Connector Tables for Harness 219-7461

ENGINE COOLANT
TEMPERATURE SENSOR
P100

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD
AIR)
P200

FUEL HARNESS
CONNECTOR
P93

ATMOSPHERIC PRESSURE
SENSOR J203

EJ-S4

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING
SENSOR P402

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
P103

EJ-S2

EJ-S3

Harness 219-7461
Connector and Splice
Locations

TIMING CALIBRATION
(TC) PROBE CONNECTOR
P400

EJ-S1

ENGINE OIL PRESSURE

SENSOR J201

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING
SENSOR P401

ELECTRONIC CONTROL MODULE

P2

TERM/PLUG
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
180-9340
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
8T-8737

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

QTY
1
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
1
200mm

CLR-GA
BU-18
PK-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
200mm

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

P93
WIRE NAME
F421-A13
G833-A46
T725-A32
N707-A31
G828-A35
G829-A36
C991-A33

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P100
WIRE NAME POS
995-A12
1
G833-A44
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P103
WIRE NAME POS
C967-A15
1
G833-A45
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P200
WIRE NAME POS
G828-A39
A
G829-A41
B
R746-A20
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

TERM/PLUG
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
8T-8737
P/N
155-2264
155-2259
110-3202

TERM/PLUG
180-9340
180-9340

CLR-GA
OR-18-XLPE
WH-18-XLPE

POS
1
2
3
4
5
WH-18-XLPE
T859-A37
6
GN-18-XLPE
T961-A28
7
PU-18-XLPE
T957-A16
8
GY-18-XLPE
T858-A23
9
YL-18-XLPE
T958-A17
10
BR-18-XLPE
T959-A18
11
BU-18-XLPE
T960-A19
12
ACCESSORY TABLE
QTY
PART NAME
1
PLUG_AS.
1
WEDGE
200mm
PAINT/PRO

CLR-GA
WH-18
YL-18

P/N
155-2269
155-2261
110-3202

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
110-3202

QTY
1
1
200mm

CLR-GA
BK-18
WH-18

TERM/PLUG
180-9340
180-9340
180-9340

QTY
1
1
200mm

CLR-GA
BU-18
YL-18

P/N
155-2267
155-2276
110-3202

J201
WIRE NAME POS TERM/PLUG
G828-A38
A
180-9339
G829-A43
B
180-9339
994-A10
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
110-3202

P300
WIRE NAME
T860-A34
T962-A29

QTY
1
1
200mm

P400
WIRE NAME POS
G856-A22
1
G857-A30
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P401
WIRE NAME POS
E963-A27
1
E964-A26
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

P402
WIRE NAME POS
E965-A48
1
E966-A49
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

Harness And Wire Electrical Schematic Symbols

RENR8045-03
December 2007

TERM/PLUG
180-9340
180-9340
8T-8737
8T-8737
8T-8737
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340
180-9340

Symbols

Pressure
Symbol

Temperature
Symbol

Level
Symbol

Symbols and Definitions

P/N
155-2252
155-2258
110-3202

Fuse - A component in an electrical circuit that will open the circuit if too much current flows
through it.
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

TERM/PLUG
180-9340
180-9340

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

P/N
155-2269
155-2261
110-3202

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
110-3202

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
110-3202

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

C11 and C13 Industrial Engine

Electrical System

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.

It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

A5K1-UP
B5K1-UP
LGK1-UP
GLS1-UP

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a

coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.
MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

CLR-GA
WH-18
GN-18
GY-18
QTY
1
1
200mm

J203
WIRE NAME POS TERM/PLUG
G828-A40
A
180-9339
G829-A42
B
180-9339
R747-A6
C
180-9339
ACCESSORY TABLE
PART NAME
P/N
RECEPTACLE_AS. 3E-3370
WEDGE
3E-3371
PAINT/PRO
110-3202

1
2

1
2

Deutsch connector: Typical representation

of a Deutsch connector. The plug contains all
sockets and the receptacle contains all pins.

Part Number for

Connector Plug

C-C4
AG-C3
130-6795 130-6795

Harness Connector Serialization Code: The "C" stands

for "Connector" and the number indicates which
connector in the harness. (C1, C2, C3, .....)

L-C12
3E-5179

AG-C4
111-7898

Part Number For

Connector Recepticle

325-AG135 PK-14
Socket

Pin

Sure-Seal connector: Typical representation

of a Sure-Seal connector. The plug and receptacle
contain both pins and sockets.
Harness Identification Letter(s):
(A, B, C, ..., AA, AB, AC, ...)

Wire, Cable, or Harness Assembly Identification:

Includes Harness Identification Letters and Harness
Connector Serialization Codes

5A

Receptacle
Pin or Socket
Number

Single Wire
Connector

9X-1123

200-L32 BK-14

Harness identification code:

This example indicates wire
135 in harness "AG".

Circuit Identification
Number

Ground
Connection

Printed in U.S.A.

P/N
227-4002
211-6807
110-3202

Connector Table for Harness 264-2354

P-1
CLR-GA

GROUND
M2

Connector Tables for Harness 240-8721

HARNESS
INTERFACE
J93

NOT USED

Harness 240-8721
Connector Locations
FUEL PRESSURE
J209

CLR-GA
YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

QTY
1
1
200mm

POS
1
2
3
4
5
6
7
8
ACCESSORY TABLE
PART NAME
RECEPTACLE_AS.
WEDGE
PAINT/PRO

TERM/PLUG
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
180-9339
8T-8737

CLR-GA
WH-18
GN-18
PK-18
QTY
1
1
200mm

TERM/PLUG
180-9339
180-9339
180-9339
P/N
3E-3370
3E-3371
110-3202

CLR-GA
YL-18
PK-18
QTY
1
1
200mm

P105
WIRE NAME
POS
F421-L1
1
G833-L2
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

TERM/PLUG
180-9340
180-9340
P/N
155-2269
155-2261
110-3202

CLR-GA
WH-18
PU-18
QTY
1
1
200mm

NOT USED
WIRE NAME
POS
T725-L3
1
N707-L4
2
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

E-S5

TERM/PLUG
180-9340
180-9340

E-S7
E-S6

E-S8

P/N
155-2269
155-2261
110-3202

E-S4

E-S1

ENGINE COOLANT
TEMPERATURE SENSOR
P100

FUEL PRESSURE
SENSOR
J209

P/N
3E-3388
3E-3389
110-3202

ENGINE OIL
PRESSURE
SENSOR
J201

FUEL TEMPERATURE
SENSOR
P105

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
P103

GROUND
M1
TIMING CALIBRATION(TC)
PROBE CONNECTOR
P400

ATMOSPHERIC
PRESSURE
SENSOR
J203

ELECTRONIC CONTROL MODULE

P-1
INJECTOR HARNESS
CONNECTOR
J300

Harness 240-8721
Connector Locations
Harness 240-8721
Connector Locations

J-S1

NO.5
CYLINDER
INJECTOR

J-S3

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
P401

Connector Table for

Harness 230-0960
J300
CLR-GA WIRE NAME POS TERM/PLUG
OR-16-NW T860-J8
1
180-9339
WH-16-NW T962-J16
2
180-9339
3
8T-8737
4
8T-8737
5
8T-8737
WH-16-NW T859-J9
6
180-9339
GN-16-NW T961-J15
7
180-9339
PU-16-NW T957-J13
8
180-9339
GY-16-NW T858-J7
9
180-9339
YL-16-NW T958-J14
10
180-9339
BR-16-NW T959-J18
11
180-9339
BU-16-NW T960-J17
12
180-9339
ACCESSORY TABLE
QTY
PART NAME
P/N
1
RECEPTACLE_AS. 3E-7990
1
WEDGE
3E-5180

