Unifi 40 HP
Unifi 40 HP
Unifi 40 HP
5 kW (20 25 HP)
IRN 22 30kW (30 40 HP)
C.C.N : 80445372
REV. : C
DATE : JANUARY 2009
CONTENTS
Page Description
1
Enclosure
T No
T6191
Enclosure
T6192
Motor/Airend
Assembly
T6193
Motor/Airend
Assembly
T6203
Cooling System
T6194
Page Description
11
T No
14
Option Hidust
filter
T6206
15
Tank Assembly
T6196
17
Dryer Assembly
T6199
2025HP / 1518.5kW
19
Dryer Assembly
Page Description
T No
23
Electrical Panel
T6201
24
Instrumentation /
Control Panel
T6202
25
Documentation
26
Conversion Kits
27
Recommended
Parts
T6207
3040HP / 2230kW
2025HP / 1518.5kW
21
Electrical System
T6200
Option
NR
Not required
AR
As required
SM
Sitemaster/Sitepack
HA
High ambient machine
WC
Watercooled machine
AC
Aircooled machine
ERS
Energy recovery system
T.E.F.C. Totally enclosed fan
cooled motor (IP55)
O.D.P. Open drip proof (motor)
cs
da
de
el
en
es
et
fi
fr
hu
it
Czech
Danish
German
Greek
English
Spanish
Estonian
Finnish
French
Hungarian
Italian
General
Description
http://air.ingersollrand.com
lt
lv
mt
nl
no
pl
pt
ru
sk
sl
sv
zh
Lithuanian
Latvian, Lettish
Maltese
Dutch
Norwegian
Polish
Portuguese
Russian
Slovak
Slovenian
Swedish
Chinese
Item
1
ENCLOSURE
ccn
Qty.
Description
22934731
Panel, top
2025HP / 1518.5kW
22955751
Panel, top
3040HP / 2230kW
22689798
Panel, rear
22689822
Panel, rear
22689756
Panel, access
22627673
Panel, access
22689764
Panel
Item
7
ccn
Qty.
Description
22935068
22939847
22806889
Pre filter
22864367
Panel, intake
2025HP / 1518.5kW
22893739
Panel, intake
3040HP / 2230kW
96702394
Screw
10
http://air.ingersollrand.com
ENCLOSURE
Item
11
ccn
Qty.
Description
22797917
22955769
12
22746606
Panel
13
22714489
Bracket
14
93494664
14
Latch
14a
89295091
Key
15
92368687
34
Screw
http://air.ingersollrand.com
Item
ccn
Qty.
Description
16
96714266
Screw
17
22714927
Panel
18
22538698
Clip
19
22058580
Cover
20
22897565
22907828
22897573
21
Item
ENCLOSURE
ccn
Qty.
Description
Item
ccn
Qty.
Description
22788764
Subbase
22941918
22689699
Column, front
22671879
Panel,.blower
22689681
Column, rear
10
22786826
Shroud
22813158
Support, cooler
2025HP / 1518.5kW
11
22390132
Grommet
22869127
Support, cooler
3040HP / 2230kW
12
39138490
17
Pin, locating
13
92368687
46
Screw
14
22905020
Guard, blower
15
96702394
Screw
22735302
Column, front
22746440
Column, rear
22673982
Support
http://air.ingersollrand.com
MOTOR/AIREND ASSEMBLY
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
22952105
Airend
10
96721097
Washer
22813406
Support
2025HP / 1518.5kW
11
22623201
Mount
2025HP / 1518.5kW
22813430
Support
3040HP / 2230kW
22887871
Mount
3040HP / 2230kW
22712525
Adaptor
2025HP / 1518.5kW
22675631
Spacer
2025HP / 1518.5kW
22911804
Motor
2025HP / 1518.5kW
22675631
Spacer
3040HP / 2230kW
22911812
Motor
3040HP / 2230kW
22675581
Washer
2025HP / 1518.5kW
22671895
Support
2025HP 1518.5kW
22675581
Washer
3040HP / 2230kW
22735336
Support
3040HP / 2230kW
96745062
Screw
2025HP / 1518.5kW
96718655
Washer
2025HP / 1518.5kW
96745062
Screw
3040HP / 2230kW
96739933
Washer
3040HP / 2230kW
15
22141295
Connector
96702279
Screw
2025HP / 1518.5kW
16
96721600
Screw
17
96701438
Washer
18
22706428
Extension, shaft
2025HP / 1518.5kW
22706451
Extension, shaft
3040HP / 2230kW
96741467
Washer
2025HP / 1518.5kW
96719869
Screw
3040HP / 2230kW
96705587
Screw
2025HP / 1518.5kW
96738372
Screw
http://air.ingersollrand.com
12
13
14
19
MOTOR/AIREND ASSEMBLY
3040HP / 2230kW
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
22948541
Guard
22709463
Impeller
96702394
12
Screw
22780753
Mount
96745559
Washer
96705199
Washer
22348239
Cone, inlet
96742358
Screw
22180746
Shroud
http://air.ingersollrand.com
COOLING SYSTEM
Item
1
ccn
Qty.
