610 SIdata Sheets
610 SIdata Sheets
610 SIdata Sheets
OF
ITEM NO.(S)
/
DATE BY
PROPOSALS
PURCHASE
AS BUILT UNIT SERVICE BY PURCHASER DATA SHEETS BY MANUFACTURER BY MANUFACTURER OR PURCHASER REVISIONS ITEM NO. ATTACHED NO. DATE BY
ITEM NO.
ATTACHED
ITEM NO.
ATTACHED
1 2 3 4 5
LIQUID (5.1.3) (m3/h) LIQUID TYPE OR NAME HAZARDOUS / (bar) (bar) (bar) (m) PUMPING TEMP (C) VAPOUR PRESS. (bar) RELATIVE DENSITY (SG): VISCOSITY (mPa.s) SPECIFIC HEAT, Cp CHLORIDE CONCENTRATION (6.5.2.4) H2S CONCENTRATION CORROSIVE / EROSIVE AGENT MATERIALS (5.12.1.1) HEATED GR OUTDOOR DIV TROPICALIZATION REQ'D. (m) BAROMETER / / DUST FUMES PROPOSAL CURVE NO. IMPELLER DIA. RATED IMPELLER TYPE MAX. MIN. (bar) (C) (%)
PERFORMANCE:
FLAMMABLE
(5.1.5)
MIN.
NORMAL
MAX.
21 PROCESS VARIATIONS (5.1.4) 22 STARTING CONDITIONS (5.1.4) 23 SERVICE: 24 25 26 27 LOCATION: (5.1.30) 28 29 30 31 33 34 35 INDOOR CL UNHEATED CONT. INTERMITTENT (STARTS/DAY)
(5.12.1.9)
ANNEX H CLASS (5.12.1.1) MIN DESIGN METAL TEMP (5.12.4.1) REDUCED HARDNESS MATERIALS REQ'D. (5.12.1.12) BARREL/CASE CASE/IMPELLER WEAR RINGS SHAFT DIFFUSERS IMPELLER (C)
ELECTRICAL AREA CLASSIFICATION (5.1.24 / 6.1.4) WINTERIZATION REQ'D ALTITUDE RELATIVE HUMIDITY:
36 UNUSUAL CONDITIONS: (5.1.30) 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 FRAME HORIZONTAL VERTICAL / MANUFACTURER (kW) INDUCTION MOTOR OTHER
r/min (mm)
DRIVER TYPE
STEAM TURBINE
RATED POWER
(kW) EFFICIENCY
(%) (m3/h)
GEAR
MINIMUM CONTINUOUS FLOW: THERMAL PREFERRED OPER. REGION (m3/h) STABLE TO TO (m3/h) (m3/h) (m) (kW) (m) (5.1.10) (5.1.11) (dBA) (5.1.16) (dBA) (5.1.16) (dBA) (5.1.16)
OTHER
MOTOR DRIVER (6.1.1 / 6.1.4)
ALLOWABLE OPER. REGION MAX HEAD @ RATED IMPELLER (r/min) MAX POWER @ RATED IMPELLER NPSHR AT RATED FLOW
MAX. SUCTION SPECIFIC SPEED:
VOLTS/PHASE/HERTZ TYPE
MAX. SOUND PRESS. LEVEL REQ'D EST MAX SOUND PRESS. LEVEL EST MAX SOUND POWER LEVEL
UTILITY CONDITIONS (5.1.3)
MINIMUM STARTING VOLTAGE (6.1.5) INSULATION FULL LOAD AMPS LOCKED ROTOR AMPS STARTING METHOD LUBE TEMP. RISE
ELECTRICITY
DRIVERS HEATING SYSTEM VOLTAGE DIP
VOLTAGE
PHASE
HERTZ
80%
MAX. TEMP.
STEAM
DRIVERS HEATING
MAX. PRESS.
