RANE : Responsive, Reliable, Reasonable

26 & 27, Agarwal Ind. Estate, S. V. Road, Dahisar (East), Mumbai 400068, INDIA. Phone : + 91 - 22 - 2848 8241 / 2848 8684 E-mai : info@ranelast.com Fax : + 91 - 22 - 2848 9414 Website : www.ranelast.com

PREAMBLE
RANE ELASTOMER PROCESSORS was established 35 years ago for the manufacturer of Precision Industrial Rubber Products using Extrusion and Moulding Process. Subsequently, the company diversified into Manufacturing & production of Engineering Rubber products like DOCK FENDERS, SILICONE RUBBER SLEEVING & TRANSPERENT TUBINGS FOR MEDICAL & PHARMA INDUSTRIES, RUBBER SHEETS, RUBBER

QUALITY POLICY
RANE guarantees that all products are manufactured as per customer's requirements / specifications. .

RANE has an internal Quality Control System that follows each order during manufacturing process. .

RANE guarantees high standards & performances of all products. RANE assures strict control on Procurement, Production, Calibration, Testing. .

P R O F I L E S ,

G A S K E T S ,

DIAPHRAGMS, RUBBER PADS, ARCHITECHURAL PROTECTIVE RUBBER GUARDS, SPEED .

RANE welcomes inspection by it's customer's quality assurance departments and agencies like I.R.S., S. G. S., Bureau Veritas, Lloyds Register etc. as and when required by customer. .

BREAKERS AND SO ON.

Being a member, of NATIONAL AGENCIES LIKE AIRIA : All India Rubber Industries Association, IRMRA : Indian Rubber Manufacturers Research Association, CAPEXIL: Chemical & Allied Products Export Promotion Council, NSIC: National Small industrial Corporation Ltd, keeps us abreast of the technological and marketing developments all over the world, thus enabling us to keep our commitment to Quality & excellence. .
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EXPORTS TO:
EUROPEAN, AMERICAN, AFRICAN, ASIAN COUNTRIES

PRODUCT - PROFILE
OUR SPECIALITY PRODUCTS
High Voltage High Temp. Resistant Silicone Sleevings Medical & Food Grade SILICONE TUBINGS DOCK FENDERS

RUBBER PROCESSED BY US
Natural / Ebonite Neoprene Nitrile EPDM Hypalon Butyl Polyurethane Silicone Viton SBR / PBR

OTHER ARTICLES MANUFACTURED BY US

Moulded & Calendared Sheets, Sponge Sheets & Electrical Insulation Sheets Shock Vibration, Engine MOUNTINGS & ANTI Vibration Pad Oil Seals O Rings, Packing, Diaphragm and Silent Block, Bushings, U Seals, V Seals, Chevron Packing etc. All types of moulded items Dam gate seals, Cords, FBD Gaskets, Squares, Profiles, Channel, Beadings etc. All types of Extruded Rubber Products

FACILITIES FOR YOUR NEEDS

1 Kneader 3 Mixing Mills 9 Extruders

LATEST ADDITION TO OUR PRODUCT

Architectural Protective Rubber Guards Construction Profile / Beading from EPDM / Neoprene / Silicone Rubber Speed Breakers

5 HAV & 2 Boilers 5 Vulcanisers 3 Hydraulic Press Battery of Hand press Calender, Industrial Oven, Toolroom Facilities IN HOUSE TESTING FACILITIES

OUR PRODUCTS ARE TESTED AND INSPECTED BY INTERNATIONALLY REPUTED INSPECTION AGENICES, AS AND WHEN REQUIRED.
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PRODUCT APPLICATION
PRODUCTS 1. SHEETS
MOULDED & CALENDERED SHEETS AND Sponge Sheet, Electrical insulation

APPLICATIONS
Used as car mats, insulation, dust, sealing, Packing, Gasketing in Automobile, Laboratory, Hospitals, Airports, and Power Plants, Electricity . Board. Used in all engines in Automobiles, Marine, Generator, Diesel engines to absorb the shock & vibration & also used by Power plants Railway . Heavy Eng. Units Used for insulation purpose in Electronic & Refrigeration industries. Used in Carona . Treatment Plant also. Used in disposable & Pharmaceutical Industries. also used in cardiovascular Surgery. Used on berth, jetties, oil rigs, ferry boats & also on ships by ship builders, Ship repairersby ports, dockyards to absorbs the shock and to prevent . damage to Jetty as well as ships. Used by all industries to resist heat, cold oil, grease, chemicals leakages etc. & for specific applications. . Used for Hot Die stamping. .

