Manuale Archimede IMMP1.1W 1.5W IMTP1.5W ELECTROIL ENG
Manuale Archimede IMMP1.1W 1.5W IMTP1.5W ELECTROIL ENG
Manuale Archimede IMMP1.1W 1.5W IMTP1.5W ELECTROIL ENG
5W
Single-phase Inverter for single-phase motor pump
IMTP1.5W
Single-phase Inverter for three-phase motor pump
INDEX
1. 2. 3. 4.
SPECIFICATIONS ....................................................................................................................... 3 WORKING CONDITIONS............................................................................................................. 3 WARNINGS AND RISKS.............................................................................................................. 4 ASSEMBLING AND INSTALLING................................................................................................ 4 4.1 Wall Inverter fixing in vertical position................................................................................. 5 4.2 Connecting the hydraulic pressure transducer at the pump ................................................. 5 4.2.1 Connecting the pressure transducer to New waterworks system............................ 6 4.2.2 Connecting the pressure transducer to Old waterworks system ............................. 7 4.2.3 Membrane Tank ..................................................................................................... 7 4.3 Inverter Pump connection................................................................................................ 8 4.4 Inverter electric connection to line ...................................................................................... 8 4.5 Access to the electronic board............................................................................................ 9 4.6 Connecting the float contact or other NC contact................................................................ 9 4.7 Electronic Board connections: .......................................................................................... 10 STARTING AND PROGRAMMING ........................................................................................... 11 5.1 Programming.................................................................................................................... 12 5.1.1 Checking the pump stop for delivery closed ........................................................ 12 5.1.2 Checking the arrest of the pump dry running ....................................................... 12 5.2 Advanced regulations and control panel visualization........................................................ 13 PROTECTIONS AND ALARMS ............................................................................................... 15 GUARANTEE........................................................................................................................... 16 DECLARATION OF CONFORMITY ......................................................................................... 16
5.
6. 7. 8.
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1.
SPECIFICATIONS
The aim of this handbook, we would like to give you the most important information about the correct use and maintenance of the inverter; the models of ARCHIMEDE, different for the voltage output are: ARCHIMEDE IMMP1.1W: Single-phase Inverter for Single-phase motor-pump, max. 1100W (1.5 Hp) for a maximum current of 9A. ARCHIMEDE IMMP1.5W: Single-phase Inverter for Single-phase motor-pump, max. 1500W (2 Hp) for a maximum current of 11A. ARCHIMEDE IMTP1.5W: Single-phase Inverter for Three-phase motor-pump, max. 1500W (2 Hp) for a maximum current of 7A. This Inverter is designed specifically for motor-pumps operation, all types not depending from the flow or the pressure, with a perfect feedback control of pressure (detected with a pressure transducer), a substantial energy savings (up to 40% on respect to the standard on-off system) combined with various security features for the pump that are not possible in common appliances using pressure or flow switch. The following instructions are about the standard model only. If you require technical assistance regarding specific parts at Service Sales please do specify the exact initials of the model, followed by the number of the model, on the upper-left part of the product.
2.
WORKING CONDITIONS
Ambient working temperature Maximum relative humidity Protection grade of the Inverter Protection grade of the pressure transducer Nominal single-phase pump power connected to IMMP1.1W Nominal single-phase pump power connected to IMMP1.5W Nominal three-phase pump power connected to IMTP1.5W Nominal voltage supply Inverter Range voltage supply Inverter Frequency supply Inverter Voltage single-phase Output for IMMP1.1W IMMP1.5W Voltage three-phase Output for IMTP1.5W Fequency Inverter Output Nominal input current to the Inverter IMMP1.1W IMTP1.5W Nominal input current to the Inverter IMMP1.5W Maximum output single-phase current for IMMP1.1W (ED100%) Maximum output single-phase current for IMMP1.5W (ED100%) Maximum output three-phase current for IMTP1.5W (ED100%) Maximum output Inverter current for one second maximum Maximum pressure gauge Resolution of pressure gauge Storage temperature Table 1: Working conditions Simbol Tamb Value 0..+40 50 IP65 IP67 1100 1.5 1500 2 1500 2 230 207..244 50-60 V1 3xV1 0..55 10 12 9 11 7 3 x I2n 0 10 0.5 -20..+60 Meas. Unit c % (40C)
Tstock
W Hp W Hp W Hp V V Hz V V Hz A A A A A A Bar Bar C
Vibrations and hits: they must be avoided by a correct assemblage; For different environment conditions, please contact our Sales Department. This Inverter can not be installed in explosive environments.
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3.
The inverter voltage supply is only possible with Inverter closed box, after carefully following all instructions concerning installation and electrical connections of above and after following step by step the connections described in Chapter 4 of this handbook.
