Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Contents
Description Page Lower the relay module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Remote Racking assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Tools needed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Available accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
NNotes: Protectors built prior to December 2010 will require the Relay Module to be lowered. Protectors built after December 2010 will only need the Remote Racking added starting with Step 1 on page 4. The Remote Racking unit is designed to go from Connect to Test and back to Connect position for some models of Protectors prior to December 2010. A deeper door may be required or, as an alternate, a retrofit sight glass (style number NWC7214G01) can be installed.

Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Lower the relay module

You may need 2 (two) 2 x 4s approximately 2' (24) in length.

Figure 1. Relay Module with 2 x 4 Support

Figure 3. Left and Right U Channel Locations

a Left U channel. b Right U channel.

Locate the 2 (two) U channels labeled Left and Right. Attach them loosely to the relay module with the bolts provided, next, slide the relay module back into position and attach with bolts provided, center the relay module and tighten all bolts. Next you will have to lengthen the wire bundle on the 36 point connector (see Figure 2). Remove all 4 of the top barrier boards. Use caution, and cover open buss work with appropriate cover up.

3 1

Figure 2. Relay Module and U Channel

a Remove this connector first (36 point connector). b Relay module. c U channel.

Remove 6 (six) bolts (3/8 wrench) that hold the relay module, slide the relay module forward and out, use the 2 x 4's under the relay module to reduce the strain on the wiring, make sure all wiring running thru the side of the relay module has enough slack to slide out and off of the frame. Figure 4. Barrier Boards
a Remove.

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Network protector CM-52 Remote Racking guide

Instructional Leaflet IL02400003E

This will expose the wire bundles coming from the secondary disconnects.

Remote Racking assembly

Figure 5. Secondary Disconnect Wire Bundle Exposed

a Remove.

Figure 7. Remote Racking Assembly Out of the Box

Remote Racking assembly Hardware bag (#s below)

Remove the wire tie that holds the bundle to the insulation board Next, follow the wire bundle down the side and locate the wire tie that holds it to the side panel and remove

Figure 8. Hardware Bag: (Quantity) (McMaster Car Part #) Figure 6. Wire Bundle Side Attachment
a Remove.

One shutter One shutter stop One5/16" hex bit socket Two 0.190-32 x 0.375 pan head screws Three mountingblocks Six 0.25-20 x 0.75 bolts Six 0.25 lock washers Six 0.25 flat washers

This should give you enough slack to plug in the 36 point connector Re-secure the wire bundle at the previous attachment points. Remove cover up and re-install all 4 barrier boards This completes lowering the relay module

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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Step 1
Manually rack breaker out of the connect position to the disconnected position. (breaker must be open!)

Tools needed

Drill Large and small Phillips head screwdriver 7/16" socket with ratchet or drill driver Large and small flat head screwdriver Wire cutters 7/16" wrench Tie wrap gun CM52 handle 5/16" T handle

a Lift shutter to insert crank.

Figure 9. Remote Racking Pendant Power Cable

a Use handles to pull breaker fully out of cassette.

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Network protector CM-52 Remote Racking guide

Step 2
Remove breaker cover.

Instructional Leaflet IL02400003E

Step 4
Mounting bracket Installation. Remove hardware from bag Install mounting brackets.
1

a Loosen all four bolts. a With Remote Racking removed, peel off tape backing and install brackets on inside of cover.

Tighten bolts to secure brackets in place. Leave hardware in.

a Crank handle down and pull cover forward to remove.

Step 3
Drill holes for Remote Racking in front cover.

Step 5
Remove four breaker shutter mounting screws.

a Make sure Remote Racking is pushed on all the way on and drill six holes in the cover.

a Two screws on right and two on left.

NNote: Red lock tight was used during assembly. Screws will be difficult to remove.

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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Step 8
Drill or grind two rivets off that hold shutter locking bracket and remove bracket.

Step 6
Remove shutter assembly.

a With screws out, rotate entire assembly forward to remove.

a Drill or grind off heads of rivets. May need to use chisel to pry bracket off or a punch to

drive rivets out of holes.

Step 7
Place pin into center of fixture.

1
a Bracket has been removed.

a Tilt shutter bracket in order to remove.

a Save front shutter cover for later re-assembly.

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Network protector CM-52 Remote Racking guide

Step 9
Install shutter support bracket.

Instructional Leaflet IL02400003E

Step 10 continued
Shutter installation.

1 1 2

a After installation ledge may have to be pushed back. Apply green grease to front edge.

a May need to apply more green grease. b Tilt shutter bracket in order to remove. Reference Step 7.

a Breaker indication lever must line up with indicator slot on shutter mounting assembly.

If not properly aligned breaker location will not be accurate.

a Use red LocTite on two screws.

Step 10
Install new shutter and front Indicator assembly.

a Reinstall four screws removed in Step 3. Use blue LocTite.

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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Step 13
Remove bolts for Remote Racking.

Step 11
Check shutter operation.

1 1

a Using a screw driver lift the shutter up and down. Shutter has to move freely.

Shutter must also come all the way down.

a Total of 6 bolts.

