625cementing 'Perspex' and Extruded Acrylic
625cementing 'Perspex' and Extruded Acrylic
625cementing 'Perspex' and Extruded Acrylic
www.perspex.co.za
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Cementing Perspex and Extruded Acrylic
CEMENTING PERPSEX AND EXTRUDED ACRYLIC
CONTENTS
1. SAFETY. .......................................................................................................................... 2
2. INTRODUCTION ............................................................................................................ 2
2.1 Types of cement and their properties. ............................................................. 2
3. TENSOL7.................................................................................................................. 3
3.1 Physical Properties .......................................................................................... 3
3.2 Composition ..................................................................................................... 3
3.3. Specification ................................................................................................... 4
4. TENSOL7A. ................................................................................................................ 4
4.1. Physical Properties ......................................................................................... 4
4.2. Specifications .............................................................................................. 4
5. TENSOL7B ................................................................................................................. 5
5.1 Physical Properties .......................................................................................... 5
5.2 Specifications .................................................................................................. 5
6. TENSOL12 ................................................................................................................ .5
6.1 Physical Properties . ...................................................................................... 5
6.2 Specifications .................................................................................................. 5
7. TENSOL30 & 17 ........................................................................................................ 5
7.1. Physical Properties ......................................................................................... 5
7.2 Specifications .................................................................................................. 5
8. TENSOL 2000 ............................................................................................................ 6
8.1 Physical Properties .......................................................................................... 6
8.2 Specifications ................................................................................................. 6
9. PREPARATION OF CONTACT SURFACES .................................................................. 7
9.1 Stress - Relief .................................................................................................. 7
9.2 Masking ........................................................................................................... 7
9.3 Application to the joint ..................................................................................... 7
10. MAKING SPECIFIC J OINTS ......................................................................................... 9
10.1 Laminating ...................................................................................................... 9
10.2 Butt jointing ................................................................................................... 10
10.3 Angle (or T-) J ointing .................................................................................... 10
10.4 Colouring ...................................................................................................... 11
10.5 Care of equipment ........................................................................................ 11
11. J OINING PERSPEXTO OTHER MATERIALS ...................................................... 12
11.1 Cementing ................................................................................................... 12
11.2 Mechanical Fixing ......................................................................................... 12
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1. SAFETY
Some solvents used as cements, and some components of 'Tensol'cements, are highly
flammable and having flash points below 32C, come within the scope of "The Highly
Flammable Liquids and Liquefied Petroleum Gases Regulations 1973", made under the 1961
Factories Act, which came into force on 21.6.73. These regulations require that quantities of
cement in excess of 0.5 litre and below fifty litres be stored in closed vessels kept in a
suitable fire-resisting cupboard or bin, and that quantities above 50 litres be stored in a fire-
resisting storeroom, or in the open air, protected from direct sunlight. The cupboard, bin or
storeroom should be marked 'Highly Flammable'. Precautions should be taken to reduce the
risk of leakage or spilling and to make spillage safe should it occur. Used containers should
be removed to the storeroom. Forced ventilation should be provided through fire-resisting
ducts. Smoking should be prohibited. The premises must be provided with fire extinguishers
containing carbon dioxide or dry powder. Inhalation of vapours should be minimised.
Excessive contact with the skin should be avoided.
2. INTRODUCTION
This note deals with the various aspects of fixing 'Perspexto itself and to other materials.
'Perspex'may be joined to 'Perspex'by using certain solvents and special cements, and
the nature and preparation of these adhesives are described in Table 1. These cements may
also be used to join 'Perspex'to some other materials but usually other methods of fixing
are necessary, such as mechanical jointing or the use of general-purpose adhesives;
suggested techniques are discussed in this note. The strength, weathering properties,
resistance to attack by moisture, gap-filling properties and resultant appearance of the joint
vary with the type of cement used, and careful consideration should be given to deciding
which cement is appropriate for a particular application.
