LCD 40 500
LCD 40 500
LCD 40 500
LC 30/40D9
CONTENT
Safety instructions.. 1 Instructions on adjusting and testing.. 2 Trouble shooting. 6 Method of software upgrading. 8 Briefing on LC30/40D9 and its working principle.. 10 IC BLOCK DIAGRAM... 12 Wiring diagram...... 22 Serial NO. of parts. 23 Identification criteria for the bright spot and dark spot of the LCD screen... 23 Troubleshooting guide.. 24 Exploded views.. 27 Schematic diagram... 32
Attention: This service manual is only for service personnel to take reference with. Before servicing please read the following points carefully.
Safety instructions
1 Instructions
1.1 Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire 1.2 Anti static measures to be taken (throughout the entire production process!): 1.2.1 Do not touch here and there by hand at will; 1.2.2 Be sure to use anti static electric iron; 1.2.3 Its a must for the welder to wear anti static gloves. 1.3 Please refer to the detailed list before replacing components that have special safety requirements. Do not change the specs and type at will.
2.10 There are lots of connection wires between parts behind the LCD screen. When servicing or moving the set please take care not to touch or scratch them. Once they are damaged the screen would be unable to work and no way to get it repaired. 2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case before the transportation or handling. 2.12 For the storage make sure to put it in a place where the environment can be controlled so as to prevent the temperature and humidity from exceeding the limits as specified in the manual. For prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one place. The ambient conditions are tabulated as follows:
Scope for operation Temperature Scope for storage humidity Scope for operation Scope for storage
C C
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen, as commmonly called ghost shadow. The extent of the residual picture varies with the maker of LCD screen. This phenonmenon doesnt represent failure. This ghost shadow may remain in the picture for a period of time (several minutes).But when operating it please avoid displaying still picture in high brightness for a long time.
is normal. 2.3.1 Adjusting the white balance of monitor board Push the Rest key and OK key under the cover of the remote control set, repeat the push, enter the factory menu. Select factory reset to initialize the MONITOR Input the DVI signal to monitor board. (K-7253 time339 pattern 630 8 gray degree signals, input the DVI signal to socket with 26 cores of monitor board by way of patch panel). Adjust the intermediate second and seventh gray degree with CA210 white balancer. Preset value of R,G,B CUT to 100,and R,G,B DRV to 150, then, adjust the second gray degree (brightness: about 9nit) by R,G,B CUT, to set the color coordinates of second gray degree to 270, 283. Adjust R,G,B DRV to set the color coordinate of seventh gray degree to 270 and 283. Note: Because the values of R,G,B CUT and R,G,B DRV directly determines the values of brightness and contrast at the DVI terminal of monitor board, the white balance should be adjusted according to the preset value strictly. The value after adjusting should be within +/-10 of the preset value. 2.3.2 Calibrating ADC of Monitor After finishing the adjustment of 2.3.1, set the VGA signal to 1024X768 60Hz mode. Access the pane signal and connect it to VGA terminal of monitor. Adjust h port of the picture to make the picture fully occupy the screen. Enter the factory menu and select items for ADC calibration and calibrate the ADC according to the indication on the screen. 2.3.3 Adjusting the white balance of monitor: Input 8 gray degree signals of 1024X768 60Hz mode, push display key on the remote control set, adjust brightness and contrast, to set the brightness of second gray degree to 5nit and seventh as 400nit. For the diagram of adjustment and calibration procedure, see diagram 1
Connect central signal source, check TV functions (station skipping, analog quantity control etc) . Check if the output of speaker is normal
Input AV/S and HDTV signal and check following functions of the terminals
Input VGA signal (one format), check if display is normal under the PC status, and functions (analog control), central of line and field etc.
