Dosimag 5BH08
Dosimag 5BH08
Dosimag 5BH08
Dosimag
Electromagnetic Flow Measuring System Volume flow measuring system for filling applications
Application Electromagnetic flowmeter for measuring in filling applications. Flow up to 1.66 l/s Fluid temperature up to +130 C Process pressures up to 16 bar CIP/SIP cleanable Stainless steel housing
Your benefits Dosimag guarantees the highest level of accuracy and repeatability even for short measuring times. The compact housing shape means the units can be arranged very close together in filling plants. The Batchline concept comprises additionally: Identical process connections enable an uncomplicated exchange between Dosimag and the Coriolis mass flowmeter Dosimass Uniform operating concept using the ToF Tool Fieldtool Package operating software: Graphic display of measured values for detailed trend analysis and optimization of the filling process Complete plant documentation with device configuration and filling diagrams can be created The Dosimag flowmeter offers: Simple installation and commissioning Insensitivity to pipe vibrations
All liquids with a conductivity of 5 S/cm can be measured in the following sectors for example: Food industry Cosmetics industry Pharmaceuticals industry Chemicals industry Approvals in the food industry/hygiene sector: 3-A approval, EHEDG-tested, in conformity with FDA Application-specific lining material: PFA
TI066D/06/en 71008913
Dosimag
Table of contents
Function and system design. . . . . . . . . . . . . . . . . . . . . 3
Measuring principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Measuring system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Surface roughness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Display elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Measuring range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Operable flow range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Low flow cutoff . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Switching output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Electrical connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Supply voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cable connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Cable specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Power supply failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Potential equalization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Performance characteristics. . . . . . . . . . . . . . . . . . . . . 4
Reference operating conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Maximum measured error . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical construction . . . . . . . . . . . . . . . . . . . . . . 11
Design / dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Material load diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Process connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Endress+Hauser
Dosimag
Ue I
V B I L
a0003191
Ue = B L v Q=Av Ue B L v Q A I Induced voltage Magnetic induction (magnetic field) Electrode spacing Flow velocity Volume flow Pipe cross-section Intensity of current
Measuring system
Input
Measured variable Measuring range Operable flow range Flow rate (proportional to induced voltage) Typically v = 0.01 to 10 m/s with the specified measuring accuracy Over 1000:1
Output
Output signal Pulse output: Passive, open emitter, max. 30 V DC / 25 mA, galvanically isolated, pulse value and pulse polarity can be selected, adjustable pulse width (0.04 to 4 ms). Pulse output failsafe mode can be selected Status output transistor non-conductive in the event of a fault or if the power supply fails Switch-on point for low flow cutoff selectable. The circuits of the pulse/status output are galvanically isolated on the device side from the communication and power supply.
Signal on alarm
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Dosimag
Switching output
Power supply
Electrical connections The device electrical connection is by means of a Lumberg connector (type RSE8, M12x1).
A
3
A
2
B
2 3 1 1 8 7 6 4
B
4 8 5 6 7
RSE8
a0003833
Wiring diagram (direct connection without an adapter) A B 1 4 5 6 7 2 3 8 Socket on device Cable connector (+), power supply (24 V DC nominal voltage (20 to 30 V DC), 6 W) (), power supply (24 V DC nominal voltage (20 to 30 V DC), 6 W) (+), pulse output, status output (max. 30 V) (), pulse output (max. 25 mA) (), status output (max. 25 mA) Service interface (may not be connected during normal operation) Service interface (may not be connected during normal operation) Service interface (may not be connected during normal operation)
Supply voltage
24 V DC nominal voltage (20 to 30 V DC), PELV or SELV When installing the Dosimag based on the CAN/CSA-C22.2 No. 1010.1-92 safety standard for Canada, the power must be supplied via a SELV power supply with maximum 30 V DC. Lumberg plug (RSE 8, M12x1) for power supply and signal outputs. Use connecting cables with a cross-section of at least 0.25 mm2 (e.g. AWG23). The temperature specification of the cable must be at least 20 C higher than the ambient temperature in the application. DC: <6 W (incl. sensor) Switch-on current: max. 1.9 A (< 5 ms) at 24 V DC At least up to 20 milliseconds. All sensor and measuring point data remain in the M-DAT. No potential matching is needed for grounded steel pipings.