TERM/PLUG

CLR-GA

WIRE NAME

POS

8T-8737

OR-14

150-E16

TERM/PLUG
126-1767

180-9340

GN-18

M909-E17

180-9339

OR-18

125-E29

BR-18

T993-E30

180-9340

GN-18

T936-E18

180-9339

OR-18

167-E23

180-9340

BR-16

G971-E19

180-9339

BK-18

A274-E24

180-9340

YL-14

G969-E20

126-1767

BU-18

F426-E27

180-9340

BR-18

892-E21

180-9339

GN-18

M909-E17

180-9340

GN-18

893-E22

180-9339

GN-18

893-E3

180-9340

OR-18

167-E23

180-9339

BR-18

892-E4

180-9340

BK-18

A274-E24

180-9339

PK-16

382-E37

10

180-9340

GY-18

A307-E25

10

180-9339

BR-16

G971-E19

11

180-9340

BR-16

G488-E26

11

180-9339

12

8T-8737

BU-18

F426-E27

12

180-9339

13

8T-8737

YL-18

F424-E28

13

180-9339

14

8T-8737

OR-18

125-E29

14

180-9339

BU-18

G469-E48

15

180-9340

BR-18

T993-E30

15

180-9339

BR-16

G488-E26

16

180-9340

BK

A234-E31

16

133-0967

17

8T-8737

YL

K900-E32

17

180-9339

18

8T-8737

GN

K990-E33

18

180-9339

19

8T-8737

OR-18

M904-E34

19

180-9339

20

8T-8737

GN-14

C912-E35

20

126-1767

21

8T-8737

BU-18

A741-E36

21

180-9339

PU-18

A742-E9

22

180-9340

PK-16

382-E37

22

180-9339

GY-18

E716-E49

23

180-9340

OR-18

A743-E38

23

180-9339

24

8T-8737

RD-18

F404-E39

24

180-9339

25

8T-8737

GN-18

F420-E40

25

180-9339

26

8T-8737

YL-18

120-E41

26

180-9339

27

8T-8737

WH-18

F716-E42

27

180-9339
180-9339

RD-18

F404-E39

28

180-9340

WH-18

G968-E43

28

GN-18

F420-E40

29

180-9340

PU-18

381-E44

29

180-9339

YL-18

F424-E28

30

180-9340

GN-18

G955-E45

30

180-9339

GN-18

T936-E18

31

180-9340

OR-14

150-E46

31

126-1767

32

8T-8737

OR-14

150-E47

32

126-1767

33

8T-8737

BU-18

G469-E48

33

180-9339

GN

K990-E5

34

180-9340

GY-18

E716-E49

34

180-9339

OR-18

A743-E38

35

180-9340

GN-18

E717-E50

35

180-9339

36

8T-8737

WH-18

E452-E51

36

180-9339

37

8T-8737

OR-14

150-E1

37

126-1767

38

8T-8737

PU-18

A742-E9

38

180-9339

39

8T-8737

WH-18

G967-E54

39

180-9339

PK-18

387-E55

40

180-9339

GN-18

E717-E50

40

180-9340

OR-18

M904-E34

41

180-9340

BK

A234-E52

42

133-0969

QTY

PART NAME

P/N

43

8T-8737

RECEPTACLE AS.

9X-1343
126-1771

ACCESSORY TABLE

WH-18

F716-E42

44

180-9340

CAP-DUST

WH-18

G968-E43

45

180-9340

50mm

TUBE

5P-0702

46

8T-8737

50mm

TUBE

125-7876

BOOT

6I-4348

47

8T-8737

OR-14

150-E16

48

126-1768

WH-18

E452-E51

49

180-9340

YL

K900-E2

50

180-9340

CLR-GA

WIRE NAME

POS

51

8T-8737

YL-18

120-E15

180-9339

BK-14-GXL

229-E56

126-1767

J-63
TERM/PLUG

OR-14

150-E46

52

126-1768

OR-14

150-E47

53

126-1768

BK

A234-E62

133-0967

PK-18

387-E55

54

180-9340

GN-18

893-E8

180-9339

OR-14

150-E1

55

126-1768

BR-18

892-E7

180-9339

PU-18

381-E44

56

180-9340

GN

K990-E13

180-9339

57

8T-8737

YL

K900-E11

180-9339

GN-18

G955-E45

58

180-9340

8T-8737

BU-18

A741-E36

59

180-9340

8T-8737

WH-18

G967-E54

60

180-9340

BK-14-GXL

229-E59

61

126-1768

QTY

PART NAME

P/N

62

8T-8737

RECEPTACLE

8T-8736

63

BK-14-GXL

229-E57

ACCESSORY TABLE

126-1768

50mm

TUBE

5P-0702

64

8T-8737

50mm

TUBE

125-7876

BK-14-GXL

229-E58

65

126-1768

CAP

8C-6354

GY-18

A307-E25

66

180-9340

300mm

WIRE

5P-9074

YL-14

G969-E20

67

126-1768

100mm

TUBE

113-7027

GN-14

C912-E35

68

126-1768

BK-14-GXL

299-E10

69

126-1768

YL-18

120-E6

70

180-9340

ACCESSORY TABLE
QTY

PART NAME

P/N

PLUG AS.

160-7689

50mm

TUBE

5P-0702

50mm

TUBE

125-7876

200mm

PAINT/PRO

110-3202

ENDBELL

237-0336

P-154
CLR-GA

WIRE NAME

POS

TERM/PLUG

YL

K900-E12

180-9340

GN

K990-E14

180-9340

BK

A234-E63

133-0969

ACCESSORY TABLE
QTY

PART NAME

P/N

PLUG AS.