B CUT and B DRV is fixed as 128. Adjust R G CUT,to make second degree of the color coordinate as 270 283. Adjust R G DRV to set seventh degree of the color coordinate to 270 283. Adjust R G CUT and R G DRV again and again, until both of the two gray degrees are at 270 and 283. 2.4 Connect decoder board and push button board with the monitor board verified to be normal (LC-30K9/LC40K9 power is as per connection diagram 203-L30K90-01JL whereas LC-22K9 is as per 203-L22K90-01JL). After power on, observe if the display is normal. Method to enter factory menu: Continuously push key of VOL+ Mute, Video to enter factory menu. When the first line of each and every adjusting item is in the highest brightness push ENTER key to select different adjustment items. When VGA and DVI are input, select mode and then push
ENTER key and select three color temperatures 6500K,9300K,12000K. Push MENU to quit factory menu. Notice: Adjustment of Media Box must be performed under the mode --Nature of picture. 2.5. White balance adjustment for Media Box TV channel Continuously press keys of multi-picture,<,>,Confirm to Enter the factory menu. Select Calibration white balance adjustment under the submenu. Connect AV signal(K-7253 TIME381 PATTERN 630 8 degree of gray signal). Use the white balancer to adjust both 2nd and 7th orders. Adjust the brightness and contrast so that the 2nd order of brightness is 5 nit and the 7th order of brightness 350 nit. Set B CUT and B DRV fixed as 128. Adjust R,G CUT so that the 2nd order of color coordinates are 270 283. Adjust R,G DRV so that the 7th order of color coordinates are 270 283. Repeat this adjustment for R,GCUT and R,G DRV until the two levels of gray degree are both set to 270, 283. 2.6. White balance adjustment for VGA port of Media Box Switch VGA signal to the mode of 1024x768 60 Hz. Access the 8 degrees of gray signal and connect to the VGA port of Media Box. Continuously press keys of multi-picture,<,>,Confirm to enter the factory menu. Select Calibration white balance adjustment under the submenu. Use the white balancer to adjust both 2nd and 7th orders. Adjust the brightness and contrast so that the 2nd order of brightness is 5 nit and the 7th order of brightness 400 nit. Set B CUT and B DRV fixed as 128. Adjust R,G CUT so that the 2nd order of color coordinates are 270 283. Set B DRV as fixed. Adjust R,G DRV so that the 7th order of color coordinates are 270 283. Repeat this adjustment for R,GCUT and R,G DRV until the two levels of gray degree are both set to 270,283. 2.7.White balance adjustment for HDTV port of Media Box After adjustment in 2.4.1 is over, connect HDTV signal to HDTV port of Media Box for adjusting the white balance of HDTV port. Input the 8 degrees of gray signal in the mode of 1280 x 720 60 Hz(720p). Adjust the brightness and contrast so that Adjust the brightness and contrast so that the 2nd order of brightness is 5 nit and the 7th order of brightness 400 nit. Continuously press keys ofmulti-picture,<,>,Confirm to enter the factory menu. Select Calibration YpbPr white balance adjustment under the submenu. Adjust R,G CUT and R,B GRV so that both the 2nd and 7th orders of gray color are 270 283. Input 8 degrees of gray signal in the modes of 640x480 60 Hz(480 p)and 1920x540 60 Hz(1080 i)separately. Repeat the adjustment as above until the 2nd and 7th orders of gray are both 270 283.
3. Functional inspection 3.1 TV function Enter search menu---auto search, connect central signal to RF terminal and check if there is missing of station. Input A21 signal and check the function of CCD. 3.2 AV/S HDTV terminal
Input HDTV signal to AV/S, and check if it is normal. 3.3 VGA connector Insert VGA signal connector, input 640 x 480@60 Hz VGA format signal, and check if display is normal. If there is interfere on the picture, push the auto-adjust key on the remote control set once more, check if the display is normal.
Trouble shooting
Before servicing please check to find the possible causes of the troubles according to the table below.
