TC6030 维修手册Technician Manual (New Structure) 20191031

TC6030
Automatic Chemistry Analyzer
Technician Manual
Ver. 1.18
Tecom Science Corporation
555# Gao Xin Ave., Nan Chang National
Hi-tech Industry Development Zone, Nan Chang,
Jiang Xi 330096, P. R. China
Tel.: 0086-791-88116898
Fax: 0086-791-88111989
Web: www.tecom-cn.com
Email:service@tecom-cn.com
TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 1

CONTENT
Chapter 1 Analyzer Introduction ....................................................................................................... 4
1.1 System Structure ......................................................................................................................... 4
1.1.1Appearance pic of Analyzer ............................................................................................... 4
1.1.2 Composition of Analyzer .................................................................................................. 6
1.1.2.1 Sample/Reagent Tray Assembly ..................................................................... 6
1.1.2.2 Reaction Tray Assembly and Temperature Control System ..................... 10
1.1.2.3 Photometric System ........................................................................................ 12
Chapter 2 Installation ................................................................................................................... 13
2.1 Unpacking.................................................................................................................................. 13
2.2 Installation Environment Requirements.................................................................................... 13
2.2.1 Installation Environment Requirements......................................................................... 13
2.2.2 Power Requirements ...................................................................................................... 14
2.2.3 Temperature and Humidity Requirements ..................................................................... 15
2.2.4 Space Requirements ....................................................................................................... 15
2.3 Installation Process.................................................................................................................... 15
Chapter 3 Fluidic System ................................................................................................................. 24
3.1 TC6030 Analyzer Fluidic System ................................................................................................ 24
3.1.1 Fluidic Diagram ............................................................................................................... 24
3.1.2 View Pictures of Analyzer Parts...................................................................................... 25
3.1.3 Fluidic system steps instruction ..................................................................................... 26
Chapter 4 Hardware Structure ........................................................................................................ 29
4.1 Sample /reagent tray................................................................................................................. 29
4.2 Reaction tray and drive assembly ............................................................................................. 30
4.3 Optical Sensor ........................................................................................................................... 32
4.4 Sample/Reagent probe and drive assembly.............................................................................. 33
4.5 Mixer probe and drive assembly ............................................................................................... 34
4.6 Sample/reagent syringe and drive assembly ............................................................................ 35
4.7 8-steps washing unit and drive assembly.................................................................................. 35
4.8 Photometric System .................................................................................................................. 36
4.9 Temperature control process of Reaction Tray .......................................................................... 38
4.10 Temperature control process of Reagent Tray......................................................................... 40
4.11 Water Temperature Control process of water tank................................................................. 41
4.12 System Power Supply .............................................................................................................. 42
4.13 Circuit board function description .......................................................................................... 43
4.13.1 Main controller board function .................................................................................... 43
4.13.2 Signal Process Board .................................................................................................... 45
4.13.3 Liquid Level Detection Board ....................................................................................... 45
4.13.4 Temperature Controller Board ..................................................................................... 47
4.13.5 Water Controller Board ................................................................................................ 49
4.13.6 Reagent Refrigeration Pinboard ................................................................................... 49

4.13.7 0# Motor Drive Board................................................................................................... 50
4.13.8 Stepping Motor Drive Board ........................................................................................ 51
4.14.9 Mixer Motor Power Board ........................................................................................... 53
Chapter 5 Component Adjustment and Replacement .................................................................... 54
5.1 Signal process board voltage adjustment.................................................................................. 54
5.2 Reaction tray position adjustment ............................................................................................ 55
5.3 Sample/reagent tray position adjustment ................................................................................ 56
5.4 Sensor group of reaction tray replacement .............................................................................. 57
5.5 Tungsten-Halogen Lamp replacement ...................................................................................... 58
5.6 Sample/reagent probe position adjustment ............................................................................. 61
5.6.1 Wash well position for sample/reagent probe ............................................................... 62
5.6.2 Cuvette position for sample/reagent probe ................................................................... 64
5.6.3 Sample position for sample/reagent probe ................................................................... 65
5.6.4 Reagent position for sample/reagent probe .................................................................. 67
5.7 Wash Arm and Time Setup Meaning ........................................................................................ 69
5.8 Sample/reagent probe replacement ......................................................................................... 70
5.9 Mixer probe position adjustment.............................................................................................. 71
5.9.1 Wash well position for mixer probe ............................................................................... 72
5.9.2 Cuvette position for mixer probe ................................................................................... 74
5.10 Mixer probe replacement ....................................................................................................... 76
5.11 Synchronous belt replacement ............................................................................................... 76
5.12 Light filter replacement ........................................................................................................... 77
5.13 Peristaltic Tube Maintenance or Replacement ....................................................................... 81
Chapter 6 Maintenance................................................................................................................... 86
6.1 Daily Maintenance .................................................................................................................... 86
6.1.1 Check the distilled water volume of water bucket ......................................................... 86
6.1.2 Check waste solution...................................................................................................... 86
6.1.3 Check the signal value of all cuvettes ............................................................................. 86
6.1.4 Check sample/reagent probe clogging ........................................................................... 87
6.2 Weekly Maintenance ................................................................................................................ 88
6.2.1 Clean sample/reagent probe and mixer probe .............................................................. 88
6.2.2 Clean two wash well ....................................................................................................... 89
6.2.3 Clean sample and reagent tray....................................................................................... 89
6.2.4 Clean the reaction tray ................................................................................................... 90
6.3 Monthly Maintenance............................................................................................................... 90
6.3.1 Clean incubation groove of reaction tray ....................................................................... 90
6.3.2 Clean the panel of machine............................................................................................ 90
6.3.3 Clean distilled water bucket ........................................................................................... 90
6.3.4 Clean waste solution bucket........................................................................................... 91
6.3.5 Clean water filter ............................................................................................................ 92
Appendix A Spare Parts Price List .................................................................................................... 94
Appendix B Preventive Maintenance Kit....................................................................................... 100
Appendix C Error Code Message ................................................................................................... 101

Chapter 1 Analyzer Introduction
1.1 System Structure
TC6030 biochemistry analyzer is composed of analyzing module and

operation unit.
1.1.1Appearance pic of Analyzer
Upper cover
（Front View）
Uplift Hole
(Left View)

（Right View）
Cooling power switch
Main power switch

Power inlet
Fuse
Cooling fan
Serial communication port
Waste/water/detergent container sensor interface

Air plugger
Waste/water/detergent inlet and outlet interface
(Rear View)
（Planform view closing analyzer’s upper cover）

Sample/reagent
Reaction tray
probe assembly
Wash well of sample/reagent probe
8-steps wash unit
Sample/reagent tray
Wash well of mixer probe

Mixer probe assembly
（Planform view after opening analyzer’s upper cover）
1.1.2 Composition of Analyzer
TC6030 main unit is mainly consists of sample/reagent tray assembly, reaction

tray assembly, temperature control system, optics system etc.
1.1.2.1 Sample/Reagent Tray Assembly
Sample/reagent tray
（Sample/reagent tray assmebly pic）

● Function and Composition
Sample/reagent tray assembly including sample/reagent tray, sample/reagent
dispenser system, mixer system and related mechanical parts, its function is
that aspirate and dispense sample and reagent into cuvette which is controlled
by software.
Sample/Reagent Tray
● Specification
Sample tray has 40 sample positions and reagent tray also has 40 reagent
positions. Our company supplied one-off serum cup volume is 2ml. And
reagent bottle volume is 24ml.
Sample/reagent tray
It must be noticed to make bottom of reagent bottle to be on a level with bottom

of reagent tray, don’t make different height.
Attention
● Don’t load/unload sample cup or reagent bottle when the sample/reagent
tray is running.
● Sample cup is one-off consumables, cann’t reuse, otherwise it will be appear
carryover.
Sample/Reagent Dispenser System
Sample/reagent probe
Probe rotor

（Sample/reagent probe mechanical assembly pic）
Reagent syringe subassembly

Sample syringe subassembly
● Function and Composition
Sample/reagent dispenser system is consist of sample/reagent probe, rotor

mechanical assembly, reagent/sample syringe assembly, carry sample or
reagent to reaction cuvette.
● Specification
Sample volume range：1～50ul.

Reagent volume range：10～400ul.
● Motion Specification
Sample/reagent dispenser mechanical system： it moves again and again with

the sequence which is sample/reagent tray → reaction tray→ wash well and
finishs adding sample or reagent into the reaction cuvette.
Liquid level detection：sample/reagent probe have auto liquid level detection
funtion，it is suitable for different liquid level height sample or reagent.

