L G-5 0 0 2 Lead Gage

OPERATION MANUAL

Lead Gage Operation Manual

Model LG-5002

2008 Gagemaker, LP
OMLG50035-01

Lead Gage Operation Manual

Model LG-5002

Contents
Introduction
Technical Support Product Information and Updates 7 7

System Components
Component List 9

Setup Procedures
Setting Up the Lead Gage Zeroing the Lead Gage 11 14

Operating Procedures
Inspecting Parts 17

Care and Maintenance

Replacing the Indicator Maintenance Tips Warranty Information 19 21 21

Lead Gage Operation Manual

Model LG-5002

Lead Gage Operation Manual

Model LG-5002

Congratulations! Your decision to purchase a Gagemaker product above all others on the market demonstrates your confidence in our quality and workmanship. To ensure the high performance and operation of our product, we urge you to use the included reference materials. They contain important information for proper setup and use of the equipment. Also, we recommend that you follow the care and maintenance tips in this manual to keep the equipment working in top condition. If your questions have not been addressed in our reference materials, contact your local representative or a customer service representative at 713-472-7360.

Lead Gage Operation Manual

Model LG-5002

Lead Gage Operation Manual

Model LG-5002

Introduction
The lead gage inspects both internal and external thread lead using contact points that seat in the threads of a part. Thread lead is the distance between threads, measured on a plane parallel to the centerline of the threaded part. The pitch of the thread determines the diameter of the contact points required for taking measurements (refer to the tables for ACME, Stub ACME, UN and API Threads in the Setup Procedures section of this manual). Gagemakers lead gage, Model LG-5002, uses two contact points to inspect thread lead. One fixed contact point at the rear of the gage and one moveable contact point at the front of the gage provide complete stability when taking thread lead measurements. Before inspecting parts, the lead gage must be preset to a nominal predetermined dimension, using a lead gage setting standard. These setting standards are manufactured according to ANSI and API specifications with grooves ground at precise increments. The increments are normally set at intervals from 1 4. Lead standards are available for ACME, Stub ACME, UN and API threads (refer to the table in the procedure for Zeroing the Lead Gage in this manual). To inspect parts, seat the rear contact point of the gage into the thread of the part. Then, seat the moveable contact point at the front of the gage in the thread. Apply pressure to the nose of the gage with an index finger and sweep from side to side to get an indicator reading. It is recommended that the gage be zeroed periodically during use to maintain accurate readings.

Technical Support
Phone: 713-472-7360 Hours: Monday Friday 8AM 5PM (CST)

Product Information and Updates

Visit our web site at: www.gagemaker.com

Lead Gage Operation Manual

Model LG-5002

Lead Gage Operation Manual System Components

Model LG-5002

Take some time to become familiar with all the parts that make up the lead gage by reviewing the labeled diagram below. The part names are important for understanding the operating instructions.

16 14

13

12

11

15 8 7 6

5 4

10

Component List
Item 1 Main Body 2 3 4 5 6 7 8 Description Qty Item 1 9 1 1 1 1 4 1 1 10 11 12 13 14 15 16 Description Moving Contact Point Assembly Fixed Contact Point Bar Bushings Indicator Push Rod Indicator Push Rod Sleeve Indicator Hold Down Screws Yoke Hold Down Screws Contact Point Assembly Hold Down Screws Qty 1 1 2 1 1 4 2 2

Adjustment Knob Indicator Assembly Clamp Screw Thru hole Clamp Threaded Clamp Back Yoke Front Yoke

Lead Gage Operation Manual

Model LG-5002

10

Lead Gage Operation Manual

Model LG-5002

Setup Procedures
Setting Up the Lead Gage
Materials Needed: Lead gage Contact points (2) Calipers Paper clip

Setting up the lead gage, involves installing the proper size contact points for the application (refer to the table below for selecting the proper model contact point for ACME, Stub ACME, UN threads or API threads). ACME or Stub ACME Threads
Thread Pitch 1 pitch 1.5 pitch 2 pitch 2.5 pitch 3 pitch 3.5 pitch 4 pitch 5 pitch 6, 7 pitch 8 pitch 10 pitch 12 pitch 14 pitch 16 pitch Contact Point Model No. T531T T344T T266T T219T T188T T144T T128T T105T T090T T062T T050T T041T T041T T032T Thread Pitch 1 pitch 2 pitch 3 pitch 3.5 pitch 4 pitch 4.5 pitch 5 pitch 5.5 pitch 6 pitch 8 pitch 10 pitch 12 pitch 14 pitch 16 pitch 18 pitch

UN Threads
Contact Point Model No. T562 T288 T188 T188 T144 T128 T115 T105 T096 T072 T057 T050 T041 T041 T032

API Threads
Connection Type Hughes Slim Line H-90 All Hughes H-90 API Rotary Shouldered Connections API Rotary Shouldered Connections API Rotary Shouldered Connections Truncated for Extreme Line API Rotary Shouldered Connections API Tubing, Casing and Line Pipe Buttress Casing - Lead API Tubing and Line Pipe API Line Pipe API Line Pipe API Line Pipe API Line Pipe Point Diameter 0.235 0.200 0.144 0.128 0.115 0.105 0.096 0.072 0.062 0.057 0.050 0.041 0.032 0.021 Thread Pitch 3 3 4 4 5 5 6 8 5 10 11 14 18 27 Contact Point Model Number T235 T200 T144 T128 T115 T105T T096 T072 T062 T057 T050 T041 T032 T021

11

Lead Gage Operation Manual

Setting Up the Lead Gage (continued)

Model LG-5002

1. Determine the size of contact points to be used, by the pitch of the thread being inspected. 2. Using calipers, verify the size of the contact point.