174-0502

50mm

TUBE

5P-0702

50mm

TUBE

125-7876

200mm

PAINT/PRO

110-3202

WEDGE

155-2266

Harness 230-0960
Connector and Splice
Locations

NO.4
CYLINDER
INJECTOR
J-S2

FRONT ENGINE VIEW

POS

E-S3

Harness 264-2354
Connector and Splice
Locations
(CAMSHAFT POSITION)
SECONDARY ENGINE
SPEED/TIMING SENSOR
P402

J-61

WIRE NAME

P-154

E-S2

E-S9

TERMINATION
RESISTOR

CUSTOMER
CONNECTOR
J-61

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR)
P200

Wire Gauge

Wire Color

2007 Caterpillar
All Rights Reserved

SERVICE TOOL
CONNECTOR
J-63

J209
WIRE NAME
POS
G828-L5
A
G829-L6
B
C991-L7
C
ACCESSORY TABLE
PART NAME
PLUG_AS.
WEDGE
PAINT/PRO

Fuse
(5 Amps)
Component
Part Number

Plug

FUEL TEMPERATURE
P105

J93
WIRE NAME
F421-L1
G833-L2
T725-L3
N707-L4
G828-L5
G829-L6
C991-L7

Circuit Breaker
Symbol

Flow
Symbol

NO.3
CYLINDER
INJECTOR
NO.2
CYLINDER
INJECTOR

NO.1
CYLINDER
INJECTOR

LEFT SIDE ENGINE VIEW

NO.6
CYLINDER
INJECTOR

30 Page, (Dimensions: 39 inches x 28 inches)

INJECTOR HARNESS
CONNECTOR P300

POS
1
2
3
4
5
6
7
8
9
10
11
12
BU-18
995-A12
13
14
PK-18
R746-A20
15
16
GN-18
G829-A2
17
18
19
20
21
22
23
24
BK-18
E963-A27
25
WH-18
G856-A22
26
27
GY-18
994-A10
28
29
PK-18
G833-A47
30
31
32
33
34
WH-18
E964-A26
35
YL-18
G857-A30
36
37
38
39
PK-18
C991-A33
40
41
42
43
44
45
YL-18
E966-A49
46
BU-18
E965-A48
47
48
49
50
51
52
53
54
55
BU-18
C967-A15
56
GY-18
R747-A6
57
58
59
60
61
YL-18
F421-A13
62
63
64
WH-18
T725-A32
65
66
67
68
69
70
71
WH-18
G828-A1
72
73
74
75
76
77
78
79
80
81
82
PU-18
N707-A31
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
OR-18-XLPE
T860-A34
99
100
101
102
103
GY-18-XLPE
T858-A23 104
WH-18-XLPE
T962-A29 105
BR-18-XLPE
T959-A18 106
GN-18-XLPE
T961-A28 107
BU-18-XLPE
T960-A19 108
109
110
111
112
113
114
WH-18-XLPE
T859-A37 115
PU-18-XLPE
T957-A16 116
117
YL-18-XLPE
T958-A17 118
119
120
ACCESSORY TABLE
QTY
PART NAME
1
PLUG AS.
1
ENDBELL
200mm
PAINT/PRO

RENR8045-03

CLR-GA

P2
WIRE NAME

P2
2274002

ENGINE COOLANT TEMPERATURE

INTAKE MANIFOLD AIR PRESSURE
PRESSURE SENSOR RETURN

PRIMARY ENGINE SPEED/TIMING (-)

TIMING CALIBRATION (TC) PROBE (+)
ENGINE OIL PRESSURE
TEMPERATURE SENSOR RETURN

PRIMARY ENGINE SPEED/TIMING (+)

TIMING CALIBRATION (TC) PROBE (-)

FUEL PRESSURE

SECONDARY ENGINE SPEED/TIMING (+)

SECONDARY ENGINE SPEED/TIMING (-)

INTAKE MANIFOLD AIR TEMPERATURE

ATMOSPHERIC PRESSURE

FUEL TEMPERATURE
NOT USED

PRESSURE SENSOR SUPPLY +5V

NOT USED

INJECTOR 5&6 HIGH

INJECTOR 1&2 HIGH

INJECTOR 6 LOW
INJECTOR 3 LOW
INJECTOR 5 LOW
INJECTOR 4 LOW

INJECTOR 3&4 HIGH

INJECTOR 1 LOW
INJECTOR 2 LOW

P400
1552269
G856-A22 WH-18
G857-A30 YL-18

995-A12
C967-A15
G833-A45
G833-A44
G856-A22
G857-A30
995-A12 BU-18

G828-A40
G828-A35
G828-A38
G828-A39

A-S1

G828-A1 WH-18

R746-A20 PK-18
G829-A2 GN-18

BU-18
BU-18
PK-18
PK-18
WH-18
YL-18

995-A12 BU-18
G833-A44 PK-18

WH-18
WH-18
WH-18
WH-18

P402
1552269
E965-A48 BU-18
E966-A49 YL-18

994-A10
G828-A38
G828-A40
G828-A39
G829-A41
G829-A43
G829-A42
E963-A27
E964-A26
E965-A48
E966-A49
R746-A20
R747-A6

G829-A3 GN-18
A-S4

G829-A42 GN-18
G829-A43 GN-18

G833-A47 PK-18
A-S3

G833-A47 PK-18
E964-A26 WH-18
G857-A30 YL-18

G833-A44 PK-18
G833-A45 PK-18
G833-A46 PK-18

GY-18
WH-18
WH-18
WH-18
GN-18
GN-18
GN-18
BK-18
WH-18
BU-18
YL-18
PK-18
GY-18

E966-A49 YL-18
E965-A48 BU-18

ENGINE COOLANT
TEMPERATURE SENSOR
130-9811

SIGNAL
RETURN

INTAKE MANIFOLD AIR

TEMPERATURE SENSOR
130-9811

C967-A15 BU-18
G833-A45 PK-18

1
2

BATTERY

(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR
201-6615

SIGNALSIGNAL+

BK-18
WH-18

A
B
C

OR-18
YL-18
GN-18

+5 VOLTS
RETURN
SIGNAL

ANALOG SENSOR POWER(+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR PWR +8V
DIGITAL SENSOR RETURN
MAINTENENCE DUE RESET SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK +
CAT DATA LINK ETHER START SOLENOID
AIR SHUTOFF SOLENOID

J203
3E3370
A
B
C

OR-18
YL-18
GN-18

+5 VOLTS
RETURN
SIGNAL

J201
3E3370

G828-A38 WH-18
G829-A43 GN-18
994-A10 GY-18

A
B
C

OR-18
YL-18
GN-18

+5 VOLTS
RETURN
SIGNAL

ATMOSPHERIC PRESSURE
SENSOR
194-6722

AUXILIARY PRESSURE SENSOR

AUXILIARY TEMPERATURE SENSOR

ENGINE OIL PRESSURE

SENSOR
194-6725

J209
3E3370
A
G828-L5 WH-18
B
G829-L6 GN-18
C
C991-L7 PK-18

F421-A13
G833-A46
T725-A32
N707-A31
G828-A35
G829-A36
C991-A33

F421-A13 YL-18

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

F421-A13 YL-18
G833-A46 PK-18
T725-A32 WH-18
N707-A31 PU-18
G828-A35 WH-18
G829-A36 GN-18
C991-A33 PK-18

FUEL PRESSURE SENSOR

194-6725

J93
3E3388
1
2
3
4
5
6
7
8

F421-L1
G833-L2
T725-L3
N707-L4
G828-L5
G829-L6
C991-L7

YL-18
PK-18
WH-18
PU-18
WH-18
GN-18
PK-18

DIAGNOSTIC LAMP
WARNING LAMP
MAINTENENCE DUE LAMP
RETR LAMP (C11-C18)/EXH BK LAMP (C7-C9)