1.Antenna:
Picture is out of focus or jumping Bad status in signal receiving Maybe broadcast signal itself is not good Check if the outdoor antenna is disconnected. Check if the antenna is correctly oriented. Check if the antenna is correctly oriented. Maybe there is electric wave reflected from hilltop or building. by stripe Possibly due to interference from automobile, train, high voltage transmission line, neon lamp etc. Maybe there is interference between antenna and power supply line. Please try to separate them in a longer distance. Check if interfered by other equipment and if interfered possibly by the equipment like transmitting antenna, non professional radio station and cellular phone.
2.TV set:
Symptoms
Unable to switch the power on No picture and sound the socket. Check to see if the power supply of liquid crystal TV has been switched on. (as can be indicated by the red LED at the front of the TV set) See if its receiving the signal that is transmitted source than the station Check if its connected to the wrong terminal or if the input mode is correct. Check if the signal cable connection between video frequency source and the liquid crystal TV set is correct. Deterioration of color phase or color tone Screen position or size is not proper Picture is twisted and deformed Picture color changed or colorless Check is the screen position and size is correctly set up. Check to see if the picture-frame ratio is properly set up. Check the Component orRGBsettings of the types. Picture too bright and there is distortion in the brightest area Check if the contrast setting is too high. Possibly the output quality of DVD broadcaster is set too high. It maybe also due to improper terminal connection of the video frequency signal in a certain position of the system. Picture is whitish or too bright in the darkest area of the picture No picture or signal produced from the There displayer appears an if XXX indication in searchappears. outside the receivable scope) Remote properly control cannot work Check if the setting for the brightness is too high Possibly the brightness grade of DVD player(broadcaster)is set too high. Check if the cable is disconnected. Check if its connected to the proper terminal or if the input mode is correct. Check if the TV set can receive input signal. The signal is not correctly identified and VGA format is beyond the specified scope. Check if the batteries are installed in the reverse order. Check if the battery is effective. Check the distance or angle from the monitor. Check if there is any obstruct between the remote control and the TV set. Check if the remote control signal- receiving window is exposed to strong fluorescence. No picture and sound, but only hash. Check if the antenna cable is correctly connected, or if it has received the video signal correctly. liquid crystal TV set and make proper adjustment according to the signal Check if all the picture setups have been corrected. from other
Possible cause
Check to see if the power plug has been inserted properly into
Check if the antenna cable is correctly connected. Of if it has received the right video signal. Check if the mute audio frequency setting is selected. Check if the sound volume is set to minimum. Make sure the earphone is not connected. Check if the cable connection is loose. When being played or in pause VHS picture search tape sometimes cant provide stable picture, which may lead to incorrect display of the liquid crystal TVIn this case please press auto key on the remote control so as to enable the liquid crystal TV set to recheck the signal and then to display correct picture signal
When playing VHS picture search tape, there are lines at the top or bottom of the picture.
FlashUpgrader(use under window 98), The following interfaces will show up after running the program:
Based on the computer features, set up the serial port(COM Port). Select corresponding serial port (if its unable to FLASH WRITE, change to another port). Baud is selected to be 115200. Then select Reset Target After Download. Click FLASH pushbutton, its ready to run. For other settings, please refer to the Fig. Above (already defaulted by the system, normally no need to change). 4. Switch on TV set the FLASH write program begins to run;
5.
After FLASH write is over, push button cancel will become flash. Then shut the main power supply and its OK just switch it on again. Note: Do not shut the power off or turn the TV set on during the FLASH write. Otherwise it may lead to no way for flash to rewrite.