Step 12
Install cover (opposite of Step 2).

a Pull handle down and slide cover on.

a Tighten four 10 mm bolts that hold cover on.

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Network protector CM-52 Remote Racking guide

Step 14
Install Remote Racking assembly. (Continued from previous page).

Instructional Leaflet IL02400003E

Step 15
Manually run the Remote Racking into the test position.
NNote: Relay drawer must have drop down brackets installed before moving forward and the breaker must be fully pushed into the cassette.

1 1

a Slide lifting bracket under shutter.

a With Allen tool turn the shaft to take the breaker to the Test position. b Push shaft in to turn.

1 1

a Slide the Remote Racking in to place and install the mounting hardware.

a Run the breaker into the Test position as indicated by the breaker position indicator.

a Tighten the six mounting bolts.

Installation steps and checks

1. During installation of Remote Racking the input shaft must be pushed in and rotated so that it lines up with the lev-in shaft on the CM-52 2. Once installed and tightened into place rotate the T handle and ensure the shaft will pop out easily. (Note if it does not then try to shift the Remote Racking around till the shaft is free enough to pop out)
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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Step 17
Per the correct bulkhead connection diagram, install the inline fuse holder and cut Remote Racking cord wires to correct length.

Step 16
Wiring for the Remote Racking assembly. Install bulkhead box per MI if not already installed.

1 2

a Line up fuse holder close to the center of din rail to get correct wire length.

b Center Remote Racking cord wires up with fuse holder to get proper exit position from harness.

a Bulk head entry. b Relay drawer entry.

1
a From fuse holder to end of wires should be 26".

Step 18
1

Continue to finish wire connections per bulkhead diagram and relay drawer connection diagram. (Aux switch contact and Remote Racking terminal block connection.)

a Route wires to inside of relay drawer. Follow existing bundle of wires.

NNote: Bulk head diagrams should now be in the # BULK#### format.

a Aux switch wire. Check connection diagram for placement on din rail.

a Check Remote Racking/bulkhead connection for terminal block wire connection.

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Network protector CM-52 Remote Racking guide

Step 19
Plug Remote Racking terminal block up to Remote Racking.

Instructional Leaflet IL02400003E

Step 21
With Remote Racking and bulkhead connected/wired, power up circuit and start programming. Breaker must be open and in Test position.

a With unit powered power on LEDs should be illuminated.

a Be sure to double check color code wire connections.

Step 20
Connect power and control cords to Bulkhead terminal block.
1

a Remove small cap and depress button start programming. Learn mode LED will illuminate.

a Connect power and pendant leads per bulkhead connection diagram.

Continued next page

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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide Available accessories

1. Remote Racking Assembly. Part # NWB2048G06 2. Remote Racking Assembly with Two Button Pendant. Part # NWB2048G07 3. VaultGard Control Box. Part # NASO330G51 4. Remote Racking and ARM activation switch (Controls up to six Remote Racking Systems). Part # NASO520G03

Step 21 continued
Breaker must be open and in Test position.

5. Digital Input Module (Used for monitoring Remote Racking status TEST and CONNECT") via the VaultGard. Part # DIM 6. Digital Relay Accessory Module (Used for controlling the Remote Racking) via the VaultGard. Part # DRAM 7. Stack Light. (Indicates ARM ON/OFF , Breaker CLOSED/OPEN, Breaker position CONNECTED/TEST). Part # SL-100-5

a When breaker indicator is fully yellow depress program button on top.

1. Once you depress the learn button the Remote Racking will automatically move into the connected position. LEDs (Power On), (Breaker in Motion), and (Learn Mode) will be illuminated. 2. Once the breaker is fully in the connected position it will then come out. Note that you must watch position indicator to verify that the red field (Connected) is fully covered. LEDs (Power On), (Breaker in Motion) and (Learn Mode) will be illuminated. 3. Once the breaker starts to rack back out look for the yellow field (Test Position) to be fully covered. Once the breaker is in the test position push the learn button as in step 20. LEDs (Power On) and (Breaker At Test) will be illuminated. 4. Once Remote Racking is set, operate the unit with the hand held pendant. Verify that the unit fully goes into the connected position and then back out to test. 5. Final step is to close the breaker manually to ensure the Remote Racking LEDs go off. If LEDs remains illuminated then check Aux switch wiring. The Remote Racking must not work if the breaker is closed.

Continued next page

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Network protector CM-52 Remote Racking guide

8. ARM and Stack Light Control wiring.

Instructional Leaflet IL02400003E

Continued next page

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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

9. Remote Racking Control Wiring.

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Network protector CM-52 Remote Racking guide

10. Bulkhead Part # NFX0012G07 .

Instructional Leaflet IL02400003E

11. Retrofit Sight Glass Part # NWC7214G01.

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Instructional Leaflet IL02400003E

Network protector CM-52 Remote Racking guide

Eaton Corporation Electrical Sector 1111 Superior Avenue Cleveland, OH 44114 USA Eaton.com 2012 Eaton Corporation All Rights Reserved Printed in USA Publication No. IL02400003E / Z12120 April 2012 Eaton is a registered trademark of Eaton Corporation. All other trademarks are property of their respective owners.