Detailed Pour Analysis
Detailed Pour Analysis
Detailed Pour Analysis
% age Capacity
Concrete Average Utilization of
Quantity Total time taken Concrete poured Machinery
Location
[ In Cubic [ In Hours] [ In Cubic meter employed for
meter] per Hour] production of
Concrete
Total Concrete
6462.00 183 35.31 54.68
involved
BP 1
[Infront Chimney
Batching Plant Capacity
Phase III: Boom placer I
18.00 50.00 for production of
Simplex SEPCO III Concrete.in M3 / Hour
Infrastctures
Limited]
BP 2 Boom placer II
0.00 50.00 64.00
SEPCO III
BP 3:
[Stetter: Pump: Capacity of machinery,
for pouring the
Simplex 22.00 Simplex 45.00 concrete at pouring
Infrastctures Infrastctures Limited location, in M3 / Hour
Limited]
BP 4:
[Bhai: Simplex
24.00 100.00
Infrastctures
Limited]
BP 5:
[Intake :
Simplex 30.00
Infrastctures
Limited]]
Raft Pour , Phase III
% age Capacity
Utilization of
Machinery employed Remarks
for pouring of
Concrete
35.36
It is observed that
42.00 % age utilization as regards to capacity utilization
for production of concrete and placement thereof
needs to be improved.
34.63 For pour in future , few of the suggestive measures
are:
1.Planning in advance of the pours in respect of
32.22 manpower and materials.
2.Preventive maintenance of Batching plants.
36.05
II III IV
Batching Plant Capacity for Batching Plant Capacity for Batching Plant Capacity for
production of Concrete.in production of Concrete.in production of Concrete.in M3
M3 / Hour M3 / Hour / Hour
25.35% 25.72
25.72%
t , Phase III
25.72%
23.21%
Chimney Phase III Raft , Segment 1 , Pou
Individual Concrete produced in M 3 at
Hourly Details production point of the Hour
Status of
Date Location of Pour Concrete start of
Production BP(s) Recor- Cummulat- BP 1 BP 2 BP 3
location ding Time ive Hours of SIL SIL SIL
in Hours pour
BP 1 Not started 0
BP 2 Not started 0
Chimney Raft
Phase III
1-Dec-08 BP 3 Started 22:00 1 12
Started
21:00Hours]
BP 4 Started
BP 5 Not started
BP 1 Not started 0
BP 2 Not started 0
Chimney Raft
BP 3 23:00 2 12
Phase III
BP 4
BP 5 Not started
BP 1 Started 6
BP 2 Not started 0
Chimney Raft
2-Dec-08 BP 3 0:00 3 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 1:00 4 12
Phase III
BP 4
Chimney Raft
1:00 4
Phase III
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 2:00 5 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 3:00 6 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 4:00 7 18
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 5:00 8 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 6:00 9 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 7:00 10 12
Phase III
BP 4
BP 5 Not started
BP 1 18
BP 2 Not started 0
Chimney Raft
BP 3 8:00 11 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 9:00 12 18
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 10:00 13 12
Phase III
BP 4
BP 5 Not started
BP 1 18
BP 2 Not started 0
Chimney Raft
BP 3 11:00 14 12
Phase III
BP 4
BP 5 Not started
BP 1 12
Chimney Raft
12:00 15
Phase III
BP 2 Not started 0
Chimney Raft
BP 3 12:00 15 18
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 13:00 16 12
Phase III
BP 4
BP 5 Not started
BP 1 6
BP 2 Not started 0
Chimney Raft
BP 3 14:00 17 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 15:00 18 12
Phase III
BP 4
BP 5 Not started
BP 1 18
BP 2 Not started 0
Chimney Raft
BP 3 16:00 19 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
17:00 20
Phase III
Chimney Raft
BP 3 17:00 20 18
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 18:00 21 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 19:00 22 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 20:00 23 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 21:00 24 6
Phase III
BP 4
BP 5 Not started
BP 1 6
BP 2 Not started 0
Chimney Raft
BP 3 22:00 25 12
Phase III
Chimney Raft
22:00 25
Phase III
BP 4
BP 5 Not started
BP 1 18
BP 2 Not started 0
Chimney Raft
BP 3 23:00 26 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
3-Dec-08 BP 3 0:00 27 12
Phase III
BP 4
BP 5 Not started
BP 1 6
BP 2 Not started 0
Chimney Raft
BP 3 1:00 28 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 2:00 29 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 3:00 30 18
Phase III
BP 4
Chimney Raft
3:00 30
Phase III
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 4:00 31 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 5:00 32 6
Phase III
BP 4
BP 5 Not started
BP 1 6
BP 2 Not started 0
Chimney Raft
BP 3 6:00 33 24
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 7:00 34 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 8:00 35 12
