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INSTRUCTION MANUAL TAMPING RAMMER MR68H/MR75R

WARNING

To reduce the risk of injury, all operators and maintenance personnel must read and understand these instructions before operating, changing accessories, or performing maintenance on Masalta power equipment. All possible situations cannot be covered in these instructions. Care must be exercised by everyone using, Maintaining or working near this equipment.

Contents Introduction1 Application ...1 Operating safety.. 2-3 Prior to Starting the Operation ..3-4 Operation 4-5 Service and Maintenance 5-6 Specification 6-7 Transportation .7 Trouble shooting .7-8 Warranty and Maintenance Record .. 9 EC Declaration . 10

Introduction
Thanks for your selection of this equipment. We have taken care in the design, manufacture and testing of the product. It is covered by a six month warranty. Should service or spare parts be required, prompt and efficient service is available from our company or our agent. Definition of Tamping Rammer Tamping Rammer is a compacting machine, capable of quickly working by applying consecutive impacts to the surface of soil-in order to level the uneven soil surface, to compact the soil uniformly so that the void among soil particles are minimized and to increase its dry density with moisture in the soil removed. Construction of Tamping Rammer Air-cooled engine has bee installed as its source of power. Transmission of the power is taken place by increasing engine speed to engage a centrifugal clutch, and the speed is substantially reduced by means of gears and rotational motion is converted into reciprocal (vertical) motion. A heavy duty spring is installed at the part that moves up and down so that its force and the weight of tamping rammer work each other to develop powerful compacting force at the foot of the rammer. Proper service and operation are essential for full commissioning of such performance.

Application
Rammers are designed to compact loose soils and gravel to prevent settling and to provide a firm, solid base for the placement of footings, concrete slabs, foundations, gas piping works, water pipe works and cable backfill works, etc. Warnings for incorrect application and abuse Please do not use in such as following cases. It may cause damage because machine is likely to be unbalanced. Pile foundation Hard soil excessively compacted over normal condition Steep bank slope Tamping Rammer is to be used for compacting cohesive clay, gravels, and patching work on asphalt, etc.

Structure The upper part is made up of Power source, Clutch, Connecting Rod and Operating Handle, Fuel Tank that connected via Shock Absorbing Rubber to body. Bottom end is made up of Spring Cylinder (Sliding part), Foot Plate that ramps body, Foot and Bellows that covers sliding part.

Operating Safety
Safety Notes This manual contains NOTES, CAUTIONS, and WARNINGS which must be followed to prevent the possibility of improper service, damage to the equipment, or personal injury. Notes: Notes contain additional Information important t a procedure. CAUTION: Cautions provide information important to prevent Errors which could damage machine or components.

WARNING
Warnings warn of conditions or practices which could lead to personal injury or death! Operating Safety Familiarity and proper training are required for the safe operation of equipment! Equipment operated improperly or by untrained personnel can be dangerous! Read the operating instructions and familiarize yourself with the location and proper use of all instruments and controls. Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the rammer.

NEVER operate rammer in applications for which it is not intended. NEVER allow improperly trained personnel to operate rammer. NEVER touch hot muffler, engine cylinders, or cooling fins. Burns will result. NEVER use accessories or attachments which are not recommended by MASALTA for rammer. Damage
to rammer and/or injury to user may result.

NEVER leave a running machine unattended. NEVER run machine indoors or in an enclosed area such as a deep trench unless adequate ventilation
is provided. Exhaust gas from the engine contains poisonous carbon monoxide gas; exposure to carbon monoxide can cause loss of consciousness and may lead to death.

NEVER tamper with or disable the function of operating controls. NEVER use choke to stop engine. NEVER operate the machine in areas where explosions may occur. ALWAYS remove or disconnect engine spark plug before servicing rammer, to avoid accidental start-up. ALWAYS read, understand, and follow procedures in Operators Manual before attempting to operate
equipment.

ALWAYS be sure that all other persons are at a safe distance from the rammer. Stop the machine if
people step into the working area of the machine.

ALWAYS be sure operator is familiar with proper safety precautions and operation techniques before using rammer. ALWAYS wear protective clothing when operating rammer. Wear goggles or safety glasses, hearing protection, and safety shoes. ALWAYS keep hands, feet, and loose clothing away from moving parts of rammer. ALWAYS use common sense and caution when operating rammer.
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ALWAYS be sure rammer will not tip over, roll slide, or fall when not being operated. ALWAYS turn engine OFF when rammer is not being operated. ALWAYS guide the rammer in such a way that the operator is not squeezed between the rammer and
solid objects. Special care is required when working on uneven ground or when compacting coarse material. Make sure to stand firmly when operating the machine under such conditions.

