PDF 28
PDF 28
PDF 28
for Industry
innovative reliable competent
S a u e r Compressors
Sauer Group Compressor Sauer & Sohn has more than 70 years experience and know-how in the design of highpressure compressors: founded in 1884 in Kiel under the name of Wilhelm Poppe, the mechanical engineering company has been manufacturing a range of compressors initially developed in-house since 1930, the beginning of a considerable success story. These reliable, progressive products inspire confidence, and the company has become established as a competent partner for industry, shipbuilding and marine. Through its own subsidiaries and distributors, the Sauer Group now has a presence in all of the important markets around the world. It is also well known around the world for top quality and the most modern high-pressure compressors.
Innovation through Competence Influenced by continuous research and development for the benefit of our customers, Sauer quality stands for established technology, sound functional design and superior finished product. Our compressors are easy to use, require little maintenance, provide exceptionally long service life, have above-average reserve in all areas and through their robustness guarantee a particularly high level of availability. The variants and possible applications for our machines are unlimited. In industry, Sauer piston compressors of up to 350 bar have proven themselves in control processes and industrial production facilities requiring high-pressure air and gases. Around the world, we supply almost all branches of industry sometimes with highly unique, special designs upon customers request. We gain satisfied customers by providing expert support from the outset. Sauer offer you a worldwide service to help analyse your own individual needs, provide accompanying services for technical design, professional installation, commissioning and maintenance, together with availability of Sauer original spare parts from supply ex stock even after 35 years.
The Sauer production plant at KielFriedrichsort, now headquarters of an international operating company
for Industry
2/3 A modern test bench for extremely high standards in the Kiel plant.
Quality of the highest level. High-pressure compressors for latest generation submarines with fuel cell technology.
Our Range
4/5
6/7
up to 30 bar
14/15
2 - stage a i r - c o o l e d m e d i u m Robust compressors for any application The 2-stage air-cooled compressors helped establish Sauer reputation for high quality. We have been making them for over 75 years they are now in their third generation of development for, in particular, applications in the energy industry. With this robust and simple type of compressor, you get a machine that is specifically designed for continuous operation at up to 40 bar, and is certainly not an extension of a 10-bar low-pressure compressor.
Standard Equipment WP 15 L WP 22 L WP 33 L
High performance axial flow fan Inter- and after-cooler Safety valve for each stage
Actual Capacity WP 45 L WP 65 L
1200 72
WP 65 L @ 1 4 7 0 rp m
1000 60
Final pressure gauge Oil dipstick Splash lubrication Attached oil- and water separator after the final stage Interstage separator Starting relief integrated with in condensate auto-drain system (unloaded start) Resilient mounts inc. all necessary hoses for final air pressure outlet and compressor drainage Non-return valve Direct driven via flexible coupling Three-phase electric motor
800
48
600
36
WP 33 L @14 50 rpm
400
24
200
12
0 5 10 15 20 25 30 35 40 45
On request available/optional WP 15 L WP 22 L WP 33 L
Fully automated control and monitoring Sound-proof canopy Dryer (Adsorption/ Refrigeration dryer) Final air quality Reducing valves and reducing stations Driven by diesel engine Design in accordance with ATEX regulations Oil level monitor Temperature monitor
14
15,4
WP 45 L WP 65 L
12
7 0 rp m L @ 14 WP 65
13,2
10
Required power in kW
8,8
14 50 rp m W P 33 L @
6,6
4,4
2,2
0 5 10 15 20 25 30 35 40 45
50 Hz
m @ 1 4 7 0 rp WP 45 L
11,0
Actual C a p a c i t y i n m 3 / h
50 Hz
W P 45 L @ 14 70 rp m
pressure compressors
Design Data
Ambient temperature max.: 60C Duty cycle time: continuous
up to 40 bar
4/5
WP 15 L
WP 22 L
WP 33 L
WP 45 L
WP 65 L
40 2000 2 2
40 2000 2 2
35 2000 2 2
40 2000 2 2
40 2000 2 2
Actual Capacity
B
1400
WP 65 L @ 1770 rp m
84
1200
72
1000
Actual C a p a c i t y i n l / m i n
Actual C a p a c i t y i n m 3 / h
800
600
60 Hz
W P 45 L @ 17 70 rp m
WP 33 L @ 175 0 rpm
WP 22 L @ 175 0 rpm WP 15 L @ 1750 rpm
5 10 15 20 25 30 35 40 45
60
36
kg L B H
400
24
200
12
At your request, we will send you a detailed, individual offer as quickly as we can! E-mail to: sales@sauersohn.de
17,6
16
14
70 rpm L @ 17 WP 65
15,4
12
13,2
All technical data is valid for the compression of air in accordance with ISO 1217 with 5% tolerance. All Sauer compressors can additionally be supplied in special versions for the compression of neutral gases such as helium, nitrogen, argon or flammable gases such as hydrogen or natural gas. Should you need further technical data or information on the compressor or the available options we supply, such as control units, dryers, filters, sound-proof canopies or compressed-air tanks, we will prepare an individual offer for you as quickly as we can. We are happy to assist with advice in the development of customised special solutions for the drive system (special-voltage, hydraulic or diesel motors), gas explosion-proof versions or for any special applications.