1552269

T725-L3 WH-18
N707-L4 PU-18

FUEL HARNESS
CONNECTOR

T725-A32 WH-18

+5 VOLTS
RETURN
SIGNAL

OR-18
YL-18
GN-18

UNUSED
RETR LO/HI SW (C11-C18)

P105
1552269
F421-L1 YL-18
G833-L2 PK-18

1
2

NOT USED

RETR MED/HI SW (C11-C18)

PTO INTERRUPT SWITCH
J1939 DATA LINK SHIELD

FUEL TEMPERATURE
SENSOR
130-9811

SIGNAL
RETURN

1
2

J1939 DATA LINK (-)

UNUSED

REMOTE SHUTDOWN SWITCH

INTERMEDIATE ENGINE SPEED SWITCH

G828-A1 WH-18

BATTERY (+) - UNSWITCHED

COOLANT LEVEL SWITCH
J1939 DATA LINK (+)

INJECTOR
HARNESS
CONNECTOR
P300
1552252
T860-A34 OR-18-XLPE
T962-A29 WH-18-XLPE

T859-A37
T961-A28
T957-A16
T858-A23
T958-A17
T959-A18
T960-A19

T860-A34 OR-18-XLPE

T858-A23
T962-A29
T959-A18
T961-A28
T960-A19

J300
3E7990
T860-J8 OR-16-NW
T962-J16 WH-16-NW

1
2
3
4
5
6
7
8
9
10
11
12

WH-18-XLPE
GN-18-XLPE
PU-18-XLPE
GY-18-XLPE
YL-18-XLPE
BR-18-XLPE
BU-18-XLPE

T858-J1 GY-16-NW
T957-J13 PU-16-NW

T858-J7 GY-16-NW

T859-J9 WH-16-NW

T859-J9 WH-16-NW
T961-J15 GN-16-NW
T957-J13 PU-16-NW
T858-J7 GY-16-NW
T958-J14 YL-16-NW
T959-J18 BR-16-NW
T960-J17 BU-16-NW

T860-J8 OR-16-NW

J-S1
1

T858-J1 GY-16-NW
T858-J2 GY-16-NW

J-S2
1

T860-J6 OR-16-NW
T860-J5 OR-16-NW

T957-J13
T958-J14
T959-J18
T960-J17
T961-J15
T962-J16

GY-18-XLPE
WH-18-XLPE
BR-18-XLPE
GN-18-XLPE
BU-18-XLPE

PTO RAMP UP/SET SWITCH

UNUSED
PTO RAMP DOWN/RESUME SWITCH
BATTERY (-)

NO.2
CYLINDER
INJECTOR

BATTERY (-)

T859-J3 WH-16-NW
T859-J4 WH-16-NW

J-S3
1

T858-J2 GY-16-NW
T958-J14 YL-16-NW

BATTERY (+) - UNSWITCHED

BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH
BATTERY (+) - UNSWITCHED
PTO ENABLE SWITCH

NO.1
CYLINDER
INJECTOR

T859-J3 WH-16-NW
T959-J18 BR-16-NW

PU-16-NW
YL-16-NW
BR-16-NW
BU-16-NW
GN-16-NW
WH-16-NW

BATTERY (-)
THROTTLE POSITION SENSOR
SOLENOID COMMON
NOT USED
BATTERY (-)
BATTERY (+) - KEY SWITCH

NO.3
CYLINDER
INJECTOR

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

T859-A37 WH-18-XLPE
T957-A16 PU-18-XLPE
T958-A17 YL-18-XLPE

NO.5
CYLINDER
INJECTOR

T860-J6 OR-16-NW
T962-J16 WH-16-NW

NO.6
CYLINDER
INJECTOR

BATTERY

1297163

1297164

125-E29
T993-E30
167-E23
A274-E24
F426-E27
M909-E17
893-E3
892-E4
382-E37
G971-E19

229-E56 BK-14-GXL

OR-18
BR-18
OR-18
BK-18
BU-18
GN-18
GN-18
BR-18
PK-16
BR-16

TWISTED
WIRES

120-E6 YL-18

G469-E48 BU-18
G488-E26 BR-16

892-E4 BR-18
A742-E9 PU-18
E716-E49 GY-18

F404-E39
F420-E40
F424-E28
T936-E18

893-E3 GN-18

RD-18
GN-18
YL-18
GN-18

A234-E64 BK-18

E717-E50 GN-18
M904-E34 OR-18
A234-E52 BK-18
F716-E42 WH-18
G968-E43 WH-18
150-E16 OR-14
E452-E51 WH-18
K900-E2 YL-18
150-E46
150-E47
387-E55
150-E1
381-E44

E-S7

OR-14
OR-14
PK-18
OR-14
PU-18

G955-E45 GN-18
A741-E36 BU-18
G967-E54 WH-18
229-E59 BK-14-GXL

K900-E2 YL-18
K900-E60 YL-18

229-E57 BK-14-GXL
229-E58 BK-14-GXL
A307-E25 GY-18
G969-E20 YL-14
C912-E35 GN-14
299-E10 BK-14-GXL
120-E6 YL-18

K990-E5 GN-18

K990-E61 GN-18

E-S5
E-S9

M904-E34
M909-E17
T993-E30
T936-E18

TWISTED
WIRES

J-63
8T8736
120-E15 YL-18
229-E56 BK-14-GXL
A234-E62 BK-18
893-E8 GN-18
892-E7 BR-18
K990-E13 GN-18
K900-E11 YL-18

ENGINE SERVICE
TOOL CONNECTOR
A
B
C
D
E
F
G
H
J

P142/J142
1
2

SIGNAL
RETURN

AUXILIARY
TEMPERATURE
SENSOR

P800/J800
A
C
B

+8V
SIGNAL
RETURN

COOLANT LEVEL
SENSOR
OFF ENGINE

P220/J220
A
C
B

+5V
SIGNAL
RETURN

AUXILIARY
PRESSURE
SENSOR

J403/P403
C
A
B

SIG
+ BAT.
- BAT.

DESIRED
SPEED
CONTROL
(NOTE W)

BATTERY(-)

MTR

892-E7 BR-18
892-E21 BR-18

ETHER START VALVE

BAT.

STARTING
MOTOR

ST

NOTE D

(+)BATTERY
(-)BATTERY
J1939 SHIELD
CAT DATA LINK(+)
CAT DATA LINK(-)
J1939(-)
J1939(+)

NOTE D

S
C

1
2

ALTERNATE ETHER VALVE WIRING

KEYSTART
SWITCH

ALTERNATOR

ON
OFF

P515
1552269

BK-18
BK-18

1
2

STARTING AID OVERRIDE SW

MAINTENANCE DUE RESET SW

P-154
1740502
K900-E12 YL-18
K990-E14 GN-18
A234-E63 BK-18

A234-E63 BK-18
A234-E31 BK-18
A234-E62 BK-18
BK-18
GY-18
PU-18
BU-18
OR-18
GN-14
GY-18
GN-18
RD-18
WH-18
GN-18
YL-18
BU-18
WH-18
BU-18
BR-16
GN-18
WH-18
WH-18
YL-14
BR-16

