Welding Procedure Specification (WPS) : Code: API Std. 1104 and ASME B31.4/B31.8 M.P.C.C 002

Line Class Designation
Welding Procedure Specification (WPS)

Code : API Std. 1104 and ASME B31.4/B31.8
WPS No. : M.P.C.C 002 Rev. No. : Supporting PQR No. : Welding Process(es) : GTAW+SMAW Type(s) : Manual
Date : Impact requirement : Hardness Requirement : NACE MR-0175 Requirement :
Yes Yes Yes
Base Metals :
Material Specification :
Joint Details :
API 5LX-60 API 5LX-60
to
Pipe Diameter range (NPS) : Wall Thickness Range (mm) : C.E : Pcm :
20" 23.9 mm
%C :
Filler Metals :
Specification, SFA No. : Classification, AWS No. : Size of Filler Metals (mm) : Brand : ESAB
5.18+5.5
ER-70S-6+E7018-G
2.4+3.2+4.0
Sequence of Beads :
5G Up Hill 100 C 250 C
Position :
Position of Groove : Direction of Welding :
Preheat :
Preheat Temp. Min. ( C) : Inter pass Temp. max. ( C) : Extent of preheat (mm) :
Technique :
Bead (Strin or Weaving) No. of Welders No. of passes Time lapse Bet. Passes Type of Lineup Clamp Removal of Lineup Clamp Orifice/Gas Cup Size Stick Out length Cleaning and / or Grinding Method of Back Gouging : : : : : : : : : :
String or Weaving
Two Welders By field Max % Minutes External 9~16 mm N/A

Brushing & Grinding
Post weld Heat Treatment :

Temperature Range. ( C) : Holding time Range :
None None
Electrical Characteristics :
Tungesten Electrode Size : 1.6-3.2 mm Type : EWTH-2 Mode of Metal Transfer for GMAW : N/A Electrode Wire Feed Speed Range : N/A
N/A Multiple
Gas :
Shield Gas : Flow rate (L/min) : Gas Backing (L/min) : Shielding Flux : Weld Layer Welding Process
Multiple or Single Pass (Per Side) :
Argon (99.99%) 6~15 N/A N/A

Filer Metal AWS Class Dia. Elctrical Characteristics
Type & Polarity Amp's Range Volt Range
Travel Speed Range (mm/min)
Electrode Brand
1 2 3 4& over
GTAW GTAW SMAW SMAW
ER-70S-6 ER-70S-6 E8018-G E8018-G
2.4 2.4 3.25 4.0
DCSP DCSP DCRP DCRP
90~160 90~160 70~150 120~190
8~20 8~20 20~30 20~30
40~100 40~100 40~150 100~350
OK-12.64 OK-12.64 OK-73.08 OK-73.08
Line Class Designation
Welding Procedure Specification (WPS)

Code : ASME SEC.IX ,ASME/ANSI B31.3
WPS No. : M.P.C.C 006 Rev. No. : Supporting PQR No. : MPCC - PQ - 04 Welding Process(es) : SMAW Type(s) : Manual 0
20" Interface piping between phases1-2&3
Date : 17.Jan.2003 Impact requirement : Yes Yes(As per TSP spec.) Hardness Requirement : NACE MR-0175 Requirement : Yes
Base Metals :
Material Specification :
Joint Details :
API 5L GR B A105
to
37.55 - 2..5
+ 2..5
P NO. : 1 GR. NO: 1 TO P NO. 1 GR. NO 2 Pipe Diameter range (NPS) : UP TO 2" Wall Thickness Range (mm) : UP TO 19.05MM
Filler Metals :
Specification, SFA No. : Classification, AWS No. : Size of Filler Metals (mm) : Brand : ESAB
5.5
E7018-G
2.5 + 3.2
3.20.8 ROOT GAP
1.60.8 ROOT FACE
Position :
Position of Fillet : Direction of Welding :
All Up Hill 30 C 250 C

N/A
Sequence of Beads : To be filled in accordance with field application Technique :

Bead (String or Weaving) No. of Welders No. of passes Type of Lineup Clamp Removal of Lineup Clamp Orifice/Gas Cup Size
: : : : : : : :
String and Weaving
Preheat :
Preheat Temp. Min. ( C) : Inter pass Temp. max. ( C) : Extent of preheat (mm) :
Post weld Heat Treatment :

Temperature Range. ( C) : Holding time Range : Others :
One Welder By field N/A

N/A
N/A N/A N/A
N/A
Electrical Characteristics :
Tungesten Electrode Size : N/A Type : N/A Mode of Metal Transfer for GMAW : Electrode Wire Feed Speed Range :
N/A N/A
Stick Out length N/A Cleaning and / or Grinding : Brushing & Grinding Method of Back Gouging : N/A Multiple or Single Pass (Per Side) : Multiple Pass
Gas :
Shield Gas Flow rate (L/min) Gas Backing (L/min) Shielding Flux Weld Layer Welding Process : : : :
N/A N/A N/A N/A

Filer Metal AWS Class Dia. Elctrical Characteristics
Type & Polarity Amp's Range Volt Range
Travel Speed Range (mm/min)
Electrode Brand
1 2
SMAW SMAW
E7018-G E7018-G
2.5 3.2
DCRP 50~130 20~30 DCRP 70~150 20~30
40~150 40~150
OK48.00 OK48.00
Prepared By :
Checked By :
Approved By :
Date :
Date :
Date :

Welding Procedure Specification (WPS) : Code: API Std. 1104 and ASME B31.4/B31.8 M.P.C.C 002

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Welding Procedure Specification (WPS) : Code: API Std. 1104 and ASME B31.4/B31.8 M.P.C.C 002

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Line Class Designation

Welding Procedure Specification (WPS)

Date : Impact requirement : Hardness Requirement : NACE MR-0175 Requirement :

Yes Yes Yes

Two Welders By field Max % Minutes External 9~16 mm N/A

Post weld Heat Treatment :

Multiple or Single Pass (Per Side) :

Argon (99.99%) 6~15 N/A N/A

Travel Speed Range (mm/min)

GTAW GTAW SMAW SMAW

ER-70S-6 ER-70S-6 E8018-G E8018-G

2.4 2.4 3.25 4.0

DCSP DCSP DCRP DCRP

90~160 90~160 70~150 120~190

8~20 8~20 20~30 20~30

40~100 40~100 40~150 100~350

OK-12.64 OK-12.64 OK-73.08 OK-73.08

Line Class Designation

Welding Procedure Specification (WPS)

20" Interface piping between phases1-2&3

3.20.8 ROOT GAP

1.60.8 ROOT FACE

All Up Hill 30 C 250 C

Sequence of Beads : To be filled in accordance with field application Technique :

Post weld Heat Treatment :

One Welder By field N/A

N/A N/A N/A

N/A N/A N/A N/A

Travel Speed Range (mm/min)

DCRP 50~130 20~30 DCRP 70~150 20~30

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