Liquid level detection board
Crash protection (vertical & horizontal)：When the probe crashs in horizontal or

vertical direction,the system will alarm.
Anti-crash subassembly
Reagent refrigeration system：reagent refrigeration system starts to work when

the cooling switch is on.
Attention
When the analyzing unit is in operation, do not place any part of your body or
any obstacle in the route the arm moves. Otherwise, it may lead to personnel
injury or equipment damage.
Mixer System

Mixer probe
Mixer arm
● Function
It is used to stir the reaction liquid (reagent and sample) in reaction cuvette to
make them react completely.
● Motion
When stirring is finished, the mixer moves automatically to its wash well for
cleaning.
For single-reagent test, the sample mixer starts to work once sample is
dispensed.
For double-reagent test, the reagent mixer starts to work once R2 is
dispensed.
1.1.2.2 Reaction Tray Assembly and Temperature Control System
Tray lock knob
Reaction cuvette
holder lock knob

(Reaction tray assembly pic)
Reaction cuvette
holder lock knob
（Reaction cuvette holder pic）
One cuvette holder with

15 reaction cuvettes
● Composition and Function
Reaction tray assembly is consist of reaction tray and temperature control

parts.
Reaction tray is used to load reaction cuvettes. Reaction cuvette is as reaction
liquid place,meanwhile,it is as colorimetric measurement optics device .When
reaction cup pass through the optics route,the analyzer measures absorbance
of reaction liquid.
Temperature control is used to offer a homothermal environment for reaction.
● Specification
Reaction tray：using 6 reaction cuvette holders to load total 90 reaction

cuvettes，each holder loads 15 reaction cuvettes.
Temperature control parts：via heating loop and temperature sensor to make

the reaction temperature is in the 37±0.1℃.
Reaction cup size：5mm×6mm×25mm (L×D×H),，optical path 6.1mm.
● Motion
Reaction tray only make clockwise rotation。Reaction tray make appointed

reaction cuvette stop in adding sample position、adding reagent position and
measure optical axis position.
1.1.2.3 Photometric System
● Composition
Photometric system includes tungsten-halogen lamp 、 reaction

cuvette(colorimetric cup)、optical fiber、optical filter、signal process board and
so on.
● Specification
9 wavelengths, which are：340nm, 405nm, 450nm, 510nm, 546nm, 578nm,

620nm, 660nm, 690nm；
Wavelength precision：± 1.5nm；
Photometry range：0.0000-4.0000ABS；
Optical source：12V, tungsten-halogen, 20W；

Chapter 2 Installation
Attention
The system should be installed by our authorized personnel only.
The system should be installed by our authorized personnel only, and you
should prepare a proper site for installation.
If you need to move the system to another site, please contact our Customer
Service Department or your local distributor, who are the appropriate people
for the moving job.
2.1 Unpacking
When you receive the system, carefully inspect the package. If you see any
signs of mishandling or damage, file a claim immediately with our Customer
Service Department or your local distributor.
After opening the package, check the delivered goods against the packing list
as well as the appearance of the system. If you find anything missing or
damaged, alert our Customer Service Department or your local distributor
immediately.
2.2 Installation Environment Requirements

Attention
Make sure the system is installed in a place meeting the following
requirements. Otherwise, it will not perform as promised.
2.2.1 Installation Environment Requirements

⊙ The system is for indoor use only.
⊙ The bearing platform (or ground) should be level (gradient less than 1/200).
⊙ The bearing platform (or ground) should be able to bear 30Kg weight.
⊙ The installation site should be well ventilated.
Attention

The system radiates heat while operating. A well-ventilated environment helps
keep the room temperature stable. Use ventilation equipment if necessary. But
if so, be sure not to expose the system to the direct draft that may lead to
unreliable results.
⊙ The installation site should be free of dust as much as possible.

⊙ The installation site should not be in direct sun.
⊙ The site should not be near a heat or draft source.
⊙ The installation site should be free of corrosive gas and flammable gas.
⊙ The bearing platform (or ground) should be free of vibration.
⊙ The site should not be disturbed by large noise or power supply.
⊙ The system should not be placed near brush-type motors and electrical
contacts that are frequently turned on and off.
⊙ Do not use such devices as mobile phones or radio transmitters near the
system. Electromagnetic waves generated by those devices may interfere
with operation of the system.
2.2.2 Power Requirements

⊙ Power supply: AC 100-240V, 50/60Hz, with voltage fluctuation of ±10%.
⊙ Three-wire power cord, which should be grounded properly.
⊙ The system should be connected to a properly-grounded power socket.
⊙ The distance between the power socket and the system should be less than
2.5 meters.
⊙ Ground voltage must be configured.
⊙ The equipment’s maximum output is 1000 W, customizable with 2000W
on-line UPS.
Warning
Make sure the power socket is grounded correctly. Improper grounding may
lead to electric shock and/or equipment damage.
Be sure to connect the system to a power socket that meets the
above-mentioned requirements and has a proper fuse installed.

2.2.3 Temperature and Humidity Requirements
Ambient temperature: 10-35 centigrade, with fluctuation less than ±2
centigrade/H.
Relative humidity: ≤90%RH , without condensation.
Attention
Operating the system in an environment other than the specified may lead to
unreliable test results.
If the temperature or relative humidity does not meet the above-mentioned
requirements, be sure to use air-conditioning equipment.
2.2.4 Space Requirements

The system should be installed and used meeting the space and accessibility
requirements as shown below.
wall
Minimum500
Maximum2000
Analyzer PC
650
700 Unit:mm
Front
2.3 Installation Process

1. Make sure that in the hospital, there is a proper installation area with
qualified environments.
2. Confirm installation reagent& QC.
3. In the installation place, unpack the package, check the goods according the
packing-list and ask customer to inspect&accept.
4. Place the analyzer on the proper location.
5. Install computer, printer and then test the printer whether it can work
normally.

Attention
TC6030 software can be used in the Windows XP, Windows 7, Windows 8,

Windows 10 operating system.
6. Inspect the equipment appearance to see whether it is OK. Open the top
cover, check whether sample/reagent probe assembly, reaction tray assembly
and another assembly are ok, removing related protective foam .
7. Holding the sample/reagent probe assembly arm, pull several times up and
down & left and right respectively at wash well position, reaction cup position,
reagent position, sample position and other positions around, to see whether
the movement resistance is uniform and smooth in all directions.
8. Connect serial port communication cable, equipment power line, ground
wire, distilled water bucket with filled, detergent bucket,waste-liquid bucket and
related sensor cables.
Liquid sensor connection interface
Liquid connection interface
Note:when install the machine,please put water,detergent, waste bucket on the

lower level place than machine.otherwise water will flow out from machine.
9. Check whether 90 reaction cuvettes are damaged in the reaction tray or not.
Please observe whether each reaction cuvettes’ height are at the same level
on the reaction tray.
Remark: the reaction tray is consisted by 6 connected cup holders and each
holder is loaded by 15 reaction cuvettes.
10. Please open the power switch as follow sequence: analyzer power
switch→computer power switch→external printer power switch；
11. Copy the Chemistry analyzer installation software from installation CD into
the computer’s hard disk D drive or E drive.
Attention
① C drive is infected more easily by computer virus than another drives.
② There is a piece of USB to serial port convertor in the accessories of
machine,and if there is not 9-pins serial port in the computer,the convertor
should be used,otherwise it is not needed.
Refer the following steps to install the convertor.
Step1: There are two ports in the USB convertor.one is USB port. The other is
male 9-pins serial port.
The communication serial cable of
the analyzer
USB Convertor
Step 2: Connect the serial cable with male 9-pins port of convertor, and
connect the USB port of convertor with computer.
Step 3: The computer will indicate the new hardware is found.
Step 4: There is named “USB2.0 TO RS232” folder in the installation pen
drive, this folder is USB convertor cable drive folder and find correct
drive according corresponding operating system to install.
Step 5: After finish the USB convertor cable driver installation, computer will
indicate as below picture showing.

Step 6: Enter the hardware information menu which is in the control panel to
check generated com number is 2 to 3 or not, if not, it should be done
to modify it through advanced properties menu of the added com port
number.
13. There is one folder in the installation pen drive which is named with
machine’s serial number as below picture showing.
14. There are four sub-folders in the main folder, the folder of “1.9.8EN” which
is chemistry operating software folder, 1.9.8 means software version. The
folder of “Install Package” which is software running environment program.
The folder of “PIC” which is factory setting value. The folder of “USB2.0
TO RS232” which is USB convertor cable driver.
Attention
① There are three important factory setting pictures in the “PIC” folder. If you

change the computer or reinstall the windows operating system, you
should set factory setting value again. So you must keep the installation
pen drive carefully.
② Each machine has own factory setting pictures.
15. Install environment program from “Install Package” according inside
readme.txt, this procedure must be done, otherwise can’t login chemistry
software.
15. Open the “1.9.8EN” folder and double click the icon of application program
which is . Then select User ID “aaa”, don’t input password directly

to click OK for enter the software operation interface.
Note:
① In the factory software, the default user ID has two names.one is aaa, the
other is bbb, the both users’ password don’t need to be inputted.
② If operator doesn’t remember own password in the future, he can use user
ID “8888”, password “8888” to login software and then create password
again. But “8888” can’t test samples.
16. Click “setup” menu and input password “999” to enter “Mechanical Arm
Setup” menu. Then make all items’ setting values same with factory
picture.

Attention
There are one sample/reagent probe and one mixing probe in the TC6030,
these setting values are used to adjust probe’s positions, if positions are
not good, engineer should adjust it according below chapter.
17. Enter “Temperature and Pressure” menu, then make all items’ setting
values same with factory picture.
18. Enter “Wavelength” menu which is in the “Parameter Setup” menu, then
make all setting values of items same with factory picture.
19. Click “Initialize” to observe the Initialization status of each parts and the
halogen-lamp’s light should focus the middle of No.64 cuvette,
sample/reagent probe and mixture probe should be in the middle upon of
corresponding wash well, otherwise you should adjust the reaction tray
position according below chapter.
20. Make machine’s water tank fill with distilled water through remove air plug
20 seconds
21. Enter “Cuvette ” menu, then perform washing all cuvettes three times.

