Repair Manual For LG Brand Dryer
Repair Manual For LG Brand Dryer
Repair Manual For LG Brand Dryer
ca
P/No.:3828EL3005D
! WARNING !
To avoid personal injury, disconnect power before servicing this product. If electrical power is required for diagnosis or test purposes, disconnect the power immediately after performing the necessary checks.
IMPORTANT
Electrostatic Discharge (ESD) Sensitive Electronics ESD problems are present everywhere. ESD may damage or weaken the electronic control assembly. The new control assembly may appear to work well after repair is finished, but failure may occur at a later date due to ESD stress.
Use an anti-static wrist strap. Connect wrist strap to green ground connection point or unpainted metal in the appliance. - OR -
Touch your finger repeatedly to a green ground connection point or unpainted metal in the appliance.
Before removing the part from its package, touch the anti-static bag to a green ground connection point or unpainted metal in the appliance. Avoid touching electronic parts or terminal contacts; handle electronic control assembly by edges only. When repackaging failed electronic control assembly in anti-static bag, observe above instructions.
2
CONTENTS
1. SPECIFICATIONS ..................................................................................................................4 2. FEATURES AND BENEFITS .................................................................................................... 6 3. INSTALLATION INSTRUCTIONS ........................................................................................... 6 4. DRYER CYCLE PROCESS ..................................................................................................... 13 5. COMPONENT TESTING INFORMATION ..............................................................................14 6. MOTOR DIAGRAM AND SCHEMATIC..................................................................................17 7. CONTROL LAYOUT ............................................................................................................18 8. WIRING DIAGRAM ............................................................................................................19 9. DIAGNOSTIC TEST .............................................................................................................20 9-1. TEST 1 120V AC ELECTRICAL SUPPLY ........................................................................21 9-2. TEST 2 THERMISTOR TEST .........................................................................................22 9-3. TEST 3 MOTOR TEST ................................................................................................24 9-4. TEST 4 MOISTURE SENSOR ....................................................................................25 9-5. TEST 5 DOOR SWITCH TEST ...................................................................................26 9-6. TEST 6 HEATER SWITCH TEST - ELECTRIC MODEL.......................................................27 9-7. TEST 7 GAS VALVE TEST - GAS MODEL.....................................................................28 9-8 TEST 8 SEMI-CONDUCTOR..........................................................................................29 10. CHANGE GAS SETTING (NATURAL GAS, PROPANE GAS) ...............................................30 11. DISASSEMBLY INSTRUCTIONS .........................................................................................32 12. EXPLODED VIEW ..............................................................................................................39 12-1. CONTROL PANEL & PLATE ASSEMBLY .......................................................................39 12-2. CABINET & DOOR ASSEMBLY...................................................................................40 12-3-1. DRUM & MOTOR ASSEMBLY: ELECTRIC MODEL......................................................41 12-3-2. DRUM & MOTOR ASSEMBLY: GAS MODEL ............................................................42 13. REPLACEMENT PARTS LIST.................................................................................................43
3
SPECIFICATIONS
I Name: Electric and Gas Dryer I Power supply: Please refer to the rating label regarding detailed information. I Size: 27 X 29.9 X 38.7 (inch) I Dryer capacity: IEC 7.3 cu.ft. I Weight: 126(Ibs) Specifications are subject to change by manufacturer.
I ACCESSORIES
See page 6
See page 7
ITEM
DLE7177WM/DLE8377WM DLG7188WM/DLG8388WM
REMARK
Color
Material & Finish Top Plate
Door Trim POWER SUPPLY MOTOR ELECTRICITY CONSUMPTION HEATER LAMP GAS VALVE CONTROL TYPE DRUM CAPACITY Weight (lbs) - Net/Gross No. of Programs No. of Dry Options No. of Temperature Controls No. of Dry Levels
Sound levels
120V/240V 60Hz (26A) 250W (4.5A) 5400W (22.5A) 15 W (125mA) 13 W (110mA) x 2 Electronic 7.3 cu.ft. 124/144
9 3 5 5
High/Low/Off Available Available Available Stainless Steel Available Avaiable Avaiable 27" x 42 3/4" x 28 1/3" 29 1/2" x 44 3/4" x 30 3/4"
5
Sensor
Moisture Temperature
Reversible Door Drum Dryer Rack Child Lock Interior Light Product (WxHxD) Packing (WxHxD)
SENSOR DRY
20%
0:20
MID HIGH
NORMAL
NORMAL MEDIUM OFF
INSTALLATION INSTRUCTIONS
Open the door. Hold the dryer rack with both hands.
Check and be sure that the front of the rack is properly seated behind the lint filter.
WARNING
Do not attempt this alone!
