Counter 19 Service Manual

MANUAL DE SERVIO
Wiener lab. Counter 19
2003-2005 Shenzhen Mindray Bio-medical Electronics Co., Ltd. Reserved. For this Service Manual, the issued Date is 2005-10 (Version: 1.0).
All rights
Intellectual Property Statement

SHENZHEN MINDRAY BIO-MEDICAL ELECTRONICS CO., LTD. (hereinafter called Mindray) owns the intellectual property rights to this Mindray product and this manual. This manual may refer to information protected by copyrights or patents and does not convey any license under the patent rights of Mindray, nor the rights of others. Mindray does not assume any liability arising out of any infringements of patents or other rights of third parties. Mindray intends to maintain the contents of this manual as confidential information. Disclosure of the information in this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden.
Release, amendment, reproduction, distribution, rent, adaption and translation of this manual in any manner whatsoever without the written permission of Mindray is strictly forbidden.
are the registered trademarks or trademarks owned by Mindray in China and other countries. All other trademarks that appear in this manual are used only for editorial purposes without the intention of improperly using them. They are the property of their respective owners.
Responsibility on the Manufacturer Party

Contents of this manual are subject to changes without prior notice. All information contained in this manual is believed to be correct. Mindray shall not be liable for errors contained herein nor for incidental or consequential damages in connection with the furnishing, performance, or use of this manual.
Mindray is responsible for safety, reliability and performance of this product only in the condition that:
all installation operations, expansions, changes, modifications and repairs of this product
are conducted by Mindray authorized personnel;
the electrical installation of the relevant room complies with the applicable national and
local requirements;
the product is used in accordance with the instructions for use.

Upon request, Mindray may provide, with compensation, necessary circuit diagrams, calibration illustration list and other information to help qualified technician to maintain and repair some parts, which Mindray may define as user serviceable.
Note
This equipment is not intended for family usage. This equipment must be operated by skilled/trained medical professionals.
Warning
It is important for the hospital or organization that employs this equipment to carry out a reasonable service/maintenance plan. Neglect of this may result in machine breakdown or injury of human health.
II
Warranty
THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE.
Exemptions
Mindray's obligation or liability under this warranty does not include any transportation or other charges or liability for direct, indirect or consequential damages or delay resulting from the improper use or application of the product or the use of parts or accessories not approved by Mindray or repairs by people other than Mindray authorized personnel. This warranty shall not extend to: any Mindray product which has been subjected to misuse, negligence or accident; any Mindray product from which Mindray's original serial number tag or product identification markings have been altered or removed; any product of any other manufacturer. Safety, Reliability and Performance Mindray is not responsible for the effects on safety, reliability and performance of 3003 plus
Auto Hematology Analyzer if:

Assembly operations, extensions, re-adjusts, modifications or repairs are carried out by persons other than those authorized by Mindray. Personnel unauthorized by Mindray repairs or modifies the instrument.
III
Return Policy
Return Procedure
In the event that it becomes necessary to return this product or part of this product to Mindray, the following procedure should be followed: 1. Obtain return authorization: Contact the Mindray Service Department and obtain a Customer Service Authorization (Mindray) number. The Mindray number must appear on the outside of the shipping container. Returned shipments will not be accepted if the Mindray number is not clearly visible. Please provide the model number, serial number, and a brief description of the reason for return. 2. Freight policy: The customer is responsible for freight charges when this product is shipped to Mindray for service (this includes customs charges).
3.
Return address: Please send the part(s) or equipment to the address offered by
Customer Service department
Company Contact Manufacture: Address: Shenzhen Mindray Bio-Medical Electronics Co., Ltd.
Mindray Building, Keji 12th Road South, Hi-tech Industrial Park, Nanshan, Shenzhen, P.R.China,518057 Phone: Fax: +86 755 26582479 26582888 +86 755 26582500 26582501
Authorized Representative Name: Address: Phone: Fax: Shanghai International Holding Corp. GmbH (Europe) Eiffestrae 80 D-20537 Hamburg Germany +49 40 2513175 +49 40 255726
IV
Content
CHAPTER 1 HARDWARE INTRODUCTION...........................................................................1 1.1 1.2 1.3 1.4 POSITION OF ELECTRONIC UNIT ................................................................................1 POSITION AND FUNCTION OF THE VOLUMETRIC UNIT ...............................................2 POWER SUPPLY UNIT .................................................................................................2 PANELS ......................................................................................................................3
CHAPTER 2 HARDWARE ...........................................................................................................1 2.1 CPU BOARD...............................................................................................................1
2.1.2 POWER SUPPLY .........................................................................................................................3 2.1.3RTC ...........................................................................................................................................4 2.1.4CPU AND PERIPHERAL DEVICES ...............................................................................................5 2.2. ANALOG BOARD ......................................................................................................10
2.2.1OVERVIEW ...............................................................................................................................10 2.3 2.4 2.5 2.6 DRIVE BOARD..........................................................................................................15 VOLUMETRIC UNIT ..................................................................................................20 KEYPAD ...................................................................................................................21 LCD ADAPTER ........................................................................................................22
CHAPTER 3 DISASSEMBLE/REPLACE PARTS AND COMPONENTS ..............................1 3.1 3.2 SYSTEM STRUCTURE .................................................................................................1 DISASSEMBLE MAIN UNIT .........................................................................................6
CHAPTER 4 FLUIDIC SYSTEM.................................................................................................1 4.1 4.2 4.3 CHANGE INTRODUCTION ...........................................................................................1 INTRODUCTION OF BASIC TIMING .............................................................................1 TIMING ......................................................................................................................3
CHAPTER 5 HISTOGRAMS AND PULSE GRAPHS...............................................................1 5.1 5.2 HISTOGRAMS .............................................................................................................1 PULSE GRAPHS ..........................................................................................................4
CHAPTER 6 MAINTAINING YOUR ANALYZER....................................................................1 6.1GENERAL GUIDELINES..................................................................................................................1 CHAPTER 7 TROUBLESHOOTING ..........................................................................................1 7.1 7.2 7.3 ERROR CODES ...........................................................................................................1 SOFTWARE ERROR......................................................................................................2 SOLUTION ..................................................................................................................2
I
CHAPTER 8 PASSWORD.............................................................................................................1 APPENDIX SPARE PART LIST................................................................................................... I LIQUID SYSTEM DIAGRAM ....................................................................................................... I
II
Hardware Introduction
Chapter 1 Hardware Introduction

According to the mechanical structure design, the hardware structure can be divided into four modules: electronic unit, volumetric unit, power supply unit and panels
1.1 Position of Electronic Unit

Located inside the analyzer, the electronic unit comprises CPU board, analog board and power drive board, as shown in figure 1-1.
Analog board
Power drive board
CPU board
Power supply module
Figure 1-1 Inside left of the analyzer The boards are fixed directly by screws. The drive board is fixed with 6 M3 screws, while both the CPU board and analog board are fixed with 4 M3 screws respectively. The drive board is 1.5MM away from the CPU board and analog board, which are separated by about 2MM.
Auto Hematology Analyzer Service Manual (V1.0)
1-1
1.2 Position and Function of the Volumetric Unit

The volumetric unit is located above the vacuum chamber assembly, as shown in figure 1-2 The upper end of the metering tube is connected to the solenoid valve by a T-piece, while the lower end to the vacuum chamber unit by a hose. The metering tube itself is fixed on the volumetric unit by 2 brackets. Together with the metering tube, the pot on the metering tube can be adjusted to ensure correct level signals. Volumetric unit
Figure 1-2 Volumetric unit
1.3 Power Supply Unit

As shown in figure 1-3, the power supply unit consists of power board, filter and equipotentiality terminal, etc. Filter Power supply board
Grounding pole
Figure 1-3 Power supply module

1-2 Auto Hematology Analyzer Service Manual (V1.0)
1.4 Panels
Panels consist of main user interfaces, such as recorder unit (recorder drive board), keypad, indicator board and screen unit (LCD, inverter and LCD Adepter), as shown in figure 1-4: LCD Inverter LCD Adepter
Recorder module
Keypad
Indicate board
Figure 1-4 Panels disassembly view The serial signal lines, +5V and +12V power lines, the 5V ground line and the power ground are directed from the same connector of the CPU board. They are connected to the front panel by one cable and then split respectively to the recorder and the keypad. The LCD signal line is isolated. The inverter, powered by keypad power supply, drives the backlight of LCD. The backlight brightness can be adjusted via keypad. An LCD adapter is added here.
1-3
Haredware
Chapter 2 Hardware
2.1 CPU board
2.1.1 General 2.1.1.1Schematic
Figure 2-1 Schematic of the CPU board
The CPU, FPGA and Super I/O are the major components on the board. The CPU carries out the instructions and functions as the core of the board. The FPGA functions as the relay between the CPU and the Super IO. The Super I/O includes various interfaces that can be accessed by the CPU through the FPGA. System memories are SDRAMs. The DOM is a Disk-On-Module that stores the system software and test data. The RTC is a real time clock. System configurations are stored in the EEPROM. The VRAM is the memory for video display.
2.1.1.2Basic Functions of the CPU Board

1. To receive such analog signals as the WBC/RBC/PLT counts, HGB measurement,
2-1
Hardware
aperture voltage vacuum/pressure signals, etc. 2. To monitor such system status as the +48V, +12V and -12V supplies of the analog board, the +3.3V and +12V supplies of the CPU board itself and the temperature of the whole analyzer. 3. To receive the keypad signal and control the keypad buzzer and LCD backlight. 4. To generate control signals to control the valves, aperture zapping, HGB LED, current source and digital pot. 5. To drive and turn on the LCD and adjust the contrast. 6. To drive the keyboard, printer and floppy drive.
2-2
Hardware
2.1.2 Power Supply

