Aster Tower Presentation V6

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Profile Manufacturing Locations Profile Global Presence Profile Towers Design & Development Tower Fabrication Facilities Towers Categories Historical Volume Shipped Clients
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Manufacturing Facility
Towers o Hyderabad -2 Units o Raipur -2 Units
Monopoles
& High
Masts o Hyderabad -1 Unit

All
Manufacturing Facilities are Approved by BSNL, TEC Wing and PGCIL as a Part of Infrastructure assessment
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Kabul Kathmandu Riyad Sharjah Hyderabad Douala Colombo Nairobi Dar Es Salaam Mauritius
Legend Towers Shipped up to March 31st 2013 Regional office
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Design
Detail
Certification
Prototype
Fabrication
Lattice Cell
Lattice Transmission
Lattice Sub-station
Lattice Broadcast
Monopoles
Lattice Windmill
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Aster engineering division has qualified and experienced structural design engineers. We have developed over 200+ designs complying with multinational tower standards.
Towers are designed using latest software based programs taking into account various parameters such as Added Loads - Antennae, Conductors, Ground Wires, Insulators, Lights and Other Accessories etc., Climatic Loads - Wind, Seismic, Ice and Temperature
etc., Technical Considerations - Topographical Factor, Dynamic Effect of wind, Risk Coefficients, Factor of Safety, Certification Standards requirements etc.,
Ctnd.
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Design software utilized PLS-Tower v12.10 iTOWERS Designer TL iTOWERS Designer MW
MS Pole ver.6 STAAD.Pro 2005 PLS-Pole v12.10 Indian American American British Australian South African British
Design standards utilized IS 875:1987 and IS 802:1995/1992 EIA/TIA-222-G SEI/ASCE 10-97 & 48-05 BS8100-1:1986, BS8100-3:1999 AS3995-1994 SABS ILE TR7,2000
Designs validated by Structural Engineering Research Center (SERC), Chennai, Govt. of India; Indian Institute of Technology (IIT)-Chennai; Central Power Research Institute (CPRI)
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Generation of Bill Of Material (BOM) Shop floor drawing for manufacturing
Assembly drawing for field installation

Software utilized bocad-3D AutoDesk Inventor 2011 progeCAD 2010
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Dedicated independent prototype assembly units
In House Proto Test Facility

Spectro Analyzer for Materials Strength measurement Prototype inspection done by internal QA Team, Third party & by Customers also as applicable for the final approval and for Mass production
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Geographical Spread
- 3 Strategic Locations
Manufacturing Facilities - 8 Self Driven Units Human Resources - Highly Skilled
Sophisticated Machinery - Meeting the Industrial Standards