22. Click “Add water” and then perform “Test cuvette” to get all cuvettes’ signal
value. Observe each wavelength signal value. If signal value is showing green
color, it means they are in the limit range, if signal value is showing red color, it
means they are not in the limit range, must check related wavelength cuvettes.
Cuvette signal limit range is 30000 -- 65535, it is fixed by software, can’t be
changed.
23. To drain water of cuvettes by click “Pump water”.
24. First setup parameters of ALT(Rate),TC(Endpoint),UREA(Two points),then
do some tests with QC and clinic samples, check whether the results are
correct and repeatable.
25. To give operators training, make sure that operators know and can operate
followings procedures:
① Daily test process
② Parameter setup, Calibration and QC
③ Test methods
④ Analyzer maintenance
⑤ Replace sample-reagent probes, mixers, light source and reaction cuvettes.
⑥ Printout format setup
⑦ Another menu instruction
26. Fill in installation report of Inspection and Acceptance, ask hospital to make
signature with officer seal and leave business card to them.
27. Complete Installation

Chapter 3 Fluidic System
3.1 TC6030 Analyzer Fluidic System
3.1.1 Fluidic Diagram

3.1.2 View Pictures of Analyzer Parts
Cooling Fan of Refrigeration Semiconductor Signal Process board
Main Controller board
（Front View）
Water
WaterPump1
Tank
Fluidic Controller board
Water Pump2
Drain Pump
Water Filter
（Right View）

Cooling Fan of Refrigeration Semiconductor
Sample/reagent Tray
Code Disk
Reagent Tray Refrigeration Pinboard
（Left View）
Two Switching Power Supplys
Two 24V to 12V

Power Transformers
Reagent Syringe
Temperature Controller Board
（Rear View）
3.1.3 Fluidic system steps instruction

1．Water pumps draw distilled water into water tank, if inside water is not

enough, it will automatically draw distilled water from water bucket. When
water level of water tank reaches enough height, air valve will open to take in
air. Then when the pressure and water level reach enough level and keep
constant, water pumps will stop working. The water level of water tank is
controlled by inner float switch and the pressure is controlled by pressure
sensor which is on the fluidic controller board.
2．The cleaning movement of reaction cuvettes, sample/reagent probe, mixer
probe.
2.1 When 8-steps wash needles go down the bottom of reaction cuvettes,
vacuum make long wash needles aspirate liquid from cuvettes
through vacuum/waste bottle.
2.2 The waste pump works, and waste/backwater valve is working ,then
waste liquid in vacuum/waste bottle drain to waste bucket.
2.3 Peristaltic pump works, then detergent will be dispensed into the
reaction cuvettes for cleaning through No.1 short wash needle during
8-steps are washing cuvettes.
2.4 Water dispensing valve works, pressure of water tank makes warm
water flow through water filter and dispense into reaction cuvettes
through No.2 –No.6 short wash needles. Then rinse block needle (with
white silicon wiper) goes above the reaction cuvettes, and waste pump
works, then the path between NC port and COM port of the
waste/backwater valve become route, at the meantime, waste pump
works and pumpback completely the water of front end pipeline and
prevent water dropping from the needles.
2.5 Water aspiration needles No.1-8 aspirate water at the bottom of
reaction cuvettes, and pump the distilled water from reaction cuvettes.
3. Sample/reagent probe aspirating reagent and rinsing process:
Sample/reagent probe rotates above reagent bottle, and reagent syringe goes
down to aspirate certain volume of reagent, then the probe rotates above
reaction cuvette, and then goes down into it, and reagent syringe goes up to
dispense reagent into reaction cuvette. then the probe goes up and rotates to
wash well, outer probe washing valve and reagent valve will be opened, water
which is from water tank cleans the inner side and outer side of
sample/reagent probe and the inner side of reagent syringe.
4. Sample/reagent probe aspirating sample and rinsing process:
Sample/ reagent probe rotates above sample cup position, and sample syringe
goes down to aspirate certain volume of sample, then the probe rotates above
the reaction cuvettes, and then goes down into it, and sample syringe goes up
to dispense sample into reaction cuvette. then the probe goes up and rotates
to wash well, outer probe washing valve and sample valve will be opened,
water which is from water tank cleans the inner side and outer side of
sample/reagent probe and the inner side of sample syringe.
5. Mixer probe makes mixture and rinsing process:
Mixer probe rotates above reaction cuvette, and goes down into it to make
mixture for reagent and sample. then the mixer probe goes up and rotates to
wash well, outer probe washing valve will be opened, water which is from
water tank cleans the outer side of mixer probe.

Chapter 4 Hardware Structure
4.1 Sample /reagent tray

● Sample tray have 40 sample positions.reagent tray have 40 reagent
positions.
● Refrigeration system is consisted by two refrigeration semiconductores and
two cooling fans.one side with words of semiconductor is cold side.the hot
side of semiconductor is pasted with heat dissipator.the cold side of
semiconductor is pasted with side of reagent tray.cooling fan release the
heat which come from the hot side of semiconductor.
● Sample/reagent positions are controlled by code disk(40 slots) and optical
sensor.
Temperature control of reagent tray: two refrigeration semiconductors
which are on the side of tray make cool.
Temperature sensor and temperature controller board control temperature
of reagent tray below 8 centigrade degree.
The type of stepping motor which control the sample/reagent tray rotation is
23HY101-20B4.
The size of rotation synchronous belt is 218MXL(width 6mm).
Optical Sensor of Sample/reagent

Tray
Code disk of Sample/reagent Tray

Stepping Motor of
Sample/reagent Tray
Ground pole of Sample/reagent Tray

Refrigeration
refrigeration semiconductor Semiconductor
（hot side）（cold side）
Size:40×40
Cooling fan
DC12V
4.2 Reaction tray and drive assembly

Reaction tray have 90 cuvettes which supported by six cuvette holders with
each holder have 15 cuvettes. It was forbidden to touch transparent surface of
the cuvette.
Cuvette position is controlled by code disk (90 slots) and optical sensor.
Temperature control of reaction tray:the heating loop which is on the bottom of
incubation groove heats the incubation groove.
Temperature sensor and temperature controller board control temperature of
reaction tray in about 37℃.
The type of stepping motor which control the reaction tray rotation is
23HY101-20B4.
The size of rotation synchronous belt is 224MXL(width 6mm).

Code disk of reaction tray.
there is a long slot in this code
disk,and it is initialization slot
Stepping motor of reaction tray
Code disk of reaction tray

Sensor group of reaction tray
When you click initialization which is in the operation software, the reaction tray
rotates until the initialization slot of code disk is detected by optical sensor. The
light of tungsten-halogen lamp focus the middle of NO.64 cuvette.
Heating loop with temperature

switch
Temperature switch KSD9700

Type:KSD9700 60℃
250V 10A

Temperature switch
Fiber
Incubation groove of cuvettes
Temperature sensor
4.3 Optical Sensor

Optical sensor is used to make main controller board know the position of
mechanical part movement. If the optical sensor is not working well, the
corresponding mechanical part movement will be in disorder.
1.Optical sensor of reaction tray rotation
Optical sensor of reaction tray.

Type:Self-made sensor group
It is used to detect position of cuvette
2.Optical sensor of sample/reagent syringe vertical movement
Optical sensor of sample/reagent

syringe. Type:ST157
It is used to detect upper position
of syringe piston.

3.Optical sensor of sample/reagent probe vertical and horizontal movement.

probe vertical movement
Type:TP808
It is used to detect upper position
of sample/reagent probe.

probe horizontal movement
Type:TP808
It is used to detect horizontal
position of sample/reagent probe.
4.Optical sensor of washing unit vertical movement
Optical sensor of washing

unit vertical movement
Type:TP808
It is used to detect upper
position of washing unit.
4.4 Sample/Reagent probe and drive assembly

Specification：
The type of stepping motor which control the probe to be up and down or left
and right is 17HD440Y-22B.
The type of Optical Sensor is ST157, it is used to detect the position of the
probe movement.
The size of up and down synchronous belt is 140MXL(width 6mm).
The size of left and right synchronous belt is B115MXL(wideth 6mm).
Sample/reagent probe assembly drive sample/reagent probe to move up and

down, left and right, and make sample/reagent probe to the corresponding
reagent position, sample position, reaction cuvette position ,wash well position.
Synchronous belt：140MXL
Optical sensor：ST157
Synchronous belt：B115MXL
Optical sensor：ST157
4.5 Mixer probe and drive assembly

Specification：
The type of stepping motor which control the mixer probe to be vertical
movement is 17HD440Y-22B.
The type of stepping motor which control the mixer probe to be horizontal
movement is 17HD440Y-22B.
The type of Detection Sensor is ST157,it is optical switch,it is used to detect
vertical position of the probe.
The type of Detection Sensor is ST157,it is optical switch,it is used to detect
horizontal position of the probe.
The size of vertical synchronous belt is 140MXL (width 6mm).
The size of horizontal synchronous belt is B115B (width 6mm).
It is used to stir the reaction liquid (reagents and sample) in reaction cuvette to
make them react completely.
The mixer motor type is 09230V/H28.