61 62 63 64 65
COOLING WATER: (5.1.19) SUPPLY TEMP. NORM. PRESS. MIN. RET. PRESS. CHLORIDE CONCENTRATION:
PAGE
OF
ITEM NO.(S)
/
DATE BY
PAGE
ITEM NO.(S)
/
DATE BY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46
47 48 49 50 51 52 53 54 55 56
OF
DATE
PAGE
OF
CENTRIFUGAL PUMP DATA SHEET SINGLE STAGE OVERHUNG (TYPE OH) SI UNITS
ITEM NO.(S)
/
DATE BY
CONSTRUCTION
2 ROTATION: (VIEWED FROM COUPLING END) 3 PUMP TYPE: (4.1) 4 OH2 OH3 OH6 OTHER
CW
CCW
5 CASING MOUNTING: 6 7 8 CASING TYPE: 9 SINGLE VOLUTE MULTIPLE VOLUTE DIFFUSER CENTERLINE IN-LINE OTHER
FINISH COAT BASEPLATE: (6.3.17) PRIMER FINISH COAT DETAILS OF LIFTING DEVICES(6.3.20) SHIPMENT: (7.4.1) DOMESTIC EXPORT EXPORT BOXING REQUIRED
10 CASE PRESSURE RATING: 11 12 13 14 15 16 17 18 SUCTION 19 DISCHARGE 20 21 22 23 24 25 26 27 28 MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) DRAIN VENT WARM-UP PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. SIZE (DN) TYPE OH6 PUMP SUCTION REGION DESIGNED FOR MAWP (5.3.6) MAX ALLOWABLE WORKING PRESSURE @ (C) (bar) (bar)
OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE FAC'G POSITION TYPE OF SHIPPING PREPARATION
HEATING AND COOLING
VERTICAL STORAGE
HEATING JACKET REQ'D. (5.8.9) COOLING REQ'D. COOLING WATER PIPING PLAN (6.5.3.1)
C.W. PIPING:
PIPE
TUBING;
FITTINGS
COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER TOTAL COOLING WATER HEAT MEDIUM: HEATING PIPING: MODEL STEAM TUBING OTHER PIPE (m3/h) (m3/h) (m3/h)
29 ROTOR: 30 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) 31 COUPLINGS:(6.2.2) 32 33 34 35 36 37 38 39 40 41 MANUFACTURER RATING (kW per 100 r/min) SPACER LENGTH (mm) SERVICE FACT.
BEARING (TYPE/NUMBER) (5.10.1): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): GREASE PURGE OIL MIST ASME B15.1 OIL PURE OIL MIST / /
COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) COUPLING WITH PROPRIETARY CLAMPING DEVICE (6.2.11) COUPLING PER ISO 14691 (6.2.4) COUPLING PER ISO 10441 (6.2.4) COUPLING PER API 671 (6.2.4)
CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): OIL VISC. ISO GRADE (6.2.14a)
INSTRUMENTATION
ACCELEROMETER (6.4.2.1) PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12) TEMP. GAUGES (WITH THERMOWELLS) (8.1.3.6) PRESSURE GAUGE TYPE
REMARKS:
MASSES MASS OF PUMP (kg) MASS OF BASEPLATE (kg) MASS OF DRIVER (kg) TOTAL MASS (kg)
PAGE
OF
CENTRIFUGAL PUMP DATA SHEET SINGLE STAGE OVERHUNG (TYPE OH) SI UNITS
ITEM NO.(S)
/
DATE BY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 START-UP
NORMAL MAINTENANCE
OTHER PURCHASER REQUIREMENTS
NON-WIT
WIT
OBSERVE
COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED OH3 BEARING HS6 LIFTER (8.1.2.6) CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.1.1f)
PIPING AND APPURTENANCES
NPSH (7.3.4.2) TRUE PEAK VELOCITY DATA (7.3.3.4d) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST(7.3.4.7.2) BRG HSG RESONANCE TEST (7.3.4.6)
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) INSTALLATION LIST IN PROPOSAL (9.2.3L)
AUXILIARY EQUIPMENT TEST (7.3.4.5) IMPACT TESTING (5.12.4.3) PER EN 13445 PER ASME VIII
SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPROVAL TEST WITH SUBSTITUTE SEAL (7.3.3.2b) MATERIAL CERTIFICATION REQUIRED (5.12.1.8) CASING OTHER CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC IMPELLER SHAFT
VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) SUBMIT INSPECTION CHECK LIST (7.1.6)