The CPU board is powered by two independent external power supplies, a +5V supply and a 12V supply. Two 5A fuses are respectively installed on the two power entries. The +5V supply is converted a +3.3V supply to power the digital components and the +3.3V supply is also further converted into a +1.5V supply to power the FPGA. The +12.8V supply serves the CPU board only.
Figure 2-2 Power distribution of the CPU board
2-3
Hardware
2.1.3RTC
Figure 2-3 Arrangement of the CPU Clock
The X1, X4 and X2 are external crystal oscillators whose frequencies are 45MHz, 45MHz and 24MHz respectively. The clock output of the CPU, BCLKO, is main clock signal of the CPU board.
2-4
Hardware
2.1.4CPU and Peripheral Devices
Figure 2-4 CPU and peripheral devices
The CPU is MOTOROLA MCF5307 (external frequency 45MHz; operation frequency 90MHz; processing speed as high as 75MIPS). The MCF5307 features a 32-bit data bus and a 32-bit address bus. The board uses a 24-bit addressing mode, reserving the most-significant 8 bits as the general purpose I/Os for the FPGA. The MCF5307 can be tuned through the BDM port (J18 of the CPU board). The CPU board utilizes the built-in I2C and UART controllers of the MCF5307 to use the EEPROM and RTC as expanded serials ports. The CPU boards utilizes the built-in DRMA controller of the MCF5307 to use the 28M SDRAM as the expanded memory.
2.1.4.1WDT
The Watch-Dog-Timer (WDT) is TI TPS3828. It monitors the running of the software. The CPU must send a feedback to the WDT every 1.6s, otherwise the WDT will force the CPU to restart.
2-5
Hardware
Figure 2-5 WDT
2.1.4.2FLASH
The FLASH is TE28F160(2M bytes) . The boot program is stored in the FLASH, so the FLASH is also called the BootROM. Every time the system is powered on, the CPU first executes the boot program that initializes the system and loads the control software from the DOM. The FLASH also contains such information as
the FPGA configuration, FPGA version and LCD contrast.
2.1.4.3SDRAM
The system memory consists of two 8M memories.
2.1.4.4DOM
The CPU board uses a 32M DOM that is powered by a 3.3V supply (the DOM can also be supplied by 5V supply). The DOM is only operational after the FPGA is configured.
2.1.4.5RTC
The CPU board uses a real time clock (RTC) to record the time. The RTC is connected to the I2C bus of the CPU board and synchronized by a 32.768KHz crystal oscillator. When the analyzer is powered on, the RTC is powered by the CPU board; when the analyzer is powered off, it is powered by the built-in battery.
2.1.4.6EEPROM
The CPU board uses an 8K EEPROM to store such information as system configurations and settings. It is connected to the I2C bus of the CPU and can be written by CPU on-line.
Hardware
2.1.4.7LEDs
When D1 is on, it means +3.3V is functioning properly. When D9 is on, it means +12.8V is functioning properly. When D5 is on, it means the system is reading
or writing the DOM. When D7 is on, it means the FPGA has been configured and is functioning properly. When D20 is on, it means the FPGA is restarting; The D11D18 indicate the system status as defined by the software.
Test Points
Position No. TP1 AVCC +12V input TP2 CLK0 Main clock 0 analog Input through J1.31/33 and then supplied by the analog board Frequency 45MHz; reference clock; affecting the whole board TP3 CLK1 Main clock 1 Frequency 45MHz, affecting the FPGA and all the devices connected to it TP4 TP5 TP6 TP7 TP8 TP9 TP10 CLK2 CLK3 CLK4 GND AVDD AGND VCC Main clock 2 Main clock 3 Main clock 4 Digital ground +5V analog input Analog ground +5V digital On the condition of normal AVCC input Same potential as the digital ground Frequency 45MHz, affecting the LCD buffering Frequency 45MHz, affecting the SDRAM Frequency 45MHz, affecting the SDRAM Mark Test Point Description
power supply TP11 VDD +3.3V digital
power supply TP12 TP13 TP14 TP15 GND GND GND AOUT Digital ground Digital ground Digital ground PWM output Set through the software and not used currently. TP16 XCK LCD shift clock Frequency 9MHz, ensuring the LCD works normally TP17 DISCLK Oscillation Frequency 45MHz, affecting the LCD and A/D
2-7
Hardware
frequency X4 TP18 PCLK LPC bridge clock
conversion Frequency 30MHz, ensuring the Super I/O can be accessed correctly
TP19
SIOCLK
Oscillation frequency X2
Frequency 24MHz, affecting the Super I/O
TP20
RTCCLK
Oscillation frequency X3
Frequency 32.768KHz, affecting the real-time clock Special power supply for the FPGA, ensuring the FPGA works normally Not used for this board, isolated from other power supply of this board and supplied to the recorder and keypad, affecting the recorder, buzzer and backlight of the LCD
TP21
VDDC
+1.5V
digital
power supply TP22 V+12 +12.8V supply power
TP23 TP24
G+12 HGB
Power ground HGB signal analog
Ground of the +12.8 power supply Input to the A/D of this board, marked H on the PCB
TP25
RBC
RBC signal
analog
Input to the A/D of this board, marked R on the PCB
TP26
WBC
WBC signal
analog
Input to the A/D of this board, marked W on the PCB
TP27
PLT
PLT signal
analog
Input to the A/D of this board, marked P on the PCB
TP28
VREF
A/D voltage
reference
2.5V, ensuring the A/D works normally
2.1.5 Analog Inputs and Outputs

2.1.5.1 Signals of Blood Cell Counts
The CPU board has three A/D converters, U10 (AD7928), U11(AD7908) and U14 (AD7908). Both the AD7928 and AD7908 feature 8-channel and 1MSPS, only the former is 12-bit converter and the latter 8-bit. The U10 is actually installed and powered by a 2.5V supply, while the U11 and U14 are reserved. The sampling speed is set to 500KSPS.
2.1.5.2 Signals of System Monitoring

The Super I/O monitors such system status as the +48V, +12V and -12V supplies of the analog board, the +3.3V and +12V supplies of the CPU board
Hardware
itself and the temperature of the whole analyzer.
2.1.5.3 Signals of LCD Contrast

The Super I/O generates PWM signals that are then integrated to output a 0~2.5V analog signal to control the LCD contrast. The user can adjust the contrast through the software interface.
2.1.6 Digital Inputs and Outputs 2.1.6.1Serial Port

The analyzer has 6 serial ports, which are illustrated in Figure 7.
Figure 2-6 Serial ports
The CPU incorporates 2 UART controllers (3.3LVTTL), one to control the motor of the driving board and the other communicates with the recorder (powered by 5VTTL). The FPGA implements 2 UART (3.3VTTL), one to connect the keypad
and the other reserved to control the pump. Another 2 UARTs (RS232) are implemented inside the Super I/O to connect the scanner and to communicate with the PC.
2.1.6.2Parallel Port and PS/2 Port

The Super I/O provides a DB25 parallel connector to connect to connect a printer or a floppy drive (the power supply of the floppy drive is supplied by the PS/2). The software will automatically adapt to the connected printer or the floppy drive. The Super I/O provides a keyboard interface and a mouse interface (COM3 and COM4). Note that the BC-2800 does not support the mouse yet.
Auto Hematology Analyzer Service Manual (V1.0) 2-9
Hardware
2.1.6.3GPIOs
1 Signals of the Start key The FPGA detects the input signal, which will turn low when the Start key is pressed. 2 Volumetric metering Signals The FPGA detects the signals sent by the start transducer and the end transducer. 3 Signals of level detection The BC-2800 has not level sensors 4 Digital pot The SPI bus interface implemented by the FPGA controls the 4 digital potential-meters on the analog board to control the HGB gain. 5 Signals controlling valves and pumps The Super I/O outputs 20 control signals to control the valves and pumps through the driving board. Since the BC-2800 only has 1 pump and 11 valves, the redundant lines and ports are reserved. 6 Signals controlling bath The Super I/O outputs 4 control signals (through the analog board) to control the three switches that respectively control the aperture zapping, current source and HGB LED. 7. Others The Super I/O outputs 2 control signals to control the photo-couplers of the volumetric metering board and the buzzer of the keypad.
2.2. Analog Board 2.2.1Overview

The analog board mainly includes six units: Interface unit Power supply unit (DC-DC) Power monitoring unit Volume signal unit HGB unit Vacuum/Pressure unit
2-10
Hardware
2.2.2. Interface Unit

2.2.2.1. Digital Pot Control Interface
When isolated by the photocoupler H11L1, the control signals GAIN0-GAIN2 of the main board correspond to the SDI, CLK and/or CS signals of the digital pot respectively. The powered main board can position the digital pot in the middle through the jumper J6, and the impedance of the digital pot is 5K.
2.2.2.2. Switch Control Interfac

The switch control signal includes the aperture electrode, zapping, consistent-current and HGB indicator control signals. All the signals coming from these four main boards are also isolated by photocouplers. The jumper J7 acts as the consistent-current control signal CONST, when the jumper is short-wired, it indicates the consistent current works normally. The jumper J8 acts as the zapping control signal BURN, when the jumper is short-wired, the zapping circuit starts working. However, J7 and J8 can not be short-wired simultaneously. The jumper J9 acts as the mode control signal SELECT, when the jumper is short-wired, the zapping voltage is loaded to the aperture electrode; otherwise the consistent current is loaded to two terminals of the aperture electrode. The jumper J10 acts as the HGB control signal HGB-CTL, when the jumper is short-wired, the HGB sensor is driven to work normally.
2.2.3. Power Supply Unit

