API Data Sheets
API Data Sheets
API Data Sheets
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 UNIT : MANUFACTURER : IPI/Add Evaporator and Economizer Surface TYPE OF HEATER Vertical Evaporator and Horizontal Economizer * TOTAL HEATER ABSORBED DUTY, MM BTU / HR 12.00 Added Heat
N/A
N/A
3.0
3.0
5,429
2,955
509
315
INLET CONDITIONS :
* TEMPERATURE, F. * PRESSURE, (PSIA) * LIQUID FLOW, LB / HR. * VAPOR FLOW, LB / HR. * LIQUID GRAVITY(SP. GR. @ 60 F.) * VAPOR MOLECULAR WEIGHT * VISCOSITY, (LIQUID), CP. * SPECIFIC HEAT, (LIQUID), BTU / LB-F. * THERMAL CONDUCTIVITY, (LIQUID)BTU / HRFT-F 458.6 460.7 3,083,949 0 0.8157 18.016 0.112 1.136 0.366 458.6 460.7 217,082 0 0.8157 18.016 0.112 1.136 0.366 311.9 467.7 239,377 0 0.837 0.120 1.106 0.374 226.1 471 239,377 0 0.914 0.175 1.031 0.398
OUTLET CONDITIONS :
* TEMPERATURE, F. * PRESSURE, (PSIA) * LIQUID FLOW, LB / HR. * VAPOR FLOW, LB / HR. * LIQUID GRAVITY, (SP. GR. @ 60 F.) * VAPOR MOLECULAR WEIGHT * VISCOSITY, (LIQUID), CP. * SPECIFIC HEAT, (LIQUID), BTU / LB-F. * THERMAL CONDUCTIVITY, (LIQUID), BTU / HRFT-F 458.6 460.7 2,878,352 205,597 0.8157 18.016 0.112 1.136 0.366 458.6 460.7 202,611 14,471 0.8157 18.016 0.112 1.136 0.366 438 464.7 239,377 0 0.836 0.119 1.106 0.374 311.9 467.7 239,377 0 0.837 0.120 1.106 0.374
CUSTOMARY UNITS
API STD-560
REV: 0
DATE: 2/9/2011
SHEET 1A of 6
N/A
N/A
<3.0
<3.0
INLET CONDITIONS :
* TEMPERATURE, F. * PRESSURE, (PSIA) * LIQUID FLOW, LB / HR. * VAPOR FLOW, LB / HR. * LIQUID GRAVITY(SP. GR. @ 60 F.) * VAPOR MOLECULAR WEIGHT * VISCOSITY, (LIQUID), CP. * SPECIFIC HEAT, (LIQUID), BTU / LB-F. * THERMAL CONDUCTIVITY, (LIQUID)BTU / HRFT-F 458.6 460.7 1,634,525 0 0.8157 18.016 0.112 1.136 0.366 458.6 460.7 60,765 0 0.8157 18.016 0.112 1.136 0.366 314.7 467.7 113,000 0 0.837 0.120 1.106 0.374 226 471 113,000 0 0.914 0.175 1.031 0.398
OUTLET CONDITIONS :
* TEMPERATURE, F. * PRESSURE, (PSIA) * LIQUID FLOW, LB / HR. * VAPOR FLOW, LB / HR. * LIQUID GRAVITY, (SP. GR. @ 60 F.) * VAPOR MOLECULAR WEIGHT * VISCOSITY, (LIQUID), CP. * SPECIFIC HEAT, (LIQUID), BTU / LB-F. * THERMAL CONDUCTIVITY, (LIQUID), BTU / HRFT-F 458.6 460.7 1,634,525 106,560 0.8157 18.016 0.112 1.136 0.366 458.6 460.7 60,765 4,458 0.8157 18.016 0.112 1.136 0.366 436 464.7 113,000 0 0.836 0.119 1.106 0.374 314.7 471 113,000 0 0.837 0.120 1.106 0.374
CUSTOMARY UNITS
API STD-560
REV: 0
DATE: 2/9/2011
SHEET 1B of 6
684,391
398,000
60 60
60 60
NOx : UHC :
CO : PARTICULATES :
SOx :
FUEL CHARACTERISTICS :
* GAS TYPE Refinery Gas * LHV, 955 BTU / (LB) (SCF) * HHV BTU / (LB) (SCF) * PRESS. @ BURNER, PSIG * TEMP. @ BURNER, F MOLECULAR WEIGHT * LIQUID TYPE * LHV, BTU / LB * HHV, BTU / LB * PRESS @ BURNER, PSIG * TEMP. @ BURNER, F * VISCOSITY @ F, SSU. * ATOMIZING STEAM TEMPERATURE, F * PRESSURE, PSIG. PSIG COMPOSITION WT% * OTHER TYPE * LHV, BTU (LB) (SCF) * HHV, BTU / (LB) (SCF) * PRESS. @ BURNER, PSIG * TEMP. @ BURNER, F