ALWAYS operate the rammer in such a way that there is no danger of it turning over or falling in, when
working near the edges of breaks, pits, slopes, trenches and platforms. Operator Safety while using Internal Combustion Engines Internal combustion engines present special hazards during operation and fueling! Failure to follow the safety guidelines described below could result in severe injury or death.

WARNING

DO NOT smoke while operating rammer. DO NOT smoke when refueling engine. DO NOT refuel hot or running engine. NO NOT refuel engine near open flame. DO NOT spill fuel when refueling engine.

DO NOT operate rammer near open flames. ALWAYS refill fuel tank in well-ventilated area. ALWAYS replace fuel tank cap after refueling. ALWAYS check fuel lines, fuel cap, and fuel tank for leaks
and cracks before starting engine. Do not run machine if fuel leaks are present, or fuel cap or fuel lines are loose.

Service Safety Poorly maintained equipment can become a safety hazard! In order for the equipment to operate safely and properly over a long period of time, periodic maintenance and occasional repairs are necessary.

WARNING DO NOT attempt to clean or service rammer while it is running. DO NOT operate rammer with safety devices or guards removed or not in working order. DO NOT operate rammer without air cleaner. DO NOT remove air cleaner paper element, precleaner, or air cleaner cover while operating rammer. DO NOT alter engine speeds. Run engine only at speeds specified in Technical Data Section. ALWAYS replace safety devices and guards after repairs and maintenance. ALWAYS keep area around muffler free of debris in order to reduce to chance of an accidental fire. ALWAYS do Periodic Maintenance as recommended in Operators Manual. ALWAYS clean debris from engine cooling fins. ALWAYS replace worn or damaged components with spare parts designed and recommended by MASALTA for servicing this rammer.

Prior to Starting the Operation

This machine is of oil bath lubrication system. Check the oil level through a window at rear end of the foot. Replenish oil if oil is not visible at the window. For lubrication, use automobile engine oil of 10W-30 SE, SF or better grade. Capacity is 830cc. Fill the fuel tank with regular gasoline (unleaded). Simultaneously, check engine oil and make it a habit to replenish on the earlier side. Low lubrication oil level may result in engine seizure due to

consumption during operation. Nevertheless, oil level should be checked prior to start up without fail. For lubrication, use automobile engine oil of 10W-30 SE, SF or better grade. See Engine Operating Manual for further detail. Check every bolt, nut or screwed area for tightness. Loosened due to vibration may result in unexpectedly serious trouble. Be sure to tighten any screwed area. Remove dirt and dust. Particularly clean the vicinity of recoil starter and foot.

Operation
Starting up for Petrol engine 1. Open the fuel shut-off valve by moving the fuel cock level to the open position. 2. Set the engine ON/OFF switch to the ON position. 3. Grip the recoil starter handle and pull it until you feel slight resistance. Then pull sharply and quickly. Return the recoil starter handle to the starter case before releasing. 4. Grip the recoil starter handle and pull it a little to feel a slight resistance. Then pull it powerfully from there. To release the handle do not release it at the position where it has been pulled to, but release it after returning closely to the starter case. 5. If the engine has started, while listening to explosion sounds, return the choke lever slowly to full-open position. Be sure to perform a warm-up run for the period 3 to 5 minutes at low speed, while paying careful attention to gas leakage or abnormal sound. 6. If it is difficult to start the engine by repeatedly pulling the starter rope, remove ignition plug and check the sparking performance. If the plug is wet due to excessive fuel intake or soiled, replace the coil or clean sufficiently to its internals. With the ignition plug removed, pull the recoil starter handle 2-3 times to discharge excessive blended gas. Starting up for machine 1. Turning the choke level to open the choke. Running the engine for 5 minutes at low speed to warm the engine. 2. Move the throttle level quickly to the FULL OPEN position. DO NOT move the throttle level slowly as this may cause damage to the clutch or spring. Caution: Make sure that the throttle lever is moved to the FULL OPEN position. Operating the rammer at less than full speeds can result in damage to the clutch springs or foot. 3. After starting to tamping action, adjusts the jumping motion to suit particular soil condition by lightly controlling the throttle lever. When the engine speed falls between the set values shown on the engine, your work can be carried out at the best efficiently. Increasing the engine speed unnecessarily, does not cause the compaction force to increase. On the contrary, a resultant resonance causes the compaction force to decrease, damaging the machine. 4. Under cold weather, the oil in the machine being viscous, resistance at reciprocating part is greater causing the tamping rammer to perform somewhat irregular movement. Therefore, it is recommended to perform warm-up run while moving the throttle lever repeatedly between ON and OFF positions, before entering the work. 5. Soil contacting surface of the foot is lined with heat-treated metal sheet for extra strength. However, for compacting cobblestone, use the filling-up soil for example so that the foot hits the soil uniformly. 6. The tamping rammer has been designed to advance while jumping. For quicker advance, erect the machine by pushing its handle down slightly so that flat surface of the foot at its rear-end contacts the ground. 7. To stop the tamping action, move throttle lever quickly from the FULL OPEN to IDLE position.