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3 FOR METHOD
REMARKS
PAGE
OF
CENTRIFUGAL PUMP DATA SHEET SINGLE STAGE OVERHUNG (TYPE OH) SI UNITS
ITEM NO.(S)
/
DATE BY
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 START-UP
NORMAL MAINTENANCE
OTHER PURCHASER REQUIREMENTS
NON-WIT
WIT
OBSERVE
COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED OH3 BEARING HS6 LIFTER (8.1.2.6) CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.1.1f)
PIPING AND APPURTENANCES
NPSH (7.3.4.2) TRUE PEAK VELOCITY DATA (7.3.3.4d) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST(7.3.4.7.2) BRG HSG RESONANCE TEST (7.3.4.6)
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) INSTALLATION LIST IN PROPOSAL (9.2.3L)
AUXILIARY EQUIPMENT TEST (7.3.4.5) IMPACT TESTING (5.12.4.3) PER EN 13445 PER ASME VIII
SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPROVAL TEST WITH SUBSTITUTE SEAL (7.3.3.2b) MATERIAL CERTIFICATION REQUIRED (5.12.1.8) CASING OTHER CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) MAG PARTICLE RADIOGRAPHIC LIQUID PENETRANT ULTRASONIC IMPELLER SHAFT
VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) SUBMIT INSPECTION CHECK LIST (7.1.6)
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3 / 5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: ADDITIONAL SUBSURFACE EXAMINATION FOR 7.2.1.3 FOR METHOD
REMARKS
48 49 50 51 52 53 54 55 56 57 58 59 60
PAGE
OF
ITEM NO.(S)
/
DATE BY
CONSTRUCTION CW CCW
SURFACE PREPARATION AND PAINT MANUFACTURER'S STANDARD SPECIFICATION NO. OTHER (SEE BELOW)
2 ROTATION: (VIEWED FROM COUPLING END) 3 PUMP TYPE: (4.1) 4 BB1 BB2 BB3 BB5
10 CASING TYPE: 11 12 SINGLE VOLUTE BETWEEN BEARINGS MULTIPLE VOLUTE BARREL DIFFUSER
13 CASE PRESSURE RATING: 14 15 16 17 18 19 20 21 22 SUCTION 23 DISCHARGE 24 BALANCE DRUM 25 26 27 28 29 30 31 32 33 34 DRAIN VENT PRESS. GAUGE TEMP GAUGE WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. SIZE (DN) TYPE MAX ALLOWABLE WORKING PRESSURE @ (C) (bar) (bar)
DOMESTIC
EXPORT
OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: SHIPPING CONTAINER (8.2.8.3) TYPE OF SHIPPING PREPARATION HEATING AND COOLING FACING POSITION HEATING JACKET REQ'D. (5.8.9) COOLING WATER PIPING PLAN (6.5.3.1) C.W. PIPING: PIPE TUBING; FITTINGS GALVANIZED (m /h) (m 3/h) PIPE
3
HYDROTEST PRESSURE SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6) NOZZLE CONNECTIONS: (5.4.2) SIZE (DN) FLANGE RATING
COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER STEAM PIPING: TUBING @ @ (bar) (bar)
BEARINGS AND LUBRICATION BEARING (TYPE/NUMBER) (5.10.1): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): RING OIL HYDRODYNAMIC PURGE OIL MIST PURE OIL MIST / /
35 ROTOR: 36 37 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)
CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): PRESSURE LUBE SYS. ISO 10438-3 OIL VISC. ISO GRADE ISO 10438-2 (8.2.6.1/8.2.6.5)
38 COUPLINGS:(6.2.2) 39 40 41 MANUFACTURER RATING (kW per 100 r/min) SPACER LENGTH (mm) SERVICE FACTOR MODEL
OIL PRESS. TO BE GREATER THAN COOLANT PRESSURE REVIEW AND APPROVE THRUST BEARING SIZE (8.2.5.2.4) OIL HEATER REQUIRED: STEAM ELECTRIC INSTRUMENTATION (6.4.2)
42 DRIVER HALF COUPLING MOUNTED BY: 43 44 45 46 47 48 49 50 PUMP MFR. DRIVER MFR. PURCHASER
SEE ATTACHED API-670 DATA SHEET ACCELEROMETER(S) (6.4.2.1) PROVISION FOR VIBRATION PROBES (6.4.2.2) RADIAL PER BRG. AXIAL PER BRG.