The 12V power supply is used to power the signal adjusting circuit and DC-DC circuit, drive the consistent current and generate the +5V power supply. The DC +5V powers the digital pot and relevant circuits and acts as the +5V clamp for analog output signals. There are three points on the board to test the low-voltage power supply: Where, TP15 for detecting if the AVCC/+12V voltage works normally. TP16 for detecting if the VCC/+5V voltage works normally. TP17 for detecting if the AVSS/-12V voltage works normally. Through the +12V power supply, the DC-DC circuit obtains the DC100V with the greatest load capacity of 20mA, which powers zapping of the aperture electrode and generate the +56V power supply for its consistent current. The aperture electrode is controlled by the main board by switching the relay.
2-11
Hardware
2.2.4. Power Monitoring Unit

The power monitoring unit consists of the resistor network and a voltage follower. The 12V analog power supply outputs a voltage within 3V3% when parted, while the DC+56V outputs a voltage (about 2.24V) that is 4% of the original one.
2.2.5. HGB Measuring Circuit

The HGB measuring circuit is composed of the consistent-current circuit, HGB signal adjusting circuit and the HGB measuring control circuit.
2.2.6. Pressure Measuring Circuit

This board has a vacuum measuring circuit and a pressure measuring circuit, technical specifications of which are completely the same. In normal condition, the voltage of both TP13 and TP14 is +2.5V. TP11 is the pressure detection output. The pressure measuring circuit can be zeroed by adjusting the pot VR4. When the sensor is connected to the atmosphere, the voltage of TP11 can be set to 2.5V by adjusting VR4. VR1 is the pressure gain pot, which can be adjusted to calibrate the output of the pressure measuring circuit. TP12 is the vacuum detection output. The vacuum measuring circuit can be zeroed by adjusting the pot VR2. When the sensor is connected to the atmosphere, the voltage of TP12 can be set to 2.5V by adjusting VR2. VR3 is the vacuum gain pot, which can be adjusted to calibrate the output of the pressure measuring circuit.
2.2.7. WBC, RBC and PLT Pre-amplifying Circuit

The 3003 analog board has two channels for cell volume measuring, RBC/PLT and WBC. The pre-amplifying circuit has two inputs and five outputs, within which two aperture voltage monitoring outputs are DC signals (WBC-HOLE and RBC-HOLE), while the other three are AC signals (WBC, RBC and PLT). TP9 is for detecting the RBC volume and TP10 for PLT volume. RBC and PLT signals are adjusted through the same channel; however, the PLT signal is amplified for 1st level at the RBC signal output as its adjusted output. The WBC channel is similar to the RBC channel except for the adjustable amplifying
Hardware
times. The WBC volume is detected at TP1.
2.2.8. Board Interface

2.2.8.1. Connection
Figure 2-7 Board Connection
2.2.8.2. Interface to CPU

Pin 1 2 3 4 5 6 7 8 9 10 Signal GAIN2 DVCC GAIN1 DGND GAIN0 DGND BURN HGB_LIGHT SELECT CONST Description Data obtained by the digital pot power supply Digital pot clock Digital ground Digital pot chip select Digital ground Zapping control HGB indicator control Aperture electrode control Consistent current control
2-13
Hardware
11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34
AGND NC AGND AGND PLT AGND RBC AGND WBC AGND HGB AGND PRESSURE AGND VACUUM AGND WBC-HOLE AGND -12VA-MON +56V-MON RBC-HOLE +12VA +12VA-MON +12VA
Analog ground Analog ground Analog ground PLT Analog ground RBC Analog ground WBC Analog ground HGB Analog ground Pressure Analog ground Vacuum Analog ground WBC aperture voltage Analog ground -12V analog power supply detection +48V analog power supply detection RBC aperture voltage 12V analog power supply +12V analog power supply detection 12V analog power supply
2.2.8.3. Test Points

Test Point TP1 TP2 TP3 TP4 TP5 Description Output of the WBC amplifying channel Test point 1 where the HGB circuit supplies consistent current for the LED Output of the HGB detection circuit AVCC-MON voltage monitoring point RBC branch aperture voltage monitoring point WBC branch aperture voltage monitoring point AVSS-MON voltage monitoring point Voltage Range 0-5V 0-5V 0-5V 3V3% 0-5V
TP6 TP7
2-14
0-5V 3V3%
Hardware
TP8 TP9 TP10 TP11 TP12 TP13 TP14 TP15 TP16 TP17 TP18 TP19 TP20
+56VA-MON voltage monitoring point Output of the RBC amplifying channel Output of the PLT amplifying channel Output of the pressure measuring circuit Output of the vacuum measuring circuit Detection of the consistent current for the vacuum pressure unit 2.5V output AVCC power supply test point +5V power supply AVSS power supply test point +100V test point AGND Test point 2 where the HGB circuit supplies consistent current for the LED
2.2 V3% 0-5V 0-5V 0-5V 0-5V 2.5V 2.5V +12V +5V -12V +100V 0V 0-5V
2.3 Drive Board

2.3.1 Basic Functions
The drive board drives the valves, pumps and motors of the BC-3000 Plus. It carries out the following instructions sent by the CPU: to open/close the pumps or solenoid valves; to control the motors of the syringes; to control the movement of the sample probe; to remain the torques of the motors when the analyzer has entered the screen saver.
2.3.2 Basic Units

The drive board mainly consists of a power supply unit, switch control unit and motor control unit.
2.3.2.1
Power Supply Unit
The power supply unit includes a 5V, 12V and 30V DC. The 12V and 30V supply comes from the power interfaces, where two LEDs are installed to respectively indicate whether the 12V or 30V supply is connected. When the LED is on, it indicates the corresponding power has been connected to the drive board. The MC7805T converts the received 12V supply into the 5V supply, as shown in the figure below.
Hardware
12V
MC7805T
5V
Figure 2-8 How the 5V supply is obtained
2.3.2.2
Switch Control Unit
The switch control unit mainly consists of the photocoupler circuit and drive circuit of valves and pumps, as shown in the figure below.
Figure 2-9 Switch Control Unit Photocoupler circuit The photocoupler circuit mainly consists of the photocoupler and resistors. It provides 20 TTL outputs to the valves and pumps. The photocoupler, TLP521-2, isolates the digital ground from the power ground. Drive circuit of valves and pumps The drive voltage of the valves and pumps is 12V (TTL). The circuit mainly consists of ULN2068. In the BC-3000 Plus, the circuit can drive 18 valves and 2 pumps at most. The fluidic system decides how many pumps or valves are to be actually used.
2.3.2.3
Motor Control Unit
The motor control unit includes: serial communication circuit, control/drive circuit of the sample probe mechanism, control/drive circuit of the syringe motors, and drive/signal-detecting circuit of the position sensors. Serial communication circuit Since the CPU board requires a 3.3V power supply while the drive board requires a 5V power supply, a photocoupler (H11L1) is needed for the purposes of conversion and isolation. Control/Drive circuit of the sample probe mechanism The control/drive circuit of the sample probe mechanism includes the control/drive circuit of the elevating motor and that of the rotation motor. The control system of the sample probe motor consists of an AT89S51 MCU and ADM705 WDT. The AT89S51 also detects the signals coming from the position sensor when controlling the motors.
2-16
Hardware
Control/Drive circuit of the elevating motor
The MCU system provides the sequence signals for the elevating and rotation motors and controls the position sensor, as shown in the figure above. The MCU reset signal (RST_XY) is active for high level. The drive part mainly consists of a control device (L6506), drive device (L298N) and follow-current device (UC3610). The drive voltage is 30V. The sequence signal and the enabling signal of the driver come from the MCU. Control/Drive circuit of the rotation motor The circuit mainly consists of a control part (MCU system) and a drive part. Refer to the previous introduction for the MCU system. The drive part is the ULN2068B and the drive voltage is 12V. Control/Drive circuit of the Syringe Motors The circuit mainly consists of a control part (MCU system) and a drive part. The MCU is the P87LPC762 with built-in WDT. The MCU system executes the aspirating and dispensing operation of the syringes and detects the signals sent by the position sensor. The drive part is similar to that of the elevating motor. See figure 2-9 for details. Drive/Signal-detecting Circuit of the Position Sensor The control system judges the motor positions by the signals sent by the position sensor (photocoupler). The photocoupler is driven by the MCU through a 74LS07 and sends the position signals to the MCU through a 74LS14 (inverter). See the figure below for the position-detecting circuit. The photocoupler is installed on the sample probe assembly or syringe assembly and feeds the control and feedback signals to the drive board through cables.
2.3.3 Interfaces
2.3.3.1
Pin 1 3
Interface to the Power Supply

Mark PGND +12VP Description Power ground 12V power supply Pin 2 4 Mark PGND +30VP Description Power ground 30V power supply
Power supply assembly Drive board J13.
2-17
Hardware
2.3.3.2 Interface to the CPU Board

Main board J16 Drive board J3. Pin 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 33 Mark VAL17 NC NC +3.3V RXD_PC DGND TXD_PC DVCC DVCC DVCC DVCC nPUMP0 nPUMP1 NC NC DGND DGND Description Valve 18 control Reserved Reserved 3.3V power supply Serial port 0 of CPU board receives Digital ground Serial port 0 of CPU board sends 5V power supply 5V power supply 5V power supply 5V power supply Pump 1 control Pump 2 control Reserved Reserved Digital ground Digital ground Pin 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 Mark VAL0 VAL1 VAL2 VAL3 VAL4 VAL5 VAL6 VAL7 VAL8 VAL9 VAL10 VAL11 VAL12 VAL13 VAL14 VAL15 VAL16 Description Valve 1 control Valve 2 control Valve 3 control Valve 4 control Valve 5 control Valve 6 control Valve 7 control Valve 8 control Valve 9 control Valve 10 control Valve 11 control Valve 12 control Valve 13 control Valve 14 control Valve 15 control Valve 16 control Valve 17 control
2.3.3.3 Interface to the 10mL Syringe Motor

