Tally
Tally
Tally
ERP 9
The information contained in this document is current as of the date of publication and subject to change. Because Tally must respond to changing market conditions, it should not be interpreted to be a commitment on the part of Tally, and Tally cannot guarantee the accuracy of any information presented after the date of publication. The information provided herein is general, not according to individual circumstances, and is not intended to substitute for informed professional advice. This document is for informational purposes only. TALLY MAKES NO WARRANTIES, EXPRESS OR IMPLIED, IN THIS DOCUMENT AND SHALL NOT BE LIABLE FOR LOSS OR DAMAGE OF WHATEVER NATURE, ARISING OUT OF, OR IN CONNECTION WITH THE USE OF OR INABILITY TO USE THE CONTENT OF THIS PUBLICATION, AND/OR ANY CONDUCT UNDERTAKEN BY PLACING RELIANCE ON THE CONTENTS OF THIS PUBLICATION. Complying with all applicable copyright and other intellectual property laws is the responsibility of the user. All rights including copyrights, rights of translation, etc., are vested exclusively with TALLY SOLUTIONS PRIVATE LIMITED. No part of this document may be reproduced, translated, revised, stored in, or introduced into a retrieval system, or transmitted in any form, by any means (electronic, mechanical, photocopying, recording, or otherwise), or for any purpose, without the express written permission of Tally Solutions Pvt. Ltd. Tally may have patents, patent applications, trademarks, copyrights, or other intellectual property rights covering subject matter in this document. Except as expressly provided in any written licence agreement from Tally, the furnishing of this document does not give you any licence to these patents, trademarks, copyrights, or other intellectual property. 2010 Tally Solutions Pvt. Ltd. All rights reserved. Tally, Tally 9, Tally9, Tally.ERP, Tally.ERP 9, Shoper, Shoper 9, Shoper POS, Shoper HO, Shoper 9 POS, Shoper 9 HO, TallyDeveloper, Tally Developer, Tally.Developer 9, Tally.NET, Tally Development Environment, Tally Extender, Tally Integrator, Tally Integrated Network, Tally Service Partner, TallyAcademy & Power of Simplicity are either registered trademarks or trademarks of Tally Solutions Pvt. Ltd. in India and/or other countries. All other trademarks are properties of their respective owners.
Contents
Introduction
Definition Given under Excise ................................................................................................................. 1 Reasons for Delegation of Job .................................................................................................................. 1 Job Work Flow (Process)........................................................................................................................... 2 Difficulties in Job work Process ............................................................................................................... 3
Job Work Out ....................................................................................................................................................... 3 Job Work In .......................................................................................................................................................... 3 Scrap, By-Products and Co-Products .................................................................................................................. 4 Number of Job Workers involved in the Manufacture of Goods ......................................................................... 4 Supply of goods to Job Worker's Premises .......................................................................................................... 4
Contents
4.1.1 Job Work Out Order (for a stock Item without BOM) ............................................................................. 37 4.1.2 Job Work Out Order (for a stock Item with BOM) .................................................................................. 46
4.2 Transfer of Material towards a Job Order ....................................................................................... 51 4.3 Receipt of Finished Goods against a Job Order.............................................................................. 57 4.4 Accounting Purchase of Job Work Service .................................................................................... 64 4.5 Payment to Job Worker ................................................................................................................... 67 4.6 Job Work Out Order (for Excise Stock Item) ................................................................................. 76 4.7 Transfer of Material towards a Job Order ....................................................................................... 82 4.8 Receipt of Finished Goods against a Job Order .............................................................................. 87
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Contents
6.2.1 Order Outstandings ............................................................................................................................... 147 Orders .................................................................................................................................................. 148 Components ......................................................................................................................................... 149 6.2.2 Job Work Registers ................................................................................................................................ 149 Job Work In Orders Book ................................................................................................................... 150 Material Out Register .......................................................................................................................... 151 Material In Register ............................................................................................................................. 152 Material Movement Register ............................................................................................................... 153 6.2.3 Stock ....................................................................................................................................................... 154 From Party ........................................................................................................................................... 154 Ageing Analysis .................................................................................................................................. 155 6.2.4 Job Work Analysis ................................................................................................................................. 155 Issue Variance ..................................................................................................................................... 155 Receipt Variance ................................................................................................................................. 155
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Introduction
In real business scenario, it may not be possible for an industry to carry all processes leading to manufacture of final product within its own premises. In such an eventuality the manufacturing unit will have to get the work done i.e. processing of the raw materials or intermediate product from outside. The processes performed outside are called Job Work.
Job Worker has specialisation in the Job delegated Time Constraint on the part of Principal to manufacture the goods Principal does not have the facility to produce the specific semi finished goods
Introduction
Introduction
No standard practice to delegate a Job In real business scenario, the standard procedure of delegating a job Raising
the Job Work out Order Material Transfer Out (from the premises of Principal Manufacturer/directly from the supplier of Raw materials to the Job worker) Accounting the receipt of finished goods Accounting the Bill from the Job Worker Payment to the Job Worker is not followed by all the principal manufacturers. The procedure of delegation of Job varies from organisation to organisation depending on the nature of the Job delegated or type of transaction (depending on the regularity) or relationship with the Job worker.
Monitor & Analysis of Material Job Work wise - Raw material to be issued, actual raw material despatched, variance in quantity of raw materials as against the agreed Bill of Material Tracking quantity of Finished goods to be received, actual receipt and balance Ageing of Stock (Raw material /semi-finished goods) lying with the Job Worker Preparing Material Movement Registers Cost/Profit Tracking: Principal manufacturer can ascertain the cost of manufacture of a job delegated. These statistics can be used to compare and analyse the cost as against cost of manufacture of goods in house or by other Job workers. Meeting Statutory Requirements
Annexure Tracking
II - Challan for despatching the inputs, Raw-Materials, semi-finished goods to the Job Worker Annexure IV - Register for Material tracking (by Principal company if excise applicable)
Job Work In
Following are the problems faced when a Job is received by the Job worker
No standard practice for receiving a Job In real business scenario, the standard procedure of receiving a job Receipt
of Job Work In Order Material Transfer In (from the premises of Principal Manufacturer/directly from the supplier of Raw materials of Principal Manufacturer) Accounting Delivery of finished goods Raising Invoice for billable work/stock Receipt of Payment from the Principal Manufacturer
Introduction
is not followed by all the Job workers. The procedure of receiving Job varies from organisation to organisation depending on the nature of the Job or type of transaction (depending on the regularity) or relationship with the Principal Manufacturer.
Job Work wise - Raw material to be received, actual raw material received, variance in quantity of raw materials as against the agreed Bill of Material Tracking quantity of Finished goods to be despatched, actual Quantity Delivered and balance Preparing Material Movement Registers Job Worker Invoice
Tracking
of own material consumption by the Job Worker for a job Billing for the own material consumed for the Job Cost/Profit Tracking: Job Worker can ascertain the cost of manufacture of a job received. These statistics can be used to compare and analyse the cost/profit of job work carried out for different Principal Manufacturers. Meeting Statutory Requirement
Annexure
Introduction
Account the Receipt of Components towards a Job order or directly record the Material receipt by creating the Job Order. Flexibility to account the Receipt of Finished goods without raising Job Work Out Order and Material In voucher Track cost against the Job Work Out Orders
4. Job Work In Process Record Job Work In Order by capturing the details of Components to be received and Finished Goods /Scrap to be delivered
Account the Receipt of Components towards a Job order or directly record the Material receipt by creating the Job Order. Flexibility to account the delivery of Finished goods without raising Job Work Out Order and Material In voucher Track the Own Consumption of Goods against the Job Orders and Bill the same on the Principal manufacturer
5. 6. 7. 8.
Generate Annexure II for Removal of Goods for Job Work Maintain and Generate Annexure IV (by Principal Manufacturer - if excise applicable) Maintain & generate Annexure V (By Job Worker - if excise applicable) Reports Generate Order Outstandings report for Orders & Components
Work Out Order/ Job Work In Order Material Out Registers Material In Registers Material movement Register Provision to view the details of Stock lying with the Job worker and ageing of the stock Provision to generate the report to analyse the variance in issue of components and receipt of finished goods and vice versa.
1.2 Valuation of Excisable Goods if Job Work is Liable for Duty Payment
If he Job worker is liable to pay Duty, one of the common issues confronting job workers is that of valuation. The assessable value for the purpose of charging excise duty has to comprise the value of raw materials supplied by the principal plus the conversion charges or job charges incurred by the job worker plus his profit margin.
1.3 Valuation of Excisable Goods if the manufacturer is liable for Duty Payment
1.3.1 Sale from Job Worker Factory
A per new Rule 10A where the goods are sold by the raw material supplier/principal manufacturer from the factory of job worker, the assessable value have to be the transaction value of the goods so sold by the raw material supplier/principal. This will apply only when the raw material supplier and the buyer of the goods are not related and price is the sole consideration for the sale and the goods are sold for delivery at the time of removal from the job worker's factory.
1.3.2 Sale after Removal of Goods (transfer to other location) from Job Worker Factory
In this case goods are not sold by the principal manufacturer at the time of removal of goods from the factory of job-worker, but are transferred to some other place from where the goods are sold.
The value of the goods is determined based on the normal transaction value of such goods sold from such other place at or about the same time. In other words, can follow the principle of depot based valuation under Central Excise applicable where goods are cleared to depots of manufacturers and sold therefrom. Where such goods are not sold at or about the same time, then the normal transaction value of such goods at the time nearest to the time of removal of said goods from the factory of job-worker, is to be adopted. The cost of transport from the premises where from the goods are sold, to the place of delivery, would not be included in assessable value.
1.3.3 Scrap
Generally, the principal manufacturer is responsible for the duty payment on the scrap generated at the job workers premises. The job worker may also remove such scrap on payment of appropriate duty of excise and in which case principal manufacturer will be relieved from his duty liability. The principal manufacturer should therefore have a proper mechanism for the purpose of tracking the quantum of waste or scrap generated at the job worker's premises.
Lesson Objectives
On completion of this lesson, you will learn to
Specify Pigeon Home Appliances Pvt. Ltd. as the Company Name and Address details Select India in the Statutory Compliance for field Specify the State, Pin code & Accounts with Inventory details
For complete details on Company Creation refer Tally.ERP 9 Help, topic Creating Company in Tally.ERP 9
Set Allow Job Order Processing to Yes On enabling Allow Job Order Processing option, Use Material In/Out will set to Yes automatically Set the option Track Stock Item Cost to Yes
Observe on enabling Job Order Processing option, Maintain Multiple Godown and Use Material In/Out option gets enabled automatically.
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Allow
Job Order Processing: On enabling this feature, in Gateway of Tally under the head Transactions a new option Order Vouchers will be displayed and 2 order vouchers, Job Work In Order and Job Work Out Order will get enabled. Material In/Out: Set this option to Yes, to create Material In/Out entries.
Use
On enabling this option Two Inventory Vouchers - Material In and Material Out will be available to record the material transfers. Use Material In/Out option is associated with Job order Processing. Hence the option gets enabled automatically when Allow Job Order Processing feature is enabled and cursor will not move to Use Material In/Out option to change the settings.
Track
Stock Item Cost: Set this option to Yes, if you want to track the cost of stock item from purchase till sale. On enabling this option in Stock Item Master Enable Cost tracking field will be displayed.
Even though the option Use Material In/Out is associated with Job order Processing Tally.ERP 9 gives the flexibility to enable only Material Transfer In/Out feature without enabling Allow Job Order Processing. Use Material In/Out feature can be enabled where the user wants to use Material Transfer vouchers for any other purpose than Job Work. Example: Material Transfer vouchers used for transfer of stock to Consignment Agent, Branch etc.
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For a company in which Job Order Processing is enabled the Gateway of Tally Menu appears as shown
Many manufacturing industries fall under the purview of Excise. In this scenario we are assuming that Pigeon Home Appliances Pvt. Ltd. is manufacturing the goods on which excise is not applicable. Hence Excise feature is not enabled. If a company is manufacturing the excisable goods then excise feature has to be enabled under F11: Features > Statutory & Taxation. For industries falling under Excise, there are few rules and regulations relating to Job Work which will be discussed later.