MOLE %
MOLE %
BURNER DATA :
MANUFACTURER: SIZE / MODEL NO : TYPE: LOCATION : HEAT RELEASE PER BURNER, MMBTU /HR. DESIGN: NORMAL : PRESSURE DROP ACROSS BURNER @ DESIGN HEAT RELEASE, IN H2O: DISTANCE BURNER CENTER LINE TO TUBE CENTER LINE, HORIZONTAL, IN.: DISTANCE BURNER CENTER LINE TO UNSHIELDED REFRACTORY, HORIZONTAL, IN.: * PILOT, TYPE : CAPACITY (BTU /HR) : * IGNITION METHOD : * FLAME DETECTION, TYPE : NUMBER : NOTES : NUMBER : ORIENTATION : MINIMUM : VERTICAL, IN.: VERTICAL, IN. : FUEL :
CUSTOMARY UNITS
API STD-560
REV: 0
DATE: 2/9/2011
SHEET 2 OF 6
MECHANICAL DESIGN
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 * PLOT LIMITATIONS : * TUBE LIMITATIONS : * STRUCTURAL DESIGN DATA : WIND VELOCITY : SNOW LOAD : * MINIMUM / NORMAL / MAXIMUM AMBIENT AIR TEMPERATURE, F : HEATER SECTION : Evaporator SERVICE : Steam * STACK LIMITATIONS : * NOISE LIMITATIONS : * WIND OCCURANCE : * SEISMIC ZONE : * RELATIVE HUMIDITY, % : Economizer Feedwater REV
COIL DESIGN :
* DESIGN BASIS : TUBE WALL THICKNESS (CODE) RUPTURE STRENGTH (MINIMUM) * STRESS TO RUPTURE BASIS, HR. * DESIGN PRESSURE, RUPTURE, PSIG * DESIGN FLUID TEMPERATURE, F. * TEMPERATURE ALLOWANCE, F. CORROSION ALLOWANCE, TUBES / FITTINGS, IN. HYDROSTATIC TEST PRESSURE, PSIG. * POST WELD HEAT TREATMENT (YES OR NO) * PERCENT OF WELDS FULLY RADIOGRAPHED MAXIMUM (CLEAN) TUBE METAL TEMPERATURE, F. DESIGN TUBE METAL TEMPERATURE, F. INSIDE FILM COEFFICIENT, BTU / HR FT2 F. ASME Sect. I ASME Sect. I
505 472 **
520 475 **
700
700
COIL ARRANGEMENT :
TUBE ORIENTATION : VERTICAL OR HORIZONTAL * TUBE MATERIAL (ASTM SPECIFICATION AND GRADE) TUBE OUTSIDE DIAMETER, IN. TUBE WALL THICKNESS, (MINIMUM), IN. NUMBER OF FLOW PASSES NUMBER OF TUBES NUMBER OF TUBES PER ROW (CONVECTION SECTION) OVERALL TUBE LENGTH, FT. EFFECTIVE TUBE LENGTH, FT. BARE TUBES : NUMBER TOTAL EXPOSED SURFACE, FT2. EXTENDED SURFACE TUBES : NUMBER TOTAL EXPOSED SURFACE, FT2. TUBE LAYOUT(IN LINE OR STAGGERED) TUBE SPACING, CENT. TO CENT.: HORZ. X DIAG.(OR VERT.) SPACING TUBE CENT. TO FURNACE WALL, (MIN.), IN. CORBELS ( YES OR NO) CORBEL WIDTH, IN. Vertical SA 192 2.000 0.120 360 360 72 11.32 10.75 0 0 360 20,023 In Line 4 2.5 No Horizontal SA 192 2.000 0.120 34 544 34 *26.333 24.666 0 0 544 89,076 In Line 4 2 No
CUSTOMARY UNITS
API STD-560
REV:
DATE: 2/9/2011
SHEET 3 OF 6
RETURN BENDS :
TYPE MATERIAL (ASTM SPECIFICATION AND GRADE) NOMINAL RATING OR SCHEDULE * LOCATION (F.B. = FIRE BOX, H.B. = HEADER BOX) 180 Return A234-WPB-S58 2 OD x 0.120 MW HB
SA 106 B 6 / Sch 40 2
Welded Inside
CROSSOVERS :
* WELDED OR FLANGED * PIPE MATERIAL (ASTM SPECIFICATION AND GRADE) PIPE SIZE / SCHEDULE OR THICKNESS * FLANGE MATERIAL FLANGE SIZE / RATING * LOCATION (INTERNAL / EXTERNAL) FLUID TEMPERATURE, F.