2.1 TYPES OF CEMENT AND THEIR PROPERTIES
There are three types of cement for joining 'Perspex'to 'Perspex':
(1) Solvents such as chloroform, ethylene dichloride or acetic acid, which act by dissolving
the 'Perspex'surface, allowing intimate fusion of the two faces to be joined, followed by
evaporation of the solvent.
(2) Solutions of polymer in a solvent which act in the same manner as pure solvents, but
deposit polymer in the joint as the solvent evaporates. Tensol12 is a cement of this type.
(3) Solutions of polymer dissolved in monomer. The monomer dissolves the surface of the
'Perspex'in the same manner as other solvents but it is then polymerized in the joint instead
of evaporating. Polymerisation of monomer to give polymer can be induced by one of two
methods:
a. Chemical Activation ( for example Tensol7)
b. Light exposure in the presence of a photocatalyst ( for example Tensol2000)
Safety
Solvents used as cements, and components of 'Tensol'cements, are highly flammable.
They should be stored in a cool place, remote from naked flames. If they are involved in a fire
despite precautions, extinguishers containing carbon dioxide or dry powder should be used.
Adequate ventilation should be provided to minimise inhalation of the vapour. Excessive
contact with the skin should be avoided.
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Solvents
Organic solvents are capable of causing a toxic hazard; therefore it is important that the
precautions advised by manufacturers should be followed.
3. TENSOL 7
3.1 PHYSICAL PROPERTIES
DESCRIPTION: A two component glue consisting of 7A adhesive and 7B catalyst.
PROPERTIES: Viscosity: 130 150 seconds @ 25 C by Darwin Cup.
STORAGE: Should be stored in closed containers in a cool, dark room.
HAZARDS: It is flammable and its vapours are toxic. Flash point is 11, 5 C
3.2 MIXING RATIO OF THE COMPONENTS
Component A 96%
Component B 4%
3.3 SPECIFICATION
APPLICATIONS: In the natural form (colourless) as 'Perspex'bonding adhesive for indoor
and outdoor use.
APPEARANCE: Component A is a clear syrup, which may also be pigmented, free from
visible impurities. Component B is a colourless to straw coloured solution.
SETTING TIME: The cement will set and harden after one hour of its application. After
setting, the cement may take on a pale straw colour appearance and may deepen if exposed
to sunlight.
VISCOSITY: Between 130 - 150 @ 25C by Darwin Cup.
PACKAGING: Component A - 500gm amber glass bottles. Component B 30gm plastic
bottles. 12 x 500gm Component A and 12 x 30gm. Component B make up a carton of
Tensol7.
LABELING: Labels give information on product, handling and hazards.
SHE: The solvents used in manufacturing Tensol7 are volatile and inflammable. It should
be used in well ventilated areas and contact with skin or eyes should be avoided. In case of
fire, smoke given off may be toxic - Carbon dioxide (C02) or dry powder fire extinguisher
should be use
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4. TENSOL 7A
4.1 PHYSICAL PROPERTIES
APPEARANCE: a clear colourless mobile syrup free from visible impurities and sediment or
coloured for Bath Repair Kits.
DESCRIPTION: A solution of PMMA dissolved in monomer containing an initiator,
stabiliser/antioxidant and UV absorber
STORAGE: Should be stored in closed containers in a cool, dark room.
HAZARDS: It is flammable and its vapours are toxic. Flash point is 11, 5 C.
4.2 SPECIFICATIONS
APPLICATIONS: 96% of component A is used in conjunction with the 4% of the catalyst
(Component B) to form a Tensolcement.
APPEARANCE: The material is a homogeneous, colourless, viscous liquid free from visible
impurities, foreign and suspended matter and sediment
VISCOSITY: At room temperature; 30s - 40s (falling ball test)
PACKAGING: 500g amber glass bottles
LABELING: Labels give information on product, handling and hazards.