Power consumption
Performance characteristics
Reference operating conditions To DIN EN 29104 and VDI/VDE 2641: Fluid temperature: +28 C 2 K Ambient temperature: +22 C 2 K
Endress+Hauser
Dosimag
Warm-up period: 30 minutes Installation: Inlet run >10 x DN Outlet run >5 x DN Sensor and transmitter grounded. Sensor centered relative to the pipe. Maximum measured error Volume flow: 0.25% o.r. (1 to 4 m/s) or 0.5% o.r. 1 mm/s or 5% o.r. o.r. = of reading Repeatability
Relative standard deviation in relation to the batched volume [%] 0.4 0.2 0.1
4
a0003761
Endress+Hauser
Dosimag
2 4
a0003762
Installation near valves Do not install the sensor downstream of a filler valve. If you do, the measuring tube of the sensor would be completely emptied after every filling cycle which would greatly distort the measured value during the next flow measurement.
2 1
3
Installation near valves ( = recommended, x = not recommended) 1 = Dosimag 2 = Filler valve 3 = Container
3
a0003768
Orientation An optimum orientation position helps avoid gas and air accumulations, and deposits in the measuring tube. Vertical orientation Optimum measurement takes place when the pipe system is completely filled with the fluid.
1 1 2
3
a0003795
Endress+Hauser
Dosimag
Horizontal orientation The measuring electrode plane should be horizontal. This prevents brief insulation of the two electrodes by entrained air bubbles.
A A
a0003829
Horizontal installation with Dosimag 1 2 Measuring electrodes for signal acquisition Measuring tube liner
Caution! In the event of extreme heating (e.g. for CIP or SIP cleaning processes), we recommend you install the measuring device in such a way that the transmitter part is pointing downwards. This reduces the risk of the electronic components overheating.
a0003830
a0003831
Endress+Hauser
Dosimag
If possible, install the sensor before fittings such as valves, T-pieces, elbows, etc. Compliance with the following requirements for the inlet and outlet runs is necessary in order to ensure measuring accuracy. Inlet run 5 x DN Outlet run 2 x DN
5 x DN
2 x DN
a0003861
Adapters
Suitable adapters can be used to install the sensor in larger-diameter pipes (see also DIN EN 545). The resultant increase in the rate of flow improves measuring accuracy with very slow-moving fluids. The nomogram shown here can be used to calculate the pressure loss caused by cross-section reduction. Note! The nomogram applies to fluids of viscosity similar to water. 1. 2. Calculate the ratio of the diameters d/D. From the nomogram, read off the pressure loss as a function of fluid velocity (downstream from the reduction) and the d/D ratio.
[mbar] 100
8 m/s 7 m/s 6 m/s
10
max. 8 d D
1
2 m/s
1 m/s
0.5
0.6
0.7 d/D
0.8
0.9
a0003832
Endress+Hauser
Dosimag
Storage temperature
120
160
TM [C]
a0004805
TU = ambient temperature, TM = medium temperature Light gray = standard medium temperature range, dark gray = medium temperature range for cleaning
Conductivity
Minimum conductivity: 5 S/cm for liquids generally 20 S/cm for demineralized water 16 bar
Endress+Hauser
Dosimag
Limiting flow
The diameter of the pipe and the flow rate determine the nominal diameter of the sensor. The optimum velocity of flow is 1 to 4 m/s. The velocity of flow (v), moreover, has to be matched to the physical properties of the fluid: v < 2 m/s: for abrasive fluids such as cleaning agents, etc. v > 2 m/s: for fluids producing buildup such as liquids containing oil and sugar Note! Flow velocity can be increased, if necessary, by reducing the nominal diameter of the sensor.