Description
22648539
Cooler
2025HP / 1518.5 kW
22869119
Cooler
3040HP / 2230 kW
92368687
Screw
95938163
Elbow
2025HP / 1518.5 kW
95992558
Elbow
3040HP / 2230 kW
22827877
Hose assembly
2025HP / 1518.5 kW
22950158
Hose assembly
3040HP / 2230 kW
95986915
Tee
2025HP / 1518.5 kW
96950142
Tee
3040HP / 2230 kW
22827869
Hose assembly
2025HP / 1518.5 kW
22950141
Hose assembly
3040HP / 2230 kW
95952867
Connector
2025HP / 1518.5 kW
95992558
Elbow
3040HP / 2230 kW
22708432
Hose assembly
2025HP / 1518.5 kW
22950166
Hose assembly
3040HP / 2230 kW
http://air.ingersollrand.com
Item
9
ccn
Qty.
Description
22708424
Hose assembly
2025HP / 1518.5 kW
22960827
Hose assembly
3040HP / 2230 kW
10
95974291
Connector
2025HP / 1518.5 kW
95938189
Elbow
3040HP / 2230 kW
11
96727870
Elbow
2025HP / 1518.5 kW
92478221
Elbow
3040HP / 2230 kW
12
22186696
Spring
13
22856991
Cage
14
22463368
Actuator
15
22186688
Plug
16
22679914
Manifold
17
95994125
Union
18
22894786
Valve, check
2025HP / 1518.5 kW
22916613
Valve, check
3040HP / 2230 kW
*Not Illustrated
COOLING SYSTEM
Item
ccn
Qty.
Description
22671887
Support
22812192
Bracket
22689889
Motor
HV 2025HP / 1518.5kW
22735427
Motor
LV 2025HP / 1518.5kW
22737423
Motor
HV 3040HP / 2230kW
22737431
Motor
LV 3040HP / 2230kW
22245666
Gland, cable
22685564
Blower
2025HP / 1518.5kW
22685556
Blower
3040HP / 2230kW
Item
6
ccn
Qty.