To Stop Normal shutdown 1. With the throttle lever closed from ON to OFF, run the engine for 3-5 minutes at low speed, and after temperature is lowered, turn the switch to the OFF position. 2. Close the fuel shut-off valve by moving the fuel cock lever to the CLOSED position. Emergency shutdown Move the throttle lever quickly to the IDLE position, and turn the engine ON/OFF switch to the OFF position.

Maintenance and Storage:

Periodic Maintenance Schedule Daily Before Starting Check fuel level. Check oil level of machine. Check fuel line and fittings for cracks or leaks. Tighten ramming shoe hardware. Check and tighten engine cylinder screws. Check and tighten external hardware. Clean engine cooling fins. Clean and check spark plug gap. Replace spark plug. Clean recoil starter. Change ramming system oil. * Clean engine muffler and exhaust port. * Change ramming system oil after first 50 hours of operation. Note: If engine performance is poor, check, clean, and replace air filter elements as needed. Air Cleaner Cleaning for MR68H/MR75R (6 to 12 months Service): Remove element from pre-cleaner at the top of crank case and clean it with cleaning oil (kerosene). Take of Bolt, Cover of the crankcase upper part and take Element off AIR CLEANER. Wet the bottom element (gray) with 7-9cc and let upper element (yellow) be familiar with oil. MR75R is the top element (yellow) with 2-5cc and bottom element (gray) with 13-15cc of engine oil SAE 10W-30 squeeze out the oil before installing them. Air cleaner of the engine side will hardly be contaminated. If it is, however, after cleaning the element with kerosene, dip it in mixed oil consisting of 3 parts of gasoline and 1 part of engine oil. Then tightly squeeze outer primary element (sponge) and shake off well the inner secondary element before installing them. After First 5 hours Every Week or 25 hours Every month or 100 hours Every 3 months or 300 hours

Storage Rammer should be stored in such position as it is placed on level, after engine and machine have been cooled down. Be sure to secure the rammer as necessary to avoid falling down. If the rammer has to be laid down inevitably, tighten fuel tank cap and engine oil plug securely and wait until engine and machine are cooled down. After laying it down, make sure that there is no leak of fuel or oil. (If fuel leaks, drain the tank) Long-Term Storage Drain fuel from fuel tank, fuel line and carburetor. Remove spark plug and pour a few drops of motor oil into cylinder. Crank engine 3 to 4 times so that oil reaches all internal parts. Clean exterior with a cloth soaked in clean oil. Store unit covered with plastic sheet in moisture free and dust free location out of direct sunlight.

Specification
Model Motor Power kW (hp) Operation Mass kg (lbs) Percussion Rate per min. Impact Force kg Jumping Stroke mm Fuel Tank Capacity l Shoe Size mm (in) Dimension mm (in) MR68H Petrol, Honda GX100 2.2 (3.0) 68 (149) 650-695 1300 40-85 2.8 330x285 (13x11) 430x760x1020 (17x31x40) MR75R Petrol, Robin EH12-2D 3.0 (4.0) 75 (165) 640-680 1400 40-80 2.8 330x285 (13x11) 430x760x1020 (17x31x40)

Acoustic Noise (According to 2000/14/EC) MR68H Measured sound power level Guaranteed sound power level Uncertainty Nameplate 105dB 107dB 2dB MR75R 105dB 107dB 2dB

MODEL / MODELE / MODELO

MR68H

MODEL / MODELE / MODELO

MR75R 75 3.0 2006 H75R06

Kg Kw

OPERATION MASS. / POIDS TOTAL / PESO OPERATIRO OUTPUT / PUISS. MAXI. / POTENCIA MAX. MANUF. YR. / FABRICATION ANNEE / FABRICACION ANO SERIAL NO. / N. DE SERIE / N. SERIE