At least two people are required to lift and position the dryer on top of a washing machine! Failure to heed this warning can result in serious physical injury and damage to the appliance.
4 5
Secure the side bracket to the washer with a screw on the back of the bracket. Repeat Steps 2, 3, & 4 for the other side.
Place the dryer on top of the washer by placing the legs as shown. Be careful not to pinch fingers between the washer and dryer. Slide the dryer back against the stop on the side rail.
Stacking kit
1 2 3
Place the washer firmly on a stable, even and solid floor as product installation instructions describe in the owners manual. Peel the protective paper from the tape on the side bracket.
6
Fit the side bracket firmly to the side of the top plate by attaching the double-faced tape to the top plate as picture shown.
Insert the front rail of the stacking kit. Push the front rail back against the stops on the side brackets.
7
7
Do not use a stacking kit with a gas dryer in potentially unstable conditions like a mobile home.
? 25 3/8 (64.5cm)
Attach the double-faced tape of the bracket After removing the protective covering from theto the adhesive surface, align screw holes in brackets the dryer as shown so the the bent parts of the brackets with matching holes in the pedestal align with thethe edge and can be attached to the base and with press and press the brackets against pedestal screws. the base the the dryer. NOTE : and Attach lower side first.
27? (68.6cm)
18 3/4 (47.5cm)
2.86? (7cm)
7 1/4 (18.4cm)
5 1 2
Remove pedestal, installation hardware, and instructions from the shipping carton. Position the dryer on top of the pedestal. ,
for washer/ combo for dryer
Be sure to press the adhesive parts of the brackets firmly to the appliance.
Install the eight (8) screws(supplied) to attach the brackets to the pedestal.
7 NOTE :
Move the dryer to the desired place. The appliance and pedestal assembly must be placed on a solid and level floor for proper operation. Adjust the legs of the appliance and pedestal by turning with a wrench. Then, adjust the lock unt toward the pedestal while holding the pedestal leg using a wrench.
First, peel 5 inch (12.7cm) (12.7 cm) of covering material (8.6 cm) from end. Make a 5 inch of ground wire bared. After cutting 11/2 inch (3.8cm) from 3 other wires. peel insulation back 1inch (2.5cm). Make ends of 3 wires a hook 1" m) shape. c .5
(2
5"
31/2"
1" m) 5c (2.
1" (2.5
cm
Then, put the hooked shape end of the wire under the screw of the terminal block(hooked end facing rightward) and pinch the hook together and screw tightly.
4-wire direct
5 (12.7 " cm)
3V2" ) (8.9 cm
If this type is available at your home. you will be connecting to a fused disconnect or circuit breaker box
(8.6 cm)
If this type is available at your home. you will be connecting to a fused 1 disconnect or circuit breaker " ) cm 5 . box (2
1. Connect neutral wire(white) of power cord to center terminal block screw. 2. Connect red and black wire to the left and right terminal block screws. 3. Connect ground wire(green) of power cord to external ground screw and move neutral ground wire of appliance and connect it to center screw. 4. Make sure that the strain relief screw is tightened. and be sure that all terminal block nuts are on tight and power cord is in right position.
1" (2.5 cm )
3V2" ) (8.9 cm
a b
9
D E F C
cm)
First, peel 3 1/2 inch (8.9cm) of covering material from end and bare 1 inch from the ends.
(2. 1" m) 5c
1" ) cm 2 ( .5
3V2" ) (8.9 cm
Then, put the hooked shape end of the wire under the screw of the terminal block(hooked end facing rightward) and pinch the hook together and screw tightly.
1. Connect neutral wire(white) of power cord to center terminal block screw. 2. Connect red and black wire to the left and right terminal block screws. 3. Make sure that the strain relief screw is tightened and be sure that all terminal block nuts are on tight and power cord is in right position.
a b
D E F C
C B D
1. Connect the neutral wire (white) of the power cord to the center terminal block screw. 2. Connect the red and black wires to the left and right terminal block screws. 3. Connect the ground wire (green) of the power cord to the external ground screw. Remove the neutral ground wire of appliance and connect it to center screw.
10
4. Make sure that the strain relief screw is tightened and that all terminal block nuts are tight and the power cord is in the right position.
D E
1. Connect the neutral (white or center) wire (B) to the center, silver colored, screw (A) and tighten securely. 2. Connect the other two power cord wires (red and black) to the left and right terminal block screws and tighten securely. 3. Tighten the strain relief screws (C) securely.
1. Remove the appliance ground wire (D) (green) fromthe external ground connector screw and reconnect it, together with the center, white, neutral wire (E) to the center, silver colored, terminal block screw. 2. Connect the other two power cord wires (red and black) to the left and right terminal block screws and tighten securely. 3. Tighten the strain relief screws securely. 4. Connect an independent ground wire (F) from the external ground connector screw to a proper ground. (The ground wire must be long enough to allow the appliance to be moved, if necessary, for service or cleaning.)