Installation workers The installation, the starting and the maintenance of the product must be done by users that have read this handbook, in order to avoid any danger of an incorrect use. Risks due to missed respect of the safety laws Failing to respect the safety regulations, could endangers others and damage the devices, which can lead to the loss of warranty. The results of the non-observance of the security rules can be: Malfunctioning of the system Danger to others, to electrical and mechanical events Security for the users All the accident-prevention laws must be respected. Security rules for assembling and control Assembling, controlling and servicing procedures of the device must be read on this handbook. All operations on this device must be done when the system is not in motion and with no voltage supply. Alterations and spare parts Every machine, equipment or system alteration must be authorized by the manufacturer. For your safety, it is important to use only original spare parts. The use of non-original components may endanger others and can lead to loss of warranty. Misdirect working conditions The working security is guaranteed only for the conditions described in chapter 2 of this handbook. The values shown cannot be exceeded
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4.1 Wall Inverter fixing in vertical position Install the product in place away from frost and weather conditions, mounting the unit on a wall in a vertical position only, leaving at least 200mm of space above and below the same so as to ensure sufficient cooling of the heat sink on the back of the inverter. The wall may also be of metal type as long as it is not a heat source and be not directly exposed to the sun.
For wall mounting the inverter using the N 4 holes 7mm diameter arranged in the pattern of holes in Figure 1.
2) Motor pump voltage supply plug; Red color for threephase plug
1) Pressure transducer
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On the delivery of a multistage pump, assembled with a T-fitting is possible to mount the pressure transducer in place of the pressure gauge. Be aware that: in multi-stage pumps with the hole filling near aspiration it is not possible to mount the pressure transducer at that hole because it will not do the correct output pressure.
Use F hole for the pressure gauge, which can be in case removed for connecting the pressure transducer;
Fig 4: multistage pump outlet with manometer to replace with the transducer
Use any other "F hole on the pump hydraulics connections, possibly removing the cap (such as a hole for venting air);
Fig. 6: mounting transducer to venting air hole on the delivery pump 6 IMMP1.1W IMMP1.5W IMTP1.5W - ENG ELECTROIL
Fig 7: pressure switch system with pressure switch to replace with transducer
Pump comes with flow switch device: replace the flow switch with a Tfitting flow and in the central hole screwing the pressure transducer. This allows you to eliminate the problem of any blocking of the valve flow and to eliminate pressure drop, does mean eliminate all the problems inherent the flow switch systems.
It is possible to use a valve or other type of output provided at the delivery of the pump.
In case of installation of the check valve on the outlet of the pump, place the pressure transducer after the valve.
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The connection to the voltage supply is made by inserting the schuko plug ( No. 3 of Fig. 3) into the socket power The plant to which the inverter is connected must be conforms to safety regulations in use: Differential automatic switch: I n = 30mA Magnetic-thermal automatic switch with intervention current proportionate to the power of the pump installed (see Table 1) Ground connection with total resistance less than 100 ! If required by local electrical regulations in force, the installation of a differential circuit breaker, make sure it is of a type suitable for installation (see table below). The switches are suitable for those with the characteristic curve for alternating-current fault (type A). Pump power kW 0.5 (0.75 Hp) 0.75 (1 Hp) 1.1 (1.5 Hp) 1.5 (2 Hp)
Table 3: Magneto-Thermal protections for IMMP1.1W
Before reopening of the inverter box to possible change cable or other components, after functioning, remove voltage and wait at least two minutes, then you can open the box (danger: contact with electric high voltage parts). The unit is equipped with all those technical arrangements required to ensure a good functioning under normal situations installation.
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The control system has a entry-filter, also have a current overload protection which guarantees absolute protection when the Inverter is combined with motors that not exceed the maximum power. For EMC is good that the power wires of control panel and motor power wires (when the motor are separated from the inverter) are shielded type (or armoured) with individual conductors of appropriate section (current density <= 5 A/mm2). These cables must be the minimum length necessary. The screen conductor must be connected to the ground by both sides. On motor use the metal case for connection to the ground of the screen. To avoid loops that can create mass disturbances radiated (antenna effect), the motor operated by the frequency converter must be connected on the ground individually, always with a low-impedance using the metallic box of the machine. The wires from power supply to frequency converter and wires from frequency converter motor (if the motor is separated to the Inverter) must be spaced as much as possible, not to create loops, not make them run parallel less than 50 cm. Dont observe these conditions could cancel completely or partially the effect of the filter integrated.