2. MOUNTINGS & PADS

Anti Vibration, Shock Vibration pad & Engine MOUNTINGS

3. SILICONE SLEVINGS
High Voltage, High Temp. Resistant SILICONE SLEEVINGS

4. SILICONE TUBES
Medical & Food grade SILICONE TUBINGS

5. DOCK FENDERS
Hollow, Cylindrical, Square, Rectangular, D Shape, V / W Shaped, Cell type, Cone type etc.

6. MISCELLANEOUS INDUSTRIAL PRODUCTS

Oil seals, 0 Rings, Chevron Packing, Gaskets Profiles, Beadings, Square sections, Aluminum Silicone Rubber Bonded Sheet.

7. DIAPHRAGMS OUR LATEST PRODUCTS: 1. PROTECTIVE RUBBER GUARDS 2. SPEED BREAKERS 3. CONSTRUCTION PROFILE/BEEDING FROM EPDM/NEOPRENE/SILICONE RUBBER

Used in Pumps. Valves Control Valves Diaphragm Valves etc Actuators etc

. .

Used as Impact protection to columns,loading . bays, Parking Lots . . For readucing Vehicle Speed. .

To be used for fixing glasses in aluminum sliding windows.

TECHNICAL INFORMATION

SILICONE RUBBER
FEATURES : SILICONE rubber retains its physical organic elastomers particularly when subjected to extremely low or high temperatures. It solves design problems that demand elastomers to stay rubber after long exposures of high temperatures. And low temperature properties need not be sacrificed to get maximum heat resistance even the most heat resistant types do not show marked stiffening at temperatures as low as -500C. Briefly, the mechanical characteristic of SILICONE rubber includes : r Good tensile strength at elevated temperatures in comparision to organic rubber SILICONE rubber retains a much greater percentage of its roomtemperature tensile strength at high temperatures. r Good elongation characteristics, ultimate value range to 700 percent. r Wide range of hardness 15 to 80 durometer; the designer is free to select a desired hardness that best fits a specific function. r Good tear strength - up to 250 ppi and resistance to tear propagation. r Excellent resistance to compression set at elevated temperatures upto 2000 C. r Good resilience - quick recovery after deflection. Electrically, long term ageing at high temperatures produces only minimal change in properties. Dielectric stability is relatively unaffected by frequent or extreme temperature fluctuations. Because silicone rubber retains its physical integrity in environmental extremes, electrical failures due to cracked insulation are sharply reduced. When exposed to intense flame, silicone rubber remains nonconducive and does not carbonize. Under environmental extremes SILICONE rubber is unmatched in performance when subjected to weathering, ozone and corona, attack by many oils, chemicals and fungi, low pressure steam, water and radiation exposure.
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TYPICAL APPLICATION : Components made from SILICONE and FLUROSILICONE rubber are used in almost every major industry. Areas of greatest use are aircraft, missiles, automobiles, appliances, electrical machinery, electronic assemblies, spark plug boot, Medical, Pharma & Food Industries. r As SILICONE rubber has high dielectric strength and physical toughness, cable connectors, plugs and terminal covers made from silicone rubber are more reliable than from any other rubber r Hybrid SILICONE connectors are used in critical electronics equipment. r SILICONE rubber seals, gaskets and 'O' Ring s have excellent resistances to compression set and seldom need replace ment e.g. a silicone rubber gasket on a hospital autoclave was finally replaced after exposure to 20 psi steam 5 to 6 hours a day for more than 6 years. Organic rubber gasket lasted only 3 to 4 months. r Front and rear crank shaft seals made from silicone rubber have been in service for more than 1,50,000 miles on one manufacture's small V-8 service engine for light and medium duty trucks. r A patented double lip seal of high performance silicone rubber reduces maintenance and helps insure upto 4,00,000 miles of service life on truck brake actuators. r SILICONE rubber radiator and heater hose last 3,00,000 miles in diesel buses and trucks. The hose remains fault free in an environment that causes non silicone hose to break or leak chemicals in the anti freeze, heated air, exhaust gases, wide temperature variations, dust and dirt. r In baking plant & food handling equipment, SILICONE rubber suction cups improved handling of all types and shapes of bread and rolls. The cups are bellow shaped for utmost flexibility. Neoprene rubber cups of required flexibility were not sufficiently, resistant to cooking oil and abrasion. Nitrile rubber stiffened with heat aging and repeated exposures to detergents.

