01072

Zone valves
series 676
cert. n 0003
CALEFFI
ISO 9001
01072/02 GB
Function Zone valves are used to control the thermal carrier fluid in heating and air-conditioning systems. Coupled with a thermo-electric actuator and managed by a room thermostat, they allow automatic on/off control of the part of the hydraulic circuit on which they are inserted. Their special feature is their low flow rate coefficient and they can therefore be installed to control small areas or used directly on the emitters. Product range Zone valves are available in the following configurations: Series 676 Series 677 Series 678 2-way 3-way 4-way sizes 1/2, 3/4, 1 sizes 1/2, 3/4, 1 sizes 1/2, 3/4, 1
They can be coupled with thermo-electric actuator heads: Code 656102/4 Code 656112/4 220 V / 24 V 220 V / 24 V without auxiliary microswitch with auxiliary microswitch
Technical specification Valves Materials: body: obturator: control spindle: hydraulic seals: brass UNI EN 12165 CW617N brass UNI EN 12165 CW617N stainless steel EPDM water, glycol solutions 30% 095C 10 bar 1,2 bar 1/2, 3/4, 1, M with union 1/2 M with union Actuator with auxiliary microswitch Normally closed with auxiliary contact Supply: 220 V o 24 V Starting current: 220 V =0,6 A and 24 V = 2 A Power consumption: 220 V and 24 V = 3 W Auxiliary microswitch contacts current: 0,8 A (220 V) Level of protection: IP44 (in vertical position) Max. ambient temperature: 50C Operating time: opening and closing from 120 s to 180 s Supply cable length: 80 cm
- Medium: - Max. percentage of glycol: Temperature range: Max. pressure: Max. pressure differential: Connections: Bottom 3-way connection:
Reference documentation For further details of the characteristics of series 656 thermo-electric actuators, see the following leaflet: - Thermo-electric actuators leaflet 01042
Actuator without auxiliary microswitch Normally closed Supply: 220 V o 24 V Starting current: 220 V = 0,6 A; 24 V = 2 A Power consumption: 220 V e 24 V = 3 W Level of protection: IP44 (in vertical position) Max. ambient temperature: 50C Operating time: opening and closing from 120 s to 180 s Supply cable length: 80 cm
Dimensions
A B E 81 81 81 A Code A 678040 1/2 678050 3/4 678060 1 B 113 113 122 C 4963 4963 4963
49 63
B C
Code A 676040 1/2 676050 3/4 676060 1
B 113 113 122
C 41 41 41
D 81 81 81
B Code A 677040 1/2 1/2 677050 3/4 1/2 1/2 677060 1
C 113 113 122
D 52 52 52
Operating principle When a room thermostat operates, the thermo-electric actuator causes the opening or closing of the valve obturator controlling the thermal carrier fluid. The actuator operates via a wax expansion thermostat heated up by a PTC resistor, which automatically limits the current once reaching regime temperature.
Construction details Control spindle The stainless steel control spindle has a double hydraulic seal consisting of two EPDM O-rings; this means that the upper part of the unit can be replaced even when the system is operating. Variable centre distance The series 678 4-way valve allows for adjustable centre distance between connections from 49 to 63 mm, permitting direct connection to twin parallel type manifolds. Manual opening The manual knob on the valve can be used for any preliminary opening/closing operations. It is removed to fit the thermo-electric actuator by unscrewing the lower metal ring. The valve, with the servo-actuator fitted, is in the normally closed position; for manual opening, remove the thermo-electric actuator. 2-way valve, series 676 + actuator, series 656
Locking ring
4-way valve, series 678
C D 81 81 81
Hydraulic characteristics Valves in OPEN position