Description
22628945
Cone, inlet
2025HP / 1518.5kW
22622120
Cone, inlet
3040HP / 2230kW
96740188
15
Washer
85583367
Grommet
92368687
Screw
10
96704416
Nut
11
96702459
Screw
12
96704408
Screw
13
22932362
Washer
http://air.ingersollrand.com
SEPARATION SYSTEM
2025HP / 1518.5kW
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
89265300
Filter, air
15
96702287
Screw
95340683
Clamp
16
96730429
Washer
22682579
Hose
17
22813414
Bracket
22681092
Sleeve
18
22855548
Tube assembly
96743430
Setscrew
19
22880900
Plate, adaptor
95022323
O Ring
20
96703186
Screw
85541019
Valve, inlet
21
96721097
Lockwasher
95928230
Plug
22
39404165
O Ring
95026290
O Ring
23
39114079
Locknut
10
92354539
Nipple
24
22820682
11
22359764
Valve, blowdown
25
95952388
Coupling
12
22859938
Connector, diverter
26
22097471
Elbow
13
22861629
Tube assembly
27
96706262
Screw
14
96748496
Elbow
http://air.ingersollrand.com
SEPARATION SYSTEM
2025HP / 1518.5kW
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
95993572
Elbow
16
39151915
O Ring
22815377
Tube assembly
17
39446968
96744040
Elbow
18
39447537
Plate, retaining
54775556
Elbow
19
96705058
Screw
22815385
Tube assembly
20
96701917
Screw
22720247
Connector
21
96718655
Lockwasher
22809131
Manifold
22
22806384
54749221
Nipple
Tank, separator
(ASME)
54672654
22806442
Tank, separator
(CE)
10
54749247
Element, separator
22806459
11
22354989
Nipple
Tank, separator
(SQL / AS1210)
12
22199806
O Ring
23
95018032
O Ring
13
22062376
Connector
24
22378665
14
22817746
Hose
Valve, safety
(U.S.)
15
95938163
Elbow
22401590
Valve, safety
(Europe / Asia)
http://air.ingersollrand.com
SEPARATION SYSTEM
10
2025HP / 1518.5kW
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
25
39476916
Sightglass
30
96950241
Valve
26
22182265
Plug
31
95938205
Plug
27
67904409
Elbow
32
96702287
Screw
28
22892673
Tube assembly
33
96730429
Washer
29
96950209
Elbow
http://air.ingersollrand.com
11
SEPARATION SYSTEM
3040HP / 2230kW
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
89265300
Filter, air
14
96748496
Elbow
95340683
Clamp
15
96702287
Screw
22682579
Hose
16
96730429
Washer
22681092
Sleeve
17
22813414
Bracket
96743430
Setscrew
18
22970578
Tube assembly
95022323
O Ring
19
22880900
Plate, adaptor
85541019
Valve, inlet
20
96703186
Screw
95928230
Plug
21
96721097
Lockwasher
95026290
O Ring
22
39404165
O Ring
10
92354539
Nipple
23
39114079
Locknut
11
22359764
Valve, blowdown
24
22820682
12
22859938
Connector
diverter
25
95952388
Coupling
13
22861629
Tube assembly
26
22097471
Elbow
27
96706262
Screw
http://air.ingersollrand.com
SEPARATION SYSTEM
12
3040HP / 2230kW
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
95993572
Elbow
15
95938163
Elbow
22947659
Tube assembly
16
39151915
O Ring
96744040
Elbow
17
39446968
54775556
Elbow
18
39447537
Plate, retaining
22947634
Tube assembly
19
96705058
Screw
95985941
Tee
20
96701917
Screw
22783146
Manifold
21
96718655
Lockwasher
54749221
Nipple
22
22813844
54672654
Tank, separator
ASME
10
54749247
Element, separator
22813851
Tank, separator
CE
11
22354989
Nipple
22813869
12
22199806
O Ring
Tank, separator
SQL / AS1210
13
96739727
Connector
95018032
O Ring
14
22769491
Hose
http://air.ingersollrand.com
23
13
SEPARATION SYSTEM
3040HP / 2230kW
Item
24
ccn
Qty.
Description
22378665
Valve, safety
U.S.
22856934
Valve, safety
Europe / Asia
25
39476916
Sightglass
26
95938981
Plug
27
67904409
Elbow
28
22901102
Tube assembly
29
96950209
Elbow
Item
ccn
Qty.
Description
30
96950241
Valve
31
95928230
Plug
32
96702287
Screw
33
96730429
Washer
34
22947642
Tube assembly
35
95991303
Elbow
36
95992558
Elbow
http://air.ingersollrand.com
14
11
11
Item
ccn
Qty.
Description
Item
c cn
Qty.