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Lesson Objectives
On completion of this lesson, you will learn to
Create Party Ledger Create Godowns Create Stock Items Create Material Out & In Voucher Types
To meet the market demand Pigeon Home Appliances Pvt. Ltd. is delegating the manufacture of Pressure Cookers to Two Job Workers - TSM Manufacturers and Global Manufacturers. Company supplies all the Raw Materials required to Manufacturer the pressure cookers. On completion of Job work the Job Worker returns the pressure cooker and the scrap to the Principal (Pigeon Home Appliances Pvt. Ltd.). When ever there is spare capacity Pigeon Home Appliances undertakes Job Work to produce pressure cookers from other manufacturers. Create the following Masters in Tally.ERP 9
Job Worker & Principal Manufacturers Ledgers Godowns Stock Items Raw Material [Inputs] and Finished Goods Voucher Types - Material Out & Material In
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Creating Masters
To Create Job Worker Ledger Go to Gateway of Tally > Accounts Info> Ledgers > Create 1. Name: In this field mention the Job Workers name. E.g. TSM Manufacturers 2. Under: In this field select the group under which the Job Worker ledger to be grouped. E.g. Sundry Creditors 3. Maintain balances bill-by-bill: Set this option to Yes to maintain the Job Worker payment balances bill -by -bill. 4. Enter the Mailing Details and Tax Information The completed Job Worker ledger is displayed as shown
5. Press Enter to save. Similarly create Global Manufacturers ledger as per the details provided.
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Creating Masters
To Create Principal Manufacturers Ledger Go to Gateway of Tally > Accounts Info> Ledgers > Create 1. Name: In this field mention the Job Workers name. E.g. Raj Home Appliances 2. Under: In this field select the group under which the principal manufacturer ledger to be grouped. E.g. Sundry Debtors 3. Maintain balances bill-by-bill: Set this option to Yes to maintain the Job Worker payment balances bill -by -bill. 4. Enter the Mailing Details and Tax Information The completed Principal Manufacturer ledger is displayed as shown
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Creating Masters
When the goods are sent out for Job work, the quantity of stock item and stock value should not be reduced form the books of accounts as the company has the ownership on the goods transferred. When goods are received for Job work, the stock should not affect the books of account of Job Worker. Godowns Under Primary Primary Primary Primary Primary Our Stock with Third Party No No No Yes No Third Party stock with us No No No No Yes
Raw Material Location Finished Goods Location Scrap Location JobWork (Out) Location JobWork (In) Location
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Creating Masters
Our Stock with Third Party: Set this option to Yes if the godown is used to account the company's goods lying with the third party. Third Party Stock with us: Set this option to Yes if the godown created is used to account the goods received from third party and the stock of third party should not affect the company stock value.
Similarly, can create Finished Goods Location and Scrap Location as per the details provided.
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Creating Masters
Observe, on enabling the Use for option Our Stock with Third Party cursor will not move to Third Party Stock with Us field. Hence a godown can be configured to use the godown for any one purpose.
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Creating Masters
1. Create Stock Item - Bottom Plate - 8Ltr Go to Gateway of Tally > Inventory Info.> Stock Items > Create 1. In Name field enter the stock item Name. E.g. Bottom Plate-8Ltr 2. Group the Stock item Under the Stock Group RM - Cooker (if Stock group is not created use Alt + C from Under field to create the stock group) 3. In Units field select the applicable unit of measurement. E.g. Nos 4. Retain No for the option Enable Cost tracking. The completed Stock Item Creation screen appears as shown
5. Press Enter to save. Similarly, can create the remaining stock items as per the details provided.
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Creating Masters
3.3.2 Scrap
While Manufacturing Pressure Cookers the following scrap is produced.
Under Scrap
Unit Gm
1. Create Stock Item - Aluminium Scrap To create the stock item Go to Gateway of Tally > Inventory Info. > Stock Items > Create 1. In Name field enter the stock item Name. E.g. Aluminium Scrap 2. Group the Stock item Under the Stock Group Scrap (if Stock group is not created use Alt + C from Under field to create the stock group) 3. In Units field select the applicable unit of measurement. E.g. Gm The completed Stock Item Creation screen appears as shown
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Creating Masters
Under
Unit
Components (BOM)
Enable Cost Tracking Yes 1 Nos 1 Nos 2 Nos 1 Nos 1 Nos 50Gm 1 Nos 1 Nos 2 Nos 1 Nos 1 Nos 50Gm Yes
Pressure Cookers
Nos
Standard BOM Bottom Aluminium Plate - 10Ltr ((0.23 mm) Lid Aluminium Plate - 10 Ltr Handle (for 10 Ltr) Packing Box (for 10 Ltr) Hand Book Aluminium Scrap Job Work BOM Bottom Aluminium Plate - 10Ltr ((0.17 mm) Lid Aluminium Plate - 10 Ltr Handle (for 10 Ltr) Packing Box (for 10 Ltr) Hand Book Aluminium Scrap
Cooker-8Ltr
Pressure Cookers
Nos
NA
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Creating Masters
1. Create the Finished Goods Cooker 10Litre For Stock Item - Cooker 10Litre Two Bill of Materials are used.
The Standard BOM is used to manufacture the goods in House The Job Work BOM is used when the manufacture of goods is delegated to a Job Worker.
Tally.ERP 9 Release 3.0 allows to create multiple BOM for a stock item which can be used for material issue for production.
A Bill of Materials is a list of constituent items along with quantity details that can be allocated for the manufacture of a certain product, by-product or CoProduct.
Here, we will understand the procedure of creating stock item with Multiple BOM To create the stock item Go to Gateway of Tally > Inventory Info. > Stock Item > Create Setup: In F12: Configure (Stock Item Configuration)
Set the option Allow Component list details (Bill of Material) to Yes
1. In Name field enter the name of the stock item. E.g. Cooker 10Litre 2. Group the Stock item Under the Stock Group Pressure Cooker (if Stock group is not created use Alt + C from Under field to create the stock group) 3. In Units field select the applicable unit of measurement. E.g. Nos 4. Enable the option Set Components (BOM) to Yes and press enter to view Stock Item MultiComponents (M BOM)
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Creating Masters
Set Components (BOM) option will be displayed in item creation screen only when the Unit of Measurement is specified.
Name of BOM field specify the Bill of Material Name. E.g. Standard BOM
Enter to view Stock Item Components (BOM) screen for Standard BOM In Stock Item Components (BOM) screen
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Creating Masters
On enabling the configuration option Define Type of Component for BOM in Stock Item Components (BOM) screen a new column Type of Item will be displayed.
BOM
Name: By default the BOM Name specified in Stock Item Multi Components (M BOM) screen will be defaulted and application will not allow to move the cursor to BOM Name field.
Components
of: In this field application displays the Name of the Stock Item for which the components are defined. of Manufacture: Specify the appropriate number of finished product that will be manufactured by using the components identified in the component list. In this field select the raw materials which are required to manufacture the finished goods
Unit
Item:
Godown:
If there are multiple Godowns or Locations, specify the storage location of the items from where the items will be used for manufacture. E.g Raw Material Location of Item: In this field select the appropriate type for the item selected.
Type
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Creating Masters
By-Product:
Select this classification for the stock items which are produced as ByProduct of finished goods. Select this classification for the Raw materials /inputs which are used or consumed for the production of finished goods. Select this classification for the stock items which are produced as Coproduct of finished goods
Component:
Co-Product:
Scrap:
Select this classification for the stock item produced as scrap in the process of manufacture of finished goods
In this field mention the quantity of Raw Material required to manufacture the finished goods or the Co- Products/ By-Products /scrap manufactured.
Cursor will not move to Rate (%) column when the Item Type selected is Consumption.
Rate
(%): In this field you can specify the percentage of cost of components to be considered to determine the cost of production of Co-Product or By-Product or Scrap.
If the Component Type selected is Co-product or By-Product or Scrap, cursor will move to Rate (%) column to define the percentage of cost of production of Coproduct/By-Product or Scrap
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Creating Masters
Observe to manufacture 1 Pressure Cooker, 5 different inputs are required and while manufacturing Aluminium scrap will be produced. The Quantity of inputs consumed to manufacturer finished goods is 1 each of 5 different inputs.
Press Enter to save the Stock Item components for BOM - Standard BOM and to view Stock Item Multi Component screen In Stock Item Multi Component screen enter the second Bill of Material name - Job Work BOM in Name of BOM field
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Creating Masters
In Stock Item Components (BOM) screen specify the Unit of Manufacture, Item, Godown and Quantity details as shown
Figure 3.14 Completed Stock Item Components for Job Work BOM
Press Enter to save the Stock Item Components (BOM) and Stock Item Multi Components (M BOM) Set the option Enable Cost tracking to Yes
The option Enable Cost tracking will be displayed in Stock Item Creation screen, when Use Cost Tracking for Stock Item feature is enabled in F11: Features (Inventory Features). Pegion Home Appliances wants to track the cost of manufacture of Cooker 10Ltr. Hence the option Enable Cost tracking has been set to Yes.
Creating Masters
2. Create the Finished Goods Cooker 8Ltr For Stock Item - Cooker 8Ltr, Pigeon Home Appliances is not maintaining any standard Bill of Material. While delegating the Job appropriate inputs required for the manufacture will be delivered to the Job Worker. To create the stock item Go to Gateway of Tally > Inventory Info. > Stock Item > Create 1. In Name field enter the name of the stock item. E.g. Cooker 8Ltr 2. Group the Stock item Under the Stock Group Pressure Cooker (if Stock group is not created use Alt + C from Under field to create the stock group) 3. In Units field select the applicable unit of measurement. E.g. Nos 4. Enable the option Set Components (BOM) to No and press enter to view Stock Item Multi Components (M BOM) 5. Set the option Enable Cost tracking to Yes The completed Stock Item Creation screen is displayed as shown
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Creating Masters
Material Out: This voucher type can be used to record the material transfer out (of Raw materials or Finished Goods) transactions. In case of Job Work - Material Transfer Out voucher can be used by the Job Worker as well as Manufacturer
Principal
Manufacturer: Can use this Voucher to transfer the Raw Materials to the Job Worker Job Worker: Can use this voucher to transfer the Finished goods to the principal Manufacturer Material Transfer In: This voucher type can be used to record the material transfer In (of Raw materials or Finished Goods) transactions. In case of Job Work - Material Transfer In voucher can be used by the Job Worker as well as Manufacturer
Principal
Manufacturer: Can use this Voucher to record the receipt of Finished goods/ Scrap/By-Product/Co-Product from he Job Worker. In this voucher Principal Manufacturer can also track the components used (own consumption like- wax, screw etc.) by the Job Worker Job Worker: Can use this voucher to account the receipt of Raw material from the Principal Manufacturer. While doing business a party may be acting as Principal Manufacturer as well as Job Worker. In that case he may require Material Out vouchers to account transfer - Raw materials and Finished Goods
Material In voucher to account the receipt - Finished Goods and Raw materials.
Here, Pegion Home appliances is delegating Job to a Job Worker and also Receives Job from other Principal Manufacturers. Hence to account all the material transfer (In & Out) related transactions Four new voucher types are created.
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Creating Masters
If a party is acting as Principal Manufacturer as well as Job Worker, then it is must to maintain separate set of Material In/Out vouchers for Job Work Out and Job Work In Processes.
Voucher Type Material Out (RM) Material Out (Transfer/FG) Material In (RM) Material In (FG)
1. Create Voucher Type - Material Out (RM) This voucher Type will be used by the Principal Manufacturer in Job Work Out process for recording the Transfer of Raw Material to the Job Worker. To create the voucher type Go to Gateway of Tally > Accounts Info. > Voucher Types > Create
In Name field enter the name of the Voucher Type. E.g. Material Out (RM) In Type of Voucher field select Material Out from the List of Voucher Types Select Automatic in Method of Voucher Numbering field. Retain the default setting for other options Set the option Use for Job Work to Yes
Use for Job Work option will be displayed in Material Out voucher type when the option Allow Job Order Processing is set to Yes in F11: Features (Inventory Features). Set the option Use for Job Work to Yes if you want to use the voucher type to record Job work transactions.