Drive board J7 10mL syringe motor. Pin 1 3 Mark L1_WHITE Description Start of phase voltage 1 Start of phase voltage 2 Pin 2 4 Mark L1_YELLOW L1_RED Description End of phase voltage 1 End of phase voltage 2
L1_BLUE
2.3.3.4 Interface to the 50L Syringe Motor

Drive board J8 50L syringe motor. Pin 1 3 Mark L1_WHITE Description Start of phase voltage 1 Start of phase voltage 2 Pin 2 4 Mark L1_YELLOW L1_RED Description End of phase voltage 1 End of phase voltage 2
L1_BLUE
2.3.3.5 Interface to the Rotation Motor

Drive board J4 Rotation motor of the sample probe. Pin Mark Description Pin Mark Description
2-18
Hardware
1 3 5
803_D
Terminal 1 of phase voltage 1 Terminal 2 of phase voltage 1 12V power supply (phase voltage 2)
2 4 6
+12VP 803_B 803_A
12V power supply (phase voltage 1) Terminal 1 of phase voltage 2 Terminal 2 of phase voltage 2
803_C +12VP
2.3.3.6 Interface to the Elevating Motor

Drive board J6 Elevating motor of the sample probe. Pin 1 3 Mark 851_D Description Start of phase voltage 1 Start of phase voltage 2 Pin 2 4 Mark 851_C 851_A Description End of phase voltage 1 End of phase voltage 2
851_B
2.3.3.7 Interface to the Position Sensor

Drive board J10 Photocoupler position sensor mechanism. Pin 1 3 5 SD1 7 SK1 9 11 13 SD3 15 17 19 21 Mark P1_803 PGND Description Left position of the rotation motor Power ground Enable the left photocoupler of the rotation motor Drive the left photocoupler of the rotation motor Up position of the elevating motor Power ground Enable the photocoupler of the elevating motor Drive the photocoupler of the elevating motor Up position of the 10mL syringe motor Power ground Enable the photocoupler of the 10mL syringe motor Drive the photocoupler of the 10mL syringe motor Pin 2 4 6 Mark P2_803 PGND SD2 Description Right position of the rotation motor Power ground Enable the right photocoupler of the rotation motor Drive the right photocoupler of the rotation motor
8 SK2 10 12 14 SD4 16 18 20 22
P1_851 PGND
P2_851 PGND Reserved
SK3 P_L1 PGND SD5
SK4 P_L2 PGND SD6 Up position of the 50L syringe motor Power ground Enable the photocoupler of the 50L syringe motor Drive the photocoupler of the 50L syringe motor
2-19
23
SK5
24
SK6
Hardware
25
NC
Reserved
26
NC
Reserved
2.3.3.8 Interface to the Valves/Pumps Control Unit

Drive board J1 Valves/Pumps controlled. Pin 2 4 6 8 10 12 14 16 18 20 Odd pins Mark Q_PUMP0 Q_PUMP1 Q_VAL0 Q_VAL1 Q_VAL2 Q_VAL3 Q_VAL4 Q_VAL5 Q_VAL6 Q_VAL7 Description Drive output of pump 1 Drive output of pump 2 Drive output of valve 1 Drive output of valve 2 Drive output of valve 3 Drive output of valve 4 Drive output of valve 5 Drive output of valve 6 Drive output of valve 7 Drive output of valve 8 12V power supply Pin 22 24 26 28 30 32 34 36 38 40 Mark Q_VAL8 Q_VAL9 Q_VAL10 Q_VAL11 Q_VAL12 Q_VAL13 Q_VAL14 Q_VAL15 Q_VAL16 Q_VAL17 Description Drive output of valve 9 Drive output of valve 10 Drive output of valve 11 Drive output of valve 12 Drive output of valve 13 Drive output of valve 14 Drive output of valve 15 Drive output of valve 16 Drive output of valve 17 Drive output of valve 18
+12VP
2.4 Volumetric Unit

2.4.1 Overview
The volumetric unit measures the volume of the samples during counting and outputs the start and end signals of counting. The volumetric unit consists of a sensor, consistent-current circuit and output circuit.
2.4.2 Circuit
Test point P1 is PGND and P2 is ZR431 output (2.5V). The consistent current can be checked by testing the voltage of P2 for P1. Moreover, the consistent-current switch is controlled by Q1. The jumper TX1 debugs and tests the analog signals CTRL-CNT. The consistent current can be switched on/off manually.
Hardware
In the circuit, a 10K pot is in serial connection with a 220 resistor for I/V conversion. The pot can be adjusted in background status (no obstacle between sending and receiving of the photocoupler) to set the voltage of P3 to 3V. Therefore, the voltage of P3 is above 2.7V or below 2.3V when there is or no fluid in the metering tube. The WBC-STAR outputs low level (LED D1 on) or high level (LED D1 off) accordingly.
2.4.3 Interface
The volumetric unit has one interface to the CPU board, as shown in the figure below:
VCC WBC-START DGND WBC-STOP RBC-START PGND RBC-STOP VPP CTRL-CNT 1 2 3 4 5 6 7 8 9
2.5 Keypad
2.5.1 Functions
To scan the keypad The keypad adapter scans the keypad and reports the scanned key code to the main board. To control the LCD brightness The keypad adapter receives instructions from the main board to turn on/off the backlight and power indicators of the LCD and to control the brightness of the backlight. To control the buzzer The keypad adapter receives instructions from the main board to turn on/off the buzzer.
2.5.2 Architecture of the Adapter

The adapter mainly consists of a MCU, keypad matrix, backlight control, power indicator control and buzzer,
2.5.3 Introduction of the Software

The function of the singlechip software includes scanning the keyboard, managing main board communication and carrying out the instructions. The procedure of the main
Hardware
program: carry out the current instruction (switch the LCD backlight, switch the buzzer); scan the keyboard; report the scanned key code to the main board when there is button pressed. Manage the serial communication interference to receive the instructions come from the main board.
2.5.4 Introduction of the Hardware

2.5.4.1 Power supply module
The main board provides +12V and 3.3V supplies, which are isolated from each other. The 3.3V supply is the main power of the adapter and the +12V is passed to the backlight board (inverter) of the LCD and also converted to a 5V supply to drive the buzzer and control the backlight of the LCD.
2.5.4.2 Interface Mode

Keyboard is connected to the main board using a 5-pin socket and connected to the backlight board using a 3-pin socket. Power indicator board is connected to the keyboard as a part of it using 2-pin socket. The interface is shown in the following table. Pin J1 J2 Interface Board Main Board LCD Backlight Board J3 Power Indicator Board 2 Number 8 5 Description Provide +12V and 3.3V supplies, serial port signal Provide +12V supply, backlight and contrast control
Power indicator control signal
2.6 LCD Adapter

2.6.1 Functions
The LCD adapter connects the LCD to the CPU board.
2-22
Hardware
Figure 2-10 Adapter Connection
2.6.2 Introduction of the Adapter

The adapter incorporates two FPC/FFC connectors, J2 and J3. J2 is for the BC-3000 Plus display while J3 is reserved for other Mindray analyzers. Only J2 is installed for the BC-3000 Plus. J1 serves to connect the LCD signal cable.
Figure 2-11 LCD Adapter
2-23
Disassemble/Replace Parts and Components
Chapter
Disassemble/Replace
Parts
and
Components
3.1 System Structure
3.1.1 User Interfaces
Figure3-1 Front view
1 ---- LCD 3 ---- Recorder 5 ---- Aspirate key
2 ---- Keypad 4 ---- Power indicator 6 ---- Sample probe
3-1
Figure3-2 Back view
1 --- RS-232 Port1 3 --- RS-232 Port2 5 --- Power Interface of Floppy Disk Drive 7 --- Diluent inlet 9 --- Rinse sensor connector 11 --- Rinse inlet 13--- Equipotentiality
2 --- Parallel Port 4 --- Keyboard interface 6 --- Safety labeling 8 --- Diluent sensor connector 10 --- Waste outlet 12--- Power switch 14--- WEEE labeling
3-2
1 2 3 4 5 6
Figure3-3 Inside front of the analyzer
1 --- Elevator motor 3 --- Probe wipe 5 --- RBC shielding box
2 --- Sample probe 4 --- WBC shielding box 6 --- Aspirate key
3-3
0 2
1 --- Valve8 3 --- Vacuum chamber 5 --- Valve14 7 --- Valve11 9 --- Valve2 11 --- 50ul and 2.5ml motor 13 --- 2.5ml syringe 15 --- 10ml syringe 17 --- Valve4 19 --- Valve1 21 --- Valve15 23 --- Valve17 25 --- Valve18
1 2 3 4 5 6 7 9 0 1 1 1
8 1 7 1 6 1 5 1 4 1 3 1 2 1
Figure3-4 Inside right of the analyzer 2 --- Volumetric metering unit 4 --- Valve13 6 --- Valve12 8 --- Valve10 10 --- Valve9 12 --- 10ml motor 14 --- 50ul syringe 16 --- Valve6 18 --- Valve3 20 --- Valve5 22 --- Valve16 24 --- Valve7
3-4
Figure3-5 Inside left of the analyzer
1 --- Fluid pump
2 --- Gas pump
3 --- Pressure chamber
3-5
3.2 Disassemble Main unit