10
Required power in kW
8,8
17 50 rp m W P 33 L @
6,6
rpm WP 22 L @ 17 50
WP 15 L @ 17 50 rpm
4,4
2,2
0 5 10 15 20 25 30 35 40 45
60 Hz
rp m @ 1770 WP 45 L
11,0
WP 65 L
3 - stage a i r - c o o l e d m e d i u m A tried-and-tested long-distance runner: tough, low-maintenance and proven worldwide To be able to meet customers demands for particularly low-maintenance compressors, Sauer, in conjunction with well-known partners successfully developed a series of 3-stage air-cooled compressors at the beginning of the 1970s. Through the division of compression into three stages, these designs demonstrate exceptional endurance even under very difficult operating conditions. We have delivered over 4,000 of these compressors to our customers all over the world for a wide range of applications you too can benefit from our experience.
5600
336
WP 271 L WP 311 L
4800
W P 31 1 L @ 14 70 rp m
288
4000
Stage- and final pressure gauge Compressed air thermometer for each stage Oil dipstick/Oil sight glass Oil pressure lubrication Oil pressure monitor Temperature monitor Attached oil- and water separator after the final stage Interstage separator Starting relief integrated with in condensate auto-drain system (unloaded start) Resilient mounts inc. all necessary hoses for final air pressure outlet and compressor drainage Non-return valve Direct driven via flexible coupling Three-phase electric motor
3200
192
2400
144
1600
96
800
48
0 5 10 15 20 25 30 35 40 45
56
61,6
48
70 rpm L @ 14 P 311 W
52,8
WP 271 L WP 311 L
40
Required power in kW
32
35,2
24
16
m @ 1 4 7 0 rp WP 151 L 14 70 rp m W P 12 1 L @ 70 rp m W P 10 1 L @ 14
WP 81 L @ 14 70 rpm
26,4
17,6
8,8
0 5 10 15 20 25 30 35 40 45
50 Hz
0 rp m L @ 147 WP 271
44
Actual Capacity i n m 3 / h
50 Hz
WP 27 1 L @ 14 70 rpm
240
pressure compressor
Design Data WP 101 L WP 121 L WP 151 L WP 271 L
Ambient temperature max.: 60C Duty cycle time: continuous
up to 44 bar
6/7
WP 311 L
WP 81 L
44 2000 3 3
44 2000 3 3
44 2000 3 3
44 2000 3 3
44 2000 3 4
44 2000 3 4
Actual Capacity
B
384
6400
5600
W P 31 1 L @ 17 70 rp m
336
4800
288
4000
3200
192
Actual Capacity i n m 3 / h
2400
60 Hz
W P 27 1 L @ 17 70 rp m
WP 121 L @ 177 0 rpm
WP 101 L @ 1770 rpm
WP 81 L @ 1770 rpm
5 10 15 20 25 30 35 40 45
Weight (kg) and Dimensions (mm) WP 101 L WP 121 L WP 151 L WP 271 L WP 311 L 1075 1835 1070 1100 WP 81 L kg L B H 415 1345 945 900
240
144
1600
96
800
48
At your request, we will send you a detailed, individual offer as quickly as we can! E-mail to: sales@sauersohn.de All technical data is valid for the compression of air in accordance with ISO 1217 with 5% tolerance. All Sauer compressors can additionally be supplied in special versions for the compression of neutral gases such as helium, nitrogen, argon or flammable gases such as hydrogen or natural gas. Should you need further technical data or information on the compressor or the available options we supply, such as control units, dryers, filters, sound-proof canopies or compressed-air tanks, we will prepare an individual offer for you as quickly as we can. We are happy to assist with advice in the development of customised special solutions for the drive system (special-voltage, hydraulic or diesel motors), gas explosion-proof versions or for any special applications.