SHE: The solvents used in manufacturing Tensolare volatile and inflammable. It should be
used in well ventilated areas and contact with skin or eyes should be avoided. In case of fire,
smoke given off may be toxic - Carbon dioxide (C02) or dry powder fire extinguisher should
be used
5. TENSOL 7B
5.1 PHYSICAL PROPERTIES
DESCRIPTION: A clear, colourless to a pale straw coloured liquid.
STORAGE: As it is unstabilised, it should be stored in closed containers in a cool, dark room.
HAZARDS: It is flammable and because of its organic peroxide content, dangerous.
5.2 SPECIFICATION
APPLICATIONS: 4% of this component B is used as a catalyst with Component A to make a
Tensolglue cement.
APPEARANCE: The material is a clear, colourless, to a straw coloured liquid free from visible
impurities, foreign and suspended matter.
PACKAGING: 30g plastic bottles.
LABELING: Labels give information on product, handling and hazards.
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SHE: The solvents used in manufacturing Tensolare volatile and inflammable. It should be
used in well ventilated areas and contact with skin or eyes should be avoided. In case of fire,
smoke given off may be toxic - Carbon dioxide (CO2) or dry powder fire extinguisher should
be used.
6. TENSOL 12
6.1 PHYSICAL PROPERTIES
APPEARANCE: Clear, colourless mobile syrup free of visible impurities/sediment, packed in
200gm, 500gm, or 5Kg tins
DESCRIPTION: A solution of polymer in solvents.
STORAGE: Should be stored in closed containers in a cool, dark room.
HAZARDS: Its vapours are toxic. Should be kept away from naked flames and direct heat
6.2 SPECIFICATION
APPLICATIONS: For bonding 'Perspex'to 'Perspex', for indoor and outdoor use.
SETTING TIME: A joint may be handled after 3 hours of application of the glue.
VISCOSITY: +/- 40 seconds at 25C (falling ball test).
LABELING: Labels give information on product, handling and hazards.
SHE: The solvents used in manufacturing Tensolare volatile and inflammable. It should be
used in well ventilated areas and contact with skin or eyes should be avoided. In case of fire,
smoke given off may be toxic - Carbon dioxide (CO2) or dry powder fire extinguisher should
be used.
7. TENSOL 30 & 17
7.1 PHYSICAL PROPERTIES
APPEARANCE: Clear, colourless liquid free of suspended solids and foreign matter.
DESCRIPTION: A solution that is applicable for the glueing of extruded acrylic sheet only; for
indoor and outdoor use.
STORAGE: As it is unstabilised, it should be stored in closed containers in a cool, dark room.
HAZARDS: Vapours of dichloromethane/nitromethane are toxic. Material should be kept
away from naked flames and direct heat.
7.2 SPECIFICATION
APPLICATIONS: For bonding of extruded acrylic sheet only.
SETTING TIME: 1 hour after application of the glue.
PACKAGING: 200gm or 500g tins.
LABELING: Labels give information on product, handling
and hazards.
SHE: The solvents used in manufacturing Tensol are volatile and inflammable. It should be
used in well ventilated areas and contact with skin or eyes should be avoided. In case of fire,
smoke given off may be toxic - Carbon dioxide (CO2) or dry powder fire extinguisher should
be used.
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8. TENSOL 2000
8.1 PHYSICAL PROPERTIES
APPEARANCE: A clear yellowish viscous liquid, (which becomes colourless on cure) free
from visible impurities and sediment.
DESCRIPTION: A solution of PMMA in MMA monomer, containing a photo sensitive catalyst
and U.V. stabilizer.
STORAGE: Store in a cool dark room.
HAZARDS: It is flammable and its vapours are toxic. Flash point is 11,5C.
8.2 SPECIFICATION
APPLICATIONS: Single component adhesive for acrylic sheet, applied as is, and
polymerised by specified light in the 400 nm band.
APPEARANCE: The material shall be homogeneous, yellowish, clear viscous liquid, free
from visible impurities, foreign and suspended matter and sediment.
VISCOSITY: 150 sec +/-15 sec at 25C using the "Darwin Cup".