Description
95340683
Clamp
96704408
Screw
22740724
Hose
92368687
Screw
22153647
Coupling
22965826
22233068
Elbow
Bracket
2025HP 1518.5kW
39110556
Clamp
22965818
Bracket
3040HP / 2230kW
22234967
Filter, air
10
22740732
Hose
11
23411135
Clamp, Bridge
http://air.ingersollrand.com
15
Item
1
TANK ASSEMBLY
ccn
Qty.
Description
Item
22734404
22730998
22731004
22731020
ccn
Qty.
Description
95937645
Elbow (1 NPT)
96727870
Elbow (1 BSPT)
92478221
95937660
22055438
95948749
22061386
95941043
Bush, reducing
92895184
Bush, reducing
22834105
Tube assembly
22769145
Bush, reducing
22834261
Tube assembly
22834303
Tube assembly
22834295
Tube assembly
22834246
Tube assembly
22834279
Tube assembly
22834311
Tube assembly
22834329
Tube assembly
22834253
Tube assembly
22834287
Tube assembly
95950341
Bush, reducing
95944625
Bush, reducing
39588074
Valve, safety
42923227
Valve, safety
39588009
Valve, safety
96701495
Screw
96739933
Lockwasher
10
96701412
Washer
http://air.ingersollrand.com
TANK ASSEMBLY
Item
ccn
Qty.
Description
11
32027120
Valve, drain
12
37143542
Elbow
13
95937660
95937645
95949749
95950341
14
15
16
Item
17
ccn
Qty.
Description
95989638
Connector
22062327
Connector
18
85582914
Valve, drain
19
39156336
Elbow
20
39124813
AR
Bush, reducing
21
39156435
Connector
Tube (Nylon)
95944625
Bush, reducing
22
39155478
Elbow
92354380
Bush, reducing
23
22457824
Bracket
16545998
24
92368687
Screw
92354513
25
95667341
Connector
http://air.ingersollrand.com
16
15
Item
1
TANK ASSEMBLY
ccn
Qty.
Description
Item
22734404
22730998
22731004
22731020
ccn
Qty.
Description
95937645
Elbow (1 NPT)
96727870
Elbow (1 BSPT)
92478221
95937660
22055438
95948749
22061386
95941043
Bush, reducing
92895184
Bush, reducing
22834105
Tube assembly
22769145
Bush, reducing
22834261
Tube assembly
22834303
Tube assembly
22834295
Tube assembly
22834246
Tube assembly
22834279
Tube assembly
22834311
Tube assembly
22834329
Tube assembly
22834253
Tube assembly
22834287
Tube assembly
95950341
Bush, reducing
95944625
Bush, reducing
39588074
Valve, safety
42923227
Valve, safety
39588009
Valve, safety
96701495
Screw
96739933
Lockwasher
10
96701412
Washer
http://air.ingersollrand.com
TANK ASSEMBLY
Item
ccn
Qty.
Description
11
32027120
Valve, drain
12
37143542
Elbow
13
95937660
95937645
95949749
14
95950341
15
16
Item
Qty.