COUPLING WITH HYDRAULIC FIT (6.2.10) COUPLING BALANCED TO ISO 1940-1 G6.3 (6.2.3) COUPLING PER ISO 14691 (6.2.4) COUPLING PER ISO 10441 (6.2.4) COUPLING PER API 671 (6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD PER (6.2.14a)
PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12) RADIAL BEARING METAL TEMP. TEMP. GAUGES (WITH THERMOWELLS) MONITORS AND CABLES SUPPLIED BY (6.4.2.4) (ANNEX D) REMARKS THRUST BRG METAL TEMP.
55 MECHANICAL SEAL: (5.8.1) 56 57 58 59 60 61 PUMP DRIVER GEAR SEE ATTACHED ISO 21049/API 682 DATA SHEET MASSES (kg) BASEPLATE TOTAL
PAGE
OF
ITEM NO.(S)
/
DATE BY
1 2 3 4 5 6 7 START-UP SPECIFY
HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) OTHER PURCHASER REQUIREMENTS NPSH (7.3.4.2) RETEST ON SEAL L'KGE (7.3.3.2d) RETEST REQUIRED AFTER FINAL HEAD ADJUSTMENT (7.3.3.5b)
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4/8.2.1.4) INERT GAS INHIBITED STORAGE - SPARE CARTRIDGE (8.2.8.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3) DYNAMIC BALANCE ROTOR (8.2.4.2) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT DRAIN COOLING WATER
COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST(7.3.4.7.2) TRUE PEAK VELOCITY DATA (7.3.3.4d) BRG HSG RESONANCE TEST (7.3.4.6) REMOVE / INSPECT
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)
24 CONNECTION BOLTING 25 26 27 28 29 30 31 32 33 34 35 PTFE COATING PAINTED ASTM A153 GALVANIZED SS QA INSPECTION AND TESTING SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2) MATERIAL CERTIFICATION REQUIRED (5.12.1.8) CASING OTHER CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) 36 37 38 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 MAG PARTICLE RADIOGRAPHIC MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: LIQUID PENETRANT ULTRASONIC LIQUID PENETRANT ULTRASONIC (7.2.2.3) IMPELLER SHAFT
HYDRODYNAMIC BEARINGS AFTER TEST (8.2.7.5) AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (EN 13445/ASME VIII)
VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6)
PAGE
OF
ITEM NO.(S)
/
DATE BY
1 2 3 4 5 6 7 START-UP SPECIFY
NORMAL MAINTENANCE
NON-WIT
WIT
OBSERVE
NPSH (7.3.4.2) RETEST ON SEAL L'KGE (7.3.3.2d) RETEST REQUIRED AFTER FINAL HEAD ADJUSTMENT (7.3.3.5b)
8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4/8.2.1.4) INERT GAS INHIBITED STORAGE - SPARE CARTRIDGE (8.2.8.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) LATERAL ANALYSIS REQUIRED (8.2.4.1 / 8.2.4.1.3) DYNAMIC BALANCE ROTOR (8.2.4.2) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT DRAIN COOLING WATER
COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) CHECK FOR CO-PLANAR MOUNTING PAD SURFACES (6.3.3) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) 4 HR. MECH. RUN TEST(7.3.4.7.2) TRUE PEAK VELOCITY DATA (7.3.3.4d) BRG HSG RESONANCE TEST (7.3.4.6) REMOVE / INSPECT
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8)
HYDRODYNAMIC BEARINGS AFTER TEST (8.2.7.5) AUXILIARY EQUIPMENT TEST (7.3.4.5) CHARPY TEST (EN 13445/ASME VIII)
SHOP INSPECTION (7.1.4) PERFORMANCE CURVE APPR. TEST WITH SUBSTITUTE SEAL (7.3.3.2) MATERIAL CERTIFICATION REQUIRED (5.12.1.8) CASING OTHER CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4e) IMPELLER SHAFT
VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6)
36 37 38 38 39 40 41 42 43
INSPECTION REQUIRED FOR CASTINGS (7.2.1.3)(5.12.1.5) MAG PARTICLE RADIOGRAPHIC HARDNESS TEST REQUIRED: LIQUID PENETRANT ULTRASONIC (7.2.2.3)
44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59
REMARKS
T.)