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Creating Masters
2. Create Voucher Type - Material Out (Transfer/FG) This voucher Type will be used by the Job Worker in Job Work In process for recording the Transfer of Finished Goods, Scrap, By-Products, Co-Products to the Principal Manufacturer. To create the voucher type Go to Gateway of Tally > Accounts Info. > Voucher Types > Create
In Name field enter the name of the Voucher Type. E.g. Material Out (Transfer/FG) In Type of Voucher field select Material Out from the List of Voucher Types Select Automatic in Method of Voucher Numbering field. Retain the default setting for other options Set the option Use for Job Work to Yes Set the option Use for Job Work In to Yes
Set the option Use for Job Work In to Yes if the Job Worker wants to use the Material Out voucher type to record the transfer (out) of Finished goods/ scrap/ Co-product/By-Products.
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Creating Masters
3. Create Voucher Type - Material In (RM) This voucher Type will be used by the Job Worker in Job Work In process for recording the Receipt of Raw Material from the Principal Manufacturer. To create the voucher type Go to Gateway of Tally > Accounts Info. > Voucher Types > Create
In Name field enter the name of the Voucher Type. E.g. Material In (RM) In Type of Voucher field select Material In from the List of Voucher Types Select Automatic in Method of Voucher Numbering field. Retain the default setting for other options Set the option Use for Job Work to Yes Set the option Use for Job Work In to Yes
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Creating Masters
4. Create Voucher Type - Material In (FG) This voucher Type will be used by the Principal Manufacturer in Job Work Out process for recording the Receipt of Finished Goods, Scrap, By-Products, Co-Products from the Job Worker. To create the voucher type Go to Gateway of Tally > Accounts Info. > Voucher Types > Create
In Name field enter the name of the Voucher Type. E.g. Material In (FG) In Type of Voucher field select Material In from the List of Voucher Types Select Automatic in Method of Voucher Numbering field. Retain the default setting for other options Set the option Use for Job Work to Yes
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Creating Masters
Set the option Use for Job Work In to No Set the option Allow Consumption to Yes
Enable the option Allow Consumption in Material In voucher types, when the voucher type is used by the Principal Manufacturer to account the receipt of Finished Goods from the Job Worker. When Allow Consumption is set to Yes, on recording the Material In voucher the Raw Materials used in the manufacture of Finished goods will be considered as Consumed and to that extent the stock will be reduced from the books of accounts.
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Lesson 4:
Lesson Objectives
On completion of this lesson, you will learn to
Record Job Work Out Order Transactions Record Material Transfer Out Transactions Record Material Transfer In Transactions Record the Purchase Invoice for the Job Work Out Payment to Job Worker
This lesson is divided into Two parts 1. Part I Recording Job Work Out Transactions (Excise Not Applicable) 2. Part II Recording Job Work Out Transactions (Excise Applicable)
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Part I
Job Work Out Order Material Transfer Out and generating Challan for material Delivery Material Transfer In Purchase Invoice for the Job Work Payment to the Job Worker
In Tally.ERP 9, you can account Job Work transaction in Job Work Out Order, Material Out vouchers and Material In Vouchers, as required.
4.1.1 Job Work Out Order (for a stock Item without BOM)
Under this we will learn to record a Job Work Out Order for a stock item for which Bill of Material (BOM) is not created and all the material required will be delivered at once. Example 1: On 4-10-2010, Pegion Home appliances delegated the Job of Manufacture of 200 nos of 8Litre Cooker to TSM Manufacturers.To manufacture of 8 Litre Cookers following Raw Materials will be supplied by Pegion Home appliances. Raw Materials Bottom Plate-8Ltr Quantity 200 (Nos)
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Lid Aluminium Plate-8 Ltr Handle (8 Ltr) Packing Box (8 Ltr) Hand Book
The following scrap produced will be returned to the Principal Manufacturer Scrap Aluminium Scrap Quantity 10000 (Gm)
Record the Transaction in Job Work Out Order To record the Job Work Out Order Go to Gateway of Tally > Order Vouchers > J: Job Work Out Order 1. Enter the Date as 4-10-2010 2. Party A/C Name: In this field select the Job Worker ledger on whom the Job Work Out Order is raised. E.g. TSM Manufacturers. 3. In Party Details screen, under Process Instruction section specify the duration of Process and Nature of Process to be carried out. Duration of Process: In this field enter the duration of the manufacture of finished goods. i.e. within how many days/months etc. the process to be completed and goods to be delivered.
Nature of Processing: In this field specify the details of nature of process (process Instruction) to be carried out to manufacture the expected finished goods.
The Party Details screen will be displayed while recording Job Work Order only if the option Accept Supplementary Details option is set to Yes in Job Work Out Order Configuration. Providing details in Duration Of Process and Nature of Processing in Job Work Out Order is not Mandatory. However while transferring the goods to the Job Worker it is must to define the Nature of Processing. When material transfer out are recorded by tracking the Job work Out Order then Duration and Nature of Processing details will get captured automatically.
4. Order No: In this field enter the Job Work Out Order Number. E.g. Job - 001
5. Name of Item: In this field select the stock Item i.e. Finished Goods to be manufactured by the Job Worker. E.g. Cooker 8 Ltr. Press Enter to view Stock Item Allocations screen
6. In Stock Item Allocation screen Item Allocation for: By default the stock Item selected in the Job Work Out Order will be displayed, indicating that the item allocation is for the selected item.
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For Order Number: By default the Job order specified in the Job Work Out Order will be displayed indicating that the item allocation is for the job order specified. Track Components: By default this field will be set to Yes. If the Principal Manufacturer wants to track the raw materials used in the manufacture of finished goods retain the Setting as Yes.
In case the Manufacturer does not want to track the Raw materials then set the option Track Components to No. When this option is set to No, Tally.ERP 9 will not display the Component Allocation Screen.
Due On: In this specify the Date on which the delivery of Finished Goods is due. In this case pegion Home appliances has accepted the manufacturing Duration of 30 Days. Hence the 200 Nos of Cooker 8 Litre will be due on 4-11-2010
If the Principal Manufacturer has agreed for the delivery of finished goods in Instalments the user can define multiple Due on date with Quantity of delivery. Example: 100 Nos on 20-10-2010 and 100 Nos on 4-11-2010
Godown: In this field select the Godown where the finished goods will be stored on Receipt of the same from the job Worker. E.g. Finished Goods Location Quantity: Specify the Quantity of finished goods to be received from the Job Worker.
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Component Allocation screen will be displayed only when the option Track Components is set to Yes in Stock Item Allocation screen. The Finished goods for which Job Work order is raised does not have the Bill of Material (BOM) then in Component Allocation screen, Tally.ERP 9 will skip Fill Component using field and cursor will be displayed in Name of Item field indicating that the Raw Materials required for the manufacture of Finished goods has to be selected from the List of Stock Items.
Name of Item: Select the Raw materials required to manufacture the finished Goods. E.g. Bottom Plate-8Ltr Track: In this field select Pending to Issue from the Type of Component list as the Raw materials are pending for issue to the Job Worker.
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Due on: In this field specify the date on which the Raw materials will be delivered to the Job Worker Location. By default the Voucher Date will be displayed in this filed. if the Delivery Date is different than the voucher date specify the correct Due on date. Here, Pegion Home Appliances is delivering the Raw materials on 5-10-2010.
If the Job Worker has agreed for the delivery of raw materials in Instalments then user can define multiple Due on date with Quantity of delivery. Example: 100 Nos on 5-10-2010 and 100 Nos on 7-10-2010
Godown: In this field select the godown from where the Raw materials will be delivered to the Job Worker. Quantity (Actual): In this section specify the Quantity of Raw material to be issued.
Cursor will not move to As per BOM field when the BOM is not selected in Fill Component using field
Rate: In this field specify the Rate of Raw material consumed for the manufacture of finished goods. Similarly, select all the Raw materials to be issued towards the Job work Out Order. In the process of Manufacture of Cooker 8Litre, Aluminium Scrap is produced. Under Name of Item select Aluminium Scrap and in Track field select Pending to Receive as the scrap has to be received form the Job Worker along with the Finished goods.
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While recording the Job Work Out Order users can also track the Scrap, ByProducts or Co-products produced during the manufacture of Finished goods.
In Due On field specify the Date on which the scrap will be received, Here, principal manufacturer is receiving the scrap along with the Finished Goods on 4-11-2010. In Godown field select the Godown where the scrap will be stored.E.g Scrap Location In Quantity (Actual) field specify the Quantity of scrap to be received. e.g. 10,000 Gm
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9. Press Enter to accept the Component Allocation screen and to view Stock Item Allocation screen 10.In Stock item Allocation screen Rate: In this field specify the Rate of Finished goods. E.g. 1,760
Amount: Will be calculated and displayed automatically. Cost Tracking To: In this field select or create new cost tracking number to track the cost of manufacture of finished goods.
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Pegion Home Appliances wants to track the total cost incurred for the manufacture of 8 Litre Cooker for the Job -001 delegated to TSM Manufacturer.
11. Press Enter to save the Item Allocation screen. The completed Job Work Out Order is displayed as shown
12.Press Enter to save. The details of Job Work Out Order details can be viewed in
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To view the Job Work Out Order Book Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Job Work Out Order Book
4.1.2 Job Work Out Order (for a stock Item with BOM)
Under this we will learn to record a Job Work Out Order for a stock item for which Bill of Material (BOM) is created and all the material required will be delivered at once. Example 2: On 5-10-2010, Pegion Home appliances delegated the Job of Manufacture of 400 nos of 10Litre Cooker to Global Manufacturers.To manufacture of 10 Litre Cookers Raw Materials will be supplied by Pegion Home appliances using the JoB Work BOM. Record the Transaction in Job Work Out Order To record the Job Work Out Order Go to Gateway of Tally > Order Vouchers > J: Job Work Out Order 1. Enter the Date as 5-10-2010 2. Party A/C Name: In this field select the Job Worker ledger on whom the Job Work Out Order is raised. E.g. Global Manufacturers. 3. In Party Details screen, under Process Instruction section specify the Duration of Process and Nature of Process to be carried out.
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4. Order No: In this field enter the Job Work Out Order Number. E.g. Job - 002 5. Name of Item: In this field select the stock Item i.e. Finished Goods to be manufactured by the Job Worker. E.g. Cooker-10Ltr. Press Enter to view Stock Item Allocations screen 6. In Stock Item Allocation screen Item Allocation for: By default the stock Item selected in the Job Work Out Order will be displayed, indicating that the item allocation is for the selected item.
For Order Number: By default the Job order specified in the Job Work Out Order will be displayed indicating that the item allocation is for the job order specified. Track Components: By default this field will be set to Yes. If the Principal Manufacturer wants to track the raw materials used in the manufacture of finished goods retain the Setting as Yes.
In case the Manufacturer does not want to track the Raw materials then set the option Track Components to No. When this option is set to No, Tally.ERP 9 will not display the Component Allocation Screen.
Due On: In this specify the Date on which the delivery of Finished Goods is due. In this case pegion Home appliances has accepted the manufacturing Duration of 45 Days. Hence the 400 Nos of Cooker 10Litre will be due on 21-1-2011
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If the Principal Manufacturer has agreed for the delivery of finished goods in Instalments the user can define multiple Due on date with Quantity of delivery.
Godown: In this field select the Godown where the finished goods will be stored on Receipt of the same from the job Worker. E.g. Finished Goods Location Quantity: Specify the Quantity of finished goods to be received from the Job Worker.