11
A B C
1 2 5 3 4
1 New Stainless Steel Flexible Connector - Use only if allowed by local codes (Use Design A.G.A. Certified Connector) 2 1/8 N.P.T. Pipe Plug (for checking inlet gas pressure) 3 Equipment Shut-Off Valve-Installed within 6 (1.8 m) of dryer
4 Black Iron Pipe Shorter than 20 (6.1 m) - Use 3/8 pipe Longer than 20 (6.1 m) - Use 1/2 pipe 5 3/8 N.P.T. Gas Connection
12
Temp- Dry Display erature Level time Electro- Temp- Default Tempsensor Control time Control**
HIGH (Normal) 54min Saturation 684C (5min) 475C MID (Normal) 55min Saturation 664C (5min) 475C HIGH MEDIUM (Normal) 41min Saturation 604C (5min) 475C
HEAVY DUTY COTTON/ TOWELS NORMAL PERM PRESS DELICATES ULTRA DELICATE SPEED DRY
Sensor Dry *
3Hr LOW LOW (Normal) 36min Saturation 523C (5min) 475C (Normal) 32min Saturation 523C (5min) 385C
ULTRA (Normal) 34min Saturation 453C (5min) 385C LOW (HIGH) (MID HIGH) 25min Saturation (705C) (5min) (475C) 20min 30min Saturation (665C) (5min) (475C) Saturation No heater N/A N/A Off Time: 6min 3Hr
Motor
On Time: 10sec
Load
Temperature Control for each cycle
Heater
* Sensor dry : Dry Level is set by users. ** Manual dry : Temperature control is set by users. Default settings can be adjusted by users.
13
5
!
Heater caseMeasure resistance of terminal If thermal fuse is open must Safety to terminal be replaced Electric type Open at 266 12F Resistance value (130 7C) Auto reset 31F (35C) Continuity (250F ) < 1 Same shape as Outlet Thermostat. Measure resistance of terminal to terminal Open at 257 9F (125 5C) Close at 221 9F (105 5C) Measure resistance of terminal to terminal Open at 185 9F (85 5C) Close at 149 9F (65 5C) Same shape as Thermal cut off. Measure resistance of terminal to terminal Heater case Hi limit Electric type
5. Door switch
Measure resistance of the following terminal 1) Door switch knob: open Terminal: COM - NC (1-3) Terminal: COM - NO (1-2) 2) Door switch push: push Terminal: COM - NC (1-3) Terminal: COM - NO (1-2) Measure resistance of the following terminal: COM - NC
Resistance value < 1 Resistance value Resistance value Resistance value < 1 1. lever open Resistance value < 1 2. Lever push (close) Resistance value
6. Idler switch
14
Component
7. Heater
Test Procedure
Measure resistance of the following terminal Terminal: 1 (COM) - 2 Terminal: 1 (COM) - 3 Terminal: 2 - 3 Measure resistance of terminal to terminal Temperature condition: 58F ~ (10~40C) 58F ~ 104F (10~40C)
Check result
Remark
Electric type
Resistance value: 10 Resistance value: 10 Resistance value: 20 Resistance value: 10 Heater case Hi limit Electric type
8. Thermistor
9. Motor
See Page 13
valve 1
Gas type Resistance value: > 1.5 k Resistance value: > 1.5~2.5 k
valve 2
11. Igniter
Gas type
15
Component
13. Outlet Thermostat (Auto reset)
Test Procedure
Measure resistance of terminal to terminal Open at 203 7F (95 5C) Close at 158 9F (70 5C)
Check result
Remark
Gas type Gas funnel
Check Top Marking: N95 14. Outlet Thermostat (Manual reset) Measure resistance of terminal to terminal Open at 212 12F (100 7C) Manual reset If thermal fuse is open must be replaced Resistance value Continuity < 1 Gas type Gas funnel
Check Top Marking: N100 15. Semi-Conductor Measure resistance of terminal to terminal Red-White : 300 20 White-Black : 300 20 Elect type Gas type
R W
16
NOTE When checking Component, be sure to turn Power off, then do voltage discharge sufficiently.