PAGE
OF
ITEM NO.(S)
/
DATE BY
2 ROTATION: (VIEWED FROM CPLG END) 3 PUMP TYPE: (1.3) 4 VS1 VS2 VS3 VS4 VS5
CW
CCW
VS6
VS7 PUMP SURFACE PREPARATION (8.3.8.3.1) (8.3.8.3.3) PRIMER FINISH COAT BASEPLATE / COLUMN: (6.3.17)
RADIAL
12 CASE PRESSURE RATING: 13 14 15 16 17 18 19 20 SUCTION 21 DISCHARGE 22 BALANCE DRUM 23 24 25 26 27 28 29 30 31 DRAIN VENT WARM-UP BALANCE / LEAK-OFF MACHINED AND STUDDED CONNECTIONS (5.4.3.8) CYLINDRICAL THREADS REQUIRED (5.4.3.3) PRESSURE CASING AUX. CONNECTIONS: (5.4.3) NO. SIZE (DN) TYPE MAX ALLOWABLE WORKING PRESSURE @ (C) (bar) (bar)
DOMESTIC
EXPORT
OUTDOOR STORAGE MORE THAN 6 MONTHS SPARE ROTOR ASSEMBLY PACKAGED FOR: HORIZONTAL STORAGE VERTICAL STORAGE
HYDROTEST PRESSURE
SUCTION PRESS. REGIONS MUST BE DESIGNED FOR MAWP (5.3.6) NOZZLE CONNECTIONS: (5.4.2) SIZE (DN) FLANGE RATING FACING POSITION
PIPE
TUBING;
FITTINGS
COOLING WATER REQUIREMENTS: BEARING HOUSING HEAT EXCHANGER STEAM PIPING: TUBING (m3/h) (m3/h) PIPE @ @ (bar) (bar)
BEARING (TYPE/NUMBER): RADIAL THRUST LUBRICATION (5.11.3, 5.11.4): GREASE FLOOD PURGE OIL MIST PURE OIL MIST / /
32 ROTOR: 33 34 COMPONENT BALANCE TO ISO 1940 G1.0 (5.9.4.4) SHRINK FIT -LIMITED MOVEMENT IMPELLERS (8.2.2.3)
35 COUPL INGS: 36 37 38 39 MANUFACTURER RATING (kW per 100 r/min) SPACER LENGTH RIGID (mm) SERVICE FACTOR MODEL
FLINGER
CONSTANT LEVEL OILER PREFERENCE (5.10.2.2): OIL VISC. ISO GRADE REVIEW AND APPROVE THRUST BEARING SIZE OIL HEATER REQUIRED: MODEL LUBE (mm) SERVICE FACTOR
INSTRUMENTATION (6.4.2)
40 THROUGH COUPL INGS: 41 42 43 44 45 46 47 48 49 50 51 52 MANUFACTURER RATING (kW per 100 r/min) SPACER LENGTH RIGID DRIVER HALF COUPLING MOUNTED BY: PUMP MFR. DRIVER MFR. PURCHASER
STEAM
ELECTRIC
ACCELEROMETER (6.4.2.1) PROVISION FOR MOUNTING ONLY (5.10.2.11) FLAT SURFACE REQ'D (5.10.2.12) PRESSURE GAUGE TYPE
COUPLING BALANCED TO ISO 1940-1 G.6.3 (6.2.3) COUPLING PER ISO 14691 (6.2.4) COUPLING PER ISO 10441 (6.2.4) COUPLING PER API 671 (6.2.4) NON SPARK COUPLING GUARD (6.2.14c) COUPLING GUARD STANDARD PER (6.2.14a) MASSES MASS OF PUMP (kg) MASS OF DRIVER (kg) MASS OF GEAR (kg) MASS OF BASEPLATE (kg) TOTAL MASS (kg)
REMARKS:
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ITEM NO.(S)
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DATE BY
NORMAL MAINTENANCE
PUMP AND STRUCTURE DYNAMIC ANALYSIS (8.3.5) DRAIN PIPED TO SURFACE (8.3.13.5)
COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT VENT COOLING WATER
SHOP INSPECTION (7.1.4) TEST HYDROSTATIC TEST OF BOWLS AND COLUMN (8.3.13.2) HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) RETEST ON SEAL LKGE (7.3.3.2d) NPSH (7.3.4.2) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) 4 HR. MECH. RUN TEST(7.3.4.7.2) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) SS