A
B
C

120

150-E16
M909-E17
T936-E18
G971-E19
G969-E20
892-E21
893-E22
167-E23
A274-E24
A307-E25
G488-E26
F426-E27
F424-E28
125-E29
T993-E30
A234-E31
K900-E32
K990-E33
M904-E34
C912-E35
A741-E36
382-E37
A743-E38
F404-E39
F420-E40
120-E41
F716-E42
G968-E43
381-E44
G955-E45
150-E46
150-E47
G469-E48
E716-E49
E717-E50
E452-E51
150-E1
A742-E9
G967-E54
387-E55

TWISTED
WIRES

K900-E12 YL-18
K900-E11 YL-18
K900-E32 YL-18
K990-E14 GN-18
K990-E33 GN-18
K990-E13 GN-18
OR-18
GN-18
BR-18
GN-18

TERMINATION
RESISTOR
(134-2540)
(NOTE B&C)

J-61
9X1343

OR-14
GN-18
GN-18
BR-16
YL-14
BR-18
GN-18
OR-18
BK-18
GY-18
BR-16
BU-18
YL-18
OR-18
BR-18
BK-18
YL-18
GN-18
OR-18
GN-14
BU-18
PK-16
OR-18
RD-18
GN-18
YL-18
WH-18
WH-18
PU-18
GN-18
OR-14
OR-14
BU-18
GY-18
GN-18
WH-18
OR-14
PU-18
WH-18
PK-18

14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
14 AWG
+BAT. (UNSWITCHED)
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
AUXILIARY TEMP SNSR
COOLANT LEVEL SNSR
DIG SNSR PWR (+8V)
DIG SNSR RETURN
AUXILIARY PRESS. SNSR
THROTTLE POSITION SNSR
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
ETHER START VALVE
STARTING AID OVERRIDE SW
MAINTENANCE DUE RESET SW
TORQUE LIMIT SW
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
75% OVERSPEED VERIFY SW
PTO INTERRUPT SW
PTO ENABLE SW

P61
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40

+BAT. (UNSWITCHED)
TORQUE LIMIT SW
RETARDER LAMP
INLET AIR SHUTOFF SOLENOID RELAY
SOLENOID COMMON
CAT DATA LINK CAT DATA LINK +
DIG SNSR PWR (+8V)
DIG SNSR RETURN
THROTTLE POSITION SNSR
AUXILIARY TEMP SNSR
MAINTENANCE DUE RESET SW
MAINTENANCE DUE LAMP
ANLG SNSR PWR (+5V)
ANLG SNSR RETURN
J1939 SHIELD
J1939 DATA +
J1939 DATA PTO INTERRUPT SW

TORQUE LIMIT SW

REMOTE SHUTDOWN SW (NOTE K)

INTERMEDIATE ENGINE SPEED SW

OVERSPEED VERIFY SW

PTO INTERRUPT SW

PTO ENABLE SW

PTO RAMP UP/SET SW

PTO RAMP DOWN/RESUME SW
MAINTENANCE DUE LAMP
DIAGNOSTIC LAMP
WARNING LAMP
RETARDER LAMP
14 AWG
+BAT. (SWITCHED)
CAT DATA LINK CAT DATA LINK +

NC
ETHER START VALVE
NC
DIAGNOSTIC LAMP
WARNING LAMP
+BAT. (SWITCHED)
REMOTE SHUTDOWN SW
INTERMEDIATE ENGINE SPEED SW
PTO ENABLE SW
PTO RAMP UP/SET SW
+BAT. (UNSWITCHED)
+BAT. (UNSWITCHED)
AUXILIARY PRESS. SNSR
RETARDER LO/HI SWITCH
RETARDER MED/HI SWITCH
COOLANT LEVEL SNSR
NC
STARTING AID OVERRIDE SW
PTO RAMP DOWN/RESUME SW
75% OVERSPEED VERIFY SW

PTO RAMP
UP/DOWN SWITCH
MAINTENANCE
DUE LAMP

CB
1A

ALTERNATE RETARDER WIRING

RETARDER LO/HI SWITCH

HI
LO

RETARDER MED/HI SWITCH

1A

LOW RETARD SWITCH

(ACTUATE ON CLOSE)

RETARDER SOLENOID
ON/OFF SWITCH

RETARDER MED/HI SWITCH

1A

MEDIUM RETARD SWITCH

(ACTUATE ON CLOSE)

J1939 SHIELD
J1939 DATA +
J1939 DATA -

ACTUATE BOTH SWITCHES

FOR HIGH RETARD

MAX LENGTH 40 METERS

WARNING LAMP

CB

MED
HI

DIAGNOSTIC LAMP

CB

RETARDER LO/HI SWITCH

LO
MED

RETARDER LAMP

CB
1A

A
B
C
D
E
F
G
H
J

(153-2707)
(NOTES B & E)
MAX LENGTH 30 METERS
C B A

1
2
3
4
5
6

229-C50 BK-16

+BATTERY
J1939 DATA+
J1939 DATAJ1939 SHIELD
GROUND

1
2
3
4
5
6

N782-G1 BU-18

N784-G3 WH-18
N785-G4 BU-18

N785-G20 BU-18

G-S11

RS485A
RS485B
GAUGE GROUND
GAUGE V+

MAINTENANCE DUE LAMP

7N5876

DIAGNOSTIC LAMP
7N5876

3E3364
101-V1 RD-14
200-V2 BK-14

OPTIONAL
WIRING
1

1297164
101-V1 RD-14

1297164
200-V2 BK-14

1297163

BU-18
GN-18
WH-18
BU-18

N782-G34
N783-G35
N784-G36
N785-G29

N782-G30
N783-G31
N784-G32
N785-G33

BU-18
GN-18
WH-18
BU-18

G-C6
1552273

229-C50 BK-16
120-C34 YL-16
F420-C8 GN-16
F404-C9 RD-16
F424-C41 YL-16
120-C36 YL-16

1552269
1
2

229-C54 BK-14

101-C39 RD-14
391-C33 PK-14
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14
229-C50 BK-16
F424-C41 YL-16

120-C34 YL-16
F420-C8 GN-16
F404-C9 RD-16
120-C36 YL-16
F424-C41 YL-16

120-C45 YL-14

1275486

1275486

Diagnostic Code
Flash Code SPN(1)/FMI Code
or
Event Code

1835-16

R
C
S
B

OFF
ON
ST

1836-16

1
2

N/A

1836-03

REMOTE SHUTDOWN
INTERMEDIATE ENGINE SPEED SWITCH
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
J1939 DATA LINK (+)

PTO RAMP UP SWITCH

PTO RAMP DOWN / RESUME SWITCH
BATTERY (-)
BATTERY (-)
BATTERY (-)
THROTTLE POSITION 1 (PWM)
SOLENOID COMMON
THROTTLE POSITION 2 (PWM)
BATTERY (+) - KEY SWITCH