10
PW1230 Deinterlace
RF
RF
TUNER2
power
RS232 CONNECTOR
CABLE
Lamp/ panel
LX1722 Amplifier
VGA
PANEL
SPEAKER
(1).PW181
PortC PortB PortA (7:0) (7:0) (7:0) NMI EXTINT RxD, TxD IRRCVR (1:0)
IC BLOCK DIAGRAM
PortD(7:0) PortE(7:0) PortF(7:0) PWM 2-Wire Serial UART Processor ROM/RAM Interface 16-bit Turbo u P Watchdog and Timers Interrupt Controller
GPIO
IR Decoders
Microprocessor Bus
Video Port
VCLK, VPEN, VVS, VHS, FIELD CRISP Image Scaler SDRAM Frame Buffer Image Scaler
Memory In
12
Video Deinterlace Frame Buffer Memory Controller MCLK DCLK UCLK Master Reset Dual PLL Clock Generator Reset MCLKEXT, DCLKEXT, XI* XO*
Display Port
OSD Control & Blend
Color Matrix, Gamma Correction CLTs, Color Space Expander
Graphics Port
GRGB (47:0)
(2).VPC3230
CIN
Y
VIN1 PIP
Cr Cr Panorama
Analog Front-end Adaptive Comb Filter Y OUT CrCb OUT YCOE Memory Control FIFO CNTL NTSC PAL SECAM Mode
Cb Cb
Mixer
2D Scaler
Output Formatter
VIN2
VIN4
AGC 2 ADC
VOUT
Peaking
13
Y/G
Processing
Cr Cb FB
RGB/ YCrCb
U/B V/R FB
I 2 C Bus
FB
RGB/ YCrCb
4 x ADC
AVO
20.25 MHz
I 2 C Bus
(3).MSP3450G
ADC
Loudspeaker Subwoofer
Sound IF2
I 2 S1 Prescale
Headphone
SCART2
SCART3
SCART4
Source Select
I 2 S2
I2 S
14
MONO
(4).UPD64083
VCLY
Error detection DYCO select YCNR Delay YCNR KIL Line comb filter C3 Line comb filter Motion detection Recursive CNR
Y-Vertical aperture compensation C-BPF & delay Adjustment Y-high freq. coring
Clamp
10-bit Y-ADC
Bias
10-bit Y-DAC
15
WCV-ID decoder ID-1 decoder HV counter Sync separation Nonstandard signal detection
YCNR MNNR
CKMD CLK8 FSCI BPF 10-bit fSC -DAC fSC generator FSCO XO XI
CSI
(5).SiI-170
PD
ISEL/RST
MSEN
HTPLG
SDAS
SCLS
IIC Slave
HSYNC
VSYNC
IDCK+
DE Gen
EXT-SWING
16
clear data
IDCK-
TXC+/TX0+/-
D[23:0]
DE
control signals
XOR Mask
encrypted data
TX1+/TX2+/-
CTL3
PIX S
(6).SiI-161
H S_DJTR
O C K _INV
EX T_RE S DATA Data Recovery SYNC2 CH2 SYNC2 CTL2 DATA Decoder CTL1 DATA VSYNC SYNC0 SYNC0 HSYNC Data Recovery CH0 CTL3
RX2+
RX2-
VCR
RX1-
VCR
17
PLL
RX0+
RX0-
VCR
RXC+
RXC-
VCR
PDO
STAG _O UT
ST
ADCX4
A[16 to A20]
C V BS
(7).SAD555
ADC
slicer
Memory
Acquisition
WDT
Memory Extension Unit
ADC interface
Capture control
Counter 0 Core Counter 1 Interrupt Controller
Bus Arbiter
PWM
p[0 to 4]
18
Port Logic
UART
RAM/ROM Interface
V Display logic H
SFRs
BLANK/COR
(8).LX1722
VDD 25
10 SLEEP
1 VREF LISN 27 CLOCK 28 RPWM 5 CPWM 6 CURRENT SENSE LEAOUT 14 23 LP+ LEAIN 13 ERROR AMP LAMPOUT 9
S CLK R Q Q
4 V25 5V Reference 24 CN
SYNC
OSC
24 PVDD 5V Reference 26 CP
FAUL T TIMER
22 LN+
21 LN20 LP-
LIN- 8
MUTE
19
(9).AD9883
R AIN
CLAMP
A/D
R OUTA
G AIN
CLAMP
A/D
G OUTA
B AIN
CLAMP
A/D
B OUTA MIDSCV
SCL SDA A0
AD9883A
20
(10).PW123
YUV
Interlaced
I-Channel
MWE
V601
Deinterlacing
Display Unit
Video Input
B-Channel
Component
DownScaling
Up-Scaling
XTALI
CGMS
XTALO
MCUD[7:0]
COMP
21
Input Unit Memory Unit
MCLK DCLK
Sync Decoder
DEN
Display Timing
WIRING DIAGRAM
Identification criteria for the bright spot and dark spot of the LCD screen
Category criteria One single spot
2 neighboring spots
Bright spot
15mm
Total No. One single spot Dark spots Two neighboring spots Total No. Total defected point
15mm
2 6 8
2 7 7
2 5 5
1 4 4 /
5 10
10mm
5mm