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) PTFE COATING ASTM A153 GALVANIZED
VERTICAL PUMPS
INSTALLATION LIST IN PROPOSAL (9.2.3L) (+) UP (N) (N) (N) (m) X (mm) THREADED LENGTH (m) (mm) (-) DOWN (N) (N) (N) (m)
TRUE PEAK VELOCITY DATA (7.3.3.4.d) RESONANCE TEST (8.3.9.2) AUXILIARY EQUIPMENT TEST (7.3.4.5) IMPACT TESTING (5.12.4.3) PER EN 13445 PER ASME VIII VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) (mm) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6) MATERIAL CERTIFICATION REQUIRED (5.12.1.8) CASING (mm) (mm) OTHER CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4) MAG PARTICLE RADIOGRAPHIC MAG PARTICLE LIQUID PENETRANT ULTRASONIC LIQUID PENETRANT ULTRASONIC IMPELLER SHAFT
AT RATED FLOW MAX THRUST SOLEPLATE REQ'D. (8.3.8.3.3) SOLEPLATE THICKNESS FLANGED DIAMETER NUMBER LINE SHAFT BEARING SPACING WATER GREASE OPEN LINE SHAFT DIAMETER: TUBE DIAMETER: LINE SHAFT DIAMETER: SUCTION CAN THICKNESS LENGTH DIAMETER SUCTION STRAINER TYPE FLOAT & ROD
43 LINESHAFT COUPLING: SLEEVE & KEY THREADED (mm) (m) (m) FLOAT SWITCH
HARDNESS TEST REQUIRED (7.2.2.3) ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD
PAGE
OF
ITEM NO.(S)
/
DATE BY
NORMAL MAINTENANCE
PUMP AND STRUCTURE DYNAMIC ANALYSIS (8.3.5) DRAIN PIPED TO SURFACE (8.3.13.5)
COORDINATION MEETING REQUIRED (9.1.3) MAXIMUM DISCHARGE PRESSURE TO INCLUDE (5.3.2) MAX RELATIVE DENSITY MAX DIA. IMPELLERS AND/OR NO OF STAGES OPERATION TO TRIP SPEED CONNECTION DESIGN APPROVAL (5.12.3.4) TORSIONAL ANALYSIS REQUIRED (5.9.2.1) TORSIONAL ANALYSIS REPORT (5.9.2.6) PROGRESS REPORTS (9.3.3) OUTLINE OF PROCEDURES FOR OPTIONAL TESTS (9.2.5) ADDITIONAL DATA REQUIRING 20 YEARS RETENTION (7.2.2.1f) MANIFOLD PIPING TO SINGLE CONNECTION (6.5.1.6) VENT VENT COOLING WATER
TEST WITH SUBSTITUTE SEAL (7.3.3.2b) TEST HYDROSTATIC TEST OF BOWLS AND COLUMN (8.3.13.2) HYDROSTATIC (7.3.2) PERFORMANCE (7.3.3) RETEST ON SEAL LKGE (7.3.3.2d) NPSH (7.3.4.2) COMPLETE UNIT TEST (7.3.4.3) SOUND LEVEL TEST (7.3.4.4) CLEANLINESS PRIOR TO FINAL ASSEMBLY (7.2.2.2) NOZZLE LOAD TEST (6.3.6) 4 HR. MECH. RUN TEST(7.3.4.7.2) MECHANICAL RUN UNTIL OIL TEMP. STABLE (7.3.4.7.1) 4 HR. MECHANICAL RUN AFTER OIL TEMP. STABLE (7.3.4.7.3) SS NON-WIT WIT OBSERVE
MOUNT SEAL RESERVOIR OFF BASEPLATE (6.5.1.4) FLANGES REQ'D IN PLACE OF SOCKET WELD UNIONS (6.5.2.8) PTFE COATING ASTM A153 GALVANIZED
VERTICAL PUMPS
INSTALLATION LIST IN PROPOSAL (9.2.3L) (+) UP (N) (N) (N) (m) X (mm) THREADED LENGTH (m) (mm) (-) DOWN (N) (N) (N) (m)