3. Install one contact point into the moveable point holder at the front of the gage.

4. Determine the location for the other contact point based on the interval of lead required for the inspection. The increments in the lead gage are set at intervals from 1 4. 5. Install the remaining contact point into the proper hole.

12

Lead Gage Operation Manual

Setting Up the Lead Gage (continued)

Model LG-5002

6. Once installed, insert a paper clip into the hole in each contact point and tighten.

13

Lead Gage Operation Manual

Zeroing the Lead Gage
Materials Needed: Lead gage Lead gage standard

Model LG-5002

The lead gage performs a comparative inspection between a fixed standard and the threaded part. Before applying the gage to a part, you must zero the lead gage on the proper standard. Based on the type of connection being inspected, locate the proper lead gage standard in the table below to ensure consistent and accurate readings. The lead gage should be zeroed on a standard once during each shift, at a minimum. Taper (in/ft) 0 0 1 Threads per Inch 8 & 10 8 & 10 11 11 5 5 Lead Gage Standard Model Number LS-1001 LS-1002 LS-1003 LS-1004 LS-1005 LS-1006

Connection Type 8 & 10 Round Tubing / Casing 8 & 10 V Form Tubing (straight) Line Pipe Tubing / Casing Line Pipe (straight) 13 & smaller Buttress Casing 16 & larger Buttress Casing 6 API Reg 4, 5 - 6 FH 2 - 5 IF 2 - 5 XH NC23 NC50 5 Reg 7 - 8 Reg NC56 NC77 2 - 4 Reg 2 - 3 , 4 FH 2 Open Hole 3 - 6 H-90 7 - 8 H-90 2 - 3 Slimline H-90

LS-1007

3 3 1 2 3 1

4 5 4 3 3 3

LS-1008 LS-1009 LS-1010 LS-1011 LS-1012 LS-1013

14

Lead Gage Operation Manual

Zeroing the Lead Gage (continued)

Model LG-5002

1. Place the fixed contact point in the first groove of the standard.

2. Slide the gage over until the fixed contact point seats against the fence.

3. Place the moveable contact point into the groove of the setting standard. Note: For Non-vee threads, pull the lead gage toward the load flank of the groove in the standard. For Vee threads, be sure the contact points touch both flanks of the groove in the standard. 4. As the moveable contact point touches the standard, slide the front of the lead gage to the left until the contact point seats against the fence.

15

Lead Gage Operation Manual

Zeroing the Lead Gage (continued)

Model LG-5002

5. With the two contact points properly seated in the grooves and against the fence of the standard, turn the indicator dial to align the needle with zero.

16

Lead Gage Operation Manual

Model LG-5002

Operating Procedures
Inspecting Parts
Materials Needed: Lead gage Part Inspection report

Inspecting parts using the lead gage involves placing the lead gages contact points in the flanks of the thread to obtain a lead measurement. The two point system on the lead gage provides accurate readings.

1. After zeroing the lead gage on the standard, seat the rear contact point into the thread.

Wear Pad

2. Tilt the gage forward to seat the moveable contact point into the thread.

17

Lead Gage Operation Manual

Inspecting Parts (continued)
3. Apply pressure to the nose of the gage with the index finger. Do not apply excessive force to the gage, just enough to keep the moveable point in contact with the thread flanks. Then, using the rear contact point as the pivot point, sweep the gage for the measurement. 4. Record any deviations on an inspection or calibration report. 5. Use the first part you inspected as a control piece to verify repeatability. Mark the part at the location where it was inspected and record the deviation from zero. 6. During the inspection process, periodically place the lead gage on the control piece to verify the gages repeatability.

Model LG-5002

18

Lead Gage Operation Manual

Model LG-5002

Care and Maintenance

Replacing the Indicator
Materials Needed: Lead gage Indicator with extension and point installed. Lead gage standard Small jewelers Phillips head screwdriver

1. Using a small jewelers Phillips head screwdriver, remove the four screws from the back of the gage.

2. Unscrew and remove the bezel clamp screw and remove the screw and bezel clamp.

3. Slide the indicator assembly out of the gage body.

19

Lead Gage Operation Manual

Replacing the Indicator (continued)

Model LG-5002

4. Slide the new indicator assembly with point lever attached back into the body of the lead gage.

5. Replace the bezel clamp and clamp screw.

6. Replace the four Phillips head screws into the back of the gage body into the indicator.

20

Lead Gage Operation Manual

Maintenance Tips
Keep all unprotected metal surfaces coated with light oil. Avoid dropping the gage or subjecting it to any vibration or impact. Keep the gage dry and away from any machine coolant spray.

Model LG-5002

Do not force the movement of any of the mechanical parts. The mechanics are designed to move freely. Keep the indicator face clean.

Warranty Information
GAGEMAKER warrants its products to be free from defects in material and workmanship for one year from the date of shipment. At our option, we will repair or replace any defective product upon return, prepaid, properly packed to our factory in Pasadena, Texas. This warranty applies to all products when used in a normal industrial environment. Any unauthorized tampering, misuse or neglect will make this warranty null and void. Under no circumstances will GAGEMAKER or any affiliate have any liabilities for loss or for any indirect or consequential damages. The foregoing warranties are in lieu of all other warranties expressed or implied, including but not limited to, the implied warranties of merchantability and fitness for a particular purpose.

21

Lead Gage Operation Manual

Model LG-5002

NOTES:

22

Lead Gage Operation Manual

Model LG-5002

NOTES:

23

Gagemaker, LP, P.O. Box 87709, Houston, Texas 77287-7709 712 East Southmore Ave., Pasadena, Texas 77502 Phone: 713-472-7360 Fax: 713-472-7241

Web site: www.gagemaker.com