REACTIVITY:
a) On exposure to the specified light, a 10 gm pool of Tensol2000, on a polythene lid
carrier, will photo bleach within approximately 8 mins and be substantially polymerised to
handleability within 15 to 20 mins, with no residual tackiness, at an ambient of 20 25C.
b) A lap joint made with 3 or 4 mm thick clear cast acrylic sheet and Tensol2000 when
exposed to the specified light shall photo bleach within 8 mins and cure to a strong tack free,
handleable state, within 15 to 20 mins, at an ambient of 20-25C. No boiling of the Tensol
shall take place in either of the above tests.
PACKAGING: 500 gm tinplate screw top containers.
LABELING: Labels give information on product, handling and hazards.
SHE: The solvents used in manufacturing Tensolare volatile and inflammable. It should be
used in well ventilated areas and contact with skin or eyes should be avoided. In case of fire,
smoke given off may be toxic - Carbon dioxide (CO2) or dry powder fire extinguisher should
be used.
SPECIFIED LIGHT: This shall be a 125 watt miniflood fitting, using an OSRAM HQL (MBF-U)
125 watt lamp. The lamp shall be switched on not less than 5 mins prior to the test, in order to
reach its full light intensity. The sample shall be placed immediately below the glass cover of
the light fitting.
Cement should be used in a ventilated room and, as the vapour is heavier than air, fume
extraction from the periphery of the work bench as well as from the floor level is important.
Care should be taken to avoid contact with the skin and eyes.
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9. PREPARATION OF CONTACT SURFACES
To ensure a good surface-to-surface bond, 'Perspex'components should be degreased if
necessary, using petroleum ether or white spirit, then thoroughly washed in clean hot water.
Antistatic agents should not be used prior to cementing operations. The best bond strength is
obtained if gloss surfaces have been lightly sanded or wiped with a cloth moistened with
chloroform or ethylene dichloride.
9.1 STRESS-RELIEF
A fully satisfactory joint is only obtained if a stress-relief operation is carried out both before
and after the cementing operation. The purpose of stress-relief before cementing is twofold.
Firstly, it removes local stresses which may be present in as-cast 'Perspex'or which may
have been caused by prior machining or shaping, and secondly, it dries the material. Both
these factors, but particularly the relief of stresses, contribute towards reducing the risk of
subsequent crazing of the 'Perspex' around the cemented joint. The drying of the material
makes it less likely that haze will develop. Annealing after cementing removes as much
solvent as possible and relieves stresses set up by the polymerization process and by the
clamping attachments. If possible, this final annealing operation should be carried out with the
cemented parts assembled together to form the complete article, including any retaining
metal frame, bolts, and so on. For successful stress relief an oven with good temperature
control is required, and the best results are obtained when the temperature at any point within
the heating enclosure does not vary by more than +/- 2C. This requirement is most easily
achieved with air circulation ovens.
9.2 MASKING
Solvent attack on the 'Perspex'surface is an essential feature of bonding with 'Tensol'
cements and it is necessary to mask areas around the joint from such attack.
Commonly used methods of masking are:
(1) Self-adhesive tapes, low-tack adhesive being preferred.
(2) Aluminium foil fixed to the 'Perspex'by means of soft soap.
Regardless of the method of masking, a pointed knife is used to cut through the excess
cement before it is completely hard, thus facilitating removal of the masking material.
9.3 APPLICATION TO THE JOINT
It is an essential feature of an acrylic joint that there should be an adequate thickness of
cement. For all but solvent joints, the cement film should never be less than 0.125 mm thick.
The method of application of cement is mainly dependent upon its viscosity and to a lesser
degree upon the type of joint being made. It is important to prevent a skin forming on the
cement surface before the joint is complete. The following methods are recommended for the
application of the various types of cement:
Dipping: for solvents only:
A pool of solvent is poured on to a glass plate or other flat surface. The machined edge of the
'Perspex'is then held in the pool of solvent until it is uniformly soft throughout the joint area;
this takes about one minute using chloroform. The 'Perspex'is then removed, excess
solvent is shaken off, and the edge is applied to the second 'Perspex'surface. One end is
applied first and the edge is gradually lowered, forcing air out in front of the advancing point of
contact. The joint is then lightly clamped while solvent evaporates.