7. Press enter from Quantity field to view Components Allocation screen 8. In Components Allocation Screen Fill Components using: In this field by default the BOM created for the finished goods will be displayed. If multiple BOMs are created then Tally.ERP 9 will display the First BOM of the Item. Based on the BOM displayed the Raw materials pending for issue and By-Products/Coproducts/ Scrap receivable will be displayed. If users are issuing raw materials based on different BOM then select the appropriate BOM in this field. Here, Pegion home appliances are issuing the Raw materials se per Job Work BOM. On selection of applicable BOM the items will be displayed with the Quantity required to manufacture 400 Nos of pressure Cooker 10Litre.
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Observe, when the BOM is selected by default the voucher date will be displayed as the Due on date for Raw materials and for By-Products/Co-products/Scrap the due date specified for the Finished goods will be displayed. When BOM is selected the Quantity As per BoM will be displayed automatically In Component Allocation screen, if the Raw materials Due date is different then alter the same. If you want to specify the Raw material/ By-Products/Co-products/Scrap Rate those details can also be entered in this screen.
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9. In Stock item Allocation screen Rate: In this field specify the Rate of Finished goods. E.g. 1,585
Amount: Will be calculated and displayed automatically. Cost Tracking To: In this field select the cost tracking number Job - 002 from the List of Cost Tracking Numbers.
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Here, Pegion Home Appliances is using Material Out (RM) voucher type as it is transferring the Raw materials out to the Job worker. 2. Enter the Date as 5-10-2010 3. Party A/C Name: In this field select the Job Worker ledger to whom the material to be transferred. E.g. TSM Manufacturers. Press Enter to view Party Details screen 4. In Party Details screen 5. Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the Raw materials are transferred
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The Order Type in List of Orders will be displayed as Component Issue Order indicating that this order is selected for issue of components.
Date & Time of Issue: In this field by default the voucher date and System time will be displayed as the Date and Time of Issue. Date and Time of issue of material will be printed on the delivery document.
6. Under Name of Item the stock items will be auto-filled based on the Job Order selected. 7. Destination Godown: In this field select the godown to where the stock are transferred. select the godown created to account the stock items lying with the third party. E.g. Job Work (Out) Location. The completed Material Transfer Out Voucher is displayed as shown
Observe, Tally.ERP 9 displays only the Raw material required to be transferred to the Job Worker. For Job Order Job - 001 we have identified that during manufacturing process Aluminium Scrap will be produced, which is not auto filled for material transfer. 8. Press Enter to save.
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Generate Delivery Document (Material Transfer Out Challan) Materials are transferred to Job Worker along with Delivery document. In Tally.ERP 9 users can generate Material Transfer Out Challan from Material Transfer Out Voucher. To print the material transfer out challan
Press PageUp to go back to Material Transfer Out voucher entry Click on Print button or Press Alt + P from the Material Transfer Out voucher to view the Voucher Printing screen
To view the Material Transfer Out Challan in a preview mode, click on I: With Preview button or press Alt+I.
Press Enter to accept the Voucher Printing sub screen and to display the Material Transfer Out Challan in Print Preview mode. Click Zoom or Press Alt+Z to view the Material Transfer Out Challan
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Even though the goods are transferred physically from principal manufacturer location to Job Worker location, ownership on the goods is still with the Principal Manufacturer. Hence in the books of accounts of Principal Manufacturer the Value or the Quantity of the goods transferred are not reduced. Users can check the stock details in Stock Summary.
The Value or the Quantity of the stock is not reduced from the Books of Accounts when the Godown used to account the transfer of goods to Job worker is created by enabling the option Our Stock with Third Party.
The details of Material Transfer Out voucher details can be viewed in Material Out Register To view the Material Out Register Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material Out Register
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Record the transaction in Material In Voucher Go to Gateway of Tally > Inventory Vouchers > W: Material In 1. In Change Voucher Type screen select Material In (FG) from the List of Types
Here, Pegion Home Appliances is using Material In (FG) voucher type to account the receipt of Finished Goods and Scrap by auto consuming the Raw materials (used in the manufacture) 1. Enter the Date as 4-11-2010 2. Party A/C Name: In this field select the Job Worker ledger from whom the Finished goods is received.E.g. TSM Manufacturers. Press Enter to view Party Details screen 3. In Party Details screen 4. Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the finished goods are received 5. Under Party's Document Details, in Challan Number field enter the delivery challan number through which the finished goods are delivered and mention the challan date.
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Challan Number and Challan date details will be captured in Material Movement Register
The Order Type in List of Orders will be displayed as Material Receipt Order indicating that this order is selected to account the receipt of Finished Goods.
6. Under Name of Item the stock items (Finished Goods/Scrap/Co-product/By-product) will be auto-filled based on the Job Order selected. 7. Consumption Godown: In this field select the godown from where the goods are consumed to manufacture the Finished Goods. In this field select the Job worker location. E.g. Job Work (Out) Location.
If Consumption Godown is not selected the components will not be auto consumed even when the option Allow Consumption is enabled for the Voucher type. Hence selection of Consumption Godown is mandatory.
7.Select the stock Item - Cooker 8Ltr and press enter to view Item Allocation screen 8. In Stock Item Allocation screen,
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Set the option Consider as Primary Item to Yes if you want to track the cost of raw materials consumed to the primary Item. Here the cost of Raw materials consumed in this voucher are tracked against the Cooker 8Ltr.
Setting
the option Consider as Primary Item is mandatory to consume the Components to the extent of Finished Goods received. setting the option Consider as Primary Item for a stock item to which Cost tracking is enabled, Cost Tracking To field will be displayed in Item allocation screen
On
When a stock item is considered as Primary Item, application skips the Consider as Scrap field.
Order No Job -001, Godown, Quantity, Rate and Amount of the item will be displayed. accept the default details In Cost Tracking To field select the Cost Tracking Number to which cost needs to be tracked.
Consider as Primary Item, BOM Name and Consider as Scrap options can also be used to account the receipt of Finished goods and Scrap received form Job Worker directly in Material In voucher type, where the principal manufacturer has not followed the standard procedure of raising Job Work Out Order, Material Out and then Material In to account the receipt. i. Consider as Primary Item: Set this option to Yes for a Stock Item to account the goods received as Finished Goods ii. BoM Name: If any item is considered as Primary Item received from the Job Worker, to consume the Raw Materials from the books of accounts user can select the BOM (component list) based on which the components will be considered for consumption. iii. Consider as Scrap: Set this option to Yes for a stock item if the material received is scrap.
9. Select the stock item - Aluminium Scrap. Set the option Consider as Scrap to Yes. In Rate field specify 0.03. Amount will be calculated and displayed.
10.The option Enter Consumption Details by default will be set to Yes and indicates that the consumption of Raw materials to manufacture the finished goods is Auto Consumption. Cursor will skip the filed.
i. The option Enter Consumption Details will be displayed in Material In voucher (during entry) only when the option Allow Consumption is set to Yes in Material In Voucher Type. ii. When Enter Consumption Details is set to Yes, the Raw Materials used in the manufacture of Finished goods will be considered as Consumed automatically and to that extent the stock will be reduced from the books of accounts. The users who do not want the auto consumption of Stock Items Press F12: Material In Configuration
Set
Then in Material transfer in Voucher cursor will move to Enter Consumption Details filed. The Enter Consumption Details option will be marked as Manual. Press Enter from the filed to view the Component Consumption Details screen.
In this screen you can select the stock items, specify the Quantity and Rate to be considered for Consumption.
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11. For this entry Pegion Home Appliances has considered the auto consumption of stock item based on the raw materials selected for the Job Order JOb - 001.
The option Enter Consumption Quantity will be displayed in Material Transfer In voucher (during entry) only when the option Allow Consumption is set to Yes in Material Transfer In Voucher Type. When Enter Consumption Quantity is set to Yes, the Raw Materials used in the manufacture of Finished goods will be considered as Consumed automatically and to that extent the stock will be reduced from the books of accounts.
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To view the details of item consumed for the above entry, press page up to view the earlier recorded entry.
From Enter Consumption Details press enter to view the Component Consumption Details screen with components, Quantity, Rate and amount.
To check the details of auto consumption of raw materials you can check the Stock Summary report We will take the Component - Bottom Plate 8Ltr to view the details in Stock Voucher report
The details of Material Transfer In voucher recorded to account the receipt of finished goods can be viewed in Material In Register report
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To view the Material In Register Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material In Register
Before recording the transaction, create Job Work Charges and Material Cost ledgers under Direct Expenses by enabling the option Allow Stock Item Cost Allocation to Yes.
Record the transaction in Purchase Invoice Go to Gateway of Tally > Accounting Vouchers > F9: Purchase (Accounting Invoice Mode) 1. Enter the Date as 5-1-2011 2. In Party A/c Name field select TSM Manufacturer ledger 3. Under Particulars select Job Work Charges Ledger and in Amount field specify 35,000. Press enter to view Stock Item Cost Allocation 4. In Stock Item Cost Allocation screen Cost Track To field select the Cost tracking Number towards which this expenses to be tracked. Here Pegion home Appliances is tracking the cost towards Job - 001
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In Name of Item field by default the stock item with which the selected Cost tracking Number is identified will be displayed. In Quantity field, enter the Quantity towards which the cost to be tracked. E.g. 200 Nos Rate will be calculated and displayed automatically based on the Amount and the Quantity defined.
Details of Cost tracked against the Stock Item can be viewed in Item Cost Analysis Reports (Gateway of Tally > Display > Statements of Inventory > Item Cost Analysis).
5. Under Particulars select Cost of Material Consumed ledger and in Amount field specify the amount Rs. 2,000 and press enter view Stock Item Cost Allocation screen 6. In Stock Item Cost Allocation screen In Cost Track to field select the Cost Tracking Number to which the cost to be tracked. Here, ABC Company is tracking the cost towards the tracking Number - Job - 001
In Name of Item field by default the stock item with which the selected Cost tracking Number is identified will be displayed. In Quantity field, enter the Quantity towards which the cost to be tracked. E.g. 200 Nos
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Rate will be calculated and displayed automatically based on the Amount and the Quantity defined.
7. In Bill-wise Details screen enter the bill name as Bill- 001 The completed Purchase invoice is displayed as shown
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Part - II
Job Work Out Order Material Transfer Out and generating Annexure II for material delivery Material Transfer In
Here we are considering that Pegion Home Appliances is registered under Excise and on the goods manufactured excise is applicable. To record the Job work transactions for Excisable Goods
Enable Excise Create Excise Stock Items (Raw Materials, Finished Goods & Scrap) Create Godown Alter Job Work Out Order (to enable excise) Create Material In/Out Voucher Types
1. Enable Excise Go to Gateway of Tally > F11: Features > Statutory & Taxation
Set the option Enable Excise to Yes Enable the option Set/Alter Excise Details to Yes
For complete details on Excise Registration Details refer the topic Enabling Excise in Tally.ERP 9 in Tally.ERP 9 Reference Manual (Local Help).
2. Create Stock Items (Raw Materials, Finished Goods & Scrap) In Tally.ERP 9, a excise manufacturer can identify the stock items as
Principal Inputs: For Raw materials/components used in the manufacture of finished goods Finished Goods: For goods produced/ manufactured Others: For Scrap or Consumable
In Tally.ERP 9, selection of Stock item Type is must to get proper excise reports.
i. Create Stock Item (Raw Materials - Bottom Plate-8Ltr) To create the stock item Go to Gateway of Tally > Inventory Info. > Stock Items > Create
Enter the Stock Item Name, Group, Unit, retain No to Enable Cost tracking to No, Tariff Classification and enable Set/Alter Excise Details to Yes
In Excise Details screen select Reporting UOM, enable Set/Alter Duty Details to select the duties applicable for the stock item and select the Stock Item Type.
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Similarly, create all the Raw Materials used in the production of Finished Goods by selecting the Stock Item Type as Principal Input.
Enter the Stock Item Name, Group, Unit, retain No to Enable Cost tracking to No, Tariff Classification and enable Set/Alter Excise Details to Yes In Excise Details screen select Reporting UOM, enable Set/Alter Duty Details to select the duties applicable for the stock item and select the Stock Item Type.