TECHNICAL INFORMATION

VITON RUBBER
FEATURES RESISTANCE TO OIL, GREASE, CHEMICALS: VITON has the best proven fluid resistance characteristics of any commercial rubber, It has excellent resistance to oils, fuels, lubricants, most mineral acids, and resists many aliphatic and aromatic hydrocarbons that act as solvents for other rubbers. Some of these are carbon tetrachloride, toluene, benzene and xylene. VITON is not recommended for service in low molecular weight esters and ethers, ketones, certain amines, hot anhydrous hydrofluoric or chlorousulfonic acids. RESISTANCE TO TEMPERATURE EXTREMES : Heat : VITON withstands high temperature and simultaneously retains its good mechanical properties better than any other elastomer. Oil and chemical resistance also are relatively unaffected by elevated temperatures, Compounds of VITON remain usefully elastic indefinitely when exposed 0 to laboratory air oven aging upto 400 F, or to 0 intermittent test exposures upto 500 F, Continuous service limits are generally considered to be. 3000 hours at 450 F, 1000 hours at 500 F, 240 0 0 hours at 550 F, 48 hours at 600 F. For Fleeting Exposures to 1000 Plus F where a rubber part must perform a function and then is destroyed. VITON often can provide the necessary temporary protection. Cold : VITON is generally serviceable in dynamic 0 applications down from zero to -10 F, although special formulations permit its use In dynamic 0 application down to -65 F. Also VITON has proven satisfactory for static seals used under cryogenic condition approaching absolute zero. FLAME RESISTANCE : VITON will not propagate flame, it burns in the presence of flame but extinguishes itself when the flame is removed. RESISTANCE TO MECHANICAL ABUSE : Considering their exceptional heat and fluid resis'tance, finished products made from VITON offer unusually good mechanical properties and are tough and long wearing. RESISTANCE TO OTHER ENVIRONMENTAL FACTORS : The biological resistance of Viton is excellent. A typical compound tested against specification MIL-E-5272C showed no fungus growth after 30 days. This specification covers four common group of fungi. 6
0 0 0

Standard componds of VITON do not have good resistance to steam above 3000F, or to extreme hot water. Hot water or 100% humidity conditions at 1000F, also have some adverse effect on the heat compression set resistance of products made of VITON. VITON ranks about midway among commonly available elastomers with respect to gamma radiation resistance.However, since high temperature is frequently involved simultaneously with exposure to radiation the practical effectiveness of VITON correspondingly increases. Under extreme vaccum conditions VITON exhibits a weight loss of only 2-3%, including that is virtually completely immune to outgassing. RECOVERY FROM DEFORMATION : The exceptionally good compresssion set was shown by a typical compound of VITON after test 0 compression for various periods of time at 300 F, 0 and 400 F. These become more meaningful when it is realized that most rubbers have a service 0 temperature ceiling less than 250 F. ELECTRICAL PROPERTIES The electrical properties of VITON suggest its use as a wire insulation for low voltage; low frequency applications requiring unusual heat and fluid resistance. It normally has a D. C. resistivity on the 13 order of 2 x 10 ohm/cm, a specific inductive capacity around 15, a power factor of about 5 % and a dielectric strength 500 volts per mil. APPLICATIONS The remarkable resistance of VITON to heat and fluids has improved performance of components for appliances, cars, trucks, aircraft and many types of industrial equipment. It offers industry such products as gaskets, O rings, seals, diaphragms, cable jacketing, coated fabrics hose, tubing, plus a great variety of special parts that will perform over an unusually wide range of operating conditions. Piston-type as well as jet engines employ VITON for resistance to heat, lubricants and fuels. Seals of VITON are now standard on major airlines. Similar seals are also used for heavy-duty automotive applications and in missile and space technology. More than hundred rubber parts used in a coin operated drycleaner, are made of VITON for