Dispensing: for solvents, Tensol12, 17 and 30
After masking with self-adhesive tape, the edges to be cemented are brought together and
held in a suitable jig as shown in Figure 1 so that these edges form a V-shape into which
solvent or cement is dispensed. A suitable dispenser is a dropper fitted to a polyethylene
bottle, such as that in which 'Tensol' 7 component B is supplied. Such a dispenser is shown in
use in Figure 2. After being allowed to stand for about 30 seconds the V-shaped gap is firmly
closed and the joint lightly clamped. Before the cement is completely hard, a pointed knife is
used to cut through the excess, thus facilitating removal of the masking material.
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Brushing: for Tensol 7
Where it is desirable to limit the amount of excess cement round the joint, this
cement, which is fairly viscous, may be applied to the Perspexsurfaces
with a brush or spatula.
Figure 1: Dispensing
Eliminating air bubbles
Air bubbles may mar both the strength and appearance of an acrylic joint. They can be
avoided if care is taken not to shake the cement before application and by careful application
to the joint. Bubbles can also occur because of incomplete wetting of the 'Perspex'surfaces
by the cement, as a result of the presence of grease or dirt, or where a machined 'Perspex'
surface retains small pockets of air. Wiping the surface with chloroform or methyl
methacrylate monomer will help to eliminate both these difficulties. Air bubbles should not be
confused with contraction voids.
Eliminating contraction voids
Contraction of the cement occurs whether setting is by polymerisation or by evaporation of
solvent. Polymerising cements contract much less and are therefore preferable to solvent
cements. Contraction marks can be eliminated by the following techniques. Preferably, both
should be employed.
1) The surfaces being joined must be held together throughout the setting process. The
clamping should therefore be arranged so that pressure is maintained irrespective of
contraction, and the contraction movement is allowed to take place. When making a joint, the
two surfaces should be brought together gently to avoid forcing too much cement out of the
joint. Clamping should be light and even; not exceeding about 18 gf/cm2 pressure.
Heavy pressure does not merely cause loss of cement but can result in crazing of the
'Perspex'where it is highly stressed. Either spring13 loading or gravity-loading is to be
recommended because this permits pressure to be maintained during the period the cement
is setting and contracting. It should be noted that spring-loaded clothes pegs exert
localized high pressure and should only be used as clamps in conjunction with packing strips
to spread the applied load.
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2) Small cement 'reservoirs' should be provided at the edges of the joints to prevent air from
being drawn into the joint as contraction takes place. Small chamfers, such as can be
produced with a scraper, on the joint edges are usually adequate.
See Figure 2.
Figure 2: Mitre jointing
10. MAKING SPECIFIC JOINTS
10.1 LAMINATING
This operation is only satisfactorily carried out using cements of low viscosity such as
Tensol7. The essential point is to avoid trapping air bubbles between the two laminate. In
small-area lamination this is achieved by pouring a small pool of cement on to the centre of
one lamina, allowing air bubbles formed in the pouring to come to the surface and burst, and
then lowering the second lamina slowly so that contact is first made at a single point. This
forces the cement out sideways without occluding any air. For large-area lamination it is more
convenient to pour a strip of cement along one edge and to lower the top sheet so that
contact is first made along the whole edge and then a wave of cement forced across the
lamination. This procedure is particularly successful when the upper sheet is thin enough to
be flexible.
If air bubbles are trapped in a large-area lamination it may be possible to ease them to the
edges before the cement sets by moving small weights about the surface of the laminate.
This will result in cement being forced from the edges and a liberal quantity of cement must
be used in order to allow for this.