4.6 Sample/reagent syringe and drive assembly
Specification：
The type of stepping motor which control the syringe to be up and down is
36PM102-77N.
The type of Optical Sensor is ST157, it is used to detect the up or down
position of the syringe.
Sample/reagent syringe is used to aspirate the proper amount of reagent and
sample, the amount is determined by software settings through singlechip
program which controls stepping motor .
4.7 8-steps washing unit and drive assembly

Specification：
The type of stepping motor which control the washing arm to be up and down
is 23HY101-20B.
The size of up and down synchronous belt is 130MXL(width 6mm).
The type of Optical Sensor is ST135, it is used to detect the up or down
position of the washing arm.
Washing unit is used to wash cuvettes and keep cuvettes clean, make the
reaction result more accurate.
There are 14 wash needles on the washing unit. Five of six short needles are
used to dispense distilled water into cuvettes,one short needle is used to
dispense detergent into cuvettes. 8 long needles are used to aspirate water
from cuvettes.one long needle with silicon wiper is also used to clean cuvette
surface.
The No.8 wash needle is installed with a silicon wiper.

8-steps washing unit
The No.8 wash needle is installed with a silicon wiper
4.8 Photometric System

Photometric system includes tungsten-halogen lamp、reaction cuvette、optical
fiber、light filter、signal process board and so on.
The lamp gives out the lights and the lights go into the cuvettes of the reaction
tray, transmit through the cuvettes and separated by light filters to be specific
wavelengths, and then go to the signal process board. the light signal are
converted to electric signal through photodiod .the electric signal is amplified
and converted to the A/D conversion circuit, and then sent to the main
controller board,which will submit the absorbance to the PC for calculation.
The absorbance is taken when the reaction cuvette rotates to the
corresponding optical path.
Photometric Principle figure:

（Tungsten-halogen Lamp） (Optical Fiber)
The most thick fiber is connected

with 340nm wavelength channel.
（The bracket of light filters）

Temperature switch
Grounding point
Optical Fiber is separated into nine
pieces for nine wavelength light.
Temperature sensor
Incubation groove
4.9 Temperature control process of Reaction Tray

Temperature control assembly of reaction tray includes:heating loop,
temperature switch(KSD9700), temperature sensor (LM95071).
Temperature switch will cut off, when temperature of reaction tray reaches to
be more than 60 centigrade, avoiding too hot.
Temperature sensor (LM95071) is surface mounted IC,when install it,it should
be done to daub some heat transfer silicone on the induction side and donot fix
so tight that damage the chip.
The process of temperature control:
When temperature sensor(LM95071) of reaction tray transmits the
temperature signal to main controller board, The main controller board makes
temperature signal compare with temperature setted up by software. If
temperature of reaction tray is lower than the temperature setted up by
software, then main controller board transmits signal to temperature controller
board,making TIP122(V1) breakover,DC 24V power will load to the heating
loop, the heating loop will heat the reaction groove,the D8 indicator of
temperature controller board always lights. If temperature of reaction tray
reaches to the temperature setted up by software, then main controller board

transmits signal to temperature controller board,making TIP122(V1) cut off, the
heating loop stops heating, the D8 indicator of temperature control board
always blink
+24v power output interface Temperature Sensor of

for heating loop heating loop
Reagent Tray
Refrigeration
Pinboard
Temperature Sensor
Of Water Tank
Communication Cable
(Temperature Controller Board)
（Heating loop）（Temperature switch. KSD9700）

（Temperature sensor.LM95071）
4.10 Temperature control process of Reagent Tray

Temperature control assembly of reagent tray includes: two cooling fans, two
refrigeration semiconductors,temperature sensor(LM95071).
When temperature sensor(LM95071) of reagent tray transmits the temperature
signal to main controller board, The main controller board makes temperature
signal compare with temperature setted up by software. If temperature of
reagent tray is more than the temperature setted up by software, then main
controller board transmits signal to temperature controller board, DC12V
power will load to the refrigeration pinboard, then two indicator lamps are
lighting on this pinboard.then two cooling fans are running ,D7 indicator of
temperature controller board always lights. If temperature of reaction tray is
lower than the temperature setted up by software, then main controller board
transmits signal to temperature controller board, DC 12V power will stop
supplying to the refrigeration pinboard, then two indicator lamps are off on
this pinboard.then two cooling fans are stop running, D7 indicator of
temperature control board always blink.

DC12v power output interface
for refrigeration pinboard
4.11 Water Temperature Control process of water tank

Water Tank temperature control Assembly include water tank,temperature
switch(KSD9700),temperature sensor(LM95071),and calefaction stick.
When the water temperature of tank is higher than 60℃,the temperature
switch will be automatically cut off in case of overheating.
When temperature sensor(LM95071) of water tank transmits the temperature
signal compare with water temperature setted up by software. If water
temperature is lower than the temperature setted up by software, then main
controller board transmits signal to temperature controller board,making
TIP122(V2) breakover,24V power will load to the calefaction stick, it will heat
water,the D10 indicator of temperature controller board always lights. If water
temperature reaches to the temperature setted up by software, then main
TIP122(V2) cut off, the calefaction stick stops heating, the D10 indicator of
temperature controller board always blink.

DC24V output
interface
Temperature sensor
connection interface
4.12 System Power Supply

TC6030 system power supply consists of two switching power supply
（SP-320-12、SP-320-24）and self-made power supply subassembly.
Switch power supply （SP-320-12）output DC12V, provide for temperature
controller board as input of Refrigerating reagent tray power supply.
Switch power supply （SP-320-24）output two groups DC24V, provide for
self-made power supply subassembly and temperature control board
respectively.

(SP-320-12 Switch Power Supply) (SP-320-24 Switch Power
Supply)
4.13 Circuit board function description
4.13.1 Main controller board function

Main controller board achieves the following functions:
⑴ Communicate with PC and execute command which is from chemistry
software;
⑵ Collect signal from the signal process board；
⑶ Indicate the reaction tray rotation position;
⑷ Detect the signal of distilled water level sensor and waste level sensor;
⑸ Communicate with the stepping motor drive board ；
⑹ Communicate with power board and send control command；
⑺ Communicate with water controller board and send control command；
⑻ Receive temperature signal of water tank;
⑼ Receive temperature signal of reaction tray;

Indicator Meaning Description
D1indicator Main controller board send data to computer
D2 indicator Computer send data to main controller board
D3 indicator Power supply
D4 indicator Stepping motor drive board send data to main controller board
D5 indicator Main controller board send data to stepping motor drive board
D6 indicator When the reaction tray stop on the initialization position,it is bright
D7 indicator When the reaction tray is rotating,it is blinking
D18 indicator Singlechip program is running

4.13.2 Signal Process Board
Signal Process Board Function: the light signal are converted to electric signal
through photodiod .the electric signal is amplified and converted to the A/D
conversion circuit, and then sent to the main controller board,which will submit
the absorbance to the PC for calculation.When the board is added with
power,the D9 and D10 indicator always light.
4.13.3 Liquid Level Detection Board

When aspirating samples/reagents and dispensing into reaction tray, the
chemistry analyzer requires the probe to dip into the liquid for a specific
depth(2mm below the liquid level), so as to avoid carryover that has impacts
on test results, and to avoid air aspiration when the reagent/sample is
insufficient. Also when washing the probe in wash well, probe also need to stay
at a special depth to wash the inner side and outer side.
When the sample/reagent probe touches the sample/reagent level, there will
be a change in the capacitance. As the capacitance changes, the phase
changes.The phase discriminator then outputs a voltage variation,which will be
filtered by a low-pass filter. After that, a band-pass filter takes the variation and
reshapes it to pulse signals, which are finally transmitted to the main controller
board.
There are five groups of jumper on the liquid level detection board, sensitivity
of the liquid level detection can be adjusted through add or remove jumper
cap. Liquid level detection sensitive capacitance: C1 is 1nF, C2 and C3 are
2.2nf, C7 is 3.3nf, and C5 is 10nF.
More capacitance added with jumper caps, more sensitive the liquid level
detection is.
As the sensitivity related to environment, if the sensitivity is too high, may
cause the probe is in the middle of the air detection to the liquid surface,
without aspirating sampl. So to adjust the sensitivity of liquid level detection
board, make samples/reagent probe below to liquid level 2 mm and get the
maximum sensitivity.