Contact On / Off by Centrifugal Switch
Centrifugal switch
17
MODEL
DP 1
DLE8377WM/ DLE8377NM DLG388WM/ DLG8388NM X O
OPTION PART
DP 3
X X
OP 5
X X
LED DISPLAY
ELETRIC GAS
P/No
6871EL1011A 6871EL1011B
MODEL
DLE8377WM/ DLE8377NM DLG388WM/ DLG8388NM
"a" RLY200
O X
bx5
O X
18
c TRANS
6170EC1006F 6170EC1006F
MICOM
X X
P/No
6871EL1013C 6871EL1013D
WIRING DIAGRAM
N WHITE
WHITE
B;ACK
WH1
1 3 2 4
L2
RED
8 7 6 5 4 3 2 1
NA6
6 5 4 3 2 1
BROWN BROWN
YELLOW
PLC MODEM
2 3
LAMP
1
COM NO
1 2 3
YELLOW
BELT SWITCH
OUTER COIL INNER COIL
BLUE
BLUE HEATER
2 1 2 1
GRAY NC
WHITE
1 2 3 7 10
MOTOR
CENTRIFUGAL SWITCH
SAFETY THERMOSTAT
DOOR SWITCH
RED
OVERLOAD PROTECTOR
WHITE
BLOWER THERMOSTAT
RED
HI - LIMIT THERMOSTAT
ELECTRONIC CONTROL
1
ORANGE RED
BLUE
WH1 TRANS
1 3 2 4
GN/YL
8 7 6 5 4 3 2 1
YL2
1 3
BL3
1 2
PLC MODEM
BROWN BROWN
1 2 3
GRAY
BLUE
BLUE
COM NO
1 2
LAMP YELLOW
BELT SWITCH
RED
1 2 1 2
YELLOW
GRAY NC
BLOWER THERMOSTAT
IGNITER
BLUE
2 1 2 1
DOOR SWITCH
MOTOR
OVERLOAD PROTECTOR
CENTRIFUGAL SWITCH
HI-LIMIT THERMOSTAT
DC VALVE1 DC VALVE2 MOISTURE THERMISTOR FLAME SENSOR DETECTOR MOISTURE SENSOR GRAY
WHITE
NC
NO
SAFETY THERMOSTAT
RED
WHITE
19
ORANGE RED
PINK WHITE
BLUE
BLUE
RED
DIAGNOSTIC TEST
1. This TEST should be used for Factory test /Service test. Do not use this DIAGNOSTIC TEST other than specified. 2. Activating the Heater manually with the Door open may trip the Thermostat attached to the Heater, therefore do not activate it manually. (Do not press the door switch to operate the heater while the door is open )
CHECKING ACTION
DISPLAY
CHECKING POINT
Wont power up Detective LED or LCD Thermistor open
REMARK
See test 1 Display: See page See test 2
None
Once
Motor
70 ~ 239 Displays Moisture Sensor Operation: Measured If moisture sensor is contacted with Moisture Value. damp cloth. The display number is below 180, in normal condition.
See test 4
Twice
Current Temp.
ELECTRIC TYPE: Heater runs GAS TYPE: GAS Valve runs (Display the Temperature of Inside drum.)
3 times
Motor, Heater
SE(Error Display)
Control Off Motor & Heater Off + Lamp On + Buzzer beeps seven times
dE or Error (THE DOOR IS OPEN.PLEASE CLOSE THE DOOR COMPLETELY)
Door switch Lamp Press Start button 1 time and then open the door. Proceed again with the step 1 (by pressing start 1 time), step 2 (by pressing start 2 times), step 3 (by pressing start 3 times) and step 4 (by pressing start 4 times) in sequence. Press Start 2 times and then open the door. Proceed again from the step 1 all the way to the step 4. Press Start 3 times and then open the door Proceed with the step 1 and skip the step 2 and press step 3 twice and finish with step 4 by making sure the all the electric devices shut off in the end.
See test 6
Motor on & Heater During check, Off + Lamp Off If the door is closed.
70 ~ 239
20
Trouble Symptom No power was applied to Controller. (LED,LCD Display off) Measurement Condition With Dryer Power On; Connector linked to Controller.
NO
YES
BK2 or WH2 WH1
BK
WH
Check if the voltage measured between Connector BK2 or WH2- (Black Wire) Linked to the Controller and WH1(White Wire) Is 110~125V?
NO
YES
N (White) L (Black) L (Led)
Check if the Controller wire is disconnected. Check if Terminal Block and Power Cord are connected (Check Plug ). - Does Power Cord N (Natural) line match to Terminal Center N (Natural) line?
NO
YES
Replace controIler.
21
Caution
When measuring power, be sure to wear insulated gloves, to and avoid an electric shock.
