
2. tongue side: replace the lip seal, or replace the old spool seals (wiper
ring + O-ring) by a lip seal on (see § 7.2),
3. reassemble parts in reverse order,
4. install a new solenoid if necessary,
5. torque for the adapter: 10 ± 10% N.m,
6. torque for the cover or of the solenoid: 20 ± 10% N.m,
7. torque for the 2 mounting screws: 10 ± 10% N.m,
28/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
The control block does not need to be removed from the machine to
perform this operation.
Danger
Oil pressure
Machine off :
ff place all of the machine’s actuators connected to the control block in
neutral position,
ff release stored pressure by operating all the spools.
Notice
Environment damages risk
ff Install a vacuum pump on the tank to limit oil leakage during this
operation.
ff Collect possible leaks with a suitable receptacle.
Reassembly:
1. replace the O-rings on the solenoid control and mounting plate,
2. reassemble parts in reverse order,
3. torque for the solenoid: 10 ± 10% N.m,
4. torque for the 2 mounting screws: 10 ± 10% N.m.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 29/34
Remove the compensator piston using a magnet to extract it from its bore.
Notice
Risk of infection when using magnetic tool
ff Clean parts to remove any attracted metal particle.
Solid compensator piston
ff Do not use magnet for reassembly.
Clean the piston’s nozzle with compressed air to remove all traces of
pollution.
Notice
Risk of infection when using magnetic tool
ff Clean parts to remove any attracted metal particle.
ff Do not use magnet for reassembly.
Reassembly:
1. replace the 2 plug O-rings,
2. reassemble parts in reverse order,
3. torque for the plug: 60 ± 10% N.m.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 31/34
Notice
Risk of infection when using magnetic tool
ff Clean parts to remove any attracted metal particle.
ff Do not use magnet for reassembly.
Reassembly:
1. replace the 2 plug O-rings,
2. reassemble parts in reverse order,
3. torque for the plug: 60 ± 10% N.m.
Reassembly:
1. replace the plug O-ring,
2. torque for the plug: 30 ± 10% N.m.
32/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
In case of inlet element replacement, remove the tie rods with a stud puller.
Reassembly:
1. replace the O-rings located between the working sections, the inlet
element and the outlet element,
2. check the cleanliness of the element faces,
3. in case of inlet element replacement, torque for tie rods: 30 ± 10% N.m,
4. reassemble sections in reverse order,
5. place the control block horizontally on an even support area to tight the
nuts,
6. torque for the 3 nuts M10: 42 ± 10% N.m.
RE 64125-S/11.2010 | Type SX 14, SX 14 S Bosch Rexroth AG 33/34
����
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��������
Lubrificate the lip seal with clean hydraulic oil and slide it perpendicularly
onto the tool, positioning the metallic part of the lip seal on the outside.
the lip seal must be fitted on the end of the spool so that it is not damaged
on the spool grooves and its tightness property does not deteriorate.
34/34 Bosch Rexroth AG Type SX 14, SX 14 S | RE 64125-S/11.2010
Notes
Bosch Rexroth AG Bosch Rexroth DSI S.A.S.
Hydraulics BP 101
Zum Eisengießer 1 91, bd Irène Joliot-Curie
97816 Lohr am Main, Germany 69634 Vénissieux Cedex, France
Tél. +49 (0) 93 52 / 18-0 Telefon +33 (0) 4 78 78 52 52
Fax. +49 (0) 93 52 / 18-23 58 Telefax +33 (0) 4 78 78 52 26
info.brm-mc@boschrexroth.de www.boschrexroth.fr
www.boschrexroth.com
Subject to revision.
Printed in France
RE 64125-S/11.2010