In case of failure to one of the cables or the pressure transducer, for the replacement of that should be opened by unscrewing the inverter cover the N 12 screws in the back on the heat sink. For the extraction of a cable, unscrew the three screws that close the cable triangular plate. Remember to always replace the O-ring seal on the cable under the plate. To connect the cables in the appropriate terminals follow the pattern of connections in the electronic board below (fig. 10): Inverter Power supply cable: contact 220Vac + GND (J4) Single-phase Motor Power supply cable on IMMP1.1W-IMMP1.5W: contact S, T (J3); Three-phase Motor Power supply cable on IMTP1.5W: contact R, S,T (J3); Pressure transducer with 4-20 mA output: contact +Vcc, S; Float switch enable: contact ENABLE, 0V (J5); Motor ON output signal: Contact MOTOR ON, 0V (J5 - closed when the motor is ON, max. 30V, 3mA)
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5.
Dugme
Opis
Poveavanje zadatog pritiska; Ovim dugmetom se takodje ide prema gore u naprednim podeavanjima funkcija Smanjivanje zadatog pritiska; Istim dugmetom se takodje ide prema dolje u naprednim podeavanjima funkcija Startovanje pumpe; Startovanje auto-testa prilikom prve instalacije ili nakon resetovanja
LED
Opis
Napajanje: Stalno zeleno svjetlo: Naponsko napajanje invertera je ukljueno (ON)
Pumpa je ukljuena (ON) Stalno zeleno svjetlo: Motor je ukljuen (ON) Trepue zeleno svjetlo: Uslov iskljuivanja (OFF) u funkciji Alarm: Stalno crveno svjetlo: Motor zaustavljen zbog problema koji zahtijeva runi restart (STOP pa onda START) Motor stop for a problem with auto re-start Minimum Flow: Yellow fixed: Motor stop for minimum output flow Yellow flashing: Motor is stopping for minimum flow Dry Working: Red flashing: Motor stop for dry working condition of the pump, during one of four re-start of this problem, separated from 15 minuts Red fixed: final stop after 5th consecutive stop for this problem Circular Led Bar: Like a manometer shape of 20 Leds to indicate the instant pressure in BAR. On advanced regulation to each group of led correspond a function (see table Advanced regulations). In ALARM condition to each led correspond a different type of alarm (see Alarm table). Table 5: Led description
NOTE: after connecting the Inverter plug on voltage supply, the panel show on the circular led bar a sequence of three consecutive flash followed by the number of the software version.
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5.1 Programming
A) Make sure the pump is charged (full of water); in case the pump is not charged provide it a direct voltage supply (without Inverter) until the complete filling of water, then re-connect the pump to the Inverter; In case the pressure of the system is more than 3 BAR open the delivery to reduce it under this value, then completely close the delivery or all of the valves on the output of the pump (very important condition); Press START to start the self-regulation check. Wait roughly one minute for a completed cycle, and once the flashing Led bar is completed indicate the data saving and the pump stop for null flow condition (Minimum flow); At this point the Inverter is running; It is now possible to open the delivery of the pump and work; the reference default pressure, modifiable, is 3 BAR; If necessary, adjust the working pressure acting on keys and on panel; during the reference pressure setting the led bar is flashing up to one second of data saving; the measured pressure is indicated by fixed led bar; For a correct over-current motor-pump protection set the maximum current with F2 on advanced functions (chap. 5.2) reading the nominal motor data value.
B)
C)
D)
E)
F)
The inverters generally comes to the user with the constructor data (default); if for any reason i.e. (such as inverters had been previously tested and configured for another pump) the inverter is preregulated, in order to RESET before self-regulation test, is necessary to perform this following:
Command RESET (to restore constructor data) Starting SELF-REGOLATION CHECK Procedure & press them simultaneously for 5 seconds
During self-regulation check the velocity and pressure of the pump arrive to maximum values; if is necessary, limit the maximum pressure before (F7). We suggest to repeat the self-regulation check after any variation of parameters, in particular for variation of Maximum Velocity (F4) or Maximum pressure (F7), or in case of variations of the electrical/mechanical pump conditions, that may appear after long time of working.
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Press and go up with to enter on the advanced function request, as show on table 7 regulating the value of the selected function on a variation range indicated, on a scale from 0 to 10. N
Visualization Advanced Function
Opis
Adjustment of the minimum flow before pump stop, from the selfregulation value setted.
Default 0
F1
Maximum motor current
F2
Maximum RMS current setting limit value for over-current thermal protection (A5)
3..9A for IMMP1.1W 3..11A for IMMP1.5W 1..7 A for IMTP1.5W Step: 0.5 A
9A 11A 7A
F3
30..70% Step: 2%
50%
F4
90..110% Step: 1%
IMMP1.1W IMMP1.5W:
F5
Starting velocity
IMTP1.5W: Rotation
Starting velocity of the motor, before pressure control regulation. Rotation direction on IMTP1.5W Starting Current RMS limit value
Velocity ramp acceleration/deceler.