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iii. Create Stock Item (Finished Goods - Cooker 8Litre) To create the stock item Go to Gateway of Tally > Inventory Info. > Stock Items > Create
Enter the Stock Item Name, Group and Unit. Set the option Enable Cost tracking to Yes Select Tariff Classification and enable Set/Alter Excise Details to Yes In Excise Details screen select Reporting UOM, enable Set/Alter Duty Details to select the duties applicable for the stock item and select the Stock Item Type.
For complete details on Creating Excise Stock Item Tally.ERP 9 Reference Manual (Local Help).
Tariff Classification: Each and every goods manufactured or produced have to be classified for finding out the rate of duty applicable. Accordingly, Central Excise Tariff Act 1985 classifies all the goods under 91 chapters and specific code is assigned to each item. This code is called Tariff Classification code, which consists of 8 digits. Reporting UOM: As per Central Excise Act, all the reports relating to stock items are required to be indicated with the relevant Unit of Quantity as specified under Central Excise Tariff Act. In Tally.ERP 9 Unit of Quantity is termed as Reporting UOM.
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3. Create Godown Tally.ERP 9 allows to create and maintain multiple Excise Units in a Single company. The excise Units created will be considered as Godowns. When Excise feature is enabled, the other godowns required for storing the Raw Material, Finished Goods, Scrap, Our stock lying with Third Party or Third party stock lying with us needs to be created as sub-godowns of Excise Unit.
Godowns Raw Material Location Finished Goods Location Scrap Location JobWork Location (Out)
Under Pigeon Home Appliances Pvt. Ltd. Pigeon Home Appliances Pvt. Ltd. Pigeon Home Appliances Pvt. Ltd. Pigeon Home Appliances Pvt. Ltd.
Registration Type Not Applicable Not Applicable Not Applicable Not Applicable
i. Create Godown - Raw Material Location Go to Gateway of Tally > Inventory Info. > Godowns / Excise Units > Create
In Godown Creation screen, enter the name of the godown and group Under Excise Unit (Godown) - Pigeon Home Appliances Pvt. Ltd.
In Excise Registration Type field select Not Applicable. Set the options Our stock with Third Party and Third Party Stock with us to No.
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Similarly, create other godown as per the details provided. 4. Alter Job Work Out Order (to enable excise) When the JOb work order of excise stock items are given, to capture the transaction details in excise reports the Job work out orders have to be recorded in excise voucher types.
Voucher Type Job Work Out Order To alter the voucher type
Go to Gateway of Tally > Accounting Info. > Voucher Types > Alter > Job Work Out Order
Tab Down to Use for Excise field and set this option to Yes In Default Excise Unit field select Pigeon Home Appliances Pvt. Ltd. from the List of Excise Units.
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5. Create Voucher Types In Tally.ERP 9, when the excise stock items are sent out for Job work, such transfer out have to be recorded in excise Voucher types to generate annexures and to get the transaction details captured in Excise Reports.
Voucher Type
Under
Allow Consumption
Default Excise Unit Pigeon Home Appliances Pvt. Ltd. Pigeon Home Appliances Pvt. Ltd.
Out
In
Yes
Yes
Yes
i. Create Voucher Type - Material Out (RM) Go to Gateway of Tally > Inventory Info. > Voucher Types > Create Create the voucher type as shown
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The following scrap produced will be returned to the Principal Manufacturer Scrap Aluminium Scrap Quantity 7500 (Gm)
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Record the Transaction in Job Work Out Order To record the Job Work Out Order Go to Gateway of Tally > Order Vouchers > J: Job Work Out Order 1. Enter the Date as 6-11-2010 2. Party A/C Name: In this field select the Job Worker ledger on whom the Job Work Out Order is raised. E.g. TSM Manufacturers. 3. In Party Details screen, under Process Instruction section specify the duration of Process and Nature of Process to be carried out. Duration of Process: In this field enter the duration of the manufacture of finished goods. i.e. within how many days/months etc. the process to be completed and finished goods to be delivered.
Nature of Processing: In this field specify the details of nature of process (process Instruction) to be carried out to manufacture the expected finished goods.
The Party Details screen will be displayed while recording Job Work Order only if the option Accept Supplementary Details option is set to Yes in Job Work Out Order Configuration. Providing details in Duration Of Process and Nature of Processing in Job Work Out Order is not Mandatory. However while transferring the goods to the Job Worker it is must to define the Duration of Process and Nature of Processing. When material transfer out are recorded by tracking the Job work Out Order then Duration and Nature of Processing details will get captured automatically.
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4. Order No: In this field enter the Job Work Out Order Number. E.g. Job Ex - 001 5. Name of Item: In this field select the stock Item i.e. Finished Goods to be manufactured by the Job Worker. E.g. Cooker 8 Litre. Press Enter to view Stock Item Allocations screen 6. In Stock Item Allocation screen Item Allocation for: By default the stock Item selected in the Job Work Out Order will be displayed, indicating that the item allocation is for the selected item.
For Order Number: By default the Job order specified in the Job Work Out Order will be displayed indicating that the item allocation is for the job order specified. Track Components: By default this field will be set to Yes. If the Principal Manufacturer wants to track the raw materials used in the manufacture of finished goods retain the Setting as Yes.
In case the Manufacturer does not want to track the Raw materials then set the option Track Components to No. When this option is set to No, Tally.ERP 9 will not display the Component Allocation Screen.
Due On: In this specify the Date on which the delivery of Finished Goods is due. In this case pegion Home appliances has accepted the manufacturing Duration of 15 Days. Hence the 150 Nos of Cooker 8 Litre will be due on 22-10-20110 Godown: In this field select the Godown where the finished goods will be stored on Receipt of the same from the job Worker. E.g. Finished Goods Location Quantity: Specify the Quantity of finished goods to be received from the Job Worker. E.g. 150 U.
7. Press enter from Quantity field to view Components Allocation screen 8. In Components Allocation Screen
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Component Allocation screen will be displayed only when the option Track Components is set to Yes in Stock Item Allocation screen. The Finished goods for which Job Work order is raised does not have the Bill of Material (BOM) then in Component Allocation screen, Tally.ERP 9 will skip Fill Component using field and cursor will be displayed in Name of Item field indicating that the Raw Materials required for the manufacture of Finished goods has to be selected from the List of Stock Items.
Name of Item: Select the Raw materials required to manufacture the finished Goods. E.g. Bottom Plate-8Ltr Track: In this field select Pending to Issue from the Type of Component list as the Raw materials are pending for issue to the Job Worker.
Due on: In this field specify the date on which the Raw materials will be delivered to the Job Worker Location. By default the Voucher Date will be displayed in this filed. if the Delivery Date is different than the voucher date specify the correct Due on date. Here, Pegion Home Appliances is delivering the Raw materials on 7-11-2011. Godown: In this field select the godown from where the Raw materials will be delivered to the Job Worker. Quantity (Actual): In this section specify the Quantity of Raw material to be issued.
Cursor will not move to As per BOM field when the BOM is not selected in Fill Component using field
Rate: In this field specify the Rate of Raw material consumed for the manufacture of finished goods. Similarly, select all the Raw materials to be issued towards the Job work Out Order.
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In the process of Manufacture of Cooker 8Litre, Aluminium Scrap is produced. Under Name of Item select Aluminium Scrap and in Track field select Pending to Receive as the scrap has to be received form the Job Worker along with the Finished goods.
While recording the Job Work Out Order users can also track the Scrap, ByProducts or Co-products produced during the manufacture of Finished goods.
In Due On field specify the Date on which the scrap will be received, Here, principal manufacturer is receiving the scrap along with the Finished Goods on 22-11-2011. In Godown field select the Godown where the scrap will be stored.E.g Scrap Godown In Quantity (Actual) field specify the Quantity of scrap to be received. e.g. 10,000 Gm
9. Press Enter to accept the Component Allocation screen and to view Stock Item Allocation screen 10.In Stock item Allocation screen Rate: In this field specify the Rate of Finished goods. E.g. 1760
Amount: Will be calculated and displayed automatically. In Cost Tracking To field select/ create the new Cost tracking Number
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11.Press Enter to save the Stock Item Allocation screen. The completed Job Work Out Order is displayed as shown
12.Press Enter to save. The details of Job Work Out Order details can be viewed in Job Work Out Order Book To view the Job Work Out Order Book Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Job Work Out Order Book
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The original copy being marked as Original for Job Worker The duplicate copy being marked as Duplicate for Job Worker The triplicate copy being marked as Triplicate for Principal Manufacturer
The above requirement is mainly for Central Excise purposes. However, the assessee may make more than three copies for his other requirements. After filling the details of processing, Job Worker will retain a copy of the Annexure II and another copy will be returned to the Principal Manufacturer along with the Finished goods In Tally.ERP 9 the Material transfers to the Job Workers can be recorded using Material Transfer Out vouchers. Example 8: On 7-11-2010, Pegion Home Appliances transferred the stock to TSM Manufacturers towards the Job Oder - Job EX - 001 raised on 6-11-2010. Materials are transferred along with Annexure II. Record the transaction in Material Transfer Out Voucher Go to Gateway of Tally > Inventory Vouchers > J: Material Out 1. In Change Voucher Type screen select Material Out (RM) from the List of Types
Here, Pegion Home Appliances is using Material Transfer Out (RM) voucher type as it is transferring the Raw materials out to the Job worker.
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3. Party A/C Name: In this field select the Job Worker ledger to whom the material to be transferred. E.g. TSM Manufacturers. Press Enter to view Party Details screen 4. In Party Details screen 5. Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the Raw materials are transferred.
Date & Time of Issue: In this field by default the voucher date and System time will be displayed as the Date and Time of Issue.
The Order Type in List of Orders will be displayed as Component Issue Order indicating that this order is selected for issue of components. details in Duration of Process and Nature of Processing is mandatory if the manufacturer is registered under excise. Because cenvat rule has clearly mentioned that a excise manufacturer can avail cenvat credit on the goods sent for Job Work if the goods are received back in the factory with in 180 days.
Providing
Rules
also makes it clear that to avail the credit manufacturer has to establish from records, challans or memos or any other document that the goods are received back with in 180 days. Hence Date & Time of Issue details are captured.
6. Under Name of Item the stock items will be auto-filled based on the Job Order selected.
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7. Destination Godown: In this field select the godown to where the stock are transferred. select the godown created to account the stock items lying with the third party. E.g. Job Work (Out) Location. The completed Material Transfer Out Voucher is displayed as shown
Observe, Tally.ERP 9 displays only the Raw material required to be transferred to the Job Worker. For Job Order Job EX - 001 we have identified that during manufacturing process Aluminium Scrap will be produced, which is not auto filled for material transfer. 8. Press Enter to save. Generate Annexure II Material are transferred to Job Worker along with Annexure II. In Tally.ERP 9 users can generate Annexure II (Material Transfer Out Challan) from Material Transfer Out Voucher. To print Annexure II
Press PageUp to go back to Material Transfer Out voucher entry Click on Print button or Press Alt + P from the Material Transfer Out voucher to view the Voucher Printing screen Press 12: Configure to view Material Out Printing Configuration screen
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Set
To view the Material Transfer Out Challan in a preview mode, click on I: With Preview button or press Alt+I.
Press Enter to accept the Voucher Printing sub screen and to display the Material Transfer Out Challan in Print Preview mode. Click Zoom or Press Alt+Z to view the Material Transfer Out Challan
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In Annexure II, To be filled by the Processing Factory in Original & Duplicate Challan section will be filled by the Job worker and returned to the Principal Manufacturer along with the Finished Goods. If the Principal Manufacturer has agreed for delivery of Finished goods in instalments, then Job worker has to mention the date and time of delivery each instalment and return the Annexure II when the last instalment is delivered.
Even though the goods are transferred physically from principal manufacturer location to Job Worker location, ownership on the goods is still with the Principal Manufacturer. Hence in the books of accounts of Principal Manufacturer the Value or the Quantity of the goods transferred are not reduced.