TRUE PEAK VELOCITY DATA (7.3.3.4.d) RESONANCE TEST (8.3.9.2) AUXILIARY EQUIPMENT TEST (7.3.4.5) IMPACT TESTING (5.12.4.3) PER EN 13445 PER ASME VIII VENDOR KEEP REPAIR AND HT RECORDS (7.2.1.1c) VENDOR SUBMIT TEST PROCEDURES (7.3.1.2 / 9.2.5) VENDOR SUBMIT TEST DATA WITHIN 24 HOURS (7.3.3.3e) (mm) INCLUDE PLOTTED VIBRATION SPECTRA (5.9.3.3) RECORD FINAL ASSEMBLY RUNNING CLEARANCES COMPLETION OF INSPECTION CHECK LIST (7.1.6) MATERIAL CERTIFICATION REQUIRED (5.12.1.8) CASING (mm) (mm) OTHER CASTING REPAIR PROCEDURE APPROVAL REQ'D (5.12.2.5) INSPECTION REQUIRED FOR CONNECTION WELDS (5.12.3.4) MAG PARTICLE RADIOGRAPHIC MAG PARTICLE LIQUID PENETRANT ULTRASONIC LIQUID PENETRANT ULTRASONIC IMPELLER SHAFT
AT RATED FLOW MAX THRUST SOLEPLATE REQ'D. (8.3.8.3.3) SOLEPLATE THICKNESS FLANGED DIAMETER NUMBER LINE SHAFT BEARING SPACING WATER GREASE OPEN LINE SHAFT DIAMETER: TUBE DIAMETER: LINE SHAFT DIAMETER: SUCTION CAN THICKNESS LENGTH DIAMETER SUCTION STRAINER TYPE FLOAT & ROD
43 LINESHAFT COUPLING: SLEEVE & KEY THREADED (mm) (m) (m) FLOAT SWITCH
50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71
HARDNESS TEST REQUIRED (7.2.2.3) ADDITIONAL SUBSURFACE EXAMINATION (7.2.1.3) FOR METHOD
OBSERVE
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CENTRIFUGAL PUMP
ITEM NO.(S)
/
DATE BY
PURCH ORDER NO. PRESSURE DESIGN CODES INQUIRY NO WELDING REQUIREMENTS PURCHASER DEFINED MATERIAL INSPECTIONS 1 APPLICABLE TO: 2 FOR 3 SITE 4 NOTES:INFORMATION BELOW TO BE COMPLETED: 5 5 PRESSURE VESSEL DESIGN CODE REFERENCES. 6 7 8 9 10 WELDING AND REPAIRS (5.12.3) 11 12 13 14 15 16 17 18 19 20 21 MATERIAL INSPECTION (7.2.2.1) (7.2.1.3) 22 23 THESE REFERENCES MUST BE LISTED BY THE PURCHASER THESE REFERENCES MUST BE LISTED BY THE PURCHASER. (DEFAULT TO TABLE 10 IF NO PURCHASER PREFERENCE IS STATED) ALTERNATIVE WELDING CODES AND STANDARDS (5.12.3.1) Welding Requirement (Applicable Code or Standard) Welder/operator qualification Welding procedure qualification Non-pressure retaining structural welding such as baseplates or supports Magnetic particle or liquid penetrant examination of the plate edges Postweld heat treatment Postweld heat treatment of casing fabrication welds Purchaser defined THESE REFERENCES MUST BE LISTED BY THE MANUFACTURER CASTING FACTORS USED IN DESIGN ( 5.3.4) (TABLE 3) SOURCE OF MATERIAL PROPERTIES BY PURCHASER PROPOSALS PURCHASE AS BUILT UNIT SERVICE BY MANUFACTURER
BY MANUFACTURER OR PURCHASER
ALTERNATIVE MATERIAL INSPECTIONS AND ACCEPTANCE CRITERIA (SEE TABLE 13) Methods For fabrications Castings
24 Type of inspection 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Radiography Ultrasonic inspection Magnetic particle inspection Liquid penetrant inspection
REMARKS