Trouble Symptom Check the Tab Relays Connection properly. Measurement Condition With Dryer Power On; Connector linked to Controller. 1.Power Connection
< Table1 > : Connection of the Tab Relay with Heater (Elec)
Tab Relay 1 Tab Relay 2
Tab Relay 1 Tab Relay 2
Heater 1 on
Heater 2 on
Remark Temperature Control below 684C. Turn on Heater1 and Heater2. Temperature Control below 524C. Only Turn on Heater1.
on
on
on
off
on
off
< Table 2 > : Connection of the Tab Relay with Burner (Gas)
Tab Relay 1 High Mid High Medium Low Extra Low O Burner O Remark Temperature Control below 704C. Turn on Burner Temperature Control below 474C. Turn on Burner
Trans
PCB
Remark Check the Matching color Between Harness wire and Tab Relay. (Black Housing Black Tab Relay)
Black
Black Wire Connector Housing Blue Wire
1 2
Connector Housing
Tap relay 1
White
Black Wire Connector Housing
Check the Matching color Between Harness wire and Tab Relay. (White Housing White Tab Relay)
Tap relay 2
22
< Table 2 > : Connection of Tab Relay with PCB ASSEMBLY (Gas)
Color
Harness
Blue Wire
1
PCB
Remark Check the Matching color Between Harness wire and Tab Relay. (Black Housing Black Tab Relay)
Connector Housing
Black
Black Wire Connector Housing
Tap relay 1
Case Wire , CROSS Wire , CROSS Wire , CROSS Housing CROSS Housing and Wire , CROSS
PCB condition Of operation Power Off Power Off Power On Power On Power Off
< Table2 > : Wrong Connection of the Tab Relay and Connector Housing (Gas)
CAUTION
- In case of power failure(<Table1>-1,2,5,<Table2>-1), Please check the Connection of 2.Status Table of Connection. In case of power failure(<Table1>-4), please check the Connection of 2. Status Table of Connection. Because improper Connection of the equipment-dryer can be damaged of changing heater.
23
Trouble Symptom
Short with metal to the 6 pin connectors (Blue Wire) and Pin (Orange Wire) to Controller. Pin
YES
NO
Check if resistance is in the range of Table 1 when measuring resistance between terminals after separating Harness From Thermistor assembly Connector.
NO
Replace Thermistor.
YES
Check Harness-linking connector. Table 1. Resistance for Thermistor Temperature.
Air TEMP.[F (C)] RES. [k] Air TEMP.[F (C)] RES. [k] Air TEMP.[F (C)] RES. [k]
50F (10C) 60F (16C) 70F (21C) 80F (27C) 18.0 14.2 11.7 9.3 90F (32C) 100F (38C) 110F (43C) 120F (49C) 7.7 6.2 5.2 4.3 130F (54C) 140F (60C) 150F (66C) 160F (71C) 2.9 3.0 2.5 2.2
24
Trouble Symptom Drum will not rotate; No fan will function; No Heater will work. Measurement Condition Turn the Dryers Power Off, then measure resistance.
Replace Control. (Relay check) Check Controller connector. Check if Door flame presses door switch knob. Check Door Switch. Check Harness connection. Replace Control. (Relay check) Check Controller connector. Replace Outlet Thermostat. (Refer to Component) Check Idler Assembly. Drum Belt cuts off Drum Belt takes off from Motor Pulley. Replace Idler Switch.
Is resistance below 3 between Connector WH (White wire) and BL2- (Brown wire)? Measure while door is closed.
YES
NO
Is resistance below 3 between Connector WH (White wire) and BL2- (Yellow wire)? Measure while door is closed.
NO
YES
Is resistance below 3 between Connector BL2- (Yellow wire) and BL2- (Brown wire)?
YES
NO
Is resistance below 1 between terminals NO of Outlet Thermostat attached to blower housing?
YES
Does Idle Switch attached to Motor Bracket operate Level by drum belt? (Not operating Lever is normal.)
Idler Switch Lever Idler Switch
YES
NO
YES
Check Motor. (Refer to Motor Diagram & Check) Check if Control Connector is contacted.
25
Trouble Symptom Degree of dryness does not match with Dry Level. Measurement Condition Turn the Dryers Power Off, then measure resistance.
Take 6pin Connector from the Controller.
Short with metal to the 6 pin connectors Pin (Blue Wire) and Pin (Orange Wire) to Controller.
Metal or Wire
NO
YES
When contacting cloth to Electro load: 1. Is the measurement within the range of Table 2 during Diagnostic Test? 2. Is the measurement within the range of Table 2 when measuring the voltage in the 6 pin connectors Pin (BLUE wire) and Pin (ORANGE wire)?
NO
Damping cloth
YES
Normal Condition Table 2. IMC Ratio and Display Value / Voltage (IMC: Initial Moisture Content)
IMC
70% ~ 40% 40% ~ 20% 10% ~ Dried clothes
Remark
Weight after removing from Washing Machine Damp Dry Completely-dried clothes
26
BK2 WH1
Measure while Door is closed. Check it resistance is below 2500 between WH1- (White wire) and BK2- Connector WH1,BL2 after taking WH1,BL2 out from Controller.