Notes: 1. Definition of defected point (bright spot, dark spot): It is identified as a defected point if its area exceeds 1/2 of a single picture element (R,G,B). 2. Definition of bright spot: It is identified as a bright spot if it is bright in the state of dark field and its bright size remains unchanged 3. Definition of dark spot: It is identified as a dark spot if it is dark in the state of white field and its dark size remains unchanged
4.
23
TROUBLESHOOTING GUIDE
(press remote control or BOX power button,then the red indication lamp power off,in normal condition the lamp change from red to blue.) NO SCREEN DISPLAY,BACK LIGHT ON
Check whether power supply IC normal Check whether N205 pin3 the voltage changing low level
no
no
Replace N205
no
normal Check whether N407 pin 7 the voltage +5V output no Flash write process in N407
24
NO SOUND
Check whether audio input is normal no Replace N401
Check wether N404 pin2 have triangle-waveform output yes Check wether the front of L404 L405 L406 L407 output waveform (scale 1:1) no Replace N404 no
25
26
NO PICTURE
Check whether display LOGO in power on no Check MONITOR board power supply yes Display searching box Display TV searching Replace MONITOR board Replace adapter no Check whether monitor board X402 connecting well yes power
yes Replace board digital Check wether digital board X2 pin 1 input no Replace VIDEO processing board
MONITOR BOARD
MONITOR works normally,but cant test box, it maybe cause by the following problem.
MONITOR normal Check wether X103 pin3 pin12 the voltage 15V no Obviateing fault OK
Still cant test box yes Connecting box,check X103 pin21 connects GND no Obviateing fault OK
Test N301 pin7,8 ,10,11,12,14, 16,17 have signal normal Replace N301
27
39 38 37 36 35 34
40
32 31 30 29 28 27 26 25 24 23 22
33 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17
21 20 19 18
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
stand base cover(righ) stand base stand base cover(left) stand base board terminal panel signal cable supporter connector cover(left) connector piece(left) speaker's back cover(left) loudhailer(left) socket wp2-9c(left) speaker's front cover(left) shielding board shielding board speaker grille(left) shielding cover MONITOR board main fixation board LCD panel LED column acryl panel 40 39 38 37 36 35 34 front cover board IR receiver remote sensor board speaker socket connector socket wp4-4 column supporter speaker grille(right)
38 37 36 35
19 20
34 33 31 21 22 23 24 28 26 25 27 29 30 32
21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
line buckle stand cover column media box cover speaker's back cover back cover signal cable cover IR receiver board pnael connect parts(left) screw LED column wall connect parts transition parts(B) pnael connect parts(upper) bearing bracket screw speaker's front cover front cover LCD panel acryl panel 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 speaker corner connect parts transition parts(A) bearing bracket(small) monitor board shielding board shielding board shielding cover shielding cover socket socket connect piece screw equip weight board screw stand ornamental cover ornamental piece