40..100% Step: 3%
F6
0 28 A
3000 RPM/s
Maximum pressure
10 Bar
F7
Pressure Hysteresis
Adjustment of the control pressure hysteresis. 0.15 ..1 Bar Step: 0.05 Bar 0.3 Bar
F8
Pressure ramp
F9
Minimum output value of the pressure transducer
1 Bar/s
F10
4 mA
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F11
Maximum output value of the pressure transducer Pressure transducer measure range Proportional P.I.D. Factor
20 mA
16 Bar
F12
3000
F13
F14
1000
F15
12 sec
F16
40 sec
F17
Check suspension
F18
Phisical quantity Measures
It is possible to suspend the self regulation check using a theoretical pump curve or to repeat the check on next START Measures of different phisical quantity on respect the pressure
F19
0: Pressure (0..10) 1: Frequency (15..55) 2: Current (0..10) 3: Voltage (200..240) 4: T [C] (70..90) 5: Last alarm 6: Motor T[C](0..100)
WARNING: setting an high Maximum Velocity (function F4) increase the performance of the pump but can also reduce the endurance of the same for the stress of electrical and mechanical parts. NOTES: Check suspension function (F18-0) eliminate the Self regulation check and regulate the pump working using a theoretical approximated curve (minimum flow stop is modifiable with F1); Noiseless working function (F17-1) provide a more silent working power of the motor-pump (low electromagnetic acoustic noise caused by iron-core vibrations) but increase the power loss and consequently increases the Inverter temperature; If the high value of the starting current cause problems on the magneto-thermal switch protection try reduce this current with F6 and verify that the torque remains sufficient.
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6.
Protection
Current pick
Opis
The logic switches off the power instantaneously if this value exceeds a peak that can damage the power electronic components. Possible high starting current or short-circuit on motor. The logic switches off the current if the voltage exceeds a maximum instantaneous limit beyond that can damage some electronic components of the inverter.
A1
Over-voltage
A2
Minimum-voltage
A3
Over-temperature IGBT
If the voltage goes below the minimum value of 207 Vac the power supply may provide a under-voltage to some electronic components; for this the logic switches off the current. If the temperature of the power electronic components (IGBT) exceeds 85C the inverter provide a thermal protection and stops the current. Before this stop protection the Inverter limit the current to 90% of the value imposed (F2) 2 To over-current beyond a certain time defined by an I t algorithm, the inverter limit the current to protect the motor from damage to the insulation. For the correct functioning of this protection regulate the nominal motor current (F2). In case of a problem or failure of the pressure transducer, the Inverter switches off the motor current. Re-start must be manually, pressing STOP followed by START.
A4
A5
A6
Minimum flow
A7
Dry working
This protection stop the pump when all output are closed and the flow of water is null. Do not appear Alarm led signalising This protection stop the pump in absence of input flow of water. After five consecutive re-start, the stop is permanent and switch on also the Alarm led
A8
All Alarms are showed with the corresponding Led on the circular Led bar and the red Alarm Led, that is flashing if the protection have automatic re-start otherwise is fixed if the protection need a manually re-start doing STOP then START.
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DRY WORKING PROTECTION (A8): To avoid that the pump can continue to operate after a problem in absence of input water, the system read some information of the electric motor, in a time of 30 seconds, and when they go below a minimum, turn off the pump and show the relative signal of alarm Dry Working. The inverter tries N5 consecutive re-start in this condition, one spaced 15 minutes of each other. After the fifth consecutive fault, switch on the led Alarm and the re-start must be manually do, pressing STOP followed by START. ENABLE OFF: the enable contact (float contact) is open and the led MOTOR ON is flashing.
7.
GUARANTEE
Under the current European low: guarantee of 2 years calculated from the date of delivery of prejudice further provisions of law or contract. To have service in guarantee, it must submit to the company providing the guarantee certificate completed. The guarantee is excluded or interrupted in anticipation if the damage is caused to the following: External influences, non-professional installation, non-compliance with instructions, interventions by unauthorized locations, use of not original spare parts and normal wear.
8.
DECLARATION OF CONFORMITY
ELECTROIL s.r.l. company - Via S.S. Grisante e Daria, 70 Reggio Emilia (RE) CAP. 42124 - declare that the products: IMMP1.1W IMMP1.5W IMTP1.5W are conforms to the following European directives and to national law and at following technical standards: Machines 98/37/CE Low Voltage 73/23/CE and subsequent amendments EMC 89/336/CE EN60034, EN60335-1, EN 60335-2-41, EN 55014-1, EN 55014-2, EN 61000-3-2, EN 61000-3-3, EN 61000-3-4, EN 61000-3-12, EN292-1, EN292-2, EN50-178 Reggio Emilia Italy (10/01/2010) ELECTROIL R&D and Engineering
ELECTROIL S.R.L. Via S.S. Grisante e Daria, 70 42124 Reggio Emilia Italy Tel +39.0522.518703 Fax +39.0522.277963 info@electroil.it - www.electroil.it
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