Description
95989638
Connector
22062327
Connector
18
85582914
Valve, drain
19
39156336
Elbow
20
39124813
AR
Bush, reducing
21
39156435
Connector
95944625
Bush, reducing
22
39155478
Elbow
92354380
Bush, reducing
23
22457824
Bracket
16545998
24
92368687
Screw
92354513
25
95667341
Connector
http://air.ingersollrand.com
17
ccn
16
Tube (Nylon)
17
DRYER ASSEMBLY
2025HP / 1518.5kW
10
19
16
15
20
17
35
32
18
7
34
29
7
28
27
26
30
24
25
22
1
11
21
33
10
6
15
38
12
8
9
2
8
9
14
2
13
22719199 REV.M
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
1 22635833
Dryer
14 39917489
Screw
2 22671911
Support
15 92368687
10
Screw
3 85561595
Hose assembly
16 22822407
Bracket
4 85567287
Filter
17 95946117
Nipple
5 85567295
Filter
18 95954228
Tee
6 85566313
Clamp
19 22055438
Valve, ball
7 95937520
Connector
20 85561512
Hose assembl
y
8 95245361
Bush, reducing
21 22720171
Tee
9 22601371
Connector
22 22716740
Bracket
10 95937645
Elbow
23 39155650
Elbow
11 85561009
Hose assembl
y
24 22823330
Foam
12 23339161
Bracket
25 92715051
Adaptor
13 96701958
Screw
26 92490358
AR
Tube (Nylon)
http://ai r.ingersollrand.com
18
DRYER ASSEMBLY
2025HP / 1518.5kW
10
19
16
15
20
17
35
32
18
7
34
29
7
28
27
26
30
24
25
22
1
11
21
33
10
6
15
38
12
8
9
2
8
9
14
2
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
27 22420046
Connector
33 85561512
Hose assembly
28 22410674
Clamp
34 85561496
Hose assembly
29 96702394
Screw
35 96728225
Connector
30 96737564
Nut
36 96704408
Screw
31 22359632
T ransducer, pressure
37 96701396
Washer
32 39875570
Cable
38
Washer
http://air.ingersollrand.com
22480404
19
DRYER ASSEMBLY
28
3040HP / 2230kW
26
15
25
29
23
24
22
16
33
31
42
41
39
38
27
15
30
17
34
37
36
20
19
18
40
35
14
32
21
10
12
9
13
11
47
46
43
44
2
5
6
22779128 REV. L
Item
1
ccn
Qty.
22695332
22666671
45
Description
Dryer
50Hz
Dryer
60Hz
85562221
Hose assembly
95505582
Connector
85567337
Filter
95245361
Bushing
22601389
Elbow
85566313
Clamp
85567329
Filter
23339187
Bracket
10 92368687
Screw
11
23339161
Bracket
12 22480404
Clamp
13 95476081
Elbow
Item
ccn
Qty.
Description
14 85561686
Hose assembly
15 95219770
Connector
16 95954236
Tee
17 95937660
Elbow
18 85561850
Hose assembly
19 92478262
Connector
20 22769145
Bush, reducing
21 22823330
Foam
22 95953600
Nipple
23 22822415
Bracket
24 92368687
Screw
25 22652036
V alve, ball
26 95481446
Tee
27 85562296
Hose assembly
28 22822605
Elbow
http://air.ingersollrand.com
20
DRYER ASSEMBLY
28
3040HP / 2230kW
26
15
25
29
23
24
22
16
33
31
27
15
30
17
34
37
36
42
41
39
38
20
19
18
40
35
14
32
21
10
12
9
13
11
46
43
44
2
5
6
45
5
6
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
29 85561751
Hose assembly
37 22420046
Connector
30 22782163
Elbow
(w/side port)
38 22410674
Clamp
31 95950341
Bush, reducing
39 92368687
Screw
32 22776157
Bracket
40
96737564
Nut
33 92368687
Screw
41 22359632
Transducer, pressure
34 39155650
Elbow
42
39875570
Cable
35 92715051
Adaptor
43 96712245
Screw
36 92490358
AR
44 96701396
Washer
45
96701958
Screw
46 96727581
Washer
http://air.ingersollrand.com
Tube (Nylon)
21
Item
ELECTRICAL PANEL
ccn
Qty.
Description
Item
ccn
Qty.
Description
12957237
Panel, electrical
39252903
Block, terminal
22071823
AR
Block, terminal
39252911
Block, terminal
22224976
Connector
10
39252937
22822498
Starter, manual,
motor
2.5A
11
22546899
Stop
12
54472485
Elbow
13
54726104
Grommet
14
96705405
AR
Screw
15
96741350
Screw
16
96737564
Nut
17
22559413
Decal
PE, ground
18
22477244
Decal
ground
22822480
22822472
Starter, manual,
motor
4A
Starter, manual,
motor
6.3A
22750558
Rail
22815807
Rail
32342123
http://air.ingersollrand.com
ELECTRICAL PANEL
Item
A
ccn
Qty.
22320022
AR
22320014
ccn
Qty.