If the probe is connected with the grounding screw through the grounding line,
you must use the jump cap to short the NO.5 pin.
If the probe is not connected with the grounding screw through the grounding
line, you can’t short the NO.5 pin with the jump cap.
When the machine is standby,the D1 is always bright.and D2 is always black.
If the sample/reagent probe touch the liquid,the D1 and D2 blink quickly.
Anti-Crash subassembly
When the probe crashs in horizontal or vertical direction,the anti-crash

subassembly will be active,and it sends signal to motor drive board and make
sample/reagent probe arm stop running.the error message will be appeared.
4.13.4 Temperature Controller Board

Temperature Controller Board function
1. Control temperature of reaction tray
When temperature sensor(LM95071) of reaction tray transmits the
temperature signal to main controller board, The main controller board makes
temperature signal compare with temperature setted up by software. If
temperature of reaction tray is lower than the temperature setted up by
software, then main controller board transmits signal to temperature controller
board,making TIP122(V1) breakover,DC 24V power will load to the heating
loop, the heating loop will heat the reaction groove,the D8 indicator of
temperature controller board always lights. If temperature of reaction tray
reaches to the temperature setted up by software, then main controller board
transmits signal to temperature controller board,making TIP122(V1) cut off, the
heating loop stops heating, the D8 indicator of temperature control board
always blink.
2. Control water temperature of water tank
When temperature sensor(LM95071) of water tank transmits the temperature
signal compare with water temperature setted up by software. If water
temperature is lower than the temperature setted up by software, then main
TIP122(V2) breakover,24V power will load to the calefaction stick, it will heat
water,the D10 indicator of temperature controller board always lights. If water
temperature reaches to the temperature setted up by software, then main
TIP122(V2) cut off, the calefaction stick stops heating, the D10 indicator of
temperature controller board always blink.
3. Control refrigeration working voltage
reagent tray is more than the temperature setted up by software, then main
controller board transmits signal to temperature controller board,DC12V power
will load to the refrigeration pinboard, then two indicator lamps are lighting on
this pinboard.then two cooling fans are running ,D7 indicator of temperature
controller board always lights. If temperature of reaction tray is lower than the
temperature setted up by software, then main controller board transmits signal
to temperature controller board, DC 12V power will stop supplying to the
refrigeration pinboard, then two indicator lamps are off on this pinboard.then
two cooling fans are stop running, D7 indicator of temperature control board
always blink.
4.13.5 Water Controller Board

This board is connected with valve,pump and control their working
condition according command which is from main controller board.
4.13.6 Reagent Refrigeration Pinboard

Reagent refrigeration pinboard connects with two refrigeration
semiconductor.

Control reagent temperature process:
reagent tray is higher than the temperature setted up by software, then main
controller board transmits signal to power board,making LR3410(V1)
breakover, DC 12V power will load to the refrigeration semiconductor, the D1
and D2 indicator of refrigeration pinboard always lights. If temperature of
reagent tray is lower than the temperature setted up by software, then main
controller board transmits signal to refrigeration pinboard ,making LR3410(V1)
cut off, the D1 and D2 indicator of temperature control board is off.
4.13.7 0# Motor Drive Board

This board is used to drive reaction tray rotation.

4.13.8 Stepping Motor Drive Board
This board is used to drive the corresponding stepping motor according

command from main controller board.
There are five pieces motor drive boards. Each stepping motor drive
board has own program switch position. When you replace motor drive
board, you should notice the program switch position. Otherwise the
corresponding motor movement will be abnormal.
Program switch postion figure of Single stepping motor drive board:
Stepping Motor Number Function

Motor 2 Drive 7-steps washing unit to be up or down
Motor 3 Drive sample/reagent tray rotation
Motor 7 Drive sample/reagent syringe to be up or down
Program switch postion figure of double stepping motor drive board:

Motor 5 Drive sample/reagent arm to be up or down
Motor 6 Drive sample/reagent arm to be left or right
Motor 11 Drive mixer arm to be up or down
Motor 12 Drive mixer arm to be left or right
When the stepping motor movement problem is occurred, the error
message will appear and give “Motor Number is error”. In the following
table, it is shown that the motor number is related with motor function.
Motor 0 Drive reaction tray rotation
Motor 2 Drive 8-steps washing unit to be up or down
Motor 3 Drive sample/reagent tray rotation
Motor 5 Drive sample/reagent arm to be up or down
Motor 6 Drive sample/reagent arm to be left or right
Motor 7 Drive sample/reagent syringe to be up or down
Motor 11 Drive mixer arm to be up or down
Motor 12 Drive mixer arm to be left or right

Each motor has a drive board that is connected in series to each other through
the SATA line. There are two types of SATA lines, SATA400 and SATA250.
4.14.9 Mixer Motor Power Board
DC+12V input
DC+2.4~2.5V output
Adjust this potentiometer to

make output voltage to be
2.4~2.5V,and mixer probe will
rotate 3000~4000RPM

Chapter 5 Component Adjustment and Replacement
5.1 Signal process board voltage adjustment

Steps:
1. Offset voltage adjustment of the signal process board.
Remove the power connector of Tungsten-Halogen Lamp and switch on the
machine, then set the multimeter to DC 200mV grade. The black pen of the
multimeter is connected to ground point, and the red pen measure the
corresponding test points of wavelength, adjust the corresponding
potentiometer of offset voltage adjustment to ensure the voltage to be 5～
10mv.
According this adjustment procedure, to adjust the offset voltage of all the
wavelengths.
2.Primary voltage detection standard: the primary voltage standard of 340nm,

405nm and 510nm are greater than or equal to 1.0V, and the primary voltage
standard of other wavelengths are greater than or equal to 0.5V.
3. Gain voltage adjustment of the signal process board

Firstly initialize the machine,and add 400ul distilled water into the NO.11
reaction cuvette,waiting thirty minutes, set the multimeter to DC 20V grade.
The black pen of the multimeter is connected to ground point, and the red pen
measure the corresponding test point of wavelength, adjust the corresponding
potentiometer of gain voltage adjustment to ensure the voltage to be 3.7～
3.8V.
According this adjustment procedure,to adjust the gain voltage of all the
wavelengths.
Attention : Offset voltage cannot be negative, and adjust Offset voltage first,

then measure the Primary voltage, then adjust the Gain voltage, and finally
check the Offset voltage
5.2 Reaction tray position adjustment

After initialize the machine,the light of lamp should focus the middle of the
NO.64 cuvette.if the reaction tray position is not suitable,it is necessary to
adjust it as following steps.
1. Initialize the machine,then clockwisely rotate lock knob and remove it.
The lock knob of reaction tray

2.Rotate the reaction tray and make light of lamp focus the middle of the
NO.64 cuvette.
light of lamp focus the middle of the

NO.64 cuvette
3.Tighten the lock knob counterclockwisely and initialize the machine to

confirm again.
5.3 Sample/reagent tray position adjustment

Initialize the machine and enter parameter setup menu.then click “1# reagent”
button.if sample/reagent probe can arrive upon the middle of NO.1 reagent
bottle .it means the sample/reagent tray position is good.otherwise it is
necessary to adjust as following steps.
Sample/reagent probe tip is in the middle

of NO.1 reagent bottle.this position is
good.

Sample/reagent probe tip is not in the
middle of NO.1 reagent bottle.this
position is wrong.
5.4 Sensor group of reaction tray replacement

The sensor group of reaction tray is same with the sensor group of
sample/reagent tray.
The two fixed screws of sensor group
The holder plate of sensor group
The sensor group
Normally after perform initialization,the two indicator lamp of main controller

board must light as following pictures.
Sensor group of reaction tray

after perform initialization,the two indicator
lamp of main controller board must light
Replacement procedure:
1. Switch off the machine.
2. Remove the two fixed screws of sensor group from holder plate,and then
unplug communication connector from motor pinboard.
3. Install new sensor group and reconnect communication connector.
4. Switch on and initialize the machine.
5. Check whether the two indicator lamp are lighting or not.if
lighting,replacement is finished.
5.5 Tungsten-Halogen Lamp replacement

Steps
1.Switch off the machine.
2.Open right panel of machine.
3.Unplug the power connector of lamp
The power connector of lamp

4.Loosen and remove the retaining screw of lamp holder and then take out the
lamp.
The retaining screw
5.Loosen the retaining screw of lamp and then take out the lamp.
The retaining screw

6. Put the new lamp into lamp hole and install the retaining screw of lamp.
Note: donot tighten the screw for adjust lamp position following step.
7.Insert and tighten new lamp holder into the light focus subassembly,then
switch on and initialize the machine.
8.Remove the cuvettes group which is from NO.61 to NO.75 .
the cuvettes group

which is from NO.61
to NO.75
9.Adjust lamp position and observe whether the light focus the middle of
incubation groove hole or not.if it is,tighten the retaining screw of lamp.
Make this retaining screw loose ,then

adjust lamp position
10. Adjust signal process board according 5.1 signal process board voltage
adjustment.
11. Finish replacement.
5.6 Sample/reagent probe position adjustment
When login the operating software, click “Setup” menu and select “Mechanical
Arm Setup” . Then input password “999” to enter “Mechanical Arm Setup”
menu.
1,Setup
2,Mechanical Arm Setup
3,Input password, “999”
Attention
There are one sample/reagent probe and one mixture probe in the TC6030,
these setting values are used to adjust probe’s positions, if positions are not
good, engineer should adjust it according below chapter.
There are four setup columes in this menu.
“Wash Arm Setup” colume and “Time Setup” colume are only filled in with
factory value.
The “Arm Setup Colume” is used to adjust sample/reagent probe position
which is related with wash well, sample position, reagent position and cuvette
position.
The “Stir Arm Setup Colume” is used to adjust mixer probe position which is
related with wash well, cuvette position.
Note: Before adjust sample/reagent probe, it should be done to perform

initialization.
5.6.1 Wash well position for sample/reagent probe

1.Click “Reposition” or “Wash Position”button,the sample/reagent probe tip
should be upon the middle of wash wells. If not, adjust two retaining screws as
following pictures.