TECHNICAL INFORMATION

EPDM RUBBER
Cold - Conventional compounds of EPDM are flexible and serviceable at temperatures as low as 0 60 F. Special compounds can function down to 0 90 F with hot water and high pressure steam. However, EPDM should not be used in contact with hydrocarbons solvents and oils, chlorinated hydrocarbons or turpentine. Resistance to Other Environmental Factors : EPDM is not adversely affected by direct burial in earth, Immersion tests also show a very low degree of water absorption. Recovery From Deformation: After being held under compreession for an extended period of time, EPDM shows a low degree of permanent deformation. Samples tested per ASTM D 395 Method B normally give set values in the range of 10 to 25% By selective compounding, however, compositions can be produced with compression sets of only 8% all 580 F 12% at 2120 F and 26% at 3500 F Resistance to Mechanical Abuse : Products of EPDM possess good tear resistance, even at elevated temperatures and prove very durable when exposed to abrasion and other forms of mechanical abuse. Their resilience is between that of products made from SBR and those of natural rubber. APPLICATIONS EPDM is widely used in automative and appliance components, garden and industrial hose, belts, wire and cable Insulation electrical accessories, bicycle tyres, and a variety of other moulded and extruded parts for marine agricultural, industrial and consumer applications. The range of automotive uses for EPDM is extensive. Pertinants are its immunity to ozone. All major U. S. automakers have specifieds some parts of EPDM in their passenger cars. Hose, belts, diaphragms, gaskets and other industrial rubber goods made of EPDM give excellent service with high pressure steam, hot water and chemicals. Good electrical and physical properties of EPDM suit it for use high voltage accessories for cable and power equipment. 7

Weather Resistance : Sunlight and weather have little adverse effect on properly compounded products of EPDM. Samples exposed for more than ten years in Florida are free from surface blemishes and display excellent retentions of physical properties. Acclerated aging test show that EPDM will match performance of the most weather resistant speciality elastomer.

Ozone Resistance : For all practical purposes, EPDM can be considered immune to ozone. For example, SBR wire at top of mandrel, was exposed to 10,000 pphm ozone for only 1.1/2 hours before becoming badly cracked and split Wire Jacket of EPDM had been exposed to same concentration for 167 hours with no effect.

Colorability : EPDM can be compounded in any colour, including white and delicate pastel shades, coloured products made from EPDM are highly resistant to discolouration and fading when exposed out-of-doors.

Electrical Properties :. EPDM has excellent electrical properties and is suitable for high voltage cable insulation. It also withstands heavy corona discharge without sustaining damage. .

Resistance to Chemicals :. Products made from EPDM resist attack by many acids and alkalies, detergents, phosphate esters, ketones, alcohols and glycols. They give particularly outstanding service. .

TECHNICAL INFORMATION

RANELAST EXTRUDED RUBBER SLEEVINGS

INTRODUCTION : RANELAST EXTRUDED RUBBER SLEEVINGS ARE USED IN ELECTRICAL / ELECTRONIC INDUSTRIES FOR INSULATION / COVERING / SHEATH / CONDUIT / ARMOUR OF LEADS / CORDS / CABLES / CONDUCTORS. THEY ARE IDEAL FOR USE AS INSULATION ON WIRE FOR FIXTURES AND APPLIANCES WIRE INSULATION. PANE ELASTOMER PROCESSORS have indigenously developed successfully Rubber Sleeving from Silicone, Neoprene and Nitrile PVC, Viton Rubber similar to HELLARAMANN HELSYN type for various critical applications. RANELAST is backed by three & a half decades of experience in extruding rubber products of various shapes and sizes. This import substitution is the result of incessant efforts of engineers, diemakers and rubber technologists. MATERIAL: The sleevings are made from Silicone Rubber / Neopreneo Nitrile PVC, Viton to suit customers requirements as per applications. The properties of Neoprene Sleeving are as follows: r Good Mechanical Properties 0 0 r Temp. range long term 5 C to 95 C r Resistance to abrasion : Max. 0 r Intermittent. 105 C r Moderate resistance to oil r Good Resistance to weathering r Minimum Insulation resistance Megaohmes : Dry 3 x 103 Damp 0.5x10' r Self Extinguishing The properties of Nitrile Pvc Sleevings are as follows : r Good Mechanical properties 0 0 r Temp range long term :- 60 C to 105 C r Excellent resistance to mineral & vegetable oil. r Resist Solvents 0 r Max. Intermittenttemp. :120 C Minimum insulation resistance megaohmes : Dry 1x10' Damp .25 x 102 Excellent Ozone Resistance. RANELAST SILICONE SLEEVINGS Silicone sleevings are of three grades : r Electrical grade. r Medical grade. r Food processing grade. SILICONE SLEEVINGS FOR ELECTRICAL INSULATION RANELAST SILICONE SLEEVING has inherent dielectric strength allied with resistance to high temperatures, high voltage ionisation, arcing, ultra violet light and ozone plus carona resistance comparable with that of Mica, make it dependable in the most rigorous electrical applications including moisture laden conditions. It will continue to insulate even in severe vibratory conditions, after reduction to silicone dioxide ash by direct flame contact. The Silicone sleevings are manufactured in Transparent or Opaque versions. They are available in any diameter and wall thickness, any length & any colour. MANUFACTURING SLEEVING AS SMALL AS 0.20 MM WALL THICKNESS IS RANES FORTE. The Sleeving are subject to strictest quality control procedure right from the stage of raw material, formulation, compounding & mixing to extruding finishing and physical measurement. They are rigorously tested to the most punishing requirements subject to ardorous duties as per standard B. S 2848 Type 5 & B. S G.I 98 Type 4 When carefully compounded and extruded, it gives following excellent properties. a) RESISTANCE to steam ageing, power factor, permittvity,Electrolytic Corrossion. Smooth, Free from bubbles, pinholes and creases in appearance. Low space factor, long life, no cracking after bending, withstand 48 hours at 1800 C without cracking Withstand Low temp upto -650C without cracking and elongation 240% to 280% observed for 1.00 mm dia & 330% to 360% for 12 mm diaRate of burning satisfactory. Volatile content-satisfactory.

