Close Approach Cooling System

SELECTIONS CLOSE APPROACH
FlatPlate heat exchangers can be used in applications whereby the Approach Temperatures can be 10F or less, and as
low as 2F. This means that the Heating (or Cooling) Source will Heat (or Cool) the Secondary load side to within a 2F to
10F of the Source temperature. This allows for a wide range of applications and versatility for utilizing FlatPlate heat
exchangers. FlatPlate heat exchangers can be used for many Fluid to Fluid applications where a Heating (or Cooling) Source
is used to transfer heat to a Load. Many applications include:
Boiler Water to Process

Chilled Water to Process
Glycol to Process Water
Process water to Process water
Hot Water Heater to Radiant Floor
Cooling tower/Free Cooling to Chilled
Water loop
Engine Water to Process
High Pressure (300psi) Isolation to
Low Pressure (150psi) Equipment
Sea Water to Process (MP Series)
Diagram 1-Standard Piping Arrangement 10F and Higher Approach

Strainer
SOURCE
(Boiler, Heat Pump,
Chiller, etc.)
Approach Temperature = Side A (Source) Entering

Temperature (F) - Side B (Load) Leaving Temperature (F)
For Example:
Side A: 95F in , 85F out
Side B 77F in , 87F out = 8F Approach
Temperature Difference (TD) of (Side A or Side B) are
defined as:
Entering Temperature - minus Leaving Temperature
For Example:
Side A: 95F in , 85F out = 10F TD for Side A
Side B 77F in , 87F out = 10F TD for Side B
Optimum Approach temperature for a Brazed Plate Heat
Exchanger is typically 10F for cost effective selections, yet
3F and 4F Approach temperatures are possible for special
applications.
Ideal Temperature Difference (TD) is typically 10F and is
widely prefered in many applications.
To select a Close Approach Heat Exchanger, use the
Selection Tables.
Side A
In
Side B
Out
Bypass/Balancing
Adjustment
LOAD
Bypass
Adjustment
Strainer
Diagram 2-Heat Exchanger to Cooling Tower
Side A
In
Side B
Out
Bypass/
Balancing
Valve
Chilled
Water / or Process
Loop
Strainer
Heat Exchanger
to Cooling Tower
Diagram 3-High Pressure Isolation

Side A
In
Side B
Out
High Pressure
Loop
< 450psi
Low Pressure
Loop
< 150psi
High Pressure
Isolation
Step 1 Determine the BTUH Heat transfer required
(Interceptor)
Step 2 Select the Approach Temperature desired for your
application, then use the appropriate Table.
For example: For 100,000 BTUH Boiler water at 180F, to be used to heat water
to 172F, an 8F approach, Model FP5x12-50 can be selected from the 8F
Approach table. Note, the tables assume 10F temperature split on both the
boiler (180F in/170F out) and 10F temperature split on the load side (162F
in/172F out)
Step 3 For fluid temperatures below 80F, use the Temperature Correction Factor Table.
Multiply the Correction Factor times the last two digits of the model number to
obtain the appropriate model:
For example: If a FP5x12-50 is selected and one of the fluids is entering at 55F,
multiply the last two digits of the model number by 1.21 (FP5x12-50) to obtain a
FP5x12-60 as the appropriate selection.
17
SELECTIONS CLOSE APPROACH