Record the transaction in Material Transfer In Voucher Go to Gateway of Tally > Inventory Vouchers > W: Material Transfer In 1. In Change Voucher Type screen select Material Transfer In (FG) from the List of Types
Here, Pegion Home Appliances is using Material Transfer In (FG) voucher type to account the receipt of Finished Goods and Scrap by auto consuming the Raw materials (used in the manufacture)
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1. Enter the Date as 22-11-2010 2. Party A/C Name: In this field select the Job Worker ledger from whom the Finished goods is received.E.g. TSM Manufacturers. Press Enter to view Party Details screen 3. In Party Details screen 4. Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the finished goods are received 5. Under Party's Document Details, in Challan Number field enter the delivery challan number through which the finished goods are delivered and mention the challan date. Challan Number and Challan date details will be captured in Material Movement Register
The Order Type in List of Orders will be displayed as Material Receipt Order indicating that this order is selected to account the receipt of Finished Goods.
6. Under Name of Item the stock items (Finished Goods/Scrap/Co-product/By-product) will be auto-filled based on the Job Order selected. 7. Consumption Godown: In this field select the godown from where the goods are consumed to manufacture the Finished Goods. In this field select the Job worker location. E.g. Job Work (Out) Location.
If Consumption Godown is not selected the components will not be auto consumed even when the option Allow Consumption is enabled for the Voucher type. Hence selection of Consumption Godown is mandatory.
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7. Select the stock Item - Cooker 8Ltr and press enter to view Item Allocation screen 8. In Stock Item Allocation screen, Set the option Consider as Primary Item to Yes if you want to track the cost of raw materials consumed to the primary Item. Here the cost of Raw materials consumed in this voucher are tracked against the Cooker 8Ltr.
Setting
the option Consider as Primary Item is mandatory to consume the Components to the extent of Finished Goods received. setting the option Consider as Primary Item for a stock item to which Cost tracking is enabled, Cost Tracking To field will be displayed in Item allocation screen
On
When a stock item is considered as Primary Item, application skips the Consider as Scrap field.
Order No Job -001, Godown, Quantity, Rate and Amount of the item will be displayed. accept the default details In Cost Tracking To field select the Cost Tracking Number Job Ex - 001 to which cost needs to be tracked.
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Consider as Primary Item, BOM Name and Consider as Scrap options can also be used to account the receipt of Finished goods and Scrap received form Job Worker directly in Material In voucher type, where the principal manufacturer has not followed the standard procedure of raising Job Work Out Order, Material Out and then Material In to account the receipt. iii. Consider as Primary Item: Set this option to Yes for a Stock Item to account the goods received as Finished Goods iv. BoM Name: If any item is considered as Primary Item received from the Job Worker, to consume the Raw Materials from the books of accounts user can select the BOM (component list) based on which the components will be considered for consumption. v. Consider as Scrap: Set this option to Yes for a stock item if the material received is scrap.
9. Select the stock item - Aluminium Scrap. Set the option Consider as Scrap to Yes. In Rate field specify 0.03. Amount will be calculated and displayed.
10.The option Enter Consumption Details by default will be set to Yes and indicates that the consumption of Raw materials to manufacture the finished goods is Auto Consumption. Cursor will skip the filed.
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Lesson 6:
Lesson Objectives
On completion of this lesson, you will learn to
Record Job Work In Order Transactions Record Material Transfer In Transactions Record Material Transfer Out Transactions Record Sales Invoice for the Job Work In Receipt of Payment form the Principal Manufacturer
This lesson is divided into Two parts 1. Part I Recording Job Work In Transactions (Excise Not Applicable) 2. Part II Recording Job Work In Transactions (Excise Applicable)
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Part I
Job Work In Order Material In Transfer of Own Consumption Goods Manufacture of Finished Goods Material Out Sales Invoice for the Job Work Receipt of payment from the Principal Manufacturer
In Tally.ERP 9, you can account Job Work transaction in Job Work In Order, Material In and Material Out Vouchers, as required.
The following scrap produced will be returned to the Principal Manufacturer Scrap Aluminium Scrap Quantity 15000 (Gm)
Record the Transaction in Job Work In Order To record the Job Work In Order Go to Gateway of Tally > Order Vouchers > W: Job Work In Order 1. Enter the Date as 8-11-2010 2. Party A/C Name: In this field select the Principal Manufacturer ledger from whom the Job Work In Order received. E.g. Raj Home Appliances. 3. In Party Details screen, under Process Instruction section specify the duration of Process and Nature of Process to be carried out. Duration of Process: In this field enter the duration of the manufacture of finished goods. i.e. within how many days/months etc. the process to be completed and goods to be delivered.
Nature of Processing: In this field specify the details of nature of process (process Instruction) to be carried out to manufacture the expected finished goods.
The Party Details screen will be displayed while recording Job Work Order only if the option Accept Supplementary Details option is set to Yes in Job Work Out Order Configuration. Providing details in Duration Of Process and Nature of Processing in Job Work In Order is Mandatory.
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4. Order No: In this field enter the Job Work In Order Number. E.g. JobIn - 001
5. Name of Item: In this field select the stock Item i.e. Finished Goods to be manufactured. E.g. Cooker 8 Litre. Press Enter to view Stock Item Allocations screen
6. In Stock Item Allocation screen Item Allocation for: By default the stock Item selected in the Job Work Out Order will be displayed, indicating that the item allocation is for the selected item.
For Order Number: By default the Job order specified in the Job Work Out Order will be displayed indicating that the item allocation is for the job order specified. Track Components: By default this field will be set to Yes. If the Job Worker wants to track the raw materials used in the manufacture of finished goods retain the Setting as Yes.
In case the Job Worker does not want to track the Raw materials then set the option Track Components to No. When this option is set to No, Tally.ERP 9 will not display the Component Allocation Screen.
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Due On: In this field specify the Date on which the delivery of Finished Goods is due. In this case Raj Home Appliances has accepted the manufacturing Duration of 45 Days. Hence the 300 Nos of Cooker 8 Litre will be due on 03-12-2010
If the Principal Manufacturer has agreed for the delivery of finished goods in Instalments the user can define multiple Due on date with Quantity of delivery. Example: 100 Nos on 20-11-2010, 100 Nos on 28-11-2010 and 100 Nos on 03-122010.
Godown: In this field select the Godown where the finished goods will be stored after manufacture of goods. E.g. JobWork (In) Godown
In Godown field select the godown created by enabling the option Third Party Stcok with us.
Quantity: Specify the Quantity of finished goods to be received from the Job Worker.
7. Press enter from Quantity field to view Components Allocation screen 8. In Components Allocation Screen
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Component Allocation screen will be displayed only when the option Track Components is set to Yes in Stock Item Allocation screen. The Finished goods for which Job Work order is raised does not have the Bill of Material (BOM) then in Component Allocation screen, Tally.ERP 9 will skip Fill Component using field and cursor will be displayed in Name of Item field indicating that the Raw Materials required for the manufacture of Finished goods has to be selected from the List of Stock Items.
Name of Item: Select the Raw materials required to manufacture the finished Goods. E.g. Bottom Plate-8Ltr Track: In this field select Pending to Receive from the Type of Component list as the Raw materials have to be received from the Principal Manufacturer.
Due on: In this field specify the date on which the Raw materials will be received. By default the Voucher Date will be displayed in this filed. if the Receipt Date is different than the voucher date, specify the correct Due on date. Here, Pegion Home Appliances is receiving the Raw materials on 9-11-2010.
If the Principal Manufacture is delivering the raw materials in Instalments then user can define multiple Due on date with Quantity of delivery.
Godown: In this field select the godown where the Raw materials will be stored. Select the Godown created by enabling the option Third Party Stock with us. E.g JobWork (In) Location. Quantity (Actual): In this section specify the Quantity of Raw materials to be received.
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Cursor will not move to As per BOM field when the BOM is not selected in Fill Component using field
Rate: In this field specify the Rate of Raw material received for the manufacture of finished goods. Similarly, select all the Raw materials to be received towards the Job work In Order. In the process of Manufacture of Cooker 8Litre, Aluminium Scrap is produced. Under Name of Item select Aluminium Scrap and in Track field select Pending to Issue as the scrap has to be issued (sent back) to the Manufacturer along with the Finished goods.
While recording the Job Work Out Order users can also track the Scrap, ByProducts or Co-products produced during the manufacture of Finished goods.
In Due On field specify the Date on which the scrap will be sent back, Here, Job Worker is sending the scrap along with the Finished Goods on 03-12-2010. In Godown field select the Godown where the scrap will be stored.E.g. JobWork (In) Location In Quantity (Actual) field specify the Quantity of scrap to be received. e.g. 15,000 Gm
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9. Press Enter to accept the Component Allocation screen and to view Stock Item Allocation screen 10.In Stock item Allocation screen Rate: In this field specify the Rate of Finished goods. E.g.1380
Amount: Will be calculated and displayed automatically. Press Enter to save the Item Allocation screen. Cost Tracking To: In this field select the Cost tracking Number to track the cost of Manufacture of Finished goods.
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To view the Job Work In Orders Book Go to Gateway of Tally > Display > Job Work In Reports > Job Work Registers > Job Work In Orders Book
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Here, Pegion Home Appliances is using Material In (RM) voucher type as it is receiving the Raw materials from the Principal Manufacturer. 2. Enter the Date as 9-11-2010 3. Party A/C Name: In this field select the Principal Manufacturer ledger from whom the material are received. E.g. Raj Home Appliances. Press Enter to view Party Details screen 4. In Party Details screen 5. Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the Raw materials are transferred
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The Order Type in List of Orders will be displayed as Component Receipt Order indicating that this order is selected to account the receipt of components.
6. Under Name of Item the stock items will be auto-filled based on the Job Order selected. 7. Source Godown: In this field select Not Applicable, as we are receiving the components from the principal Manufacture
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Observe, Tally.ERP 9 displays only the Raw material required for the Manufacture of finished goods. For Job Order JobIn - 001 we have identified that during manufacturing process Aluminium Scrap will be produced, which is not auto filled for material transfer in. 8. Press Enter to save. Even though the goods are received physically from principal manufacturer location to Job Worker location, ownership on the goods is still with the Principal Manufacturer. Hence in the books of accounts of Job Worker the Value or the Quantity of the goods received are not added. Users can check the stock details in Stock Summary.
The Value or the Quantity of the stock is not added to the Job Worker Books of Accounts when the Godown used to account the receipt of goods from the principal manufacturer is created by enabling the option Third Party Stock with us.
The details of Material Transfer In voucher details can be viewed in Material In Register. To view the Material In Register Go to Gateway of Tally > Display > Job Work In Reports > Job Work Registers > Material In Register
Record the Transaction in Material Out Voucher Go to Gateway of Tally > Inventory Vouchers > J: Material Out 1. In Change Voucher Type screen select Material Out from the List of Types
Here, Pegion Home Appliances is using Material Out (Transfer/FG) voucher as they are recording internal material transfer transaction. 1. Enter the Date as 10-11-2010 2. Party A/C Name: In this field select the Principal Manufacturer ledger to whom the finished goods are manufactured towards which Job worker is transferring the own goods to production. E.g. Raj Home Appliances
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In Order No (s) field, End of List is selected, as the Job Worker is not transferring out the finished goods, he is only moving the stock from one godown to another godown with in the factory.
4. Destination Godown: In this field select the godown to where the raw materials are transferred. E.g. JobWork (In) Location 5. Under Name of Item field select the stocks which are own consumption of the Job Worker. Select Screw. Press Enter to view Stock Item Allocation screen 6. In Stock Item Allocation screen Retain No in Consider as Scrap
Tracking Number: Job Worker is using his own stock to manufacture the goods. The goods consumed will be billed for the Principal Manufacturer. Hence to track the Raw Materials in sales invoice tracking Number has to specified. Select New Number & specify the tracking as - JobIn - 001. indicating that these raw materials are consumed to manufacture goods of order JobIn - 001
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In Godown select the godown from where the stocks are transferred. Enter the Quantity & Rate of stock transferred.
Pegion
Home Appliances stores all the components purchased in Raw Material Location. From Raw Material Location screws are issued to Job Work (In) Location Tracking Number specified for the stock items used as own consumption will used in Sales invoice to bill the Items.