68 2.2 2006 H68H06

Kg Kw

OPERATION MASS. / POIDS TOTAL / PESO OPERATIRO OUTPUT / PUISS. MAXI. / POTENCIA MAX. MANUF. YR. / FABRICATION ANNEE / FABRICACION ANO SERIAL NO. / N. DE SERIE / N. SERIE

Masalta Engineering Co., Limited

Fortune Plaza, No.278 of Suixi Rd., Hefei China Http://www.masalta.com.cn

Masalta Engineering Co., Limited

Fortune Plaza, No.278 of Suixi Rd., Hefei China Http://www.masalta.com.cn

Working Size (L x W x H): 76 x 43 x 102 cm

Transportation
Shutdown engine for transportation. For transportation, tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling. Drain fuel for transportation over long distance or bad road. Secure machine firmly to prevent it from moving or tipping. Rammer should be transported in such position as it is placed on level ground. In case of it must be laid down for transportation, drain fuel tank as well as carburetor and make sure that oil plug is tightened securely. 6. Direction to lay down the rammer, must be such that air cleaner comes to top. After laying it, make sure that there is no leak of oil or residual fuel. 7. Make sure lifting device has enough capacity to hold machine (see identification plate on machine for weight). Use central lifting point (a) when lifting machine. 8. Use trolley kit (supplied as optional) for short distance transportation. 1. 2. 3. 4. 5.

Troubleshooting Guide
A. Rammer Troubleshooting SYMPTOM Engine rotates but amplitude not uniform or does not strike POSSIBLE PROBLEM Operating speed of throttle lever is incorrectly set? Oil in excess? Clutch slips? Spring Failure? Speed of engine improper? SOLUTION Set throttle lever to correct position. Drain excess oil. Bring to correct level. Replace or adjust clutch. Replace spiral spring. Adjust engine speed to correct operating RPM setting.

B. Engine Troubleshooting Guide SYMPTOM Difficult to start Ignition plug being bridging? Fuel is available but spark plug will not ignite.(Power available at high tension code.) fuel is available but spark plug will not ignite.(Power NOT available at high tension code.) Carbon deposit at ignition? Short circuit due to deficient insulator? Improper spark gap? Short circuit at stop switch? Ignition coil defective? Muffler clogged with carbon deposits? Fuel is available and spark plug ignites (compression normal). Mixed fuel quality is inadequate? Fuel in use inadequate (water, dust)? Air cleaner clogged? Fuel is available and spark plug ignites (compression normal). Operation not satisfactory Air cleaner clogged? Not enough power available Air in fuel line? (compression normal, no Fuel level in carburetor float missfiring) chamber improper? Carbon deposit in cylinder? Ignition coil defective? Not enough power available (compression normal, no Ignition plug often shorts? missfiring) Fuel in use inadequate (water, dust)? Mixed fuel quality is inadequate? Excessive carbon deposition in combustion chamber? Clean or replace air cleaner. Bleed (remove air) from fuel line. Adjust carburetor float. Clean or replace cylinder. Flush fuel system and replace with fresh fuel. Replace ignition wires, clean ignition. Flush fuel system and replace with fresh fuel. Check fuel to oil mixture. Clean or replace crankcase. Defective cylinder head gasket? Cylinder worn? Spark plug loose? Check ignition system. Clean or replace ignition. Replace insulators. Set spark plug gap to the correct gap. Check stop switch circuit. Replace stop switch if defective. Replace ignition coil. Clean or replace muffler. Check fuel to oil mixture. Flush fuel system and replace with fresh fuel. Clean or replac air cleaner. Tighten cylinder head bolts or replace head gasket. Replace cylinder. Tighten spark plug. POSSIBLE CAUSE SOLUTION

Engine overheats.

Exhaust or muffler clogged with carbon? Clean or replace muffler. Spark plug heat value incorrect? Governor adjustment improper? Gvoernor spring defective? Rotational speed fluctuates. Fuel flow erractic? Air taken in through suction line? Recoil starter not working properly. Dust in rotating part? Spring spring failure? Check fuel line. Check suction line. Clean recoil starter assembly. Replace sprial spring. Replace spark plug with correct type spark plug. Adjust governor to correct lever. Clean or replace ignition.

WARRANTY
These products are covered by warranty for a period of six (6) months from the date of purchase against defects in material or workmanship provided that: The product concerned has been operated and maintained in accordance with the operating instructions. Has not been damaged by accident, misuse or abuse. Has not been tampered with or repaired by any unauthorized person. The owner is responsible for the cost of transportation to and from the authorized repairer and the unit is at the owners risk while in transit to and from the repairer. Impact damage is not covered under warranty. Clutches are not covered under any warranty. Engines are warranted by their manufacturer.