ELECTRONIC CONTROL MODULE

K900-C26 YL
K900-C42 YL

893-C12 GN-16
892-C11 BR-16

K990-C24 GN
K990-C43 GN

C-S2
K900-C27 YL
2

C-S3
K990-C25 GN
2

C-S4
120-C7 YL-14
120-C19 YL-14
120-C45 YL-14
1

K990-C32 GN
K990-C15 GN
K900-C14 YL
K900-C13 YL

C-S7
A234-C46 BK
2

C-S5
K990-C43 GN
2

C-S6
K900-C42 YL
2

A
B
C

(+)BATTERY
(-)BATTERY
J1939 SHIELD
CAT DATA LINK(+)
CAT DATA LINK(-)
J1939(-)
J1939(+)

G967-C4 WH-16
229-C17 BK-14

13

23

14

31

24

39

32

47

40

57

48

70

58

168-00

168-00

System Voltage high

168-01

168-01

System Voltage low

168-02

168-02

System Voltage intermittent/erratic

268-02

Check Programmable Parameters

High Auxiliary Temperature Derate

58

639-09

247-09

J1939 Data Link communications

110-15

10

545-05

Ether Start Relay open/short to +batt

2417-05

Ether Injection Control Solenoid open/short to +batt

61

110-16

C-C13
1552269
391-C56 PK-14
229-C57 BK-14

1
2

DIODE
1893158

110-00

32 31 30 29 28

27 26 25 24 23

44 43 42 41 40 39

38 37 36 35 34 33
48 47 46 45

60 59 58 57

56 55 54 53

68 67 66 65

64 63 62 61

76 75 74 73

72 71 70 69

88 87 86 85 84 83

82 81 80 79 78 77

98 97 96 95 94

93 92 91 90 89

110 109 108 107 106 105

104 103 102 101 100 99

545-06

Ether Start Relay short to ground

111-17

E059

Low Engine Coolant Level Warning

Ether Injection Control Solenoid short to ground

111-18

E057

Low Engine Coolant Level Derate

1835-03

Auxiliary Pressure Sensor open/short to +batt

111-01

E058

Low Engine Coolant Level Shutdown

229-C28 BK-14
120-C45 YL-14
150-C1 OR-14
F716-C5 WH-16
150-C6 OR-14
150-C2 OR-14
F404-C9 RD-16
F420-C8 GN-16
G955-C3 GN-16
G967-C4 WH-16
F424-C41 YL-16
F426-C52 BU-16
229-C51 BK-16
229-C16 BK-14
229-C18 BK-14
229-C17 BK-14

120-C45 YL-14
150-C1 OR-14
150-C6 OR-14
150-C2 OR-14
F404-C9 RD-16
F716-C5 WH-16
F420-C8 GN-16
G955-C3 GN-16
G967-C4 WH-16
F424-C41 YL-16
F426-C52 BU-16
229-C51 BK-16
229-C16 BK-14
229-C18 BK-14
229-C17 BK-14

C-S8
1

229-C54 BK-14
229-C57 BK-14

229-C58 BK-14
C-S10
1

229-C18 BK-14

229-C28 BK-14

229-C16 BK-14

229-C59 BK-14

1835-04
1836-03
1836-04

Auxiliary Pressure Sensor short to ground

229-C30 BK-14

115 114 113 112 111

229-C50 BK-16
229-C29 BK-14
229-C44 BK-14

120-C7 YL-14
1607689
P1

Auxiliary Temperature Sensor open/short to +batt

Auxiliary Temperature Sensor short to ground

111-02

Engine Coolant Level Sensor Loss of Signal

Fuel Temperature open/short to +batt

174-04

63

ABBREV

COLOR

RD
WH
OR
YL
PK
BK
GY
PU
BR
GN
BU

RED
WHITE
ORANGE
YELLOW
PINK
BLACK
GRAY
PURPLE
BROWN
GREEN
BLUE

DESCRIPTION
CIRCUIT CONNECTED
CIRCUIT NOT CONNECTED
ELECTRICAL CONNECTION TO
MACHINE STRUCTURE
INTERNAL ELECTRICAL CONNECTION
TO SURFACE OF COMPONENT
CONNECTOR

H#

CIRCUIT GROUPING DESIGNATION

ATCH WIRE, CABLE, COMPONENT
CIRCUIT CONNECTED
BLADE, SPADE, RING OR SCREW
TERMINAL
SPLICE

94-15

41-03

8 Volt DC Supply short to +batt

678-04

41-04

8 Volt DC Supply short to ground

E096

15

16

20

21

25

26

30

31

35

36

40

174-16

Title

8T-8736

High Fuel Temperature Warning

E363(2)

D
E

High Fuel Temperature Derate

C
A

High Fuel Temperature Shutdown

5 Volt Sensor DC Power Supply short to +batt

651-05

001-05

Injector Cylinder 1 open circuit

651-06

001-06

Injector Cylinder 1 short

651-11

001-11

Injector Cylinder #1 fault

652-05

002-05

Injector Cylinder 2 open circuit

652-06

002-06

Injector Cylinder 2 short

5 Volt Sensor DC Power Supply short to ground

Engine Oil Pressure open/short to +batt
72

Engine Oil Pressure short to ground

100-10

100-10

Engine Oil Pressure abnormal rate of change

652-11

002-11

Injector Cylinder #2 fault

102-03

102-03

Boost Pressure Sensor short to +batt

653-05

003-05

Injector Cylinder 3 open circuit

102-04

102-04

Boost Pressure Sensor short to ground

653-06

003-06

Injector Cylinder 3 short

102-10

102-10

Boost Pressure Sensor abnormal rate of change

653-11

003-11

Injector Cylinder #3 fault

108-03

274-03

Atmospheric Pressure open/short to +batt

654-05

004-05

Injector Cylinder 4 open circuit

108-04

274-04

Atmospheric Pressure short to ground

654-06

004-06

Injector Cylinder 4 short

110-03

110-03

Engine Coolant Temperature open/short to +batt

654-11

004-11

Injector Cylinder #4 fault

110-04

110-04

Engine Coolant Temperature short to ground

655-05

005-05

Injector Cylinder 5 open circuit

28

91-13

91-13

Throttle Position calibration required

655-06

005-06

Injector Cylinder 5 short

32

91-08

91-08

Throttle Position signal abnormal

655-11

005-11

Injector Cylinder #5 fault

190-08

190-08

Engine Speed signal abnormal

656-05

006-05

Injector Cylinder 6 open circuit

723-08

342-08

Secondary Engine Speed signal abnormal

656-06

006-06

Injector Cylinder 6 short

Engine Overspeed Warning

656-11

006-11

Injector Cylinder #6 fault

Engine Overspeed Shutdown

1072-05

791-05

Low/High Retarder Solenoid Current Low (Open)

1072-06

791-06

Low/High Retarder Solenoid Current High (Short)

73

74

Form Number

Troubleshooting

RENR5042

Systems Operation / Testing and Adjusting

SENR9853

High Fuel Pressure Warning

High Inlet Air Temperature Shutdown

174-15

71

100-03

11

E539(2)

174-00
262-03

10

High Inlet Air Temperature Warning

1636-00

65

Low Engine Coolant Level Derate

9W-1951

NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
CONNECTION TO BATTERY (-).
NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
RESISTOR) IS 40 METERS.
NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION.
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR
ALL J1939 DATA LINK CONNECTIONS.
NOTE K: WHEN THE SHUTDOWN SWITCH IS CONNECTED TO BATTERY (-) THE ECM DISABLES
THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION. FOR
DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC INSTALLATION
GUIDE.
NOTE X: EARLIER ENGINES MAY HAVE VARIATIONS IN SPLICING AND WIRING DESCRIPTIONS
FOR HARNESS 254-2354.