Phase III
BP 4
BP 5 Not started
BP 1 6
BP 2 Not started 0
Chimney Raft
BP 3 9:00 36 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 10:00 37 6
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 11:00 38 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 12:00 39 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 13:00 40 12
Phase III
BP 4
BP 5
BP 1 0
Chimney Raft
14:00 41
Phase III
BP 2 Not started 0
Chimney Raft
BP 3 14:00 41 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 15:00 42 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 16:00 43 18
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 17:00 44 12
Phase III
BP 4
BP 5
BP 1 12
BP 2 Not started 0
Chimney Raft
BP 3 18:00 45 12
Phase III
BP 4
BP 5 Not started
BP 1 18
BP 2 Not started 0
Chimney Raft
19:00 46
Phase III
Chimney Raft
BP 3 19:00 46 12
Phase III
BP 4
BP 5 Not started
BP 1 12
BP 2 Not started 0
Phase III
3-Dec-08 Chimney Raft BP 3 20:00 47 12
Segment 1
BP 4
BP 5 Not started
Raft , Segment 1 , Pour analysis, Grade of concrete M25
Concrete produced in M3 at Cummulative Concrete produced in M 3 Cummulative average in M3
ction point of the Hour of the Hour from production point / Hour
Cumm
Concr -ulative
-ete in M3 Concr
from all -ete in M3
BP 4 BP 5 BP 1 BP 2 BP 3 BP 4 BP 5 BP(s) , in upto the Hourly BP Hourly for all
SIL SIL SIL SIL SIL SIL SIL the Hour Hour from wise BP (s)
all BP(s)
0 0.00
0 0.00
12 24 24 12.00 24.00
12 12 12.00
0 0 0.00
0 0.00
0 0.00
24 30 54 12.00 27.00
18 30 15.00
0 0 0.00
6 2.00
0 0.00
30 24 78 10.00 26.00
12 42 14.00
0 0 0.00
18 4.50
0 0.00
12 54 13.50
36 114 28.50
0 0 0.00
30 6.00
0 0.00
6 60 12.00
0 0 0.00
42 7.00
0 0.00
12 72 12.00
0 0 0.00
54 7.71
0 0.00
12 84 12.00
0 0 0.00
66 8.25
0 0.00
6 90 11.25
0 0 0.00
78 8.67
0 0.00
6 96 10.67
0 0 0.00
90 9.00
0 0.00
12 108 10.80
0 0 0.00
108 9.82
0 0.00
12 120 10.91
0 0 0.00
120 10.00
0 0.00
18 138 11.50
0 0 0.00
132 10.15
0 0.00
12 150 11.54
0 0 0.00
150 10.71
0 0.00
12 162 11.57
0 0 0.00
162 10.80
42 516 34.40
0 0.00
12 174 11.60
0 0 0.00
174 10.88
0 0.00
12 186 11.63
0 0 0.00
180 10.59
0 0.00
18 204 12.00
0 0 0.00
192 10.67
0 0.00
18 222 12.33
0 0 0.00
210 11.05
0 0.00
18 240 12.63
0 0 0.00
222 11.10
0 0.00
42 720 36.00
246 42 720 12.30 36.00
12 252 12.60
0 0 0.00
234 11.14
0 0.00
12 264 12.57
0 0 0.00
246 11.18
0 0.00
12 276 12.55
0 0 0.00
258 11.22
0 0.00
12 288 12.52
0 0 0.00
270 11.25
0 0.00
18 306 12.75
0 0 0.00
276 11.04
0 0.00
12 318 12.72
0 0 0.00
294 11.31
0 0.00
12 330 12.69
0 0 0.00
306 11.33
0 0.00
18 348 12.89
0 0 0.00
312 11.14
0 0.00
18 366 13.07
0 0 0.00
324 11.17
0 0.00
18 384 13.24
0 0 0.00
336 11.20
0 0.00
12 396 13.20
42 1086 36.20
0 0 0.00
348 11.23
0 0.00
12 408 13.16
0 0 0.00
360 11.25
0 0.00
12 420 13.13
0 0 0.00
366 11.09
0 0.00
12 432 13.09
0 0 0.00
378 11.12
0 0.00
12 444 13.06
0 0 0.00
390 11.14
0 0.00
6 450 12.86
0 0 0.00
396 11.00
0 0.00
6 456 12.67
0 0 0.00
408 11.03
0 0.00
6 462 12.49
0 0 0.00
420 11.05
0 0.00
12 474 12.47
0 0 0.00
432 11.08
0 0.00
12 486 12.46
0 0 0.00
444 11.10
0 0.00
12 498 12.45
0 0 0.00
444 10.83
24 1434 34.98
0 0.00
12 510 12.44
0 0 0.00
456 10.86
0 0.00
12 522 12.43
0 0 0.00
468 10.88
0 0.00
12 534 12.42
0 0 0.00
480 10.91
0 0.00
12 546 12.41
0 0 0.00
492 10.93
0 0.00
12 558 12.40
0 0 0.00
510 11.09
0 0.00
42 1626 35.35
546 42 1626 11.87 35.35
12 570 12.39
0 0 0.00
522 11.11
0 0.00
12 582 12.38
0 0 0.00
Verified by FQ
Representative
GDC
SEPCO III
APL - FQA
Analysis of Chimney Raft Pour , Phase III
% age Capacity
Concrete Average Utilization of
Quantity Total time taken Concrete poured Machinery
Location
[ In Cubic [ In Hours] [ In Cubic meter employed for
meter] per Hour] production of
Concrete
Total Concrete
6462.00 183 35.31 13.48
involved
BP 1
[Infront Chimney
Batching Plant Capacity
Phase III: Boom placer I
18.00 50.00 for production of
Simplex SEPCO III Concrete.in M3 / Hour
Infrastctures
Limited]
BP 2 Boom placer II
0.00 50.00 64.00
SEPCO III
BP 3:
[Stetter: Pump: Capacity of machinery,
for pouring the
Simplex 22.00 Simplex 45.00 concrete at pouring
Infrastctures Infrastctures Limited location, in M3 / Hour
Limited]
BP 4:
[Bhai: Simplex
24.00 100.00
Infrastctures
Limited]
BP 5:
[Intake :
Simplex 30.00
Infrastctures
Limited]]
Raft Pour , Phase III
% age Capacity
Utilization of
Machinery employed Remarks
for pouring of
Concrete
35.36
It is observed that
42.00 % age utilization as regards to capacity utilization
for production of concrete and placement thereof
needs to be improved.