3.2.1 remove top cover
as shown in figure remove 3 screws indicated by the arrow with cross screw driver to
remove top cover.
Figure 36
3.2.2 remove back cover and power supply assembly

as shown in figureremove screws(total 12 screws) indicated by the arrow with cross screw driver to remove back cover and power supply assembly.
Figure 37
3.2.3 replace liquid system Parts and Components

as shown in figureopen the right side door of the machine. 1) remove valves, remove 2 screws indicated by the arrow with cross screw driver
to remove valves (total 18 valves). 2) remove the syringe assembly, remove 4 screws indicated by the arrow with cross screw driver to remove the syringe assembly. 3) remove the vacuum assembly, remove 2 screws indicated by the arrow with cross screw driver to remove the vacuum assembly. 4) remove the volumetric assembly, Remove the fixing screw on the
shielding box of the volumetric assembly,open the shielding box, remove 2 screws indicated by the arrow with cross screw driver and wrench to remove the volumetric assembly.
Figure 38
3.2.4
Replace LCD screen
as shown in figure open panel assembly and remove screws(total 7 screws) indicated by the arrow with cross screw driver to replace LCD screen.
3-7
Figure 39
3.2.5 replace keypad

as shown in figure remove LCD screen on the panel assembly and remove screws(total 6 screws) indicated by the arrow with cross screw driver to replace keypad.
Figure 310
3.2.6 Replace LCD screen and LCD board

as shown in figure, remove 3 screws indicated by the arrow with cross screw driver to
remove LCD.
Remove the 4 fixing screw on the shielding box of the LCD
assembly,open the shielding box, remove the LCD board.
3-8
Figure 311
3.2.7 replace power supply board

as shown in figure, remove screws(total 7 screws) indicated by the arrow with cross screw driver to remove the cover of power supply board.
Figure 312
3.2.8 replace power driver board,analog board ,cpu board

as shown in figure, remove screws(total 14 screws) indicated by the arrow with cross screw driver to remove power driver board,analog board ,cpu board.
3-9
Figure 313
3.2.9
Replace pressure Chamber and pump
as shown in figure 1 Replace pressure Chamberremove 2 screws indicated by the arrow with cross screw driver to remove pressure Chamber. 2 Replace pumpremove 2 nuts and 2 screws indicated by the arrow with wrench and screw driver
Figure 31
3-10
3.2.10 Replace Vacuum Chamber and Pump

As shown in figure: 1) Disassemble vacuum chamber: Pull off the tubing connected to the outlet of the vacuum chamber. Remove the fixing screw of the vacuum chamber so as to remove the clip, washer and vacuum chamber in turn (see figures 3-15 through 3-16). Then install the chamber by following the above steps in reserve order. 2) Disassember pump: Pull off the tubing connected to the corresponding pumps (see figure 3-17). Remove the two screws used to fixing the bracket.Use hand to tilt the bracket and the pump outward as shown in figure (see figures 3-19 through 3-20). If to replace the pressure pump, just cut off the white tie around the pump, then remove and replace the pump (see figure 3-21). If to replace the vacuum pump, remove the four fixing screws on the back of the pump and then remove the pump (see figure 3-22). Follow the reversed steps to install the new pump.
Figure 315
Figure 316
3-11
Figure 317
Figure 318
Figure 319
Figure 320
3-12
Figure 321
Figure 322
3.2.11 Replace Sample Probe

As shown in figure, remove 4 screws indicated by the arrow with cross screw driver to
remove Sample Probe
Figure 323
3.2.12 Replace Count Bath
1.
Remove RBC bath.
Remove the fixing screw on the shielding box of the RBC bath (see figure 3-24). Then remove the shielding box. Take out the RBC bath assembly from the clips (see figure 3-25). Pull off the tubing connected to the RBC bath and disconnect the connector of the RBC bath inside the enclosure; remove the RBC bath assembly. Use a nipper to remove the RBC/PLT aperture. Remove the two screws and then take out the aperture between two washers (see figure 3-26 through 3-27). Please note that you should replace the tubing connected to the metal junction when placing the count bath.
Figure 324
Figure 325
3-14
Figure 326
Figure 327
2.
Remove the WBC bath.
It is similar to removing the RBC bath (see figure 3-28 through 3-29). As the difference between the configurations of the two baths, remove the two black plastic objects as shown in figure 3-30 prior to carry out the action as shown in figure 3-27.
Figure 328
Figure 329
3-15
Figure 330
3-16
3-1
Fluidic System
Chapter 4 Fluidic System

4.1 Change Introduction
The changes on 3003 timing are based on 3001. Timings changed include dispensing prediluent, preparation for whole blood counting mode, preparation for predilute counting mode as well as post-cleaning for probe cleanser cleaning. A cleaning timing for mode switching is added too. The changed timings are mainly as follows: 1. Timing for dispensing prediluent: With time not changed, the amount of diluent the probe aspirates and dispenses decreases from 1.6mL to 0.7mL. 2. Preparation timing for whole blood counting mode: After the sample has been dispensed to the WBC bath, 2 bubbles are pumped into it. Number of bubbles pumped into the RBC bath decreases from 6 to 3. The sample probe moves. (new) The pressure in the pressure chamber changes from 20-30 to 15-25. 3. Preparation timing for predilute counting mode: After the sample has been dispensed into the WBC bath, 2 bubbles are pumped into it. Number of bubbles pumped into the RBC bath decrease from 6 to 3. The sample probe moves. (new) The amount the probe aspirates is changed. The pressure in the pressure chamber changes from 20-30 to 15-25. 4. Post-cleaning timing for probe cleanser cleaning: The cleanser discharging speed decreases from level 8 to level 7. 5. Cleaning timing for mode switching: This timing is to clean the tubing on the probe.
4.2 Introduction of Basic Timing

1. To clean the sample probe: The probe is cleaned when it goes up and down. Valve 1 is opened and the 10mL syringe discharges fluid. Valve 2 is opened and the waste pump starts working. 2. To establish vacuum: To establish vacuum, valve 10 is opened and the waste pump starts working. The vacuum pressure value can be controlled in two ways, one is to be
Fluidic System
controlled by command in the timing, and the other is to be controlled directly with the valve 10 opened and the waste pump starts working. When counting, the vacuum pressure must be -24kPa. 3. To establish pressure: Pressure can be established by starting the pressure pump. The pressure value can be controlled in two ways, one is to be controlled by command in the timing, and the other is to be controlled directly with the pressure pump started. Pressure is used to pump bubbles into baths for mixing the sample and to increase the pressure in vacuum chamber to flush the aperture. To do this, the pressure pump is started and valve 9 is opened. 4. To aspirate diluent: Via 10mL syringe, diluent is aspirated. 5. To dispense diluent: Via 10mL syringe and valve 3 is opened, diluent will be dispensed into the WBC bath, RBC bath or to the probe wipe. 6. To dispense diluent to the probe wipe: When diluent is dispensed into the WBC bath or RBC bath, valve 1 is opened simultaneously and diluent is dispensed to the probe wipe. 7. To dispense diluent to the sample probe: To dispense diluent to the sample probe, valve 4 is opened simultaneously so that diluent is dispensed into the sample probe. 8. To dispense diluent to the RBC bath: To dispense diluent to the RBC bath, valve 5 is opened simultaneously so that diluent is dispensed into the RBC bath. 9. To aspirate lyse: Via 2.5mL syringe, lyse is aspirated. 10. To dispense lyse: Via 2.5mL syringe and valve 6 opened, lyse is dispensed into the WBC bath. 11. To empty RBC bath: with the waste pump started and valve 11 opened, the RBC bath is emptied. 12. To empty WBC bath: with the waste pump started and valve 12 opened, the WBC bath is emptied. 13. To pump air into the RBC bath: A certain pressure should be established in the pressure chamber via system command, then valve 15 is opened and the air in the pressure chamber can be pumped into the RBC bath. 14. To pump air into the WBC bath: A certain pressure should be established in the pressure chamber via system command, then valve 16 is opened and the air in the pressure chamber can be pumped into the WBC bath. 15. To aspirate the sample: Via 50mL syringe, the sample is aspirated into the sample probe. 16. To dispense the sample: Via 10mL syringe and valve 4 opened, sample is
4-2
Fluidic System
dispensed from the sample probe. At the same time, a little diluent is dispensed too. 17. To empty the RBC metering tube: After vacuum is established, valve 17 is opened to empty the RBC metering tube. 18. To count in the RBC metering tube: After the RBC metering tube is emptied and vacuum is established, valve 18 is opened and the counting is started. 19. To empty the WBC metering tube: After vacuum is established, valve 7 is opened to empty the WBC metering tube. 20. To count in the WBC metering tube: After the WBC metering tube is emptied and vacuum is established, valve 8 is opened and the counting is started. 21. To clean the RBC back bath and the RBC metering tube: After vacuum is established, valve 13 and valve 18 are opened so that rinse can pass from the RBC back bath and the RBC metering tube and then to the vacuum chamber. 22. To clean the WBC back bath and the WBC metering tube: After vacuum is established, valve 14 and valve 8 are opened so that rinse can pass from the WBC back bath and the WBC metering tube and then to the vacuum chamber.
4.3 Timing
4.3.1 Timing for Dispensing Prediluent
1. In the predilute mode, press the DILUENT key on the keypad to enter the timing for dispensing prediluent. 2. 0.7mL diluent should be dispensed from the sample probe by pressing the START key every time. 3. You can repeat the operations above. 4. Press the ENTER key on the keypad to exit the timing.
4-3
Fluidic System
Timing Flow Chart
4.3.2 Preparation Timing for Whole Blood Counting Mode