C
B

IDENT.
A
E
L
J

3E-7990

HARNESS
219-7461
264-2354
240-8721
230-0960

CHG
06
03
01
01

(J2 / ENGINE HARNESS)

(J1 / CUSTOMER HARNESS)
(FUEL HARNESS)
(INJECTOR HARNESS)

SYMBOL

Low Engine Coolant Level Shutdown

1636-15

Fuel Temperature short to ground

678-03

E2143(2)

111-01

64

75

12 11 10

76

F426-C52 BU-16

190-15

HI/LO IDLE
110-7884
229-C29 BK-14
229-C51 BK-16

35

THIS DIAGRAM IS FOR THE C11 AND C13 INDUSTRIAL ENGINES.

(S/N A5K1-UP, B5K1-UP, LGK1-UP, AND GLS1-UP)

WIRING DIAGRAM (231-1979) (CHG04)-J2

(291-5540) (CHG00)-J1

155-2252

E362(2)
190-00

12

94-03

94-03

Fuel Pressure open/short to +batt

94-04

94-04

Fuel Pressure short to ground

1073-05

792-05

Med/High Retarder Solenoid Current Low (Open)

105-03

172-03

Intake Manifold Air Temp open/short to +batt

1073-06

792-06

Med/High Retarder Solenoid Current High (Short)

105-04

172-04

Intake Manifold Air Temp short to ground

637-13

261-13

Engine Timing calibration required

37

G967-C4 WH-16
G955-C3 GN-16
229-C50 BK-16
229-C54 BK-14
F424-C41 YL-16
F404-C9 RD-16
F420-C8 GN-16
120-C45 YL-14

11

10

COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY

IN THE OFF POSITION AND ENGINE NOT RUNNING.

184

DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.

1

CUSTOMER WIRING AND OPTIONAL FEATURE WIRING SHOWN ARE RECOMMENDED.

38
42

100-17

CIRCUIT BREAKER
6T-3643
15A

101-C39 RD-14

46

100-18
100-01

155-2264

174-0502

Low Engine Oil Pressure Warning

E360(2)

Low Engine Oil Pressure Derate

Low Engine Oil Pressure Shutdown

(1) Suspect Parameter Number

(2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order
to designate a warning, a derate, or a shutdown.

OPTIONAL CONTROL PANEL

111-18

Low Engine Coolant Level Warning

27

150-C38 OR-14

K900-C14 YL
K990-C32 GN
A234-C40 BK

CAT DATA LINK

J1939 DATA LINK
RS-232/RS-485 DATA LINK

Related Electrical Service Manuals

1

34

229-C53 BK-16

150-C2 OR-14
150-C1 OR-14
150-C6 OR-14

CONTROL PLUS FROM ECM

CONTROL MINUS FROM ECM

9X-1343

26

MAINTENANCE
CLEAR SWITCH
3N-5716

C-S11
1

111-17

100-04

391-C33 PK-14

SIGNAL PLUS TO ECM

SIGNAL MINUS TO ECM

High Engine Coolant Temperature Shutdown

100-04

25

STOP SWITCH
111-1325
1

High Engine Coolant Temperature Derate

2417-06

174-03

100-03
24

C-S9

391-C56 PK-14

16 15 14 13 12 11

52 51 50 49

High Engine Coolant Temperature Warning

E361(2)

22 21 20 19 18 17

SENSOR / ACTUATOR SUPPLY

ALTERNATOR
AMERICAN TRUCKING ASSOCIATION
CIRCUIT BREAKER
CUSTOMER IGNITION SWITCH
DIGITAL
ELECTRONIC CONTROL MODULE
NO CONNECTION
PULSE WIDTH MODULATION
STARTING MOTOR
START MOTOR MAG SWITCH

COLOR ABBREVIATIONS

Description of Code

630-02

High Auxiliary Temperature Shutdown

ALT
ATA
CB
CIS
DIG
ECM
NC
PWM
SM
SMMS

227-4002

56

1079-04

229-C30 BK-14

893-C12 GN-16
892-C11 BR-16
120-C7 YL-14
120-C45 YL-14
229-C28 BK-14

A234-C37 BK

G955-C3 GN-16

51

1079-03

229-C44 BK-14
229-C53 BK-16

229-C51 BK-16

E445(2)

262-04

391-C31 PK-14
F716-C5 WH-16

150-C2 OR-14
150-C6 OR-14

High Auxiliary Temperature Warning

620-04

K990-C15 GN

K900-C13 YL

High Auxiliary Pressure Derate

174-03

21

229-C28 BK-14
893-C12 GN-16
892-C11 BR-16

120-C7 YL-14
120-C45 YL-14
229-C28 BK-14
892-C11 BR-16
893-C12 GN-16
K900-C42 YL
K990-C43 GN
A234-C46 BK

(+) BATTERY SWITCHED

DEVICE

STARTING CIRCUIT

160-7689

155-2267

155-2269

Diagnostic
Code
Flash Code SPN(1)/FMI Code
or
Event Code

620-03

J154
3E3370

1743016

A
B
C
D
E
F
G
H
J

391-C31 PK-14

A234-C40 BK
A234-C37 BK

120-C19 YL-14
229-C28 BK-14
A234-C23 BK
893-C12 GN-16
892-C11 BR-16
K990-C25 GN
K900-C27 YL

391-C55 PK-14

A234-C22 BK
A234-C46 BK

C-S1
A234-C23 BK

PTO ENABLE SWITCH

K900-C26 YL
K990-C24 GN
A234-C22 BK

F426-C52 BU-16

150-C1 OR-14

Description of Code

111-02

174-04

J63
ENGINE SERVICE
TOOL CONNECTOR
9W1951

BATTERY (+) - UNSWITCHED

BATTERY (+) - UNSWITCHED
OVERSPEED VERIFY SWITCH

TERMINATION
RESISTOR

A
B
C

F716-C5 WH-16

(8-10 AWG)

13

C-C2
1740502

(+) BATTERY

(-) BATTERY / SENSOR RETURN

RETARDER SOLENOID MED/HI

PTO INTERRUPT
J1939 DATA LINK SHIELD

TERMINATION
RESISTOR

J1939 DATA LINK (-)

C-C11
1743016

A
B
C

2
3

(165-0200)
MAX LENGTH 1 METER
(NOTE B)

626-05

1835-04

A
B
C

120
TERMINATION
RESISTOR
(174-3016)
(NOTE B & C)

120 119 118 117 116

P515
1552269
391-C55 PK-14
229-C30 BK-14

1
2
3
4

F404-C9 RD-16
F420-C8 GN-16
F424-C41 YL-16

62

K900-C47 YL
K990-C48 GN
A234-C49 BK

LAMP
LAMP
LAMP
LAMP

(12-14 AWG)