Wash Position
Reposition button
The other retaining screw
One retaining screw
2.Click “wash depth” button ,then the probe will insert into wash well.
3.Increase or decrease the depth value to make the probe tip just touch the
bottom of wash well. Depth value of wash well

4. Use the depth value which is got from step 3 to subtract 20,and then fill in
final depth value.
5. Click “reposition”button,and save,then finish the adjustment.
5.6.2 Cuvette position for sample/reagent probe

1. Click “Cuvette”button,the probe rotates to the reaction tray.and the probe tip
should be upon in the middle of NO.1 cuvette.if not,increase or decrease the
step value.

Cuvette Depth value of cuvette
Step value of cuvette
2. Click “Cuvette depth” button, then the probe will insert into the NO.1 cuvette.
3. Increase or decrease the depth value to make the probe tip just touch the
bottom of the NO.1 cuvette.
final depth value.
5. The setting value of “cuvette depth2” is same with cuvette depth,so fill in
same value.
5.6.3 Sample position for sample/reagent probe
1. Put one empty serum cup on the NO.1 sample position.

2. Click “1# Sample” button, the probe rotates to the sample tray. And the
probe tip should be upon in the middle mouth of NO.1 serum cup. If not,
increase or decrease the step value.
Step value of NO.1 sample position
3. Click “serum cup depth” button, then the probe will insert into the serum cup
which is on the NO1. sample position.
bottom of the serum cup.
The depth value of

serum cup

final depth value.
Note:our software allows customer to use tube.when customer uses
tube,service engineer should adjust depth value for the tube according step 4
and step 5.and notice when they load new sample in the “test” menu,then
should select correct “sample cup type” for this sample.otherwise some wrong
result will be occurred.
5.6.4 Reagent position for sample/reagent probe

1. Put one empty reagent bottle on the NO.1 reagent position.
2. Click “1# Reagent”button, the probe rotates to the reagent tray. And the
probe tip should be upon in the middle mouth of NO.1 reagent bottle. If not,
increase or decrease the step value.

Step value of NO.1
reagent bottle
3. Click “reagent depth” button ,then the probe will insert into the NO.1 reagent
bottle.
bottom of the reagent bottle.
Depth value of reagent bottle
final depth value.
6. Click “reposition”button, and save, then finish the adjustment.
5.7 Wash Arm and Time Setup Meaning
Item Meaning
Depth 1 Make wash needles just touch the bottom of cuvettes
After wash needle aspirate liquid from cuvette ,the wash needles upwards move up
Cuvette depth 2 and it will dispense water into cuvette.and then continuely upwards move up to be
upper position.this distance is depth 2.
This unit is millisecond.it controls peristaltic pump working time to dispense deterge
Detergent Volume
into cuvettes.
This unit is millisecond.it controls water dispensing valve working time to dispense
Add Water Volume
water into cuvettes during wash cuvettes.
This unit is millisecond.it controls pump back water volume to avoid water drop duri
Water Pumpback
wash cuvettes.
This unit is millisecond.it controls internal and external sample/reagent washing tim
Wash Time
in the washing well.
This unit is millisecond.it controls dispensing water volume into cuvettes.when we
Blank Water Volume
test cuvettes signal.
Stir Time This unit is millisecond.it controls mixer time for reagent with sample.
This unit is millisecond. When reagent or sample is dispensed into cuvette.
Stop time add reagent Sampl/reagent probe will stay in the cuvette in this time. It is used to control
sample/reagent dispensing accuracy

5.8 Sample/reagent probe replacement
If the probe is bent or damaged, it must be replaced immediately. follow the
procedure given below to replace the damaged or bent probe.
1. Switch off the machine.Remove the cap of sample/reagent probe arm.
the cap of sample/reagent probe arm
2. Use a small screwdriver to loosen the two retaining screws on the probe.
One screw
The other screw
3. Carefully unplug the aspirator tube connector.
The aspirator tube connector
4. Slowly pull the probe away from the probe arm.
WARNING:
Store the removed probe in a safe place where it will neither

endanger people working around the area not be damaged.

NOTE:
Exercise caution when pulling the probe away from the arm.
5. Install the new probe according reverse steps.
BIOHAZARD:
Dispose of the bent or damaged probe in accordance with your

local or national guidelines for biohazard waste disposal.
6. Install sample/reagent tray cover and reaction tray cover.
7. Rotate probe and make it 2mm distance between surface of sample/reagent

tray cover with probe tip like below picture.
8. Adjust probe position refer to chapter 5.6 sample/reagent probe position

adjustment.
9.Replacement finished.
5.9 Mixer probe position adjustment

When login the operating software, click “Setup” and select “Mechanical Arm
Setup”. Then input password “999” , then enter this menu which is shown in

the following picture.
The Stir setup colume is used to adjust mixer probe position which is related
with wash well, cuvette position.
Note: Bbefore adjust mixer probe position, it should be done to perform
initialization.
5.9.1 Wash well position for mixer probe

1.Click “Reposition”button, the probe tip should be upon in the middle of wash
well. If not, adjust three retaining screws as following pictures.

One retaining screw
Mixer motor
One retaining screw
One retaining screw
2.Click “Wash depth” button, then the probe will insert into wash well.
3.Increase or decrease the depth value to make the probe tip just touch the
bottom of the wash well.

Depth value of wash well
4.Use the depth value which is got from step 3 to subtract 10 and then fill in
final depth value.
5. Click save and exit the menu then initialize the machine.
5.9.2 Cuvette position for mixer probe

1. Click “Cuvette”button,the probe rotates to the reaction tray.and the probe tip
should be upon in the middle of NO.1 cuvette.if not,increase or decrease the
step value.

Step value of cuvette
2. Click “cuvette depth” button ,then the probe will insert into the NO.1 cuvette.
bottom of the NO.1 cuvette.
Depth value of cuvette
final depth value.
5. Click save and exit the menu then initialize the machine.
5.10 Mixer probe replacement
If the probe is bent or damaged, it must be replaced immediately. follow the
procedure given below to replace the damaged or bent probe.
1. Switch off the machine.Remove the cap of mixer probe arm.
2. Remove the rotary knob of mixer probe and pull out the mixer probe
carefully.
Removed the cap of mixer probe

arm
The mixer probe
3. Install the new probe according reverse steps.

4. Switch on and initialize the machine.
5. Select “Setup” menu, then enter “Pump&Valve Testing ” menu and click “Stir
Needle 1 on”.
6. Observe mixer probe rotation condition, if it is rotating vertically. It means
good. If it is rotating like arc, it means it must be readjusted.
5.11 Synchronous belt replacement

There are synchronous belts for the left/right and up/down of the
sample/reagent probe arm and 8-steps washing unit. It also exists for the
reaction tray and sample/reagent aspirating syringe, mixer probe arm,
sample/reagent tray.
Function Belt Size
Sample/reagent arm up/down 140MXL(width 6mm).
Sample/reagent arm left/right B115MXL(width 6mm).

8-steps washing unit up/down 130MXL(width 6mm).
Reaction tray rotation 224MXL(width 6mm).
Sample/reagent tray rotation 218MXL(width 6mm).
Mixer probe arm up/down 140MXL(width 6mm).
Mixer probe arm left/right B115MXL(width 6mm).
5.12 Light filter replacement

Steps:
2. Remove the front panel of machine.
3. Unscrew the three retaining screws which fix the shield cover of signal
process board.
The shield cover of signal

process board
4. Unplug the signal connector of signal process board from main controller
board.

5. Unscrew the three retaining screws of signal process board.
6. Carefully remove the signal process board and put it on the dry and clean
place.
Light filter bracket
7. Remove the three fixed screws of light filter bracket.
8. Loosen nine fixed screws of fiber and then pull out all fibers carefully.

There is marked digit number on
the each fiber.when you take out
fiber,pls remember it.
9. Take out light filter bracket.
10. Take out light filter from bracket.

Note:during take out filter,donot touch the surface of filter.
Light filter
11. Replace with new light filter.

12. Install all components.
Note:
① During tighten the retaining screw of fiber,donot screw too tightly,otherwise
filter will be damaged by fracturing.
② During install signal process board, push fiber head and make it is nearest
with photodiod of signal process board. Otherwise signal value of cuvettes will
be affected.

during tighten the retaining screw,donot screw too
tight,otherwise filter will be damaged by fracturing.
13.Adjust the signal process board according 5.1 signal process board voltage
adjustment.
14. Finish adjustment.
5.13 Peristaltic Tube Maintenance or Replacement

Peristaltic pump is used to aspirate detergent for cuvettes cleaning and
detergent is dispensed into cuvettes through No.1 washing needle. If you find
some detergent is not enough than previous. Please perform maintenance or
replacement for the tube of peristaltic pump according following steps.
It is peristaltic pump.during working,it

always rotates counterclockwise
Step 1: Switch off the machine , open the right panel of the machine, and then
disconnect two connectors of the tube of peristaltic pump.

One connector
The other connector
Step 2: Take out the cassette of the pump through press two clips.
Step 3: Open the cassette carefully.

There are four clips on the cap of
cassette. loosen clips carefully
during open it
Step 4: Take out the peristaltic tube.
Step 5: If you find the tube was dirty or impressed,you should clean it with
gauze and then rub it by hand.and the tube was broken,you can replace.
before clean and rub
after clean and rub

Step 6: Reinstall the tube using tool
Note: during this process ,donot break the tube.
Step 7: Install the cap of cassette.