In the preparation timing for whole blood counting mode, the analyzer aspirates 13L blood sample via sample probe. Before dispensing blood sample into RBC bath and WBC bath, the baths must be cleaned. The sample probe must be cleaned by probe wipe when the sample probe is moving to the WBC bath. Before dispensing sample into the WBC bath, there must be some diluent. Sample is dispensed into the bath with sample probe moving. Then, it finishes the first dilution (about 1: 269). 2 bubbles are pumped into the WBC bath when dispensing sample, in order to prevent sample coming into the tubing under the bath. Via the sample probe, 15.6L first dilute sample is aspirated. Before dispensing the first dilute sample into the RBC bath, there must be some diluent. Sample is dispensed into the bath with sample probe moving. Then, it finishes the second dilution (about 1: 44492). When the preparation timing is ended, the pressure in the vacuum chamber should be in the range of 240.5kPa. During the preparation timing, the metering tube should be emptied. 10 When 0.5mL lyse is dispensed into the WBC bath, the sample is mixed by pumping bubbles into the bath.
Fluidic System
11 Sample and the second dilution are mixed by pumping bubbles into the bath. 12 The 50L syringe is replaced before the end of the timing. Timing Flow Chart
4-5
Fluidic System
4.3.3 Preparation Timing for Predilute Counting Mode

1. 0.3mL prediluent (about 1:36, prepared by timing for dispensing prediluent) is aspirated from the test tube by the sample probe. 2. The WBC bath and RBC bath are cleaned twice respectively. 3. The metering tube should be emptied at the end of the timing. 4. Before the end of the timing, the pressure in the vacuum chamber should be -24kPa. 5. 1.6mLBefore dispensing the prediluent into the WBC bath, there must be some diluent. 6. The sample probe dispenses prediluent as well as 1.6mL diluent into the bath to finish the first dilution (about 1:420). 7. 2 bubbles are pumped into the WBC bath when dispensing sample, in order to prevent sample coming into the tubing under the bath. 8. Via 50L syringe, 24.8L first diluent sample is aspirated. 9. Before the first dilute sample is dispensed into the RBC bath, 1.4mL diluent should be dispensed into it. 10. The first diluent sample is dispensed into the RBC bath with sample probe moving. At the same time, 1.2mL diluent is dispensed. Then, it finishes the second dilution (about 1: 44032). 11. 0.36mL lyse is dispensed into the WBC bath. 12. 10 bubbles are pumped into the WBC bath. 13. 3 bubbles are pumped into the RBC bath. 14. The sample probe is cleaned when it goes up again. 15. At the end of the timing, the sample probe will be replaced. 16. Before the end of the timing, 50L syringe is replaced.
Timing Flow Chart
4-6
Fluidic System
4.3.4 Counting Timing

The valve 8 is opened later than valve 18 (the aperture of WBC is bigger than that of RBC
4-7
Fluidic System
so that the flow rate of WBC metering tube is faster than that of RBC). Timing Flow Chart
4.3.5 Counting Ending Timing

1. Clean respectively WBC bath and RBC bath once. 2. Zap the aperture of WBC and RBC. 3. Restitute the pressure in the vacuum chamber. 4. Restitute the pressure in the pressure chamber. 5. The sample probe is replaced. When the probe is being replaced, the 50L syringe aspirates 5L of diluent to prevent extra drops drip from the probe.
Timing Flow Chart
4-8
Fluidic System
4-9
Histograms and Pulse Graphs
Chapter 5 Histograms and Pulse Graphs

5.1 Histograms
This section demonstrates some usual WBC histograms. 1. Normal histogram
Figure 5-1
NOTE
Blood cells lain between the first and the second discriminators are lymphocyte; those between the second and the third discriminators are mid-sized cells; those between the third and the fourth discriminators are granulocyte. The fourth discriminator is the fixed line. 2. No differential result because the WBC histogram is over-narrowly compressed.
Figure 5-2
3.
No differential result because WBC count result is less than a certain value (WBC < 0.5).
Figure 5-3
5-1
4.
No differential result because the peak of WBC histogram lies in the middle of the histogram and thus cannot identify the type of peak cells.
Figure 5-4 5. Increased nucleated erythrocytes or interference or inadequate hemolysis.
Figure 5-5 6. Severe interference in WBC channel (identifying if it is interfered by observing the pulse graph)
Figure 5-6 7. No lyse reagent or poor hemolysis
Figure 5-7 8. Increased neutrophilic granulocytes
Figure 5-8
9.
Increased lymphocytes
Figure 5-9 10. Tumor patient
Figure 5-10 11. Increased mid-sized cells
Figure 5-11
5-3
5.2 Pulse Graphs

After each count, the system can save the original sampling pulses of this time. We can analyze the reason leading to the fault by viewing these original data. Enter password 3210, after a count, you can view the WBC pulse graph of this count by pressing 1, view RBC pulse graph by pressing 2 and view PLT pulse graph by pressing 3. Presses ENTER to exit. When the instrument is working normally, the length of pulse data is related to the concentration of the blood sample. The length of the pulse data should be within a limit range. For general samples, the range should be: WBC: < 1M RBC: < 600K PLT: < 1M
Data length of abnormal sample will not lie in this range. Length of normal level controls data should be: WBC400 ~ 700K RBC250 ~ 450K PLT300 ~ 600K
5.2.1
Normal Pulse Graphs
WBC pulse graph of normal sample
Figure 5-12 Pulse graph of normal WBC background
5-4
Figure 5-13 RBC pulse graph of normal sample
Figure 5-14 Pulse graph of normal RBC background
Figure 5-15 PLT pulse graph of normal sample
5-5
Figure 5-16 Pulse graph of normal PLT background
Figure 5-17
5.2.2
Abnormal Pulse Graphs
Severe interference in WBC channel Data length increases obviously (background)
Figure 5-18
Severe interference in WBC channel
5-6
Data length increases obviously (normal sample)
Figure 5-19 Severe interference in RBC channel Data length increases obviously (background)
Figure 5-20 Severe interference in RBC channel Data length increases obviously (normal sample)
Figure 5-21 Severe interference in PLT channel Data length increases obviously (background)
Figure 5-22 Severe interference in PLT channel Data length increases obviously (normal sample)
Figure 5-23 Interference occurs because gain of PLT channel is too large Data length increases (background count)
Figure 5-24 Interference occurs because gain of PLT channel is too large Data length increases (normal sample)
Figure 5-25 Slight interference in WBC channel Data length does not increase obviously (normal sample)
Figure 5-26 Inadequate or no hemolysis in WBC channel Data length increases
Figure 5-27
Slight interference in RBC channel Data length does not increase obviously (normal sample)
Figure 5-28 Sample of too dense concentration in RBC channel (Does not occur in normal situation)
Figure 5-29 Slight interference in PLT channel Data length does not increase obviously (normal sample)
Figure 5-30
Sample of too dense concentration in PLT channel(Does not occur in normal situation)
5-10
Figure 5-31 Interference in WBC channel caused by inverter Feature: sine wave with cycle of 2026us
Figure 5-32 Measuring interference from inverter
Figure 5-33
Insufficient liquid in WBC bath during count
5-11
Figure 5-34 Interference in RBC channel from tubing Feature: data length increases, the base line of signal is not stabile.
Figure 5-35 Insufficient liquid in RBC bath during count
Figure 5-36
Interference in PLT channel from tubing Feature: data length increases, the base line of signal is not stabile.
Figure 5-37 Insufficient liquid in RBC bath during count
Figure 5-38 Interference in WBC channel from tubing Feature: data length increases, the base line of signal is not stabile.
Figure 5-39
5-13
Chapter 6 Maintaining Your Analyzer

6.1General Guidelines
Maintenance Period Everyday
Content of Maintenance If you are to use this analyzer 24 hours a day, be sure to perform the E-Z cleanser cleaning procedure everyday. Run the QC program everyday. See Operation manual chap QC for details.
Every three days
If you are to use this analyzer 24 hours a day, be sure to perform the Probe cleanser cleaning procedure every three days.
Every Week
If you shut down your analyzer every day and follow the specified shutdown procedure to do that, you need to perform the Probe cleanser cleaning procedure every week.
Every Month
You should use the supplied probe localizer to calibrate the position of the probe to that of the probe wipe. The analysis result is sensitive to their alignment.
As needed
When you think the baths might be contaminated, perform the Clean the baths procedure. When the analyzed whole blood samples add up to 300 or prediluted samples add up to 150, the analyzer will remind you to perform the Probe cleanser cleaning procedure. When the analyzed whole blood samples add up to 2,000 or prediluted samples add up to 4,000, the analyzer will remind you to perform the Clean wipe block procedure. When this analyzer is not to be used for two weeks, be sure to perform the Prepare to ship procedure to empty and wash the fluidic lines and then wipe the analyzer dry and wrap it up for storage. To obtain reliable analysis results, this analyzer needs to work in a normal status. Be sure to run the System Test items regularly to check the status of this analyzer.
6-1
When this analyzer gives alarms for clogging, you can perform the Flush Apertures or Zap Apertures procedure, or press [FLUSH] to unclog the apertures. If you see other error messages, see operation manual chap troubleshooting, for solutions.
6-2
Chapter 7 Troubleshooting
7.1 Error Codes
Table 7-1 Errors and codes
Code
Error Environmental
Code
Error Background abnormal WBC clog RBC bubbles
Code
Error
0x0401
Temperature Abnormal HGB adjust RBC clog Communication
0x0402
0x0403 0x0406
HGB error
0x0404 0x0407
0x0405 0x0408
WBC bubble
Scanner 0x0802 Scanner error 0x0803 0x1003 communication error
0x0801
error
Printer 0x1001 paper
out
of
0x1002
Printer connection error
Recorder communication error
0x1004
Recorder out of paper
0x1005
Recorder hot
too
0x1006
Press bar up
0x2001
Lyse out
0x2002
Diluent expired
0x2003
Rinse expired Real-time error clock
0x2004
Lyse expired
0x2005
Filter error 2.5ml and 50ul Syringe motor error
0x2006
0x4002
10ml
Syringe
0x4001
0x4004
Elevator error
motor
motor error Rotation motor error 3.3V error WBC A/D error Vacuum error Rinse out 0x400B 0x4007 0x400E 0x4008
0x4003 0x4009 0x4005 0x400C 0x4010
DC-DC error 56V error
12V
0x400A 0x4006 0x400D 0x400F
5V error RBC A/D error Pressure1 error Diluent out
PLT A/D error Pressure2 error
7-1
0x8001
File error
0x8002
Flash error
RAM
Dynamic memory error
7.2 Software error