The
7. In Name of Item field select the stocks which are own consumption of the Job Worker. Select Wax. In Item Allocation screen, enter the Tracking Number (JobIn - 001), select the Godown (Raw Material Location) and enter the Quantity (6) & Rate (160).
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Record the Transaction in Manufacturing Journal Go to Gateway of Tally > Inventory Vouchers > F7: Stock Journal 1. 2. 3. 4. 5. In Change Voucher Type screen select Manufacturing Journal from the List of Types. Enter the Date as 2-12-2010 In Name of Product select the Finished Goods which is manufactured. E.g. Cooker 8Ltr Application skips the BoM Name field as bill of Material is not created for the stock item In Godown field select the godown where the finished goods manufactured will be stored. Pegion Home Appliance stores all the manufactured goods in JobWork (In) Location. 6. In Quantity field specify the quantity of goods manufactured. E.g 300. 7. In Cost Tracking field select the Cost Tracking Number towards which you want to track the cost of Manufacture. Here ABC Company is tracking the cost towards JobIn - 001.
8. Under Components (Consumption) section select the stock items which are used to manufacture the finished goods. Name of Item: In this field select the components used to manufacture the finished goods
Godown: In this field select the goods from where the components are consumed Quantity: In this field mention the Quantity of Components required to manufacture the finished goods Rate: In this field specify the Rate of Components
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9. Under Co-Product / By-Products / Scrap section select the stock items which are produced as Co-Product / By-Products of finished goods or Scrap. Name of Item: In this field select the Co-Product / By-Products / Scrap produced during manufacture of Finished goods.
Godown: In this field select the goods from where the Co-Product / By-Products / Scrap are stored % of Cost Allocation: In this field specify the% of cost of allocation to be made towards the By-product/Co-product/Scrap produced Quantity: In this field mention the Quantity of Co-Product / By-Products / Scrap produced Rate & Amount: Rate & Amount will be displayed automatically based on the% of Cost Allocation.
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Record the transaction in Material Out Voucher Go to Gateway of Tally > Inventory Vouchers > J: Material Out 1. In Change Voucher Type screen select Material Transfer Out (Transfer/FG) from the List of Types
Here, Pegion Home Appliances is using Material Transfer Out (Transfer/FG) voucher type to account the delivery of Finished Goods and Scrap 2. Enter the Date as 03-12-2010 3. Party A/C Name: In this field select the Principal Manufacturer ledger to whom the Finished goods to be delivered. E.g. Raj Home Appliances. Press Enter to view Party Details screen 4. In Party Details screen Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the finished goods are delivered.
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The Order Type in List of Orders will be displayed as Material Dispatch Order indicating that this order is selected to account the despatch of Finished Goods. The Duration of Process and Nature of Processing specified in Job Work In Order will be displayed automatically based on the Order selected.
5. Under Name of Item the stock items (Finished Goods/Scrap/Co-products/By-products) will be auto-filled based on the Job Order selected. 6. Destination Godown: Select Not Applicable in this field. Here, Pegion Home Appliances is not transferring the goods to any Godown instead Finished goods are delivered to Principal Manufacturer form JobWork (In) Location, hence in Destination Godown field Not Applicable is selected. 7. Under Name of Item, select the stock item and press enter to view Stock Item Allocation screen 8. In Stock Item Allocation screen, Retain No for the option Consider as Scrap
If the Goods delivered is a Scrap set the option Consider as Scrap to Yes.
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In Cost Tracking To field select JobIn - 001 to track the cost against the Job order JobIn 001 to manufacture Cooker 8Ltr.
9. Similarly, select Aluminium Scrap, set the option Consider as Scrap to Yes.
The details of Material Out voucher recorded to account the delivery of finished goods can be viewed in Material Out Register report To view the Material Out Register Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material Out Register
Before recording the transaction, create Job Work Charge ledgers under Direct Income by enabling the option Allow Cost Allocation (Stock Item)
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Record the transaction in Purchase Invoice Go to Gateway of Tally > Accounting Vouchers > F8: Sales (Item Invoice Mode) 1. Enter the Date as 6-12-2010 2. In Party A/c Name field select Raj Home Appliances ledger. Press Enter to view Party Details screen 3. In Party Details screen, In Delivery Note No(s) field, the Tracking Number defined for the stock item used as own consumption will be displayed in List of Tracking Numbers. Select the tracking Number to bill the items used in the production of Finished goods for JobIn - 001.
4. On selection of Tracking Number, In sales invoice the stock items tracked with the number selected will be displayed along with Quantity utilised.
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5. Select Job Work Charge ledger. In Amount field specify the charges to be paid by the principal Manufacturer for the finished goods delivered. Press enter to view Stock Item Cost Allocation screen 6. In Stock Item Cost Allocation screen In Cost Track to field select the Cost Tracking Number to which the cost to be tracked. Here, ABC Company is tracking the cost towards the tracking Number - JobIn- 001
In Name of Item field by default the stock item with which the selected Cost tracking Number is identified will be displayed. In Quantity field, enter the Quantity towards which the cost to be tracked. E.g. 300 Nos Rate will be calculated and displayed automatically based on the Amount and the Quantity defined.
Details of Cost tracked against the Stock Item can be viewed in Item Cost Analysis Reports (Gateway of Tally > Display > Statements of Inventory > Item Cost Analysis).
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3. In Debit field select the Cash/Bank ledger depending on the nature of payment. in Amount field the value will be auto filled 4. In Bank Allocation screen filled the details as shown
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Part - II
Job Work In Order Material In Transfer of Own Goods for Production Manufacture of Finished Goods Material Out
Here we are considering that Pegion Home Appliances is registered under Excise. To record the Job work transactions for Excisable Goods
Enable Excise (Refer Job Work Out Excise Applicable) Create Excise Stock Items (Raw Materials, Finished Goods & Scrap) [Refer Job Work Out Excise Applicable] Create Godown Create Voucher Types
1. Create Godown Tally.ERP 9 allows to create and maintain multiple Excise Units in a Single Company. The Excise Units created will be considered as Godowns. When Excise feature is enabled, the other godowns required for storing Third party stock lying with us needs to be created as sub-godowns of Excise Unit.
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2. Create Voucher Types In Tally.ERP 9, when the excise stock items are sent out/ received in for Job work, such transfer in/out have to be recorded in excise Voucher types to get the transaction details captured in Excise Reports.
Voucher Type
Under
Allow Consumption
Default Excise Unit Pigeon Home Appliances Pvt. Ltd. Pigeon Home Appliances Pvt. Ltd.
Yes
Yes
Yes
The following scrap produced will be returned to the Principal Manufacturer Scrap Aluminium Scrap Quantity 50000 (G)
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Record the Transaction in Job Work In Order To record the transaction in Job Work In Order Go to Gateway of Tally > Order Vouchers > W: Job Work In Order 1. Enter the Date as 23-12-2010 2. Party A/C Name: In this field select the Principal Manufacturer ledger from whom the Job Work In Order received. E.g. Raj Home Appliances. 3. In Party Details screen, under Process Instruction section specify the duration of Process and Nature of Process to be carried out. Duration of Process: In this field enter the duration of the manufacture of finished goods. i.e. within how many days/months etc. the process to be completed and goods to be delivered. E.g.
Nature of Processing: In this field specify the details of nature of process (process Instruction) to be carried out to manufacture the expected finished goods. E.g.
The Party Details screen will be displayed while recording Job Work Order only if the option Accept Supplementary Details option is set to Yes in Job Work Out Order Configuration. Providing details in Duration Of Process and Nature of Processing in Job Work In Order is Mandatory.
4. Order No: In this field enter the Job Work In Order Number. E.g. JobIn Ex- 001 5. Name of Item: In this field select the stock Item i.e. Finished Goods to be manufactured. E.g. Cooker 8 Ltr. Press Enter to view Stock Item Allocations screen 6. In Stock Item Allocation screen Item Allocation for: By default the stock Item selected in the Job Work Out Order will be displayed, indicating that the item allocation is for the selected item.
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For Order Number: By default the Job order specified in the Job Work Out Order will be displayed indicating that the item allocation is for the job order specified. Track Components: By default this field will be set to Yes. If the Job Worker wants to track the raw materials used in the manufacture of finished goods retain the Setting as Yes. Due On: In this field specify the Date on which the delivery of Finished Goods is due. In this case Raj Home Appliances has accepted the manufacturing Duration of 45 Days. Hence the 300 Nos of Cooker 8 Litre will be due on 22-1-2011
If the Principal Manufacturer has agreed for the delivery of finished goods in Instalments the user can define multiple Due on date with Quantity of Delivery.
Godown: In this field select the Godown where the finished goods will be stored after manufacture of goods. E.g. JobWork (In) Godown Quantity: Specify the Quantity of finished goods to be received from the Job Worker.
7. Press enter from Quantity field to view Components Allocation screen 8. In Components Allocation Screen, select the Raw Materials supplied by the principal Manufacturer to produce the finished goods and
Scrap/ By-Products/Co-Products produced during manufacture of finished goods to be returned back to the Principal Manufacturer
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9. Press Enter to accept the Component Allocation screen and to view Stock Item Allocation screen 10.In Stock item Allocation screen Rate: In this field specify the Rate of Finished goods. E.g.1760
Amount: Will be calculated and displayed automatically. Press Enter to save the Item Allocation screen. Cost Tracking To: In this field select the Cost Tracking Number to track the cost of Manufacture of Finished Goods.
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The details of Job Work In Order details can be viewed in Job Work In Orders Book To view the Job Work In Orders Book Go to Gateway of Tally > Display > Job Work In Reports > Job Work Registers > Job Work In Orders Book
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The Order Type in List of Orders will be displayed as Component Receipt Order indicating that this order is selected to account the receipt of components.
6. Under Name of Item the stock items will be auto-filled based on the Job Order selected. 7. Source Godown: In this field select Not Applicable.
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Observe, Tally.ERP 9 displays only the Raw material required for the Manufacture of finished goods. For Job Order JobIn - 001 we have identified that during manufacturing process Aluminium Scrap will be produced, which is not auto filled for material transfer in. 8. Press Enter to save. Even though the goods are received physically from principal manufacturer location to Job Worker location, ownership on the goods is still with the Principal Manufacturer. Hence in the books of accounts of Job Worker the Value or the Quantity of the goods received are not added. Users can check the stock details in Stock Summary.
The Value or the Quantity of the stock is not added to the Job Worker Books of Accounts when the Godown used to account the receipt of goods from the principal manufacturer is created by enabling the option Third Party Stock with us.
The details of Material Transfer In voucher details can be viewed in Material Transfer In To view the Material Transfer In Go to Gateway of Tally > Display > Job Work In Reports > Job Work Registers > Material Transfer In
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Record the Transaction in Material Out Voucher Go to Gateway of Tally > Inventory Vouchers > J: Material Out 1. In Change Voucher Type screen select Material Out (Transfer/FG) from the List of Types Here, Pegion Home Appliances is using Material Out (Transfer/FG) voucher as they are recording internal material transfer transaction. 1. Enter the Date as 24-11-2010 2. Party A/C Name: In this field select the Principal Manufacturer ledger to whom the finished goods are manufactured towards which Job worker is transferring the own goods to production. E.g. Raj Home Appliances 3. In Party Details screen, in Order No(s) field select End of List.
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In Order No (s) field, End of List is selected, as the Job Worker is not transferring out the finished goods, he is only moving the stock from one godown to another godown with in the factory.
4. Destination Godown: In this field select the godown to where the raw materials are transferred. E.g. JobWork (In) Location 5. Under Name of Item field select the stocks which are own consumption of the Job Worker. Select Screw. Press Enter to view Stock Item Allocation screen 6. In Stock Item Allocation screen Retain No in Consider as Scrap
Tracking Number: Job Worker is using his own stock to manufacture the goods. The goods consumed will be billed for the Principal Manufacturer. Hence to track the Raw Materials in sales invoice tracking Number has to specified. Select New Number & specify the tracking as - JobIn Ex - 001. indicating that these raw materials are consumed to manufacture goods of order JobIn - 001
In Godown select the godown from where the stocks are transferred. Enter the Quantity & Rate of stock transferred.