Step 8: Reinstall the cassette into the peristaltic motor,and reconnect the tube
connectors.
Step 9: Maintenance and replacement of peristaltic tube is finished.

Chapter 6 Maintenance
6.1 Daily Maintenance

It is necessary to perform daily maintenance procedure to ensure reliable
instrument performance.
6.1.1 Check the distilled water volume of water bucket

1. Verify the machine is not testing.
2. Check the level of distilled water. If fluid level is low, replace it as follows.
① Loosen off the cap on the distilled water bucket.
② Pour some newly-made distilled water in the bucket.
③ Fasten the cap on the distilled water bucket.
3. Check the tubing of distilled water whether there is some leakage or
oppressed tubing or not.
6.1.2 Check waste solution

1. Verify the machine is not testing.
2. Check the level of waste solution. If the level is low, this procedure needn’t
to be executed. If the waste solution is full, proceed to next step.
NOTE: It is recommended that you should execute this procedure every day.
① Loosen offf the cap on the waste solution bucket.
② Empty the waste solution according to local legislation.
③ Place the cap on the waste bottle, and fasten it properly.
6.1.3 Check the signal value of all cuvettes

1. Enter the “Setup” menu, select “Cuvette” button and click “Add water”
button.

2. Click “Test cuvette”, then the machine automatically tests the signal value of
all cuvettes.
3. In this menu,we set the minimum signal value is 30000 and maximum signal
value is 65535. If the signal value of cuvette is less than 30000 or more than
65535. The software will mark red color on the corresponding cuvette
number. The best signal value range of cuvette is from 45000 to 55000.
When you find the cuvette which is bad signal value. You should take out the
cuvette, and observe what’s wrong with it. Clean it using wash solution or
replace it.
4. After testing cuvette, click “Pump Water” and drain water from all cuvettes.
6.1.4 Check sample/reagent probe clogging

When the probe is clogged, the fluid flow will become abnormal and the
sample/reagent volume which is aspirated is unstable.
1. Initialize the machine.
2. Enter “Setup” menu and click “Pump&Valve Testing”.
3. Click “Reagent valve on” button. Observe the probe tip immediately.

4. Normally very thin liquid flows out from probe.and the liquid column is
straight.otherwise the probe is clogged.you can use a needle to unclog the
probe from tip.
The liquid column is

straight
6.2 Weekly Maintenance
WARNING:
The probe tip is sharp and can cause puncture wounds. To prevent injury, exercise caution when working
around the probe.
BIOHAZARD:
Wear gloves and lab coat and, if necessary, goggles.Dispose of the used gauze in accordance with your
local or national
guidelines for biohazard waste disposal.Dispose of the waste in accordance with your local or national
guidelines for biohazard waste disposal and consult the manufacturer or distributor of the reagents for
details.
6.2.1 Clean sample/reagent probe and mixer probe


2. Take out the sample/reagent track from tray.
3. Pull the sample/reagent and mixer probe arm to the highest point by hand.
Rotate the probe arms to move it to a position above the convenient place to
operate.
4. Pinch acid or alkaline detergent-soaked gauze with tweezers and gently
clean the exterior of probes.
5. Pinch deionized water-soaked gauze to clean probes.
6. After cleaning, gently pull the probe arms to its highest point and rotate the
probe arms to move the probes to a position above the corresponding wash
well.
7. Switch on the machine and perform initialization.
6.2.2 Clean two wash well

2. Pull the sample/reagent probe and mixer arm to its highest point. Rotate the
arms to move away from the wash well.
3. Clean the inside of and the place around wash well with cotton swabs.
4. Pull the sample/reagent probe and mixer arm to its highest point and rotate
them to be above corresponding wash well.
5. Switch on the machine and perform initialization.
6.2.3 Clean sample and reagent tray

2. Take out reagent bottle and sample cup from sample/reagent tray.
3. Wash sample and reagent tray with clean water and wipe it dry with clean
gauze.
4. Wash sample and reagent rack with clean water and wipe it dry with clean
gauze.
5. Load the sample and reagent rack.

6.2.4 Clean the reaction tray
Using gauze moistened with distilled water, wipe the surface and around of the
reaction tray.
NOTE: DO NOT clean the reaction tray using gauze moistened with ethanol or
detergent which may cause the permanent damage to cuvettes.
6.3 Monthly Maintenance
6.3.1 Clean incubation groove of reaction tray

2. Remove all cuvettes holder from reaction tray and put it on a clear table.
3. Wipe the incubation groove using gauze.
NOTE: DO NOT scratch the light path when wipe the incubator.
Incubation groove
4. Place the cuvette holders back into reaction tray.

5. Perform checking the signal value of all cuvettes.
6.3.2 Clean the panel of machine

2. Wipe the panel of the machine with clean gauze (water or disinfector-dipped
gauze if necessary).
6.3.3 Clean distilled water bucket

2. Unscrew the cap of distilled water bucket(together with the distilled water
tube and the sensor).
CAUTION:
After removing the cap (together with the tube and sensor), place it on a clean table.
3. Wash the bucket interior with deionized water. Use a clean brush to clean
the interior if necessary.
4. Wash the water tube and the sensor with deionized water. Use clean gauze
to wash them if necessary.
5. Wipe water off the bucket exterior, water tube and sensor cable with clean
gauze.
6. Add fresh distilled water into water bucket.
7. Screw the cap (together with the tube and sensor) back onto the bucket until
secure.
6.3.4 Clean waste solution bucket
BIOHAZARD:
Exercise caution and do not spill the waste onto other people or things.

2. Unscrew the cap (together with the waste tube and the sensor).
BIOHAZARD:
After removing the cap of the waste tank (together with the waste tube and sensor), place it on an
appropriate place to
avoid biohazard contamination.
3. Empty waste solution bucket.

4. Wash the bucket interior with clean water. Soak the bucket with disinfector if
necessary.
5. Wash the waste tube and the sensor with clean water.
6. Wipe water off the bucket exterior, waste tube and sensor cable with clean
gauze.
7. Screw the cap (together with the waste tube and sensor) back onto the
bucket until secure.

CAUTION:
Ensure the waste tube is over the tank and not blocked, bent, or twisted. A blocked, bent or twisted waste
tube may lead to wastewater overflow that may damage the analyzer.
6.3.5 Clean water filter

The water filter is connected with outlet of water tank.it is used to filtrate some
dirty material from water tank.it is necessary to clean it monthly.otherwise it will
be clogged and affect water flow.
Water filter
Water filter
Filter screen

Note:before remove water filter for cleaning.you must pinch the outlet tube of
water tank in order to avoid water leakage.

Appendix A Spare Parts Price List
System P/N Description Qty Price

NPCB001 Main Controller Board ea. 420.00
NPCB002 Signal Process Board ea. 280.00
NPCB003 Reaction tray stepping motor drive board ea 65.00
NPCB004 Washing needles unit stepping motor drive board ea 85.00
Sample/reagent Probe Arm stepping motor drive

NPCB005 ea 93.00
board
PCB NPCB006 Mixer Probe Arm stepping motor drive board ea 93.00
NPCB007 Sample/reagent Syringe stepping motor drive board ea 85.00
NPCB08 Liquid Level Detection Board ea 53.00
NPCB09 Water Controller Board ea 45.00
NPCB10 Reagent Refrigeration Pinboard ea 28.00
NPCB11 Temperature Controller Board ea 70.00
NPS001 Switch Power Supply（SP-320-24） ea 135.00
NPS002 Switch Power Supply（SP-320-12） ea 130.00

Power Supply
NPS003 Power Transformer(24v-12v,10A) ea 10.00
NPS004 Power Transformer(24v-12v,6A) ea 8.00
NPR001 Optical Fiber ea 520.00
NPR002 Tungsten-Halogen Lamp ea 40.00
NPR003 Tungsten-Halogen Lamp with Holder ea 50.00

Photometer
NPR004 Light Focus Subassembly ea 120.00
NPR005 340nm Light Filter ea 89.00

NPR014 Photodiode of Signal Process Board ea 7.00
NV001 Two-Way Valve(SMC VDW24HA) DC24V ea 130.00

Valve
NV002 Two-Way Valve(GOA-2T24-N2) DC24V ea 120.00
NPP001 Peristaltic Pump Complete ea 90.00
NPP002 Peristaltic Pump Cassette with Tube ea 9.00
NPP003 Peristaltic Stepping Motor ea 75.00

Pump
NPP004 Water Pump (YLK Pump DC24V) ea 110.00
NPP005 Drain Pump (BOXER Pump DC24V) ea 280.00
NPP006 Discharge Pump (YLK Pump DC24V) ea 110.00
NSE001 Sample/Reagent Syringe Cavity without Motor ea 40.00
NSE002 Sample/Reagent Syringe Piston O-ring ea 1.50
Syringe NSE003 Sample/Reagent Syringe Nozzle O-ring ea 1.00
NSE004 Sample/Reagent Syringe Nozzle Connector ea 0.50
NSE005 Sample/Reagent Syringe Piston ea 15.00
NM001 23HY101-20B4 Stepping Motor ea 79.00
Motor NM002 17HD440Y-22B Stepping Motor ea 76.00
NM003 36PM101-77N Stepping Motor ea 89.00