Flow rate characteristic values - Dosimag (SI units) Nominal diameter [mm] 4 8 15* 15 [inch] 5/32" 5/16" 1/2"* 1/2" Recommended flow rate Max. full scale value 0.14 l/sec 0.5 l/sec 1.2 l/sec 1.66 l/sec Pulse value 5 l 20 l 100 l 100 l Factory settings Low flow cutoff (v ~ 0.04 m/s) 2 l/h 8 l/h 26 l/h 26 l/h
* = Conical version
Flow rate characteristic values - Dosimag (US units) Nominal diameter [inch] 5/32" 5/16" 1/2"* 1/2" [mm] 4 8 15* 15 Recommended flow rate Max. full scale value 0.035 gal/sec 0.13 gal/sec 0.32 gal/sec 0.44 gal/sec Pulse value 0.0002 oz fl 0.001 oz fl 0.004 oz fl 0.004 oz fl Factory settings Low flow cutoff (v ~ 0.13 ft/s) 0.009 gal/min 0.035 gal/min 0.12 gal/min 0.12 gal/min
* = Conical version
Pressure loss
No pressure loss at DN 8 and DN 15 if the sensor is installed in a pipe of the same nominal diameter. Pressure losses for configurations incorporating adapters according to DIN EN 545 Page 8.
10
Endress+Hauser
Dosimag
Mechanical construction
Design / dimensions Dosimag dimensions
33.4 100 12
10
M6x4
210 50 70
90
80 42 86
133
a0003864
L1 L2
a0004874
L1 DIN [mm] 44 20
L2 [mm] 90 90 90 90
Di
Di [mm] 9 9 16 16
di
di [mm] 4.5 9 12 16
Endress+Hauser
11
Dosimag
Fitting length = (2 x L) + 86 mm If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube ( Page 11) and process connection (di) into account. * = Conical version
L
a0003870
HxB
G di
di [mm] 9 16
HxB [mm] 60 x 42 60 x 42
HxB
Fitting length = (2 x L) + 86 mm If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube ( Page 11) and process connection (di) into account. * = Conical version
G di
L
a0003871
Suits pipe OD Tube 12.7 x 1.65 (ODT 1/2") Tube 19.1 x 1.65 (ODT 3/4")
HxB [mm] 60 x 42 60 x 42
HxB
Fitting length = (2 x L) + 86 mm If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube ( Page 11) and process connection (di) into account. * = Conical version
di
L
a0003872
d1 [mm] 9
d2 [mm] 15.8
G [mm] 25.0
L [mm] 28.5
HxB [mm] 60 x 42
L
a0003878
12
HxB
d2
d1
Fitting length = (2 x L) + 86 mm If pigs are used for cleaning, it is essential to take the inside diameters of the measuring tube and process connection (d1 or d2) into account!
Endress+Hauser
Dosimag
Weight Material
Approx. 2.8 kg Transmitter housing: 1.4308/304 Sensor housing: Acid and alkali-resistant outer surface; stainless steel 1.4308/304 Measuring tube: Stainless steel 1.4301/304 with PFA lining Process connection: Weld nipples stainless steel 1.4404/316L Aseptic weld nipples stainless steel 1.4404/316L Tri-Clamp stainless steel 1.4404/316L Measuring electrodes: Standard: 1.4435 (AISI 316L); option: Alloy C-22 Seals: Molded seal (EPDM, silicone, Viton)
Weld nipple (DIN 11850, ODT/SMS), Clamp L14 AM7 Material: 1.4404 / 316L (with molded seal)
[bar]
A0005121
Dairy fittings: weld nipple (DIN 11850, ODT/SMS), Tri-Clamp L14 AM7 Measuring tube lining with PFA: 0.4 m Electrodes (1.4435 (AISI 316L), Alloy C-22): 0.3 to 0.5 m Process connection Dosimag: 0.8 m (all information refers to wetted parts)
User interface
Display elements Remote operation Dosimag does not have a display or display elements. Operation takes place via the ToF-Tool - FieldTool Package configuration and service program from Endress+Hauser. This can be used to configure functions and read off measured values.