MAINTENANCE RECORD
PREVENTATIVE MAINTENANCE AND ROUTINE SERVICE PLAN This Tamping Rammer has been assembled with care and will provide years of service. Preventative maintenance and routine service are essential to the long life of your Tamping Rammer. After reading through this manual thoroughly, you will find that you can do some of the regular maintenance yourself. However, when in need of parts or major service, be sure to see your dealer. For your convenience we have provided this space to record relevant data about your Tamping Rammer.

Invoice Number: Date Purchased: Serial Number: REPLACEMENT PARTS USED PART NO. DESCRIPTION

Type of Machine: Dealer Name: Dealer Phone: MAINTENANCE LOG DATE OPERATION

QUANTITY COST

DATE

EC DECLARATION OF CONFORMITY/DECLARATION CE DE CONFORMITE/DECLARACIN DE CONFORMIDAD CE/ DECLARO CE DE CONFORMIDADE/EG-VERKLARING VAN OVEREENSTEMMING

GB

We, Masalta Engineering Co., Limited, RM 501, Fortune Plaza, No.278 of Suixi Rd., Hefei 230041, China, hereby certify that if the product described within this certificate is bought from an authorised Masalta dealer within the EEC, it conforms to the following EEC directives: 98/37/EC (This directive is a consolidation of the original machinery directive 89/392/EEC), Electromagnetic Compatability Directive 89/336/EEC (as amended by 92/31/EEC & 93/68/EEC).

Nous soussignons, Masalta Engineering Co., Limited, RM 501, Fortune Plaza, No.278 of Suixi Rd., Hefei 230041, China, certifions que si le produit dcrit dans ce certificat est achet chez un distributeur autoris Masalta au sein de la CEE, il est conforme aus norme CEE ci-aprs: 98/37/CE (cette norme est une codification des normes de la machine d'origine 89/392/CEE), Norme compatible pour I'lectromagnisme 89/336/CEE (modifi par 92/31/CEE et 93/68/CEE).

La Sociedad, Masalta Engineering Co., Limited, RM 501, Fortune Plaza, No.278 of Suixi Rd., Hefei 230041, China, por el presente documento certifica que si el producto descrito en este certificado es comprado a un distribuidor autorizado de Masalta en la CEE, este es conforme a las siguientes directivas: 98/37/CE de la CEE (Esta directiva consolida la directiva inicial sobre maquinaria 89/392/CEE), Directiva 89/336 CEE sobre Compatibilidad Electromagntica (segn enmiendas 92/31.CEE y 93/68/CEE). O signatrio, Masalta Engineering Co., Limited, RM 501, Fortune Plaza, No.278 of Suixi Rd., Hefei 230041, China, pelo presente, declara que se o produto descrito neste certificado foi adquirido a um distribuidor autorizado do Masalta em qualquer pais da UE, est em conformidade com o estabelecido nas seguintes directivas comunitrias: 98/37/EC (esta directive uma consolida o da directive de maquinaria original 89/392/EEC), Directiva de Compatibilidade Electromagntica 89/336/EEC (conforme corrigido pelas 92/31/EEC & 93/68 EEC). Ondergetekende, Masalta Engineering Co., Limited, RM 501, Fortune Plaza, No.278 of Suixi Rd., Hefei 230041, China, verklaren hierbii dat als het product zoals beschreven in dit certificaat is gekocht van een erkende Masalta dealer binnen de EEG, het voldoet aan de volgnede EEG richtlijnen: 98/37/EC (Deze richtlijn is een opvolger van de orginele Machinerichtlijn 89/392/EEG), Electromagnetische Compatability Richtlijn 89/336/EEG (geamendeerd door 92/31/EEG & 93/68 EEG).

NL

Signed by: Signature: Medido por: Assinado por: Getekend door:

Managing Director Le Directeur Gnral Director Gerente Director-Geral

Tony Hoo

Algemeen Directeur

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Distributed By

MASALTA ENGINEERING CO., LTD

Add:RM 501, Fortune Plaza, No.278 of Suixi Rd., Hefei 230041,China Tel: 86-551-5609770, 5609780 Fax: 86-551-5609010, 5609444 E-mail: sales@masalta.com.cn, masalta@mail.hf.ah.cn Http://www.masalta.com.cn

Version: 01/06/01

Printed:06/2006