TUBE SUPPORTS :
LOCATION (ENDS, TOP, BOTTOM) MATERIAL (ASTM SPECIFICATION AND GRADE) DESIGN METAL TEMPERATURE, F. THICKNESS, IN. TYPE AND THICKNESS OF INSULATION, IN. ANCHOR (MATERIAL AND TYPE) Top CS 600 Ends CS 370 0.375
TUBE GUIDES :
LOCATION MATERIAL TYPE / SPACING
HEADER BOXES :
LOCATION : Top-Evaporator/Ends-Economizer CASING MATERIAL : CS LINING MATERIAL : Refractory/External Ceramic Fiber ANCHOR (MATERIAL AND TYPE): CS V-Clip/Aluminum Lagging NOTES : Evaporator Top Header Doors/Economizer End Covers HINGED DOOR / BOLTED PANEL : Bolted Panel THICKNESS, in : 1/4 THICKNESS, in : 4 /2
CUSTOMARY UNITS
API STD-560
REV: 0
DATE: 2/9/2011
SHEET 4 OF 6
REV
THICKNESS, IN :
TEMPERATURE, F :
THICKNESS, IN :
TEMPERATURE, F :
ARCH :
LINING THICKNESS, IN : WALL CONSTRUCTION : ANCHOR (MATERIAL & TYPE) : CASING MATERIAL HOT FACE TEMPERATURE, DESIGM / CALCULATED, F :
THICKNESS, IN :
TEMPERATURE, F :
FLOOR :
LINING THICKNESS, IN. : FLOOR CONSTRUCTION : : CASING MATERIAL : MINIMUM FLOOR ELEVATION, FT. : HOT FACE TEMPERATURE, DESIGM / CALCULATED, F :
CONVECTION SECTION :
LINING THICKNESS, IN :Evap-4 REF/Econ-External 2 WALL CONSTRUCTION :Internal Lining-External Lining ANCHOR (MATERIAL & TYPE) : CS V-Clips/Aluminum Lagging CASING MATERIAL : CS HOT FACE TEMPERATURE, DESIGN / CALCULATED, F : 650/564-650/308
THICKNESS, IN : 1/4
TEMPERATURE, F : 163-92
INTERNAL WALL :
TYPE : DIMENSION, HEIGHT / WIDTH : MATERIAL :
DUCTS :
LOCATION SIZE, FT. OR NET FREE AREA, FT2 CASING MATERIAL CASING THICKNESS, IN. LINING : INTERNAL / EXTERNAL THICKNESS, IN. MATERIAL ANCHOR (MATERIAL & TYPE) CASING TEMPERATURE, F. Outlet CS 1/4 None
FLUE GAS
COMBUSTION AIR
250
CUSTOMARY UNITS
API STD-560
REV:
DATE: 2/9/2011
SHEET 5 OF 6
REV
DAMPERS :
LOCATION TYPE (CONTROL, TIGHT SHUT-OFF, ETC.) MATERIAL : BLADE SHAFT MULTIPLE / SINGLE LEAF PROVISION FOR OPERATION (MANUAL OR AUTOMATIC) TYPE OF OPERATOR (CABLE OR PNEUMATIC)
MISCELLANEOUS :
PLATFORMS : LOCATION Stack Sample Ports NUMBER WIDTH LENGTH/ARC STAIRS/LADDER ACCESS FROM
NUMBER 1 1
INSTRUMENT CONNECTIONS : FLUE GAS / COMBUSTION AIR TEMPERATURE FLUE GAS / COMBUSTION AIR PRESSURE(2) In FIREBOX, (1) IN STACK FLUE GAS SAMPLE SNUFFING STEAM / PURGE O2 ANALYZER CO OR NOx ANALYZER VENTS / DRAINS PROCESS FLUID TEMPERATURE TUBESKIN THERMOCOUPLES DENSITY RECORDER STACK
NUMBER 6
SIZE 1
TYPE CPLG
PAINTING REQUIREMENTS : Sandblast SSPC-CP6 and one coat carbo Weld D11 HS(0.75-1.25 Mil DFT) INTERNAL COATING : GALVANIZING REQUIREMENTS : ARE PAINTERS TROLLEY AND RAIL INCLUDED : SPECIAL EQUIPMENT : SOOTBLOWERS : AIR PREHEATER : FAN(S) : OTHER : NOTES :
CUSTOMARY UNITS
API STD-560
REV:
DATE: 2/9/2011
SHEET 6 OF 6