DtEC Installation & SPS Services Brochure 210709

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Distillation Equipment Company Ltd

The Boat Yard, Newcastle Road, Stone, Staffordshire, ST15 8JZ, United Kingdom

INSTALLATION & SPS SERVICES

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Distillation Equipment Company Ltd

INSTALLATION Service New Plants Supervision


For new installations the presence of an experienced DtEC Installation supervisor is essential. This improves the liaison between the column fabricator, the design and supply of new trays and the installation crew thus ensuring a smooth and efficient installation process, minimising any waiting time. Any unforeseen eventualities can be quickly taken care of together with any final modifications. We will even include them on the as built drawings.

New Plants Full Service


Alternatively for any equipment designed and manufactured by us (trays, internals and packing etc.) we can offer a full installation service. The installation of trays can be either at the vessel fabricators shop with the column(s) in the horizontal or at the final site with the column(s) in the vertical position.

Tray Installation at Site Column 2680mm - 1 Pass STD Valve Trays

Tray Installation at Vessel Fabricators Shop NH3 Stripping Column 1780mm - 2 Pass FXV30 Valve Trays Cartridge Tray Installation

Revamps & PVI Turnarounds


For large revamps and maintenance PVI Turnarounds we are qualified to carry out the work in conjunction with our Alliance Partner. This means that strip out and re-tray, column modifications and re-installation of the trays together with any emergency supply are all carried out smoothly and effectively by one combined operation.

Random Packing Installation Column 2480mm

Major Revamp - HMD Unit, Nylon Plant Column No. 1 3478mm / 3774mm / 4222mm - Retray with Optimised STD Valve Trays Column No. 2 1780mm / 2030mm - Retray with Optimised STD Valve Trays Column No. 3 2284mm / 1484mm - Bubble Cap Trays to M-Pak Structured Packing

SPS SERVICE

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SHUTDOWN PLANNING & SPARES Service


For safety reasons all distillation columns which are at the heart of any refinery, petrochemical, chemical or gas plant have to be shutdown on a regular basis. At DtEC we have the answer to reduce your Pressure Vessel Inspection (PVI) Turnaround maintenance costs. Using our Shutdown Planning & Spares (SPS) Service in conjunction with our meticulous planning and unrivalled knowledge of the insides of columns will ensure that your statutory PVI turnarounds are faster and safer with the minimum of downtime.

Planning
Prior to your shutdown we offer a free service to determine the spares required for each individual column. Detailed reports can be produced using our proven in-house Estimating & CAD programs. The only information required is Column Diameter Tray Type No. of Trays and No. of Passes Materials of Construction CNC Programming

Alternatively the columns can be enrolled from details taken from the Original Equipment Manufacturer (OEM) drawings. Once this information has been recorded in our SPS Service column data-base, for subsequent future shutdowns you only have to give the reference and column tag numbers to obtain a detailed recommended list of spares.

Tray Spares
A detailed list of the tray spares will usually comprise: Bolting (Setscrews and Nuts) Hardware (Clamps and Washers) Tray Valves For standard material grades, the purchase can be on a Sale or Return basis, DtEC will either provide a trailer or a locker equipped with the required spares at agreed prices. Alternatively we can provide experienced personnel to supervise the trailer and control the issue of materials, as and when required by the customer. Periphery Clamp Universal Type Periphery Clamp Tag Type Periphery Clamp Bar Type Setscrews & Nuts Flat & Domed Washers

Tray Spares Packaging


Bolting (setscrews and nuts) are normally bagged and labelled with the column tag number, tray numbers and the reference drawing number if applicable. Larger items such as tray clamps or valves can be provided in plastic buckets for ease of handling during the installation.

Tray Manway Assemblies Type I and Type IV STD Valves RMV60 Valves NCD Valves Fast Fit Valves

OEM Inter-Changeability
The spares supplied by DtEC will be completely inter-changeable with the existing equipment irrespective of the original equipment manufacturer. Hence our SPS Service is a cost effective means of ensuring that spares are readily available and purchased at very competitive prices.

SPS SERVICE

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Replacement Trays
Our SPS service will also identify any replacement trays that are required and the associated delivery and cost implications. Replacement trays can be purchased prior to the shutdown or alternatively on an Emergency Purchase Order basis during the shutdown. Whatever the tray type and whoever the original equipment manufacturer , we design, manufacture and install equivalent replacement trays: Dual Flow Trays Baffle Trays Disc and Donut Trays Sieve Trays Valve Trays Fixed Valves Sieve Trays Movable Valves: Round (Standard) Rectangular Cage and Disc Bubble Cap Trays Slotted Type Un-Slotted Type Tunnel Cap Trays Proprietary Trays

FXV30 Valve Trays

FXV60 Valve Trays

STD Valve Trays

NCD Valve Trays

Replacement trays supplied by DtEC are guaranteed to have equal or better performance and will be delivered on time.

RMV60 Valve Trays

RMV120 Valve Trays

Bubble Cap Trays

24 Hour Manufacturing
With around the clock availability of state of the art manufacturing facilities that use modern methods and machines, Emergency Purchase Orders for spare trays and other equipment can be fulfilled in hours thus helping you maintain your schedule and minimising shutdown times.

CNC Punching

Welding of Lattice Beams

Welding of Support Plates

CNC Folding (Brake Press)

Distillation Equipment Company Ltd


The Boat Yard, Newcastle Road, Stone, Staffordshire, ST15 8JZ, United Kingdom Tel: Fax: Email: Web: 0044 1785 602810 0044 1785 602811 sales@traysRus.com www.traysRus.com

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