When there is a shortage of source during running, system will stop: The background color change to black and following error message can be seen on the screen Error Code = xxxx xxxxstand for error code
If happens, write down thee error code and contact Mindray person Note:you may restart your unit first
7.3 Solution
See the information below for the error messages and their probable causes and recommended action. If the problem still remains after you have tried the recommended solutions, contact Mindray customer service department or your local distributor.
7.3.1 WBC A/D error

Something is wrong with the A/D part of the CPU board. Recommended Action
Enter the Service System Test screen and check the WBC AD interrupt as instructed in operation manual; The error will be removed if the test result is normal; If the problem remains, shut down your analyzer and change CPU board.
7.3.2 RBC A/D error

Enter the Service System Test screen and check the WBC AD interrupt as instructed in operation manual; The error will be removed if the test result is normal; If the problem remains, shut down your analyzer and change CPU board.
7-2
7.3.3 PLT A/D error

1. Enter the Service System Test screen and check the WBC AD interrupt as instructed in operation manual; 2. The error will be removed if the test result is normal;
3.
If the problem remains, shut down your analyzer and change CPU board.
7.3.4 Dynamic Memory Error

Something is wrong with the system memory. Recommended Action shut down your analyzer and change CPU board.
7.3.5 HGB error

HGB blank voltage within 0 V - 3.2 V or 4.9 V - 5 V. Recommended Action
1. Do the Probe Cleanser Cleaning procedure as instructed in operation manual.; 2. If the problem remains, adjust the HGB gain as instructed by operation manual to set the voltage within 3.4 - 4.8V, preferably 4.5V; 3. If the problem remains, shut down your analyzer and clean HGB unit.
7.3.6 HGB adjust

HGB blank voltage within 3.2 V - 3.4 V or 4.8 V 4.9 V. Recommended Action
1. Do the Probe Cleanser Cleaning procedure as instructed in operation manual.; 2. If the problem remains, adjust the HGB gain as instructed by operation manual to set the voltage within 3.4 - 4.8V, preferably 4.5V;
3.
If the problem remains, shut down your analyzer and clean HGB unit.
7.3.7 RBC clog

If the difference between the reference RBC count time and the actual RBC count time is less than 2 seconds, your analyzer will give RBC clog alarm:
possible reason Clogged RBC aperture; Inappropriate RBC count time setting;
Solenoid valve error. Recommended Action:
Enter the Service Maintenance screen. Zap and flush the aperture as instructed in operation manual. Enter the Setup Count Time screen and record the RBC count time. Then enter the Service System Test screen and test the actual RBC count time
If the difference between the references RBC count time and the actual RBC count
time is less than 2 seconds, the error has been removed; If not, enter the Service Maintenance screen and do the probe cleanser cleaning procedure. Enter the Setup Count Time screen and record the RBC count time. Then enter the Service System Test screen and test the actual RBC count time again: If the difference between the reference RBC count time and the actual RBC count time is less than 2 seconds, the error has been removed. If the difference is still greater than 2 seconds but consistent, enter the Setup Count Time and reset the RBC count time. Then enter the Service System Test screen and test the actual RBC count time as instructed by operation manual to confirm the
difference is less than 2 seconds.
7.3.8 RBC bubbles

If the difference between the reference RBC count time and the actual RBC count time is greater than 2 seconds, your analyzer will give RBC clog alarm: possible reason
1. Diluent or rinse running out; 2. Loose tube connections;
3. Inappropriate RBC
counts time setting.
Recommended Action: 1.
7-4
Check if the diluent or rinse has run out. If so, change a new container of
diluent or rinse as instructed in operation manual. 2. Check the connection of the diluent and rinse pickup tube. If necessary, reconnect and tighten them operation manual. 3. If the problem remains, adjust the RBC count time
7.3.9 WBC Clog

If the difference between the reference WBC count time and the actual WBC count time is less than 2 seconds, your analyzer will give WBC clog alarm:
possible reason 1. Clogged WBC aperture; 2. Inappropriate WBC count time setting;
3.
Solenoid valve error. Recommended Action: 1. Enter the Service Maintenance screen. Zap and flush the aperture as instructed in operation manual. 2. Enter the Setup Count Time screen and record the WBC count time. Then enter the Service System Test screen and test the actual WBC count time
If the difference between the references WBC count time and the actual RBC
count time is less than 2 seconds, the error has been removed; If not, enter the Service Maintenance screen and do the probe cleanser cleaning procedure.
3.
Enter the Setup Count Time screen and record the WBC count time. Then enter the Service System Test screen and test the actual WBC count time again: If the difference between the reference WBC count time and the actual WBC count time is less than 2 seconds, the error has been removed.
4.
If the difference is still greater than 2 seconds but consistent, enter the Setup Count Time and reset the WBC count time. Then enter the Service System Test screen and test the actual WBC count time as instructed by operation
manual to confirm the difference is less than 2 seconds.
7.3.10 WBC Bubble

If the difference between the reference RBC count time and the actual RBC count
time is greater than 2 seconds, your analyzer will give RBC clog alarm: possible reason
1. Diluent or rinse running out; 2. Loose tube connections;
3. Inappropriate RBC Recommended Action: 1.
counts time setting.
Check if the diluent or rinse has run out. If so, change a new container of diluent or rinse as instructed in operation manual.
2.
Check the connection of the diluent and rinse pickup tube. If necessary, reconnect and tighten them operation manual.
3.
If the problem remains, adjust the RBC count time
7.3.11 Background Abnormal

When testing backgroundone or some of the test results are out of the reference range.
1. Contaminated diluent, diluent lines or bath (s); 2. Expired diluent;
3.
The tubes at the back of the analyzer are pressed. Recommended Action
1. 2. 3.
Check if the diluent is contaminated or expired; Check if the tubes connected at the back of the analyzer is pressed; Enter the Count screen and press [STARTUP] (or [F3] of the external keyboard) to do the startup procedure;
4. If the problem remains, enter the Service Maintenance screen and do the probe cleanser cleaning procedure as instructed in operation manual. When the procedure is finished, return to the Count screen and do the background check again;
7.3.12 Rinse Expiry

possible reasonExpired rinse or wrong expiration setting Recommended Action
1. 2.
Check if the rinse has expired. If so, change a new container of rinse If not, reset the expiration date
7.3.13 Printer out of paper

possible reasonPrinter paper running out or not properly installed. Recommended Action 1. 2. Check if there is printer paper; Check if the printer paper is well installed.
7.3.14 Printer Offline

possible reasonPoor connection between the printer and the analyzer. Recommended Action Check if the printer is well connected to the analyzer. If the problem remains, shut down your analyzer and change CPU board.
7.3.15 Vacuum Filter Error

possible reasonThe air inside the vacuum chamber is not extracted within the given time. Recommended Action 1. Enter the Service System Test screen and test the Vacuum as instructed in Chapter 10.6. The error will be removed if the test result is normal; 2. If the problem remains, change a new filter;
7.3.16 Ambient Temp. Abnormal

possible reason Abnormal ambient temperature or temperature transducer error. Recommended Action Enter the Service System Status screen to check the ambient temperature;
If the actual ambient exceeds the pre-defined ambient temperature, adjust the temperature. Otherwise, the analysis results may be unreliable; If the actual temperature is within the pre-defined range and the problem remains, change sensor and CPU board
7-7
7.3.17 Recorder out of paper

possible reasonRecorder paper running out or not properly installed.. Recommended Action Check if the recorder paper has run out. If so, install the paper
Check if the recorder paper is properly installed. If not, re-install the paper If the problem remains, check the recorder module
7.3.18 Recorder Com Error

possible reasonPoor connection between the recorder and the analyzer;
Damaged recorder. Recommended Action If the problem remains, shut down your analyzer and check the recorder module and CPU board and power supply.
7.3.19 Recorder too Hot

possible reasonRecorder head too hot. Recommended Action: Stop using the recorder.
7.3.20 Press Bar Up

possible reasonTension lever not replaced Recommended Action: Stop using the recorder. Press the tension lever If the problem remains, shut down your analyzer and check the recorder module
7.3.21 Rotation Motor Error

possible reason
1. Jammed sample probe; 2. Poor contact of the signal line; 3. Damaged motor; 4. Poor connection between the drive board and the CUP board;
5. Malfunctioning photo coupler.
7-8
Recommended Action: 6. Open the front panel and check if the sample probe is jammed; 7. Enter the Service System Test screen and check the motor as instructed in operation manual. The error will be removed if the test result is normal
7.3.22 Lyse Expiry

possible reasonExpired lyse or wrong expiration setting. Recommended Action: Check if the lyse has expired. If so, change a new container of lyse If not, reset the expiration date
7.3.23 Elevator Motor Error

possible reasonJammed sample probe; Poor contact of the signal line; Damaged motor; Poor connection between the drive board and the CUPboard; Malfunctioning photo coupler. Recommended Action: Open the front panel and check if the sample probe is jammed; Enter the Service System Test screen and check the motor as instructed in operation manual. The error will be removed if the test result is normal;
7.3.24 Real-Time Clock Error