Note: ALL the Tables shown assume a 10F Split in the IN/OUT temperatures of both Side A and Side B fluids. Identical
GPM, both sides. For temperature splits other than a 10F TD Split or if Glycols are being used, call your local FlatPlate
representative for a computer selection.
Approach Temperature = Hot Side Supply Temp In (Side A In) minus Cold Side Temp Out (Side B Out)
10F Approach
8F Approach
6F Approach
Model
BTUH
GPM PD (Hot) PD (Cold)
BTUH
BTUH
FP5x12-4 (3/4" MPT)
4,930
1.0
3.2
0.9
2,960
0.6
1.3
0.3
1,520
0.3
0.3
0.2
FP5x12-6 (3/4" MPT)
8,870
1.8
2.6
1.3
4,440
0.9
0.7
0.4
2,470
0.5
0.3
0.2
FP5x12-8 (3/4" MPT)
13,300
2.7
2.6
1.6
8,400
1.7
1.2
0.7
4,930
1.0
0.4
0.3
FP5x12-10 (3/4" MPT)
17,750
3.6
2.6
1.7
12,300
2.5
1.3
0.9
7,400
1.5
0.6
0.4
FP5x12-12 (3/4" MPT)
26,600
5.4
3.8
2.8
22,200
4.5
2.6
1.9
12,300
2.5
0.9
0.7
FP5x12-14 (3/4" MPT)
35,000
7.1
4.5
3.3
26,600
5.4
2.8
2.0
14,800
3.0
0.9
0.7
FP5x12-16 (3/4" MPT)
43,900
8.9
5.1
4.1
29,600
6.0
2.5
1.9
17,300
3.5
0.9
0.7
FP5x12-20 (1" MPT)
59,200 12.0
5.5
4.6
41,400
8.4
2.9
2.5
23,700
4.8
1.0
0.9
FP5x12-24 (1" MPT)
74,000 15.0
5.9
5.1
49,300
10.0
2.8
2.5
27,100
5.5
0.9
0.9
FP5x12-30 (1" MPT)
93,600 19.0
5.9
5.4
64,100
13.0
3.0
2.6
37,000
7.5
1.2
1.0
FP5x12-36 (1" MPT)
113,400 23.0
6.1
5.7
78,900
16.0
3.2
2.9
44,400
9.0
1.2
1.0
FP5x12-40 (1-1/4" MPT)
133,100 27.0
6.8
6.4
88,700
18.0
3.2
3.0
51,800
10.5
1.2
1.2
FP5x12-50 (1-1/4" MPT)
162,700 33.0
6.8
6.5
113,400
23.0
3.5
3.3
64,100
13.0
1.2
1.2
FP5x12-60 (1-1/4" MPT)
187,300 38.0
6.7
6.4
138,000
28.0
3.8
3.6
78,900
16.0
1.3
1.3
FP5x12-70 (1-1/4" MPT)
221,800 45.0
7.4
7.1
157,800
32.0
3.9
3.8
88,700
18.0
1.3
1.3
FP5x12-80 (1-1/4" MPT)
246,000 50.0
7.5
7.4
172,600
35.0
3.9
3.8
98,600
20.0
1.3
1.3
Note: For applications with sea water, brackish water, pool or spa water, Low PH water, steam, substitute MP Marine 5x12 Models. See page 16 for other
fluids compatibility.
6F Approach
4F Approach
3F Approach
Model
BTUH
BTUH
BTUH
FP10x20-20 (1-1/2" MPT)
111,600
22
7.3
7.1
49,300
10
1.7
1.3
25,370
5
0.4
0.3
FP10x20-24 (1-1/2" MPT)
133,100
27
7.4
6.2
73,900
15
2.5
2.0
FP10x20-30 (1-1/2" MPT)
202,100
41
10.2
9.0
88,700
18
2.2
1.9
49,300
10
0.7
0.6
FP10x20-36 (1-1/2" MPT)
246,000
50
10.3
9.4
108,500
22
2.3
2.0
FP10x20-40 (1-1/2" MPT)
271,000
55
10.2
9.3
123,200
25
2.3
2.2
69,100
14
0.7
0.7
FP10x20-50 (2" MPT)
296,000
60
7.8
7.4
147,800
30
2.2
2.0
FP10x20-50 (2" MPT)
345,000
70
10.4
9.7
167,600
34
2.8
2.6
87,400
18
0.9
0.7
FP10x20-60 (2" MPT)
394,000
80
9.7
9.1
197,200
40
2.6
2.5
FP10x20-70 (2" MPT)
444,000
90
9.1
8.8
221,800
45
2.5
2.5
123,200
25
0.9
0.7
FP10x20-70 (2" MPT)
493,000
100
11.2
10.7
231,700
47
2.8
2.6
FP10x20-80 (2" MPT)
542,000
110
10.6
10.3
246,500
50
2.5
2.3
147,900
30
0.9
0.9
FP10x20-90 (2-1/2" MPT)
591,000
120
10.3
10.0
281,000
57
2.6
2.5
FP10x20-100 (2-1/2" MPT)
641,000
130
10.2
9.9
320,400
65
2.8
2.8
187,300
38
1.0
1.0
FP10x20-110 (2-1/2" MPT)
690,000
140
10.2
9.9
369,700
75
3.2
3.0
FP10x20-120 (2-1/2" MPT)
788,000
160
11.5
11.2
419,000
85
3.5
3.3
221,800
45
1.0
1.0
FP10x20-130 (2-1/2" MPT)
838,000
170
11.5
11.3
453,600
92
3.6
3.5
FP10x20-140 (2-1/2" MPT)
887,000
180
11.6
11.5
483,100
98
3.6
3.6
271,100
55
1.2
1.2
FP10x20-150 (2-1/2" MPT)
887,000
180
10.6
10.4
517,600
105
3.8
3.8
FP10x20-160 (2-1/2" MPT)
936,000
190
10.9
10.7
542,300
110
3.8
3.8
305,700
62
1.3
1.3
FP10x20-170 (2-1/2" MPT)
986,000
200
11.2
11.0
566,900
115
3.9
3.8
FP10x20-180 (2-1/2" MPT)
1,109,000
225
13.1
12.9
616,200
125
4.2
4.2
345,100
70
1.3
1.3
FP10x20-190 (2-1/2" MPT)
1,109,000
225
12.3
12.2
665,500
135
4.6
4.6
Note: For applications with sea water, brackish water, pool or spa water, Low PH water, steam, use multiple MP Marine 5x12 Models, piped in parallel to
obtain the BTUH and GPM flow rate needed. See page 16 for other fluids compatibility.
For 2F approach temperatures, use the 4F table for BTUH and GPM selection to select TWO (2) identical models to be piped in Series. Fluid PD will be
2x shown.
For 10F approach temperatures or greater, contact your local FlatPlate representative for exact selection.
Temperature Correction Table

Fluid Entering Temperature
Model Correction Factor
> 80F
1.00
> 60F and < 80F
1.21
> 32F and < 60F
1.42
18
1. Multiply the last 2 digits of the model number to obtain the correct model.
2. For Glycol applications, contact your local FlatPlate representative.

Close Approach Cooling System

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SELECTIONS CLOSE APPROACH

Boiler Water to Process

Diagram 1-Standard Piping Arrangement 10F and Higher Approach

Approach Temperature = Side A (Source) Entering

Diagram 2-Heat Exchanger to Cooling Tower

Diagram 3-High Pressure Isolation

SELECTIONS CLOSE APPROACH

Temperature Correction Table

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