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Pegion
Home Appliances stores all the components purchased in Raw Material Location. From Raw Material Location screws are issued to Job Work (In) Location Tracking Number specified for the stock items used as own consumption will used in Sales invoice to bill the Items.
The
7. In Name of Item field select the stocks which are own consumption of the Job Worker. Select Wax. In Item Allocation screen, enter the Tracking Number (JobIn - 001), select the Godown (Raw Material Location) and enter the Quantity (25) & Rate (160). The completed material transfer out voucher is displayed as shown
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To record the Manufacturing Journal, You can alter the default Stock Journal or create a new voucher type under stock Journal by enabling the option Use as a Manufacturing Journal.
Record the Transaction in Manufacturing Journal Go to Gateway of Tally > Inventory Vouchers > F7: Stock Journal 1. 2. 3. 4. 5. In Change Voucher Type screen select Manufacturing Journal from the List of Types. Enter the Date as 21-1-2011 In Name of Product select the Finished Goods which is manufactured. E.g. Cooker 8Ltr Application skips the BoM Name field as bill of Material is not created for the stock item In Godown field select the godown where the finished goods manufactured will be stored. Pegion Home Appliance stores all the manufactured goods in JobWork (In) Location. 6. In Quantity field specify the quantity of goods manufactured. E.g 1000. 7. In Cost Tracking select JobIn Ex - 001 from the List of Cost Tracking Numbers 8. Under Components (Consumption) section select the stock items which are used to manufacture the finished goods. Name of Item: In this field select the components used to manufacture the finished goods
Godown: In this field select the goods from where the components are consumed Quantity: In this field mention the Quantity of Components required to manufacture the finished goods Rate: In this field specify the Rate of Components Amount: Amount will be calculated and displayed automatically.
All the Components required to manufacture Cooker 8 Litre are consumed form JobWork (In) Location godown. If BOM is created for the finished goods, on selection of Bill of Material in BoM Name field all the Components will be auto-filled.
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9. Under Co-Product / By-Products / Scrap section select the stock items which are produced as Co-Product / By-Products of finished goods or Scrap. Name of Item: In this field select the Co-Product / By-Products / Scrap produced during manufacture of Finished goods.
Godown: In this field select the goods from where the Co-Product / By-Products / Scrap are stored % of Cost Allocation: In this field specify the% of cost of allocation to be made towards the By-product/Co-product/Scrap produced Quantity: In this field mention the Quantity of Co-Product / By-Products / Scrap produced Rate & Amount: Rate & Amount will be displayed automatically based on the% of Cost Allocation.
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Record the transaction in Material Out Voucher Go to Gateway of Tally > Inventory Vouchers > J: Material Out 1. In Change Voucher Type screen select Material Transfer Out (Transfer/FG) from the List of Types
Here, Pegion Home Appliances is using Material Transfer Out (Transfer/FG) voucher type to account the delivery of Finished Goods and Scrap 2. Enter the Date as 22-1-2011 3. Party A/C Name: In this field select the Principal Manufacturer ledger to whom the Finished goods to be delivered. E.g. Raj Home Appliances. Press Enter to view Party Details screen 4. In Party Details screen 5. Under Order Details, in Order No(s) field select the Job Order from the List of Orders towards which the finished goods are delivered.
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The Order Type in List of Orders will be displayed as Material Dispatch Order indicating that this order is selected to account the despatch of Finished Goods. The Duration of Process and Nature of Processing specified in Job Work In Order will be displayed automatically based on the Order selected.
6. Under Name of Item the stock items (Finished Goods/Scrap/Co-products/By-products) will be auto-filled based on the Job Order selected. 7. Destination Godown: Select Not Applicable in this field. Here, Pegion Home Appliances is not transferring the goods to any Godown instead Finished goods are delivered to Principal Manufacturer form Production Floor, hence in Destination Godown field Not Applicable is selected. 8. Under Name of Item, select the stock item and press enter to view Stock Item Allocation screen 9. In Stock Item Allocations Screen Retain No for the option Consider as Scrap
In Cost Tracking No. field select the Tracking number JobIn Ex - 001 to track the cost of Job order JobIn Ex - 001.
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10.Similarly, select Aluminium Scrap. Set the option Consider as Scrap as Yes.
Lesson 7:
Lesson Objectives
On completion of this lesson, you will learn to
View Job Work Out Reports View Job Work In Reports View Job Work Out Statutory Reports (if Excise applicable) View Job Work In Statutory Report (if excise is applicable)
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7.1.1.1 Orders 1. Job Order Summary Job Order Summary report displays the summary of all the Job work orders which are outstanding (job order raised on the Job worker towards which the raw materials are pending for issue) To view Job Order Summary report Go to Gateway of Tally > Display > Job Work Out Reports > Order Outstandings > Orders
2. Job Orders Details To view the details of Job order outstandings select the stock item and press enter to view the Job Orders Details screen. Press Alt + F1: Detailed (or click on F1: Detailed button) to view in Detailed Mode.
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7.1.1.2 Components Components Order Summary report displays the components Outstanding (for issue) for a Job Orders raised. To view Components Order Summary Go to Gateway of Tally > Display > Job Work Out Reports > Order Outstandings > Components
7.1.2.1 Job Work Out Orders Book Job Work Out Orders Book displays all the Job Work Out Order Vouchers recorded in the Books. To view the Job Work out Orders Book Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Job Work Out Orders Book
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7.1.2.2 Material Out Register Material Out Register displays all the material out vouchers recorded to account the transfer of Material to the Job worker Location. To view the Material Out Registers Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material Out Registers
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7.1.2.3 Material In Register Material In Register displays all the material in vouchers recorded to account the receipt of finished goods from the Job worker Location. To view the Material In Register Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material In Register
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7.1.2.4 Material Movement Register Material Movement Register displays the details of Movement of Material (Raw Materials and Finished Goods) of Job Orders. To view Material Movement Register Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material Movement Register
Order Number: This column displays the Job Order number towards which the material movement (Out/In) is captured. Delivery Challan Number: This column displays the voucher number of the Material out voucher through which the materials are transferred towards the Job Order. Date of Dispatch: Displays the date on which the materials are transferred/dispatched for the Job Order. Description of Goods dispatched: Displays the description/Name of the stock items dispatched for the Job Order
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Quantity Dispatched to Job Worker: Displays the Quantity of each goods dispatched. Name and Address of Job Worker: This column displays the Name of the Job worker on whom the order is raised. Nature of Processing Required: This column displays the Nature of Processing required. Nature of Processing details will be captured form the Party Details of Material out voucher. Goods Received from Job Worker: This column displays the goods (Finished Goods/ Scrap/By-Products/Co- Products) received from the Job Worker Quantity Received form Job Worker: This column displays the Quantity of Finished Goods received. Job Worker's Delivery Challan No. and Date: This column displays the Job worker's Delivery Challan Number and Date entered in the Material In Voucher. Factory GRN/GRRNo. and Date: This column will display the Voucher Number and date of Material In voucher through which the material receipts are accounted. Shortages if any: This column displays the details of Shortages in the process of Manufacturer if any. Wastage/Scrap at the end of Job worker: This column displays the quantity of wastage and scrap produced during the manufacture of Finished Goods. Duty Paid on Shortages/Scrap/Wastage: This column displays the details of Duty paid on the Shortage/ scrap/Wastage Remarks: To enter the remark as the Job Order is closed.
7.1.3 Stock
Stock reports displays the details of stock lying with Job worker and from how many days the stock is with the Job worker To view the Stock reports Go to Gateway of Tally > Display > Job Work Out Reports > Stock
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7.1.3.1 With Job Worker With Job Work report displays the details of stock lying with the Job worker. 7.1.3.2 Ageing Analysis Ageing Analysis report displays the details of period (i.e. for how long), stock is lying with the Job worker.
7.1.4.1 Issue Variance Issue Variance report displays the details of variance in the raw material/components issued against the ordered Quantity of the Job Work Out Order. Report also displays the variance Quantity and the Percentage of variance. 7.1.4.2 Receipt Variance Receipt Variance report displays the details of variance in the Finished Goods/ Scrap/ Coproduct/ By-product received against the ordered Quantity of the Job Work Out Order.
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In Select Item screen select the Excise Unit for which the Annexure - IV to be generated
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7.2.1.1 Orders Job Order Summary report displays the summary of all the Job work In orders which are outstanding (job order in raised on Principal Manufacturer towards which the raw materials are pending to receive) To view Job Order Summary report Go to Gateway of Tally > Display > Job Work In Reports > Order Outstandings > Orders
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7.2.1.2 Components Components Order Summary report displays the components Outstanding (to receive) for a Job Order In raised. To view Components Order Summary Go to Gateway of Tally > Display > Job Work In Reports > Order Outstandings > Components
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7.2.2.1 Job Work In Orders Book Job Work In Orders Book displays all the Job Work In Order Vouchers recorded in the Books. To view the Job Work In Orders Book Go to Gateway of Tally > Display > Job Work In Reports > Job Work Register > Job Work In Orders Book
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7.2.2.2 Material Out Register Material Out Register displays all the material out vouchers recorded to account the transfer of own Consumption stock to Third party stock lying with use godown and the Finished goods transferred to the Principal Manufacturer. To view the Material Out Registers Go to Gateway of Tally > Display > Job Work Out Reports > Job Work Registers > Material Out Registers
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7.2.2.3 Material In Register Material In Register displays all the material in vouchers recorded to account the receipt of Raw Materials/Components from the Principal Manufacturer. To view the Material In Registers Go to Gateway of Tally > Display > Job Work In Reports > Job Work Registers > Material In Registers
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7.2.2.4 Material Movement Register Material Movement Register displays the details of Movement of Material (Raw Materials and Finished Goods) of Job Work In Orders. To view Material Movement Register Go to Gateway of Tally > Display > Job Work In Reports > Job Work Registers > Material Movement Register
Order Number: In this column the Job Work In Order Number will be displayed Date of Received: This column displays the date on which the components are received form the Principal manufacturer Customers Delivery Challan: This column displays the voucher number of the material In voucher through which the components for Job work is received. Description of Goods Received: This column displays the description of the components received
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Quantity Received: This column displays the quantity of components received towards a Job Work In Order Process Loss: This column displays the loss of stock during manufacture of Finished goods Nature of Process Required: This column displays the Natures of Processing instructed by the Manufacturer Quantity Processed Goods Returned: This column displays the details of stock (Finished Goods/Scrap/By-Products/Co-Products) manufactured Quantity Issued: This column displays the Quantity of goods manufactured and delivered to the principal Manufacturer Wastage Scrap at end of Job Work: This column displays the quantity of Wastage or Scrap produced during the manufacture of Finished goods Job Worker's Challan No. & Date: This column displays the Job workers challan number and Date. These details will be captured from the Material out voucher recorded to deliver the goods to the manufacturer. Remarks: To enter the information of closure of stock.
7.2.3 Stock
Stock reports displays the details of stock received from different Principal Manufacturers and from how many days the stock is with the Job worker. To view the Stock reports Go to Gateway of Tally > Display > Job Work In Reports > Stock
7.2.3.1 From Party Stock From Party report displays the details of stock received from different Principal Manufacturer
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7.2.3.2 Ageing Analysis Stock Ageing Analysis report displays the details of period (i.e. for how long) the Principal manufacturers stock is lying with the Job worker.
7.2.4.1 Issue Variance Issue Variance report displays the details of variance in the Finished Goods/Co-Product/ByProduct/ Scrap delivered against the ordered Quantity of the Job Work In Order. Report also displays the variance Quantity and the Percentage of variance. 7.2.4.2 Receipt Variance Receipt Variance report displays the details of variance in the components received against the ordered Quantity of the Job Work In Order.
Refer Tally.ERP 9 Reference Manual (Local Help) for more information on Job Work In and Job Work Out Reports
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