NM004 Complete Sample/Reagent Probe Arm Subassembly set 247.00
NM005 Complete Mixer Probe Arm Subassembly set 239.00
NM006 Complete 8-Steps Washing Arm Subassembly set 185.00
NM007 Mixer Motor ea 15.00
NMG001 Motor Gear of Reaction Tray ea 7.00
Motor Gear of Sample/reagent

NMG002 ea 6.00
Probe Horizontal Movement
Motor Gear of Sample/reagent
NMG003 ea 8.00
Motor Gear Probe Vertical Movement
NMG004 Motor Gear of Mixer Probe Horizontal Movement ea 6.50
NMG005 Motor Gear of Mixer Probe Vertical Movement ea 8.00
NMG006 Motor Gear of 7-Steps Washing Unit ea 8.00
NCF001 Cooling Fan of Lamp (JDH7530B DC12V 0.5A) ea 6.00
Cooling Fan of Machine Body

Cooling Fan NCF002 ea 8.00
(HDB0924EA DC24V 0.25A)
Cooling Fan of Boards Box
NCF003 ea 5.00
(HDB0612MD DC12V 0.12A)
F001 B115B(width 6mm) ea 2.00
F002 130MXL(width 6mm) ea 2.00
Feed Belt F003 140MXL(width 6mm) ea 2.00
NPE001 Sample/Reagent Probe with Liquid Detection Wire ea 36.00
NPE002 Single Long Washing Needle ea 5.00
Probe NPE003 Long& Short Washing Needle ea 6.00
NPE004 Complete Washing Needles with Holder ea 60.00
NPE005 Mixer Probe ea 30.00
Refrigeration NRS001 Refrigeration Semiconductor ea 30.00

System NRS002 Cooling Fan of Refrigeration Semiconductor ea 18.00
NOS001 Optical Sensor of Reaction Tray ea 2.00
NOS002 Optical Sensor of Sample/reagent Syringe (ST157) ea 1.00
Optical Sensor of Sample/reagent Probe Vertical

NOS003 ea 1.00
Movement (ST157)
Optical Optical Sensor of Sample/reagent Probe
NOS004 ea 1.00
Horizontal Movement (ST157)
Sensor NOS005 Optical Sensor of Washing Unit (ST157) ea 1.00
Optical Sensor of Mixer Probe Vertical Movement

NOS006 ea 1.00
(ST157)
Optical Sensor of Mixer Probe Horizontal
NOS007 ea 1.00
Movement (ST157)
NOS008 Optical Sensor of Sample/reagent Tray ea 2.00
NT001 Silicon Tubeφ1.5×3.2 m 0.50
NT002 Silicon Tubeφ3×6 m 1.00
Tube NT003 Silicon Tubeφ8×12 m 1.00
NT004 Silicon Tubeφ2×4 m 1.00
NT005 Sample/reagent Aspirator Teflon Tubeφ0.8×1.6 ea 10.00
NOR001 Reaction Cuvette ea 1.00
NOR002 Serum Cup(pack of 1000) ea 26.00
NOR003 White Reagent Bottle ea 2.00
NOR004 Yellow Reagent Bottle ea 2.50
NOR005 Reaction Cuvette Holder ea 6.00

Others
NOR006 Direct Serial (RS232) Communication Cable ea 3.00
NOR007 USB To Serial Port Convertor Cable ea 10.00
NOR008 Complete Water Tank Subassembly ea 62.00
NOR009 Water Tank Base Subassembly ea 40.00
NOR010 O-ring of Water Tank ea 2.50

NOR011 Water Tank Glass Cover Subassembly ea 20.00
NOR012 Separatory Liquid Block ea 6.00
NOR013 Water Filter of Water Tank Outlet ea 8.00
NOR014 Water Filter Screen ea 2.00
NOR015 O-ring of Water Filter ea 1.00
OR016 Temperature Sensor of Reaction Tray ea 6.00
OR017 Temperature Sensor of Reagent Tray ea 6.00
OR018 Temperature Sensor of Water Tank ea 6.00
OR019 Probe Crash Protection Subassembly ea 28.00
OR020 Incubation Groove ea 100.00
OR021 Water Container Sensor Subassembly ea 40.00
OR022 Waste Container Sensor Subassembly ea 35.00
OR023 Detergent Container Sensor Subassembly ea 40.00
OR024 Heating Loop ea 35.00
OR025 Temperature Protective Switch（KSD9700 250V 10A ea 5.00

60℃）
OR026 Heating Loop with Temperature Protective Switch ea 42.00
OR027 Water Calefaction Stick ea 10.00
Water Calefaction Stick with Temperature

OR028 ea 16.00
Protective Switch
OR029 Silicon Washing Wiper ea 0.5
OR030 Sample/reagent Tray ea 85.00
OR031 Lock Screw of Sample/reagent Tray ea 5.00
OR032 T/Y Connector ea 1.00
OR033 Water Container (10L) ea 8.00
OR034 Waste Container (10L) ea 8.00

OR035 Washing Needle Spring ea 0.50
OR036 Detergent Container (500ml) ea 5.00
OR037 Communication Chip of Main Controller Board ea 4.00
OR038 Cover of Reaction Tray ea 20.00
OR039 Cover of Sample/reagent Tray ea 12.00
OR040 Temperature Protective Switch（TB02-KABD 2A ea 5.00

60℃）
OR041 Air Buffer Bottle ea 9.00
OR042 Sample/reagent Probe Arm Cover ea 25.00
OR043 Mixture Probe Arm Cover ea 18.00

Appendix B Preventive Maintenance Kit
No. PN Part Description RRP Qty
1 PR003 Tungsten-Halogen Lamp with Holder 6 Months 2PCS
2 PP002 Peristaltic Pump Cassette with Tube 6 Months 1PCS
3 SE003 Sample/Reagent Syringe Piston O-ring 6 Months 1PCS
4 SE004 Sample/Reagent Syringe Nozzle O-ring 6 Months 1PCS
5 SE005 Sample/reagent Syringe Nozzle 6 Months 1PCS
Connector
6 SE006 Sample/Reagent Syringe Piston 2 Years 1PCS
7 F001 B115MXL(width 6mm) 2 Years 1PCS
8 F002 130MXL(width 6mm) 2 Years 1PCS
12 PE001 Sample/Reagent Probe with Liquid 1 Year 1PCS
Detection Wire
13 PE004 Mixer Probe 1 Year 1PCS
14 RS001 Refrigeration Semiconductor 2 Years 2PCS
15 T005 Sample/reagent Aspirator Teflon Tube 1 Year 1PCS
16 OR001 Reaction Cuvette 1 Year 90 PCS
17 OR013 Water Filter of Water Tank Outlet 6 Months 1PCS
18 OR033 Silicon Washing Wiper 3 Months 1PCS
Total Price:355.5 USD

Note:
1. RRP is replacement requirement period.
2. Contents of this list is available for one machine.

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TC6030

Automatic Chemistry Analyzer

555# Gao Xin Ave., Nan Chang National

Hi-tech Industry Development Zone, Nan Chang,

Jiang Xi 330096, P. R. China

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 1

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 2

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 3

1.1 System Structure

TC6030 biochemistry analyzer is composed of analyzing module and

1.1.1Appearance pic of Analyzer

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 4

Cooling power switch

Main power switch

Waste/water/detergent container sensor interface

（Planform view closing analyzer’s upper cover）

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 5

Wash well of sample/reagent probe

8-steps wash unit

Wash well of mixer probe

（Planform view after opening analyzer’s upper cover）

1.1.2 Composition of Analyzer

TC6030 main unit is mainly consists of sample/reagent tray assembly, reaction

1.1.2.1 Sample/Reagent Tray Assembly

（Sample/reagent tray assmebly pic）

It must be noticed to make bottom of reagent bottle to be on a level with bottom

Sample/Reagent Dispenser System

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 7

Reagent syringe subassembly

● Function and Composition

Sample/reagent dispenser system is consist of sample/reagent probe, rotor

Sample volume range：1～50ul.

Sample/reagent dispenser mechanical system： it moves again and again with

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 8

Crash protection (vertical & horizontal)：When the probe crashs in horizontal or

Reagent refrigeration system：reagent refrigeration system starts to work when

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 9

1.1.2.2 Reaction Tray Assembly and Temperature Control System

Tray lock knob

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 10

（Reaction cuvette holder pic）

One cuvette holder with

● Composition and Function

Reaction tray assembly is consist of reaction tray and temperature control

Reaction tray：using 6 reaction cuvette holders to load total 90 reaction

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 11

Reaction tray only make clockwise rotation。Reaction tray make appointed

1.1.2.3 Photometric System

Photometric system includes tungsten-halogen lamp 、 reaction

9 wavelengths, which are：340nm, 405nm, 450nm, 510nm, 546nm, 578nm,

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 12

2.2 Installation Environment Requirements

2.2.1 Installation Environment Requirements

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 13

⊙ The installation site should be free of dust as much as possible.

2.2.2 Power Requirements

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 14

2.2.4 Space Requirements

2.3 Installation Process

TC6030 Chemistry Analyzer Technology Manual(Ver1.15) 15

（Heating loop）（Temperature switch. KSD9700）