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As a rough guide to quantities, approximately 1 kg/m2 should be used for small areas, but a
higher proportion of cement is likely to be required for areas of several square feet. The lower
sheet is best protected by masking near the edges with selfadhesive tape and by carrying out
the whole operation on a sheet of polyethylene film, to which the cement does not adhere.
10.2 BUTT JOINTING
Machined or sawn edges of Perspexmay be cemented together forming a bun joint. Some
degree of roughness is desirable but too much prevents the cement wetting the Perspex
completely. The adjacent areas are masked and the joint area is coated with cement. The two
edges are then joined and held together until the cement sets.
If the edges to be joined form part of a larger assembly, or if they are irregularly machined so
that large spaces need to be filled, the gap should be taped-over at the lower surface and the
upper edges protected adjacent to the joint, as shown in Figure 3. The tape may usefully be
built up above the surface of the Perspexto provide a reservoir of cement to allow for
contraction of the cement on setting. Cement is then poured into the gap from a beaker or
injected with a hypodermic syringe. The gap width needs to be large, of course, in order to
admit cement. For example for 25 mm sheet, a gap of about 3 mm has been found
necessary. Heavy sheets to be butt jointed in this way should be mounted so that they are
free to follow the cement contraction; this may involve resting the work on rollers. With thick
joints a subsequent machining operation is usually necessary if the appearance of the
finished work is of great importance.
Figure 3: Butt Jointing
10.3 ANGLE (OR T-) JOINTING
The essential requirement in this operation is to ensure that sufficient cement is retained in
the joint during the setting period. If a cement of low viscosity is being used, the edge to be in
contact with the flat surface should be chamfered, as shown in Figure 4 to provide an
approximately 5 angle, and the cement then applied with a syringe. Because leverage may
easily be applied to this type of joint, it is advisable to cement a 'Perspex'fillet in position as
shown. As an alternative, angle joints can be prepared as illustrated in Figure 5, using wire
packing (withdrawn after application of the cement) to promote capillary attraction and ensure
a sufficiently thick layer of cement.
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Figure 4: Angle jointing using a cement of low viscosity
Figure 5: Angle jointing using a low viscosity cement with wire packing to promote
capillary attraction and ensure a sufficiently thick cement layer.
10.4 COLOURING
'Tensol'7 is the only cement which can be satisfactorily coloured. It may be coloured by the
use either of artists' oil colour or of pigments and dyes. Oil colours have the advantage that
the colouring matter which they contain is already in a completely dispersed form, so that it is
easy to disperse in the cement. On the other hand, it may not always be possible to produce
exact matches to the Perspexcolours by this method because the range available in oil
colours is limited. If pigments are used, it is almost always possible to obtain a good colour
match, but it is necessary to wet-out pigments with a minimum quantity of monomer or dibutyl
phthalate prior to addition to the cement.
10.5 CARE OF EQUIPMENT
Benches may be protected from cement by polyethylene film, to which Tensolcements do
not adhere. Cement may be removed from benches, containers or brushes by using solvents
such as chloroform, trichorethylene, ethylene dichloride or acetone. Surplus cement should
be poured out of the mixing vessel before it sets hard. It is most easily removed from open-
top glass or ceramic containers by adding hot water and allowing to stand, whereupon the
skin of cement will be loosened and may be removed in one piece.
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11. JOINING PERSPEX TO OTHER MATERIALS
11.1 CEMENTING
Two problems have to be faced when cementing Perspexto other materials. The first is
that the high order of bond strength obtained with Tensol cements for bonding 'Perspex'
results from a controlled degree of solvent attack on the surfaces by the cement. Such attack
obviously will not occur with other plastics, but the degree of attack is seldom within the range
which permits a good bond to be formed. If the non-Perspexmaterial is porous, a good
bond may be obtained by the penetration of cement into it. The second problem is that of the
difference in coefficient of expansion between Perspexand most non-plastic materials,
which can lead to the weakening of an inflexible bond if it is exposed to significant
temperature changes. For instance. Perspexhas a coefficient of expansion about 7 times
that of steel. The cement film in such cases needs to be of such a type as to remain
permanently flexible unless a constant temperature environment is anticipated for the
component. These two problems may be overcome by the use of rubber-based adhesives or
non-hardening, pressure-sensitive adhesives. J oints formed from these latter materials do not
have the outdoor weathering properties of a Tensolcement joint, and have appreciably
lower bond strength. Another method of obtaining a flexible joint between Perspexand
other materials is to use an interlayer of rubber which can be bonded to Perspexwith
Tensolcement as described in the section immediately following. The rubber may be
bonded to other materials using an epoxy resin adhesive.