64
70,4
56
0 rp m L @ 177 WP 311
61,6
48
40
Required power in kW
32
35,2
24
m @ 17 70 rp W P 12 1 L
16
17 70 rp m W P 10 1 L @ WP 81 L @ 177 0 rpm
26,4
17,6
8,8
0 5 10 15 20 25 30 35 40 45
60 Hz
m @ 1 7 7 0 rp WP 151 L
70 rpm L @ 17 WP 271
52,8
44
3- and 4 - stage a i r - c o o l e d h i g h High-pressure compressors well above the industrial standard High-pressure compressors with pressures of up to 350 bar are a tradition at Sauer: you can still inspect our WP 3231 the first lightweight high-pressure compressor in the world in the Deutsche Museum in Munich. From this foundation and through a process of continuous innovation, we developed products whose reliability and cost-effectiveness are well-regarded in the market, and which are not beefed-up breathing-air compressors. When it comes to the heart of your high-pressure system, you can put your trust in compressors that are well above the industrial standard.
Standard Equipment
Actual capacity
WP 3215 WP 4325
High performance axial flow fan Inter- and after-cooler
WP 4331 WP 4341
1200
72
1000
W P 43 41 @ 14 70 rp m
60
Stage- and final pressure gauge Oil dipstick/Oil sight glass Oil pressure lubrication Oil pressure monitor Temperature monitor Attached oil- and water separator after the final stage Interstage separator Starting relief integrated with in condensate auto-drain system (unloaded start) Resilient mounts inc. all necessary hoses for final air pressure outlet and compressor drainage Non-return valve Direct driven via flexible coupling Three-phase electric motor
800
48
600
36
400
W P 43 25 @ 14 70 rp m
24
Required power
24
26,4
WP 3215 WP 4325
Fully automated control and monitoring Sound-proof canopy Pressure maintaining valve Dryer (Adsorption/ Refrigeration dryer) Final air quality Reducing valves and reducing stations Driven by diesel engine Design in accordance with ATEX regulations Stage- and final pressure gauge
WP 4331 WP 4341
20
Required power in kW
16
17,6
12
331 WP 4
70 @ 14
rpm
13,2
8,8
4,4
H e a t d i s s i p a t i o n in kJ/s
50 Hz
pm 1470 r 41 @ WP 43
22,0
Actual capacity i n m 3 / h
50 Hz
pressure compressors
Design Data WP 3215 WP 4325 WP 4331 WP 4341
Ambient temperature max.: 60C Duty cycle time: continuous
up to 26 kW up to 420 bar
8/9
350 1800 3 3
420 1800 4 4
350 2000 4 4
350 2000 4 4
Actual capacity
B
1400 84
1200
W P 43 41 @ 17 70 rp m
72
800
48
Actual capacity i n m 3 / h
600
400
60 Hz
WP 433 1 @ 177 0 rpm
WP 4325 @ 1770 rpm
kg L B H
36
24
At your request, we will send you a detailed, individual offer as quickly as we can! E-mail to: sales@sauersohn.de All technical data is valid for the compression of air in accordance with ISO 1217 with 5% tolerance. All Sauer compressors can additionally be supplied in special versions for the compression of neutral gases such as helium, nitrogen, argon or flammable gases such as hydrogen or natural gas. Should you need further technical data or information on the compressor or the available options we supply, such as control units, dryers, filters, sound-proof canopies or compressed-air tanks, we will prepare an individual offer for you as quickly as we can. We are happy to assist with advice in the development of customised special solutions for the drive system (special-voltage, hydraulic or diesel motors), gas explosion-proof versions or for any special applications.
Required power
28
30,8
24
341 WP 4
20
70 @ 17
rpm
26,4
22,0
Required power in kW
16
1770 1 @ P 433 W
rpm
17,6
12
13,2
8,8
4,4
H e a t d i s s i p a t i o n in kJ/s
60 Hz
WP 4341
3- and 4 - stage a i r - c o o l e d h i g h High efficiency and optimal performance Based upon the established reliability of high-pressure compressors up to 26 kW, the Sauer product range was extended with compressors of higher outputs. The use of components from the proven 3-stage air-cooled compressors guarantees outstanding operating results and reliability in addition to being cost effective. Compressors well above the industry standard also for higher outputs.