Description
Relay
25A
22708952
AR
Fuse
8A
AR
Relay
25A double pole
22708986
AR
Fuse
10A
22821706
AR
Relay
40A
22709000
AR
Fuse
15A
22821698
AR
Relay
40A, double pole
22779391
AR
Block
power 1pole 175A
22660021
AR
Fuse
100mA
22779383
AR
Block
power 1pole 310A
81291601
AR
Fuse
.5A
22288237
AR
Block
power 3pole 175A
22828685
AR
Fuse
1A
22752182
AR
Block
power 3pole 310A
22950620
AR
Fuse
1.5A
22477152
AR
Fuse, holder
TAS 1pole
22950638
AR
Fuse
2A
22505788
AR
Fuse, holder
TAS 2pole
22950646
AR
Fuse
3A
22344253
AR
Fuse, holder
TAS 3pole
http://air.ingersollrand.com
Description
Item
22
23
Item
1
ELECTRICAL SYSTEM
ccn
Qty.
Description
Item
ccn
Qty.
Description
22957476
92368687
Screw
22957245
Cover
22794473
Drive assembly
HV 2025HP/1518.5kW
22794481
Drive assembly
LV 2025HP/1518.5kW
22794515
Drive assembly
HV 3040HP/2230kW
22957369
22794523
Drive assembly
LV 3040HP/2230kW
22957377
96702253
Screw M8
96702287
Screw M10
Washer M8
22957302
Electrical panel
Wtransformer
assembly
LV
TAS
22957310
22957328
22957336
22957344
22957385
96740188
22957393
96745583
Washer M10
96704416
Nut M8
22957401
96737572
22650261
4
1
Nut M10
Transformer 1500VA
22650279
Transformer 2000VA
22950612
Transformer 250VA
22957864
Transformer 20VA
96701958
Screw M6
96701479
Screw M10
96738828
10 96702394
4
1
22957419
22957427
22957435
1
1
1
22957443
22957468
http://air.ingersollrand.com
Item
ccn
Qty.
Description
Item
ccn
Qty.
Description
22685317
Controller
22454540
22806871
Decal
Receiver Mounted TAS Packages
22835631
22872527
Decal
Receiver Mounted CC Packages
22831903
Decal
Receiver Mounted TAS Packages
22872535
Decal
Receiver Mounted CC Packages
http://air.ingersollrand.com
24
25
Item
DOCUMENTATION
ccn
Qty.
Description
*1
80445364
*1
80445406
*1
80445380
*2
80445372
http://air.ingersollrand.com
CONVERSION KITS
ccn
Description
ccn
26
Description
Intellikey Kits
22794556
22794572
22794598
22794614
Drive Kits
22794481
22794473
22794523
22794515
22837835
22837843
22561708
22837868
22911812
22894497
22894505
22860563
http://air.ingersollrand.com
27
RECOMMENDED PARTS
ccn
Description
Start Up Kit
23352354
ccn
Description
Repair Kits
Kit Start up
(USA)
22872857
22792519
37956059
Option Kits
22911382
Maintenance Kits
23352362
23352370
23352388
23352396
23353404
23352412
Kit, sequencing
http://air.ingersollrand.com
RECOMMENDED PARTS
ccn
Description
ccn
28
Description
Coolant
92692284
Ultra coolant
5L
38439582
Ultra coolant
20 L
92837095
Ultra coolant
1L
Coolant Check
88176367
Spare Parts
89295976
35393685
22203095
54672654
Filter, coolant
54749247
Element, separator
38440566
Pre filter
22835631
22401590
Valve, safety
(PED)
22378665
Valve, safety
(ASME)
22856934
Valve, safety
(PED)
22660021
Fuse
100mA Time delay
22708952
Fuse
8A Time delay
22708986
Fuse
10A Time delay
22709000
Fuse
15A Time delay
88343124
Element, filter
IRGP123
88343157
Element, filter
IRHE123
88343132
Element, filter
IRGP216
88343165
Element, filter
IRHE216
http://air.ingersollrand.com