Perspex To Glass
The following method using plasticised Tensol7 may be employed to obtain a flexible joint
between Perspexand glass, but it is suitable for small indoor applications only. The glass
is primed with a 5% solution of vinyl trichlorosilane in petroleum ether (boiling range
100/120C) Dibutyl phthalate is mixed with component A of Tensol7 (in the proportions 1:3
by volume) before addition of component B. The Perspexand glass surfaces may then be
cemented together as for a Perspexto Perspexjoint.
Perspex To Wood
The technique to be used depends on the nature of the wood. If it has an open grain, into
which cement penetrates, 'Tensol'7 may be used successfully. With a smooth, close
grained wood which will not allow penetration, a rubber-based adhesive will be more
successful.
11.2 MECHANICAL FIXING
When attaching 'Perspex'to other materials by mechanical means, allowance must be
made, as in cementing, for differences in expansion coefficients. Some of the methods which
are suitable are described below.
Bolting
When it is necessary to fix bolts through 'Perspex', the holes should be drilled oversize and
the edges radiused and polished, because 'Perspex'is notch-sensitive, and any minute
cracks which originate at the hole could be propagated a large distance across the sheet. A
flexible grommet should be inserted in the oversize hole to accommodate the bolt. This
method is not recommended for structures loaded beyond 7 kgf/cm2. An expansion
allowance of 5mm per metre is recommended for external applications or where large
differentials in temperature are likely to be encountered.
Framing
For thick and heavy sheets of Perspex, the material may be fixed, as shown in Figure 9, in
a suitable channel section frame, usually of metal, which is bolted to the main structure. The
edges of the Perspexshould be smooth and polished, and the sheet is held in position by a
flexible gasket of appropriate cross-section, which takes up any expansion.
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Figure 6: Framing
Keyhole Slotting
Another method of mechanical fixing which is useful for light-weight components, such as flat-
backed Perspex letters produced by the sign industry, is to cement the back of the
component to a Perspexblock, into which has been routed a keyhole slot, as shown in
Figure 10, so that the assembly may be slid on to a bolt or screw affixed to the main
structure.
Figure 7: Keyhole slotting (far right)
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Cementing Fixtures To Perspex
In some instances it is desirable to attach fixtures such as metal bolts, spring clips, press-
studs to one side of a Perspexsheet or to a shaped article, without having to drill holes
through the Perspex. This can be done in the manner indicated in Figure 12. A square
piece of 'Perspex'3 mm thick and about 38 mm square, is drilled oversize to take a bolt,
and is heated to shaping temperature 150 -170C Tensol7 is applied to the article where it
is intended to fix the bolt. When at shaping temperature, the square piece of Perspexis
removed from the oven and a hexagon-headed bolt pushed through it. This assembly is then
applied to the cement so that the bolt-head is sandwiched between the two pieces of
Perspex. Light pressure is applied with a suitably bored-out rubber bung for about 30
seconds, and the joint may be handled after about one hour.
Figure 8: Cementing fixtures to Perspex
Information in this publication and otherwise supplied to users is based on our general
experience and is given in good faith, but because of the many particular factors which are
outside our knowledge and control and affect the use of products, no warranty is given or is to
be implied with respect to such information. Freedom from patent rights must not be
assumed.
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Cementing Perspexand Extruded Acrylic