TECHNICAL INFORMATION

RANELAST EXTRUDED RUBBER SLEEVINGS

b) MOULD GROWTH : No mould growth visible to eyesight. c) VOLTAGE PROOFING : At room temp, in air for 1 mm dia with stand 7 KV RMS for 1 minute (At 1800 C 1mm dia withstands 4.9 KV RMS for 1 minute) At room temp. in air for 12mm dia withstands 10 KV RMS for 1 minute (At 1800C for 12 mm dia withstands 7 KV RMS for 1 minute) d) INSULATION RESISTANCE : Electrical Insulation 500 volts are insulated by a thickness of 1 mill. At room temperature. 1mm dia sleeving : 50 x 106 to 200 x106 Megaohms, 12mm dia 5x106 to 50X106 Megaohms After accelerated damp heat treatment : 1mm dia 5 x 106 to 50 x 106 Megaohms. 12mm dia 2 x 106 to 5 x 106 Megaohms. 5/64" insulation on 20, gauge wire hot air vulcanised insulation resistance: 20,000 ohms per 1000 feet, After 24 hours Immersion 10,000 ohms per 1000 feet, Electric Strength: 18 KVAC. MEDICAL GRADE SLEEVINGS SLEEVING & TUBING:- Manufactured under approved cleanroom conditions, Ranelast silicone sleevings are non-toxic and completely without physiological side-effects making it ideal for stringent medical requirement, Its dimensional accuracy gives precise metering and its translucant formation allows the flow to be observed. Rubber pumps in renal core and major cardiovascular surgery produced under special clean room conditions. Higher degree of translucence & freedom from descotouration enable the fluid content to be seen more clearly. SILICONE SLEEVINGS FOR FOOD PROCESSING RANELAST Silicone sleevings do not transfer any taste of smell to food mixture, neither do they absorb water or constituent liquids. Its smooth surface gives a low coefficient of friction enhancing flow characteristics and simplifying cleaning since even 0 at sterilising temperatures upto 200 C. non stick property is maintained. It easily complies with the strict hygiene requirements of the food processing industry.

EXTRUDED RUBBER PROFILES FOR SLIDING WINDOWS, CHANNELS, BUS BODY ETC. MADE FROM EPDM RUBBER.

R-1

R - 11

R - 21

R-2

R - 12

R - 22

R-3

R - 13

R - 23

R-4

R - 14

R - 24

R-5

R - 15

R - 25

R-6

R - 16

R - 26

R-7

R - 17

R -27

R-8

R - 18

R - 28

R-9

R - 19

R - 29

R - 10

R - 20

R - 30

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EXTRUDED PROFILES / SECTIONS

Extruded Profiles

L&T Switch Board Gasket

Weather & Filler Strip

Siemens 'H' Type Gasket

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Extruded Profiles

TUBES / SHEETS

SPONGE STRIPS FOR CONTROL PANEL

ELASTOMER PROCESSORS
26 & 27, Agarwal Ind. Estate, S. V. Road, Dahisar (East), Mumbai 400068, INDIA. Phone : + 91 - 22 - 2848 8241 / 2848 8684 Fax : + 91 - 22 - 2848 9414 E-mai : info@ranelast.com Website : www.ranelast.com

RELIABLE RUBBER PRODUCTS SINCE