Endress+Hauser
13
Dosimag
C-tick mark
The measuring system meets the EMC requirements of the Australian Communication and Media Authority (ACMA). 3-A EHEDG Seals in conformity with FDA Additional approvals from the certification bodies FM (USA) and CSA (Canada) are available for all Dosimag devices for use in non-explosion protected atmospheres. Contact your Endress+Hauser sales office for more information. All Dosimag devices correspond to Article 3(3) of the EC Directive 97/23/EC (Pressure Equipment Directive) and have been designed and manufactured according to good engineering practice. EN 60529: Degrees of protection by housing (IP code) EN 61010-1: Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. EN 61326 (IEC 1326): Electromagnetic compatibility (EMC requirements) CSA-C22.2 No. 142-M1987 Process Control Equipment CAN/CSA-C22.2 No. 1010.1-92 Safety Requirements for Electrical Equipment for Measuring, Control and Laboratory Use. Pollution degree 2, Installation Category I ANSI/ISA-S82.01 Safety Standard for Electrical and Electronic Test, Measuring, Controlling and related Equipment - General Requirements. Pollution degree 2, Installation Category I
Sanitary compatibility
Other approvals
Ordering information
The Endress+Hauser service organization can provide detailed ordering information and information on specific order codes on request.
Accessories
Various accessories and spare parts, which can be ordered separately from Endress+Hauser, are available for the transmitter and sensor. The Endress+Hauser service organization can provide detailed information on the specific order codes on request.
Accessories Dosimag transmitter Description Ordering code
Transmitter for replacement or for storage. The following 5BXXX-XXXXX******* specifications can be indicated by means of the order code: Approvals Housing Cables Cable connection Power supply Software functions Outputs/inputs 50102857
Housing seal
14
Endress+Hauser
Dosimag
Description For regular replacement of the seals on the process connections. Mounting kit comprising: 2 process connections Threaded fasteners Seals
Adapter connection Conversion kit RSE8 adapter RSE5 adapter RSE4 adapter RSE8 supply cable ToF Tool - FieldTool Package
Adapter connections for installing Dosimag on other pro- DK5HA ****** cess connections Kit for converting Dosimag A to Dosimag Lumberg RSE8 connection jack, 8-pole adapter (RSE8), 24 V DC, pulse, status Lumberg RSE8 connection jack, 5-pole adapter (RSE5), 24 V DC, pulse, status Lumberg RSE8 connection jack, 4-pole adapter (RSE4), 24 V DC, pulse Lumberg cable RKWTN8-56/5 P92 Configuration and service software for flowmeters in the field: Commissioning, maintenance analysis Configuring measuring devices Service functions Visualization of process data Troubleshooting DK5UP H 50107169 50107168 50107167 50107895 DXS10 - * * * * *
Contact your Endress+Hauser representative for more information. FXA 193 Service interface connecting cable from the device to the FXA193 * PC for using the ToF Tool FieldTool Package operating software Adapter for connecting FXA 193 to the device. Software for selecting and configuring flowmeters. Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your Endress+Hauser representative for more information. 50106443 DKA80 - *
Supplementary Documentation
Flow Measurement (FA005/06/en) Operating Instructions Dosimag (BA098/06/en)
Registered trademarks
TRI-CLAMP Registered trademark of Ladish & Co., Inc., Kenosha, USA HistoROM, M-DAT, ToF Tool - Fieldtool Package, Applicator Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, CH
Endress+Hauser
15
Dosimag
International Headquarters
Endress+Hauser GmbH+Co. KG Instruments International Colmarer Str. 6 79576 Weil am Rhein Deutschland Tel. +49 76 21 9 75 02 Fax +49 76 21 9 75 34 5 www.endress.com info@ii.endress.com