Fabrication Capacity 142,320 MT/Annum
Galvanization Capacity - 187,320 MT/Annum Quality Certification - Accredited With ISO 9001:2000 & 14001:2004
Quality Assurance Plan - As Mutually Agreed upon with Customer
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Fabrication Capacity 52,200 MT/Annum Galvanization Capacity 108,000 MT/Annum Machines - Lattice Towers CNC -Plasma cutting machine CNC -Angle cutting, Hole and Stamping machines Notch cutting machines Angle bending machines Angle cropping with stamping Radial drilling machines Induction furnace for heating bend portion Machines Monopoles CNC operated press brake CNC Plasma profile cutting machine Pole closing and welding machine Pole straightening machines
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Materials Dispatch Yard, Transmission Towers, Domestic
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Fabrication Capacity 30,000 MT/Annum Galvanization Capacity 30,000 MT/Annum Machines - Lattice Towers CNC Plasma cutting CNC Angle punching and stamping CNC Plate punching and stamping Angle cropping with Stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines
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36,000 MT Capacity, Galvanization unit
40 m GBT Materials Bundles at Materials Yard, Domestic
Materials Dispatch Yard, Domestic
BSNLs TEC-GR 60 m Prototype Assembled at Proto Yard
Materials Dispatch Yard, Telecom Towers, Domestic
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Fabrication Capacity 10,800 MT/Annum Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines
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Fabrication Capacity 21,000 MT/Annum Galvanization Capacity 21,000 MT/Annum Machines - Lattice Towers CNC Angle punching and stamping CNC Plate punching and stamping Angle cropping with stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines
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Fabrication Capacity 24,000 MT/Annum Galvanization Capacity 24,000 MT/Annum Machines - Lattice Towers CNC Plasma cutting CNC Angle punching and stamping CNC Plate punching and stamping Angle cropping with stamping Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle bending machines Radial drilling machines MIG welding machines
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Fabrication Capacity 4,320 MT/Annum Galvanization Capacity 4,320 MT/Annum Machines - Lattice Towers Hydraulic press machines for angle cutting, hole and number punching machines Notch cutting machines Angle cropping with stamping machines Angle bending machines Radial drilling machines MIG welding machines
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CNC Machine
Plasma Cutting Machine
Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length
Poles Straightening Machine
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Tensile and Band Testing Equipment
Spectro Analysis Test Facility
Soil Testing Laboratory
Impact Testing Equipment
Material Chemical Property Testing Laboratory
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Transportation to customers is done by both sea and Air ways Materials are Packed in 20 feet and 40 feet containers as per the requirement Containers placed on Trailers transported up to nearest Port All the containers shipped properly under proper and strict supervision of our Transportation Agents Different towers are loaded into the same container with color coding and can be easily identified based on the site.
Cntd.
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International packing standards adhered to Description of packing material with Customer Name, Batch No, Location etc. is mentioned on the packed items. Wooden cases are used for packing of small Plates. Packing is done using Jute strip and bags. Sufficient care is taken in the process of storing, packing and Handling of Galvanized products. During Transportation adequate ventilation is provided to prevent white rust or wet storage stains. Post treatment like chromating done to minimize the chances of formation of white rust and Silica jell for de-oxidation effects. NS Toner and Stripping dispenser of ITW Signode are used for metal strapping mechanically.
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Raft Tower Foundation
Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India
Civil Raft Foundation constructed for 40m Tower Installed for US Army, Afghanistan
Cell Site on completion of all Civil Works, AP, India
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400 kV Transmission Line Tower at Sonipat, Haryana, India
40 m Square Angular GBT installed for Bharti AirTel, AP, India
50 m Square Angular Ground Based Tower installed for Roshan at Logar, Afghanistan
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40 m Monopole Designed, Supplied and Installed for Ericsson India Pvt Ltd at Bengaluru International Airport
149 m FM Tower Designed, Supplied and Installed for BECIL at Delhi Which is shown in all templates of this presentation
50 m Windmill Tower supplied for Vistas RRB Ltd, TN, India
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Description
In Domestic Market Power Transmission Towers Design, Fabrication & Supply Substation Structures Fabrication & Supply Telecom Towers Design, Fabrication & Supply
Total
205,935 MT 7,671 MT 31,146 Nos
Broadcasting Towers Design, Fabrication & Supply

Monopoles / High Masts Design, Fabrication & Supply Windmill Towers Fabrication Supply In Overseas Market Telecom Towers Design, Fabrication & Supply Broadcasting Towers Design, Fabrication & Supply Power Transmission Towers Design, Fabrication & Supply
49 Nos
13,251 Nos 34 Nos 19,067 MT 28 Nos 14,265 MT
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Note: Logos used in this presentation are proprietary of the respective companies
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on

Masts o Hyderabad -1 Unit

Legend Towers Shipped up to March 31st 2013 Regional office

Design software utilized PLS-Tower v12.10 iTOWERS Designer TL iTOWERS Designer MW

Generation of Bill Of Material (BOM) Shop floor drawing for manufacturing

Assembly drawing for field installation

Dedicated independent prototype assembly units

In House Proto Test Facility

Manufacturing Facilities - 8 Self Driven Units Human Resources - Highly Skilled

Sophisticated Machinery - Meeting the Industrial Standards

Quality Assurance Plan - As Mutually Agreed upon with Customer

Materials Dispatch Yard, Transmission Towers, Domestic

36,000 MT Capacity, Galvanization unit

40 m GBT Materials Bundles at Materials Yard, Domestic

Materials Dispatch Yard, Domestic

BSNLs TEC-GR 60 m Prototype Assembled at Proto Yard

Materials Dispatch Yard, Telecom Towers, Domestic

Plasma Cutting Machine

Press Break of 1,280 Tones Capacity to Press Poles up to 12m Length

Poles Straightening Machine

Tensile and Band Testing Equipment

Spectro Analysis Test Facility

Soil Testing Laboratory

Impact Testing Equipment

Material Chemical Property Testing Laboratory

Raft Tower Foundation

Inside View of a 150 m TV Broadcast Tower at Sagar, MP, India

Cell Site on completion of all Civil Works, AP, India

400 kV Transmission Line Tower at Sonipat, Haryana, India

40 m Square Angular GBT installed for Bharti AirTel, AP, India

50 m Windmill Tower supplied for Vistas RRB Ltd, TN, India

Broadcasting Towers Design, Fabrication & Supply

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