34.63 For pour in future , few of the suggestive measures
are:
1.Planning in advance of the pours in respect of
32.22 manpower and materials.
2.Preventive maintenance of Batching plants.
8.94
II III IV
Batching Plant Capacity for Batching Plant Capacity for Batching Plant Capacity for
production of Concrete.in production of Concrete.in production of Concrete.in M3
M3 / Hour M3 / Hour / Hour
32
31
30
29
28
27
Temperature in degrees C
26
25
24
23
22
21
20
19
18
17
Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro
w4 w5 w6 w7 w8 w9 w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39
Column D Column H
oncrete at placement points
Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro Ro
w w w w w w w w w w w w w w w w w w w w
32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51
Recommendations for Controlled Temperature Concrete
Minimum Ice required to produce below 24 degrees C Controlled Temperature Concrete of Grades
1 M 25 , M 30 and M 35 shall be 75% to 78 % of the water requirement.
[15% to 20% Wastage margins to be considered while placing orders]
As a thumb rule , temperature of Ice Cold Water with which the Controlled Temperature Concrete is
5 manufactured shall be not more than 3 degrees C especially during the period when the ambient
temperature is more than 24 degrees C
Use of PPC and Fly Ash blended O.P.Cement to be encouraged for the use. Such blended Cement
8
or PPC shall be avoided for foundations meant for dynamic loadings.
Concrete Mix is to be designed / redesigned / modified considering 6 , 7 and 8 above as per the
9
requirement of site.
The pouring of Controlled Temperatuure Concrete shall begin in the evening hours, preferably after
10 17 Hours; to take full advantage of ambient temperature of atmosphere, temperatures of sand, 10
mm, 20 mm aggregates and normal water.
Speed of placement and finishing helps to minimize problems in hot weather i.e. ambient
temperatures more than 32 degrees C. Delays contribute to loss of workability and lead to use of
11
additional mixing water to offset such loss. Ample personnel shall be employed to handle and place
concrete immediately on delivery.
The pipes meant for transportation of Ice Cold Water from Water Tank to Batching plant shall be well
12
insulated and / or coloured and maintained white or yellow.
The Transit Mixers meant for transportation of Controled Temperature Concrete from Batching
13 Plants to its placement points shall be well insulated and / or coloured and maintained white or
yellow.
Temperature Record of pour - Chimney Phase III, Raft
Location Phase III, Chimney Raft , Segment
Temperatue in
Ambient
Ambient temperature degrees F of
Date Time in Hours temperatue in
in degrees C concrete at
degrees F
production location
1-Dec-08 21:00 72.50 22.50 73.00
32
31
30
29
28
Temperature in degrees C
27
26
25
24
23
22
21
20
19
18
17
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w
Column D Column H
rete at placement points
R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w
Effect of Ambient temperature on Temperature of Concrete at Placement po
34
33
32
31
30
29
Temperature in Degrees C
28
27
26
25
24
23
22
21
20
19
18
17
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w
Column D Column H
rete at Placement point
R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w
Temperature Record of pour - Chimney Phase III, Raft
Location Phase III, Chimney Raft , Segment
Temperatue in
Ambient
Ambient temperature degrees F of
Date Time in Hours temperatue in
in degrees C concrete at
degrees F
production location
15-Dec-05 12:00 85.46 29.70 76.46
30
27.5
25
Ambient Temperature in degrees C
22.5
20
17.5
15
12.5
10
7.5
2.5
0
R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w w
Concrete Temperature in degrees C
Column D Column H
ncrete Temperature
R R R R R R R R R R R R R R R R R R R R
o o o o o o o o o o o o o o o o o o o o
w w w w w w w w w w w w w w w w w w w w
es C
%age utization of Machinery used for production and placement of Conc
70
65.63
65
60
55.25
55 54.1
50
45
42
40
35.36 34.63
35
30
25
20
15
10
0
Segment I Segment II Segment III
Column E Column F
nd placement of Concrete
54.1
43.73
34.63
32.22