High Auxiliary Pressure Shutdown

1836-00

1835-03

C-C8
1552267

DIAGNOSTIC
WARNING
MAINTENANCE OVERDUE
RETARDER

E443(2)

1836-15

1836-04

START AID OVERRIDE

RETARDER SOLENOID LO/HI SWITCH

626-06

DT TEE
1330970

AUXILIARY PRESSURE
AUXILIARY TEMPERATURE

127-5486

BK-18
BK-18

5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70

129-7164

High Auxiliary Pressure Warning

1835-00

101-C20 RD-10

1275485

START RELAY

B A C

ABBREVIATION

KEYSWITCH
3E0156

120-C36 YL-16

150-C38 OR-14

1275485

ANALOG SENSOR POWER (+5V)

ANALOG SENSOR RETURN
DIGITAL SENSOR POWER (+8V)
DIGITAL SENSOR RETURN
MAINTENANCE CLEAR SWITCH
TORQUE LIMIT SWITCH
CAT DATA LINK (+)
CAT DATA LINK (-)
ETHER SOLENOID CONTROL
AIR SHUTOFF SOLENOID

1835-15

BAT.

101-C39 RD-14

ALTERNATOR

155-2273

N785-G33 BU-18

NOTE D

3E-3388

391-C33 PK-14

STARTING
MOTOR

(8-10 AWG)

3E-3370

Cross Reference for Diagnostic Codes

1297163

MTR

(12-14 AWG)

3E-3364

5
1

BATTERY

127-5485

N784-G32 WH-18

G-S16

BATTERY
DISCONNECT
SWITCH

BATTERY

129-7163

N783-G31 GN-18

G-S15

N785-G28 BU-18

120-C21 YL-16

WARNING LAMP
7N5876

N782-G30 BU-18

G-S14

N784-G27 WH-18

G-S12

G-C5
1552273

G-S13

N783-G26 GN-18

120-C35 YL-16

CAT DATA LINK +

CAT DATA LINK -

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+
1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+
BU-18
GN-18
WH-18
BU-18

N782-G25 BU-18

G-S10

N784-G19 WH-18

G-S8

N785-G12 BU-18

G-S9

N783-G18 GN-18

G-S7

N784-G11 WH-18

G-S4

N782-G17 BU-18

G-S6

N783-G10 GN-18

G-S3

N782-G21
N783-G22
N784-G23
N785-G24

BU-18
GN-18
WH-18
BU-18
G-S5

N782-G9 BU-18

G-S2

G-C4
1552273

C B A

TACHOMETER
207-2825

VOLTMETER
207-2822

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+

G-S1

N783-G2 GN-18

G-C3
1552273

N782-G13
N783-G14
N784-G15
N785-G16

N782-G5
N783-G6
N784-G7
N785-G8

G-C1
1552273

RS485A
RS485B
GAUGE GROUND
GAUGE V+

1
2
3
4
5
6

RS485A
RS485B
GAUGE GROUND
GAUGE V+
1
2
3
4
5
6

G-C2
1552273

BU-18
GN-18
WH-18
BU-18
120-C34 YL-16
K900-C47 YL
K990-C48 GN
A234-C49 BK

101-C10 RD-10

30 Page, (Dimensions: 39 inches x 24 inches)

RENR8045-03

CONTROL MODULE
210-4309

C-C7
1552273

ENGINE COOLANT
TEMPERATURE
207-2823

ENGINE OIL
PRESSURE
207-2824

+ BAT.
- BAT.

(J66)
CUSTOMER INSTALLED
SERVICE TOOL CONN

ELECTRONIC CONTROL MODULE

FUEL
PRESSURE
211-0745

ETHER
START
VALVE
(NOTE V)

1
2

ETHER START VALVE

BATTERY(-)

ETHER
START
VALVE
(NOTE V)

START RELAY
(SMMS)
1

ETHER START
VALVE RELAY
(NOTE V)

893-E8 GN-18
893-E22 GN-18

E-S4
E-S8

OR-18
OR-14
OR-14
OR-14
OR-14
OR-18
PU-18
PK-16
PK-18

E-S2

A274-E24
A307-E25
A742-E9
A741-E36
A743-E38
C912-E35
E716-E49
E717-E50
F404-E39
E452-E51
F420-E40
F424-E28
F426-E27
F716-E42
G469-E48
G488-E26
G955-E45
G967-E54
G968-E43
G969-E20
G971-E19

K990-E5 GN-18
A743-E38 OR-18

120-E15 YL-18
120-E41 YL-18

E-S1

E-S3

A234-E52 BK-18

NOTE D

GROUND

E-S6

125-E29
150-E16
150-E46
150-E47
150-E1
167-E23
381-E44
382-E37
387-E55

NO.4
CYLINDER
INJECTOR

T860-J5 OR-16-NW
T961-J15 GN-16-NW

M2

ELECTRONIC CONTROL MODULE

T859-J4 WH-16-NW
T960-J17 BU-16-NW

1297163

OPTIONAL
WIRING

M1

229-E59 BK-14-GXL

1607689
P-1

G828-A40 WH-18
G829-A42 GN-18
R747-A6 GY-18

C967-A15 BU-18
R747-A6 GY-18

229-E57 BK-14-GXL
299-E10 BK-14-GXL
229-E58 BK-14-GXL

TURBO OUTLET
PRESSURE SENSOR
(BOOST)
(INTAKE MANIFOLD AIR)
239-3478

P93
1552264

N707-A31 PU-18

BATTERY
DISCONNECT
SWITCH

1297164

INLET AIR SHUTOFF

SOLENOID RELAY
(NOTE V)

INLET AIR SHUTOFF

SOLENOID (NOTE V)

(NOTE X)

P200
1552267
G828-A39 WH-18
G829-A41 GN-18
R746-A20 PK-18

994-A10 GY-18
995-A12 BU-18
C967-A15 BU-18
C991-A33 PK-18
E963-A27 BK-18
E964-A26 WH-18
E965-A48 BU-18
E966-A49 YL-18
F421-A13 YL-18
G856-A22 WH-18
G857-A30 YL-18
N707-A31 PU-18
R746-A20 PK-18
R747-A6 GY-18
T725-A32 WH-18

C991-A33 PK-18

SIGNAL
RETURN

HARNESS 264-2354

G829-A2 GN-18

994-A10 GY-18

1
2

1
2

CIRCUITS WITHIN THIS AREA

ARE RECOMMENDATIONS
(NOTE B)

PROBE CONNECTOR

P103
1552269

(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING SENSOR
201-6616

SIGNALSIGNAL+

BK-18
WH-18

P401
1552269
E963-A27 BK-18
E964-A26 WH-18

A-S2

E963-A27 BK-18
G856-A22 WH-18

3E3364
TIMING/CALIBRATION(TC)

P100
1552269

G829-A36 GN-18
G829-A41 GN-18

1
2

-BAT

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120

ELIMINATION OF ANY COMPONENTS SHOWN WILL DISABLE CERTAIN ENGINE

FEATURES.
CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER, SAE
1128 TYPE SXL OR EQUIVALENT.
NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
CATERPILLAR ENGINEERING APPROVAL.