possible reasonSomeone tempered with the on-board battery off the board; Something is wrong with the on-battery (poor contact, dead battery, etc.); Recommended Action: Enter Setup Date & Time screen and reset the time as instructed by Chapter 5.7. Restart the analyzer after the adjustment and the time should be correct; If the problem remains, shut down your analyzer and check the battery on CPU board and CPU board.
7-9
7.3.25 Barcode Error

possible reasonPoor connection between the scanner and the analyzer; Invalid bar code. Recommended Action: Check if the analyzer is well connected to the analyzer; Check if the bar code is valid; Check the bar code and cpu board
7.3.26 Barcode Com Error

possible reasonPoor connection between the scanner and the analyzer. Recommended Action: Check if the analyzer is well connected to the analyzer; Check the bar code and cpu board
7.3.27 Com Error

possible reasonCommunication cable not well connected; Inappropriate communication settings. Recommended Action: Check if the communication cable is well connected; Check the communication settings as instructed by operation manual and make sure they are the same with the host.
7.3.28 File Error

possible reasonSomething is wrong with the file system. Recommended Action: Shut down the analyzer and check disk on module, CPU board
7.3.29 Rinse Empty

possible reasonNo rinse or a malfunctioning level transducer. Recommended Action:
1. Check if the rinse has run out, and if so, Change a new container of rinse
2. Check transducer
7-10
7.3.30 Lyse Empty

possible reasonNo lyse or a malfunctioning level transducer. Recommended Action:
1. Check if the rinse has run out, and if so, Change a new container of rinse 2. Check transducer
7.3.31 Diluent Empty

possible reasonNo Diluent or a malfunctioning level transducer. Recommended Action:
Check if the rinse has run out, and if so, Change a new container of rinse Check transducer
7.3.32 Diluent Expiry

possible reasonExpired Diluent or wrong expiration setting. Recommended Action: Check if the Diluent has expired. If so, change a new container of lyse If not, reset the expiration date
7.3.33 Pressure 1 low

possible reason The pressure inside the vacuum chamber does not reach the expected value within the given time. Recommended Action: Enter the Service System Test screen and do the Pressure 1 procedure as instructed in operation manual The error will be removed if the test result is normal; check tubing system and analog board
7-11
7.3.34 Vacuum Low

possible reasonThe vacuum degree does not reach the expected value within the given time. Recommended Action: Check the tubes connected to the back of the analyzer and make sure they are not pressed; If the tubes are fine, enter the Service System Test screen and test the Vacuum as instructed in operation manual. The error will be removed if the test result is normal check tubing system and analog board
7.3.35 Pressure 2 Low

possible reasonThe pressure inside the pressure chamber does not reach the expected value within the given time Recommended Action: Enter the Service System Test screen and test the Chamber Pressure as instructed in operation manual. normal Check tubing system and analog board The error will be removed if the test result is
7.3.36 10ml Motor Error

Syringe moters are used to control the volume of adding or draining sample and reagent.
possible reasonPressed or blocked tubes; Poor contact of the signal line; Damaged motor; Poor connection between the drive board and the CUPboard;
Malfunctioning photo coupler. Recommended Action

1. Check if the tubes at the back of the analyzer is pressed or blocked;
2. If not, enter the Service System Test screen and check the motor as instructed in
7-12
operation manual The error will be removed if the test result is normal;
7.3.37 2.5ml&50ul Motor Error

Syringe moters are used to control the volume of adding or draining sample and reagent. possible reason
Poor contact of the signal line; Damaged motor; Poor connection between the drive board and the CUP board;
Malfunctioning photo coupler Recommended Action Enter the Service System Test screen and check the motor as instructed in operation manual The error will be removed if the test result is normal.
7.3.38 DC/DC Error

possible reasonSomething is wrong with the internal DC power supplies. Recommended Action: Enter the Service System Status screen and record the DC-DC 12V and DC-DC -12V values; Shut down the analyzer and check analog board
7.3.39 5V Power Error

possible reasonSomething is wrong with the power board. Recommended Action: Enter the Service System Status screen and record the 5V voltage; Shut down the analyzer and check analog board

possible reasonSomething is wrong with the 5V power supply. Recommended Action: Enter the Service System Status screen and record the 3.3V voltage;
Shut down the analyzer and check analog board

possible reasonSomething is wrong with the power board. Recommended Action: Enter the Service System Status screen and record the 56V voltage; Shut down the analyzer and check analog board
7-14
Chapter 8 Password
Chapter 8 Password
Level Password Operation menu Count Functions press[1][2][3]view WBCRBCPLT pulse graph Count Review\histogram Service 1 engineer (3210) Setup\other Service\error Setup\gain Setup Review\table Setup\other Press [] to upgrade [F5] sample information Delete sample results 1 Display and modifydelete sample results optionOn/off 2 Change language press[DEL]view configuraton press[DEL]delete error message View PLT gain (cant be changed) Adjust WBC(WH/PRE)RBCHGB gain (Counting time) counting time parameter unitparameter unit (Reference range) general/man/woman/child/ neonate 2 administrator (3000) Calibrator\manual Calibrator\auto Calibrator\fresh Service\system test Review\table delete sample results option on, delete sample results 3 user Refer to operation manual Calibrate by manual Calibrate by auto Calibrate by fresh blood Test the running status of the motor
8-1
Chapter 8 Password
8-2
Appendix Spare part list

Part number 0000-10-10937 3001-20-06898 3003-30-34926 3001-10-18499 3001-10-18516 3001-10-07059 3001-30-06957 3001-30-06931 3001-30-06930 3003-30-34921 530B-10-05275 3003-20-34941 3003-20-34942 3003-30-34909 3003-30-34927 3001-30-07021 3003-30-34910 3003-30-34911 3003-30-34903 0000-10-10910 2800-30-28670 3001-20-07072 3003-20-34934 3001-30-06870 3003-30-34905 Part name Keyboard 104 button STARTbutton Sample probe assembly Rotation motor Elevator motor Sample probe Wipe block assembly WBC bath RBCbath Pump assembly Rotation pumppressure pump 3 way ASCO valve 2 way ASCOvalve Volumetric board Syringes assembly Vacuum chamber assembly CPUboard Power driver board Analog board 64M module on disk Power supply board transformerYP2888 Keypad panel Indicate board keypad
Part number 3003-30-34887 TR6D-30-16659 TR6D-30-16662 3001-20-07172 3001-10-07054 3001-10-07207 3001-10-07208 3001-30-06925 3001-30-06923 3001-30-06924 3001-20-07247
Part name LCD assembly TR60-D recoder TR60-D recorder driver board Front bath clip Filter Cross screw driver Wrench CAP Component For Rinse CAP Component For Lyse CAP Component For Diluent Localizer
II
Liquid System diagram
Liquid System diagram
P/N1805-20-54375
V1.0

Counter 19 Service Manual

Uploaded by

Copyright:

Available Formats

Counter 19 Service Manual

Uploaded by

Document Information

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Counter 19 Service Manual

Uploaded by

Copyright:

Available Formats

What intellectual property rights does Mindray own regarding this product and manual?

What intellectual property rights does Mindray own regarding this product and manual?

What conditions must be met for Mindray to be responsible for the safety, reliability and performance of the product?

What conditions must be met for Mindray to be responsible for the safety, reliability and performance of the product?

MANUAL DE SERVIO

Wiener lab. Counter 19

Intellectual Property Statement

Responsibility on the Manufacturer Party

the product is used in accordance with the instructions for use.

Auto Hematology Analyzer if:

Customer Service department

CHAPTER 2 HARDWARE ...........................................................................................................1 2.1 CPU BOARD...............................................................................................................1

Chapter 1 Hardware Introduction

1.1 Position of Electronic Unit

Power drive board

Power supply module

Auto Hematology Analyzer Service Manual (V1.0)

1.2 Position and Function of the Volumetric Unit

Figure 1-2 Volumetric unit

1.3 Power Supply Unit

Figure 1-3 Power supply module

Auto Hematology Analyzer Service Manual (V1.0)

Figure 2-1 Schematic of the CPU board

2.1.1.2Basic Functions of the CPU Board

Auto Hematology Analyzer Service Manual (V1.0)

Auto Hematology Analyzer Service Manual (V1.0)

2.1.2 Power Supply

Figure 2-2 Power distribution of the CPU board

Auto Hematology Analyzer Service Manual (V1.0)

Figure 2-3 Arrangement of the CPU Clock

Auto Hematology Analyzer Service Manual (V1.0)

2.1.4CPU and Peripheral Devices

Figure 2-4 CPU and peripheral devices

Auto Hematology Analyzer Service Manual (V1.0)

Figure 2-5 WDT

the FPGA configuration, FPGA version and LCD contrast.

power supply TP11 VDD +3.3V digital

Auto Hematology Analyzer Service Manual (V1.0)

frequency X4 TP18 PCLK LPC bridge clock

Frequency 24MHz, affecting the Super I/O

power supply TP22 V+12 +12.8V supply power

Power ground HGB signal analog

Input to the A/D of this board, marked R on the PCB

Input to the A/D of this board, marked W on the PCB

Input to the A/D of this board, marked P on the PCB

2.5V, ensuring the A/D works normally

2.1.5 Analog Inputs and Outputs

2.1.5.2 Signals of System Monitoring

itself and the temperature of the whole analyzer.

2.1.5.3 Signals of LCD Contrast

2.1.6 Digital Inputs and Outputs 2.1.6.1Serial Port

Figure 2-6 Serial ports

2.1.6.2Parallel Port and PS/2 Port

2.2. Analog Board 2.2.1Overview

Auto Hematology Analyzer Service Manual (V1.0)

2.2.2. Interface Unit

2.2.2.2. Switch Control Interfac

2.2.3. Power Supply Unit

Auto Hematology Analyzer Service Manual (V1.0)

2.2.4. Power Monitoring Unit