Actual Capacity
2400
144
WP
2000
126L
@ 1 470 rpm
1600
96
Stage- and final pressure gauge Compressed air thermometer Oil dipstick/Oil sight glass Oil pressure lubrication Temperature monitor Attached oil- and water separator after the final stage Interstage separator Starting relief integrated with in condensate auto-drain system (unloaded start) Resilient mounts inc. all necessary hoses for final air pressure outlet and compressor drainage Non-return valve Direct driven via flexible coupling Three-phase electric motor
1200
72
800
48
400
24
60
66
50
55
Required power in kW
40
Fully automated control and monitoring Sound-proof canopy Pressure maintaining valve Dryer (Adsorption/ Refrigeration dryer) Final air quality Reducing valves and reducing stations Driven by diesel engine Design in accordance with ATEX regulations
30
1470 26L @ WP 1
20
50 Hz
rpm
80 150 200
470 rpm 51 @ 1 WP 43
44
33
22
10
11
Actual Capacity in m 3 / h
W P 43 51 @ 14 70 rp m
120
50 Hz
pressure compressor
Design Data WP 4351
Ambient temperature max.: 60C Duty cycle time: continuous
10/11
WP 126 L
80 1800 3 3
350 2000 4 4
B
Actual Capacity
2400
WP 1 26L
@ 1 770 rpm
144
W P 43 51 @ 17 70 rp m
120
2000
Actual Capacity in m 3 / h
1600
1200
800
60 Hz
40 60 80 150 200 250 300 350 400
WP 126 L
96
72
kg L B H
48
400
24
At your request, we will send you a detailed, individual offer as quickly as we can! E-mail to: sales@sauersohn.de All technical data is valid for the compression of air in accordance with ISO 1217 with 5% tolerance. All Sauer compressors can additionally be supplied in special versions for the compression of neutral gases such as helium, nitrogen, argon or flammable gases such as hydrogen or natural gas. Should you need further technical data or information on the compressor or the available options we supply, such as control units, dryers, filters, sound-proof canopies or compressed-air tanks, we will prepare an individual offer for you as quickly as we can. We are happy to assist with advice in the development of customised special solutions for the drive system (special-voltage, hydraulic or diesel motors), gas explosion-proof versions or for any special applications.
60
66
50
55
Required power in kW
40
30
WP
m 70 rp @ 17 126L
20
60 Hz
80 150 200
44
33
22
10
11
pm 1770 r 51 @ WP 43
WP 4351
2 - stage w a t e r - c o o l e d m e d i u m The alternative to air-cooled compressors Our know-how in the design and construction of water-cooled compressors, gained over 75 years in supplying dockyards and shipping companys worldwide, has meant we can offer a series of highly competitive alternatives for use where air-cooled compressors cannot be used. Enjoy the benefits of robust water-cooled compressors for your application: low noise, no need for cooling air and much less heat release to the environment.
Standard Equipment
Actual Capacity
WP 200 WP 100
Inter- and after-cooler Safety valve for each stage Stage- and final pressure gauge Compressed air thermometer CW thermometer Oil dipstick Splash lubrication Oil pressure lubrication Attached oil- and water separator after the final stage Oil pressure monitor Temperature monitor Starting relief integrated with in condensate auto-drain system (unloaded start) Resilient mounts inc. all necessary hose for the air pressure outlet, drainage and cooling water Non-return valve Direct driven via flexible coupling Three-phase electric motor
WP 240
WP 400
6000
W P 40 0 @ 14 70 rp m
360
5000
300
4000
240
3000
180
2000
120
1000
60
0 5 10 15 20 25 30 35
70
63
60
14 70 rp m W P 40 0 @
54
On request available/optional
50
WP 200 WP 100
Fully automated control and monitoring Sound-proof canopy Dryer (Adsorption/ Refrigeration dryer) Final air quality Reducing valves and reducing stations Driven by diesel engine Design in accordance with ATEX regulations Attached CW-pump Automatic CW-control
WP 240
WP 400
Required power in kW
40
36
WP 24 0 @ 14 70 rpm
30
WP 20 0 @ 14 70 rpm
27
20
18
10
0 5 10 15 20 25 30 35
50 Hz
45
Actual Capacity in m 3 / h
50 Hz
pressure compressors
Design Data
Ambient temperature max.: 60C Duty cycle time: continuous
up to 30 bar
12/13
WP 100
WP 200
WP 240
WP 400
30 1800 2 2
30 1800 2 2
30 1800 2 2
30 1800 2 3
L
Actual Capacity
7000
W P 40 0 @ 17 70 rp m
420
6000
360
5000
4000
WP 24 0 @ 17 70 rpm
240
Actual Capacity in m 3 / h
3000
60 Hz
WP 100 @ 1770 rpm
5 10 15 20 25 30 35
300
Weight (kg) and Dimensions (mm) WP 100 WP 200 WP 240 WP 400 1350 1810 1165 1090
180
kg L B H
2000
120
1000
60
At your request, we will send you a detailed, individual offer as quickly as we can! E-mail to: sales@sauersohn.de
72
80
70
1770 00 @ WP 4
rpm
63
60
54
All technical data is valid for the compression of air in accordance with ISO 1217 with 5% tolerance. All Sauer compressors can additionally be supplied in special versions for the compression of neutral gases such as helium, nitrogen, argon or flammable gases such as hydrogen or natural gas. Should you need further technical data or information on the compressor or the available options we supply, such as control units, dryers, filters, sound-proof canopies or compressed-air tanks, we will prepare an individual offer for you as quickly as we can. We are happy to assist with advice in the development of customised special solutions for the drive system (special-voltage, hydraulic or diesel motors), gas explosion-proof versions or for any special applications.