P (mm w.g.)
4000
3000 30
Valves in BY-PASS position

P (kPa)
40 20 10 5
P (mm w.g.)
10000 9000
8000 7000 6000
P (kPa)
90 80 70 60
100
2000 1800
1600 1400 1200 900 800 700 600
18 16 14 12 9 8 7 6
1000 500
5000
4000 40
50
400 300
4 3
3000
30
200 100 50
180 160 140 120 90 80 70 60
1,8 1,6 1,4 1,2 0,9 0,8 0,7 0,6
2 1
2000
1800 1600 1400 1200
18 16 14 12 9 8 7 6
20
1000
0,5
900 800 700 600
10
40 30
0,4 0,3
1200
1400
1600
1800
250
300
350
400
450
600
700
800
900
250
300
350
400
450
600
700
800
200
500
200
1000
2000
500
900
20
0,2
500 1000
G (l/h)
G (l/h)
Thermo-electric actuators codes: 656102, 656104, 656112, 656114, + zone valves
Series 676 677 678
DN
pmax * (bar) straight by-pass Kv (m3/h) 3,7 3,7 3,7 1,0 1,0 1,2 1,2 1,2
Assembly in manifold box When installing the valves in the relevant zone manifold box, adequate space (20 mm) must be left above the servo-actuator head to permit its replacement. To prevent excessively high temperatures being reached, ensure that sufficient air can circulate inside the manifold box. The figure represents installation in inspection box, series 5901 with controlled pressure twin parallel manifold, series 356.
1/23/4-1
Installation The zone valves must be installed in line with the direction of flow indicated by the arrow on the valve body. The 2-way valve, series 676, can be installed in the flow or return pipework.
Electrical connections with auxiliary microswitch Diagram with pump disconnected The 3-way valve, series 677 and 4-way valve, series 678 must be installed in the flow pipework. The auxiliary microswitch can be used to switch off the pump when heat is not required and the valve is closed. If the pumps power consumption exceeds the capacity of the contacts, equal to 0,8 A, an intermediate relay should be used.
C A L E F F I
C A L E F F I
C A L E F F I
C A L E F F I
* Max. differential pressure ensured by servo-actuator in normal operation
C A L E F F I C A L E F F I C A L E F F I C A L E F F I
L N
Thermostat 220 V / 50 Hz 24 V / 50 Hz
1 Brown 2 Blue 3 Black
The valve is installed with the control knob at the top or in the horizontal position, never upside down. The 2-way valve cannot be converted into a 3-way valve or vice versa.
3 Watt max. 0,8 A
4 Black
Applications diagrams
Shut-off valve Manual valve Electric pump
RT
RT
Room thermostat Check valve Insulated manifold Differential by-pass
Zoned system
RT
RT
CHILLER
Two pipe system
SPECIFICATION SUMMARIES Series 676 2-way zone valve. Designed for thermo-electric actuator. Connections 1/2 (from 1/2 to 1) M, with union. Brass body. Stainless steel control spindle. Control spindle seal with EPDM double O-ring. ABS manual control knob. Temperature range 095C. Max. working pressure 10 bar. Max. differential pressure 1,2 bar. Series 677 3-way zone valve. Designed for thermo-electric actuator. Connections 1/2 (from 1/2 to 1) M, with union. Lower connection 1/2 M, with union. Brass body. Stainless steel control spindle. Control spindle seal with EPDM double O-ring. ABS manual control knob. Temperature range 095C. Max. working pressure 10 bar. Max. differential pressure 1,2 bar. Series 678 4-way zone valve. Designed for thermo-electric actuator. Connections 1/2 (from 1/2 to 1) M, with union. Brass body. Stainless steel control spindle. Control spindle seal with EPDM double O-ring. ABS manual control knob. Temperature range 095C. Max. working pressure 10 bar. Max. differential pressure 1,2 bar.
We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice.
CALEFFI
S.S. 229 Km 26,5 I-28010 Fontaneto dAgogna (NO) Tel. Int. +39 0322 8491 Fax +39 0322 863723 Http://www.calef fi.com E-mail:info@calef fi.it

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Zone valves

Code A 676040 1/2 676050 3/4 676060 1

B 113 113 122

B Code A 677040 1/2 1/2 677050 3/4 1/2 1/2 677060 1

C 113 113 122

4-way valve, series 678

Hydraulic characteristics Valves in OPEN position

Valves in BY-PASS position

180 160 140 120 90 80 70 60

1,8 1,6 1,4 1,2 0,9 0,8 0,7 0,6

1800 1600 1400 1200

900 800 700 600

Thermo-electric actuators codes: 656102, 656104, 656112, 656114, + zone valves

Series 676 677 678

* Max. differential pressure ensured by servo-actuator in normal operation

1 Brown 2 Blue 3 Black

3 Watt max. 0,8 A

Room thermostat Check valve Insulated manifold Differential by-pass

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