YES
NO
1 2 1
Measure while Door is open. Check it resistance is 300~60 between WH1- (White wire) and BK2(Black wire). Connector WH1,BL2 after taking WH1,BL2 out from Controller.
NO
YES
1
Measure while Door is open. Check it resistance is below 1 between BL2- (Yellow wire) and WH1- (White wire) after taking Connector WH1,BL2 out from Controller.
Check Lamp. (When opening Lamp, replace then measure again.) Door switch Check(Refer to Component testing.)
YES
NO
Measure while Door is closed. Check it resistance is below 1 between BL2- (Yellow wire) and WH1- (White wire) after taking Connector WH1,BL2 out from Controller.
NO
YES
Check Controller. Check Harness-linking connector.
27
1. Is resistance between Heater terminal and below 18 ~ 22? 2. Is resistance between Heater terminal and below 18 ~ 22? 3. Is resistance between Heater terminal and below 9 ~ 11?
NO
Replace Heater.
YES
Check if the value of measured resistance is below 1 between terminal TH2 (Safety Thermostat). NO
TH3 TH2
YES
Check if the value of measured resistance is below NO 1 between terminal TH3 (HI-Limit Thermostat). Replace TH3 (HI-Limit Thermostat).
YES
Check Motor. Check if the value of measured resistance is below 1 between terminal and at RUN condition.
NO
YES
Check Controller. Check Harness-linking Connector.
28
Trouble Symptom Drying time takes longer. Measurement Condition With dryer power on
NO
Valve 1
NO
YES
Igniter operates? (after 1 min, Igniter becomes reddish)
Igniter
Valve 2
NO
YES
When measuring Valve 2 voltage, Value is more than DC 90V? (10 sec after Igniter off) Check Gas connection or Gas supply
YES
NO
When measuring terminal resistance on Valve 1 and Valve 2, Valves are more than1.5 ~ 2.5k? YES (Measure after Off )
Change Valve
NO
If Valve 1 and Valve 2 are under DC 10V, Valves NO are Off? Change Valve
YES
Harness check Controller change
29
Trouble Symptom Degree of Resistance is not in 30030 Measurement Condition Turn the Dryers Power Off, then measure resistance.
Check Semiconductor and Harness Connector Check Harness linking connector
NO
YES
R W
When measuring resistance in Semi-Conductor Is resistance 300 20 ? 1. Is the measurement within the range of NO 300 20 between Red-White? 2. Is the measurement within the range of 300 20 between Black-White?
YES
Normal Condition
30
10
!
Warning
set. Propane Gas Orifice is on sale as a Service Part to authorized servicers only.
Opened
Closed
Full open
Adjustment screw
Close
Adjustment screw
Gas type
Shape
Kit contents: Orifice (Dia. = 1.613mm, for Propane Gas) Replace Label Instruction Sheet
31
NO
GAS IGNITION
YES
DRYING
GAS IGNITION
START VALVE 1 IGNITER FLAME DETECT VALVE 2 ON ON CLOSE OFF OFF OPEN ON GAS IGNITION
32
11
DISASSEMBLY INSTRUCTIONS
Disassemble and repair the unit only after pulling out power plug from the outlet.
TOP PLATE
! WARNING !
When you disassemble the top plate, be sure to take gloves and careful plates edge. Failure to do so can cause serious injury.
33
! WARNING !
When you disassemble the control panel, be sure to take gloves and careful panel frames edge. Failure to do so can cause serious injury.
34
COVER CABINET
! WARNING !
When you disassemble the door switch connector, be sure to take gloves and careful cabinet edge. Failure to do so can cause serious injury.
1. Disassemble the top plate. 2. Disassemble the control panel assembly. 3. Disassemble the door assembly. 4. Remove 2 screws.
5. Remove 4 screws from the top of cabinet cover. 6. Disconnect the harness of door switch.
35
! WARNING !
When you disassemble the lamp connector, be sure to take gloves and careful cabinet edge. Failure to do so can cause serious injury.
1. Disassemble the top plate. 2. Remove Cover Cabinet. 3. Disconnect the door lamp and electrode
sensor connector.
DRUM ASSEMBLY
-1 -1
3. Loosen belt from motor and idler pulleys. 4. Carefully remove the drum.
3. Slide the shield up and remove. 4. Remove the bulb and replace with a 15 watt,
120 volt candelabra-base bulb.
! WARNING !