50
Required power in kW
40
36
30
27
10
0 5 10 15 20 25 30 35
60 Hz
rp m @ 1770 WP 240 rp m @ 1770 WP 200
45
4 - stage w a t e r - c o o l e d h i g h Technically refined solutions for the toughest requirements Water-cooled high-pressure compressors have proven themselves in exceptionally tough applications, such as submarines and aircraft carriers. They are the safe choice for all applications in which air-cooled compressors are impractical. For your special requirements, you can depend on the advantages of this high-performance, extremely robust series.
Actual Capacity
Standard Equipment WP 5000 WP 5500 WP 3100 WP 6000
600 600
500
500
Inter- and after-cooler Safety valve for each stage Stage- and final pressure gauge Compressed air thermometer CW thermometer
400
300
Oil pressure lubrication Temperature monitor Attached oil- and water separator after the final stage Interstage separator Starting relief integrated with in condensate auto-drain system (unloaded start) Resilient mounts inc. all necessary hose for the air pressure outlet, drainage and cooling water Non-return valve Direct driven via flexible coupling Three-phase electric motor
180
180
120
120
60
60
240
220
180
WP 60 00 @ 14 80 rpm
160
120
Final air quality Reducing valves and reducing stations Driven by diesel engine Design in accordance with ATEX regulations Attached CW-pump Automatic CW-control Booster Version
Required power kW
60
50 Hz
14 70 rp m W P 31 00 @
20 40 60 80 150 200
WP 60 00 @ 97 0 rpm
110
54
40
14 70 rp m W P 50 00 @
WP 5500 @ 1470 rpm
36
20
18
Actual Capacity m 3 / h
Actual Capacity in m 3 / h
Oil dipstick
50 Hz
WP 6000 @ 970 rpm
400
300
pressure compressors
Design Data WP 3100 WP 5000 WP 5500 WP 6000
Ambient temperature max.: 60C Duty cycle time: continuous
up to 400 bar
14/15
100 1800 3 3
350 2000 4 4
350 2000 4 4
420 1800 4 6
Actual Capacity
WP 6000 @ 1780 rpm
600
600
500
500
400
300
Actual Capacity in m 3 / h
Actual Capacity m 3 / h
60 Hz
WP 5000 @ 1770 rpm
400
Weight (kg) and Dimensions (mm) WP 3100 WP 5000 WP 5500 WP 6000 3500 2800 1600 1800
300
kg L B H
180
120
120
0
20 40 60 80 150 200 250 300 350 400
At your request, we will send you a detailed, individual offer as quickly as we can! E-mail to: sales@sauersohn.de All technical data is valid for the compression of air in accordance with ISO 1217 with 5% tolerance. All Sauer compressors can additionally be supplied in special versions for the compression of neutral gases such as helium, nitrogen, argon or flammable gases such as hydrogen or natural gas. Should you need further technical data or information on the compressor or the available options we supply, such as control units, dryers, filters, sound-proof canopies or compressed-air tanks, we will prepare an individual offer for you as quickly as we can. We are happy to assist with advice in the development of customised special solutions for the drive system (special-voltage, hydraulic or diesel motors), gas explosion-proof versions or for any special applications.
240
220
180
160
Required power kW
60
m @ 1 7 7 0 rp WP 3100
60 Hz
rp m W P 50 00 @ 17 70
110
54
40
36
20
18
0 20 40 60 80
150
200
250
300
350
400
P. O. Box 92 13 D-24157 Kiel Phone +49 (0) 4 31/39 40-0 Fax +49 (0) 4 31/39 40-24 e-mail: info@sauersohn.de Internet: http://www.sauersohn.de Compressor Sales Department Phone +49 (0) 4 31/39 40-83
39 40-18
Fax 39 40-24 e-mail: sales@sauersohn.de Customer Service/Spare Parts Phone +49 (0) 4 31/39 40-86
39 40-87
Fax 39 40-89 e-mail: service@sauersohn.de Sales Representative Phone +49 (0) 1 51/17 62 54 56 Fax +49 (0) 4 31/39 40-24 e-mail: sales@sauersohn.de
24-hour emergency Phone +49 (0) 172-4 14 63 94
03/2007