When you disassemble and install ventilation, be sure to take gloves and careful exhaust edge. Failure to do so can cause serious injury.
the blower housing, and attach the duct to the base. (Duct is a SVC part)
37
1. Remove the filter. 2. Remove 3 screws. 3. Remove the Cover Grid. 4. Disconnect the electrode sensor.
1. Disassemble the top plate. 2. Remove the Cabinet Cover and Tub Drum [Front]. 3. Remove the Drum assembly. 4. Remove 2 screws and cover (Air guide). 5. Remove the bolt and washer. 6. Remove the fan. 7. Disconnect the motor clamp and motor.
1. Disassemble the top plate. 2. Remove the Cabinet Cover and Tub Drum [Front]. 3. Remove the Drum assembly. 4. Remove 7 screws. 5. Remove the Back Cover.
38
1. Disassemble the top plate. 2. Remove the Cover Cabinet. 3. Remove the filter and 2 screws. 4. Remove the air duct.
1. Disassemble the top plate. 2. Remove the Cover Cabinet and Tub Drum [Front]. 3. Remove the Drum assembly and Tub Drum [Rear]. 4. Disconnect the Air duct from the Tub Drum [Front]. 5. Remove the roller from the Tub Drum [Front]
and Tub Drum [Rear].
39
12
EXPLODED VIEW
A211
A210
A130
A140
A120
A110
40
A700
A390
A300
A500
A320
A305
A530 A520 A525 A540 A430 A510
A310
A400
A450
A410
A460
A420
41
K120
K140 K100
K130
K250
K251 K310
K320
K340
K620
K610
F120
42
K120
K140 K100
K130
K250
K251 K310
K320
K340
K620
K610
K240 K530 K640 K540 M141 M160 K600 M171 M170 M140 M110 M190 M180 M181 M250 M230 M210 M150 M240 M220 K650 K510 K520 K651
13
CAUTION: Before replacing any of these components, read the safety precautions in this manual. Note: S(Safety Parts), AL (Alternative parts)
LG MODEL: TD-V10062E, TD-V10060E Model P/No Description DLE2512W DLE2514W CABINET ASSEMBLY 3091EL0003A 3091EL0003A MOTOR ASSEMBLY. WM 4681EL1002A 4681EL1002A BRACKET, BASE 4810EL3001A 4810EL3001A BRACKET, BASE 4810EL3009A 4810EL3009A LEG 4778EL3001A 4778EL3001A PULLEY ASSEMBLY, MOTOR 4561EL3002A 4561EL3002A SWITCH, MICRO 3W40025D 3W40025D BLOWER ASSEMBLY 5835EL1002A 5835EL1002A HOUSING ASSEMBLY (MECH), BLOWER 3661EL1001C 3661EL1001C DUCT ASSEMBLY 5209EL1006A 5209EL1006A THERMISTOR ASSEMBLY 6323EL2001B 6323EL2001B THERMOSTAT ASSEMBLY 6931EL3002A 6931EL3002A TUB, DRUM [BACK] 3044EL002C 3044EL002C DUCT ASSEMBLY 5209EL1001C 5209EL1001C ROLLER ASSEMBLY 4581EL3001A 4581EL3001A HEATER ASSEMBLY 5301EL1001E 5301EL1001E THERMOSTAT ASSEMBLY 6931EL3003D 6931EL3003D THERMOSTAT ASSEMBLY 6931EL3001E 6931EL3001E HARNESS, PWB 6877EL1007A 6877EL1007B TUB ASSEMBLY, DRUM 3045EL1002D 3045EL1002D SEAL 4036EL3001A 4036EL3001A LIFTER 4432EL1002B 4432EL1002B BELT, POLY-V 4400EL2001A 4400EL2001A TUB , DRUM [FRONT] 3044EL1001A 3044EL1001A LAMP ASSEMBLY 6913EL3002C 6913EL3002C ROLLER ASSEMBLY 4581EL3001A 4581EL3001A DUCT ASSEMBLY 5209EL1002A 5209EL1002A COVER, GUIDE 3550EL1006B 3550EL1006B SENSOR 6500EL3001A 6500EL3001A GUIDER, FILTER 4974EL1003B 4974EL1003B FILTERASSEMBLY, LINT 5231EL1003B 5231EL1003B FRAME ASSEMBLY 3211EL1005A 3211EL1005A CLAMP 4860EL3001A 4860EL3001A CONNECTOR ASSEMBLY 6631EL3003B 6631EL3003B COVER, CABINET 3550EL0006A 3550EL0006A SWITCH ASSEMBLY, DOOR 6601EL3001A 6601EL3001A LATCH ASSEMBLY 4027EL1001A 4027EL1001A DOOR ASSEMBLY 3581EL0003B 3581EL0003A LATCH, HOOK 4026EL3007A 4026EL3007A GASKET 4986EL2004D 4986EL2004D TOP PLATE ASSEMBLY 3457ER1006E 3457ER1006E PANEL, CONTROL 3720EL0002A 3720EL0002A PWB (PCB) ASSEMBLY 6871EC1121C 6871EC1121C PWB (PCB) ASSEMBLY, DISPLAY 6871EC1120A 6871EC1120A RACK 3750EL1001B 3750EL1001B SIDE VENTING KIT 383EEL9001B 383EEL9001B
44
AL
LOC A500 K610 A520 A530 A540 K650 K640 K510 K520 K530 K550 K560 K400 F200 K250 F110 F130 F140 A600 K100 K140 K120 K130 K210 K221 K250 K240 K320 K340 K330 K310 A390 K620 K350 A310 A330 A320 A400 A410 A460 A210 A110 A130 A120 A700 A800
QTY 1 1 2 2 4 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1
CAUTION: Before replacing any of these components, read the safety precautions in this manual. Note: S(Safety Parts), AL (Alternative parts)
AL LOC A500 A520 A530 A540 K610 K650 K640 K510 K520 K530 K550 K560 K400 F200 K250 F110 F130 F140 A600 K100 K140 K120 K130 K210 K221 K250 K240 K320 K340 K330 K310 K350 K620 A390 A310 A330 A320 A400 A410 A460 A210 A110 A130 A120 A700 A800 LG MODEL: TD-V10062G,TD-V10060G Model P/N Description DLE2522W DLE2524W CABINET ASSEMBLY 3091EL0003B 3091EL0003B BRACKET, BASE 4810EL3001A 4810EL3001A BRACKET, BASE 4810EL3009A 4810EL3009A LEG 4778EL3001A 4778EL3001A MOTOR ASSEMBLY. WM 4681EL1002A 4681EL1002A PULLEY ASSEMBLY, MOTOR 4561EL3002A 4561EL3002A SWITCH, MICRO 3W40025D 3W40025D BLOWER ASSEMBLY 5835EL1002A 5835EL1002A HOUSING ASSEMBLY (MECH), BLOWER 3661EL1001C 3661EL1001C DUCT ASSEMBLY 5209EL1006A 5209EL1006A THERMISTOR ASSEMBLY 6323EL2001B 6323EL2001B THERMOSTAT ASSEMBLY 6931EL3002A 6931EL3002A TUB, DRUM [BACK] 3044EL002C 3044EL002C DUCT ASSEMBLY 5209EL1001C 5209EL1001C ROLLER ASSEMBLY 4581EL3001A 4581EL3001A HEATER ASSEMBLY 5301EL1001E 5301EL1001E THERMOSTAT ASSEMBLY 6931EL3003D 6931EL3003D THERMOSTAT ASSEMBLY 6931EL3001E 6931EL3001E HARNESS, PWB 6877EL1008A 6877EL1008A TUB ASSEMBLY, DRUM 3045EL1002D 3045EL1002D SEAL 4036EL3001A 4036EL3001A LIFTER 4432EL1002B 4432EL1002B BELT, POLY-V 4400EL2001A 4400EL2001A TUB , DRUM [FRONT] 3044EL1001A 3044EL1001A LAMP ASSEMBLY 6913EL3002C 6913EL3002C ROLLER ASSEMBLY 4581EL3001A 4581EL3001A DUCT ASSEMBLY 5209EL1002A 5209EL1002A COVER,GUIDE 3550EL1006B 3550EL1006B SENSOR 6500EL3001A 6500EL3001A GUIDER, FILTER 4974EL1003B 4974EL1003B FILTERASSEMBLY, LINT 5231EL1003B 5231EL1003B CONNECTOR ASSEMBLY 6631EL3003B 6631EL3003B CLAMP 4860EL3001A 4860EL3001A FRAME ASSEMBLY 3211EL1005A 3211EL1005A COVER, CABINET 3550EL0006A 3550EL0006A SWITCH ASSEMBLY, DOOR 6601EL3001A 6601EL3001A LATCH ASSEMBLY 4027EL1001A 4027EL1001A DOOR ASSEMBLY 3581EL0003B 3581EL0003A LATCH, HOOK 4026EL3007A 4026EL3007A GASKET 4986EL2004D 4986EL2004D TOP PLATE ASSEMBLY 3457ER1006E 3457ER1006E PANEL, CONTROL 3720EL0002A 3720EL0002A PWB(PCB) ASSEMBLY 6871EC1121D 6871EC1121D PWB(PCB) ASSEMBLY, DISPLAY 6871EC1120B 6871EC1120B RACK 3750EL1001B 3750EL1001B SIDE VENTING KIT 383EEL9001B 383EEL9001B
45
QTY 1 2 2 4 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 3 1 1 1 2 1 1 2 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1