TC-L32C5 32LC54 L32C5X L3252C Mtnc120449ce
TC-L32C5 32LC54 L32C5X L3252C Mtnc120449ce
TC-L32C5 32LC54 L32C5X L3252C Mtnc120449ce
LCD TV
Model No. TC-L32C5
CONTENTS 1. Safety precautions .................................................................................................3 2. Alignment instructions and method of software upgrading.....................................5 3. Working principle analysis of the unit ................................................................... 14 4. Block diagram ......................................................................................................15 5. IC block diagram ..................................................................................................16 6. Wiring diagram ...................................................................................................28 7. Troubleshooting guide..........................................................................................30 8. Exploded View .....................................................................................................34 9. Replacement Parts List........................................................................................36 10. Boards Layout....................................................................................................39
Attention: This service manual is only for service personnel to take reference with. Before servicing
please read the following points carefully.
Safety precautions
1. Instructions
Be sure to switch off the power supply before replacing or welding any components or inserting/plugging in connection wire Anti static measures to be taken (throughout the entire production process!): a) Do not touch here and there by hand at will; b) Be sure to use anti static electric iron; c) Its a must for the welder to wear anti static gloves. Please refer to the detailed list before replacing components that have special safety requirements. Do not change the specs and type at will.
2.11 Special care must be taken in transporting or handling it. Exquisite shock vibration may lead to breakage of screen glass or damage to driving circuit. Therefore it must be packed in a strong case before the transportation or handling. 2.12 For the storage make sure to put it in a place where the environment can be controlled so as to prevent the temperature and humidity from exceeding the limits as specified in the manual. For prolonged storage, it is necessary to house it in an anti-moisture bag and put them altogether in one place. The ambient conditions are tabulated as follows: Temperature Scope for operation Scope for storage Humidity Scope for operation Scope for storage 0 ~ + 40 oC -20 ~ + 60oC 20% ~ 90 % 5% ~ 90%
2.13 Display of a fixed picture for a long time may result in appearance of picture residue on the screen, as commonly called ghost shadow. The extent of the residual picture varies with the maker of LCD screen. This phenomenon doesnt represent failure. This ghost shadow may remain in the picture for a period of time (several minutes). But when operating it please avoid displaying still picture in high brightness for a long time.
2. Alignment instructions
(1) Test equipment
VG-859 (YPbPr, VGA, HDMI signal generator) FLUKE 54200(TV signal generator) CA210 (white balancer)
For 32
Pin12 On:2.5V-5.25V Off: 0-0.5V Pin13 Normal:0V~0.5V Abnormal :Open drain Pin 14 On:2.5V-5.25V Off: 0-0.5V Pin15 Duty 20%~100% Pin16 NC
Connect to the center signal source and check each Function of TV (station leaking, analog control, etc.) Check the output of earphone and speaker.
Input HD signal and check the function of YPbPr Input VGA signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc. Input USB signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.
Input HDMI signal and check if the display is normal, check the function (analog control), horizontal/vertical center, etc.
Preset ex-factory
4-1.2.
Entering into factory Mode: Press up or down key of remote control to select Source Calibration, Press OK key to enter the item.
-> Source calibration performed automatically when finished that will show OK. Repeat step 2 to do VGA input sources, ASTRO-859 signal setting to1024X768 60Hz. (PG2 mode: Timing 963 and Pattern 942 16step H-grayscale + white border.)
4-2.1. Set the signal generator to RGB, 1024*768, 60HZ(ASTRO-859: PG1 856), Level: 77(30%) or 178(70%). Full white pattern. (RGB gain and offset all should not over 128,and one of RGB gain and offset have to be setting on 110. ) 4-2.2. Press up or down key of remote control to select Cool, Press ENTER key to enter the item. RGAIN, GGAIN, BGAIN, ROFFSET, GOFFSET, BOFFSET, drive values are set for Warm, Normal, and Cool independently.
Select Warm Step 1.First Turning Gain parts of RGB. (1) Warm spec.: x= 0.3180.005 y= 0.3310.005 (2) If the x and y value are larger than specification, Decrease R GAIN drive from default value. Increase B GAIN drive from default value. (3) If the x or y or both x and y value is/are smaller than specification. Decrease B GAIN drive from default value (4) According to a x and y value, please following adjustment of (4)-1 or (4)-2. (4)-1 If x value is higher than spec Decrease R GAIN drive from default value. Increase B GAIN drive from default value. (4)-2 If y value is higher than spec, Decrease B GAIN drive from default value Step 2.When finish Gain parts, then turning OFFSET parts
Select Normal (1) Medium spec.: (Same as the Gain session) x= 0.2890.005 y= 0.3060.005 (2) If the x and y value are larger than specification, Decrease R OFFSET drive from default value. Increase B OFFSET drive from default value. (3) If the x or y or both x and y value is/are smaller than specification. 8
4-2.3.
Decrease B OFFSET drive from default value (4) According to a x and y value, please following adjustment of (4)-1 or (4)-2. (4)-1 If x value is higher than spec Decrease R OFFSET drive from default value. Increase B OFFSET drive from default value. (4)-2 If y value is higher than spec, Decrease B OFFSET drive from default value Step 3.When finishing OFFSET parts, then recheck Gain parts .unitl Both of them meet the target specification Step 3. Than select Cool using same way to adjust the setting. 4-2.4. Exit Factory Mode: After finish adjusting color temperature press [MENU] to exit factory mode.
1)
Factory Color Temp data edit Press up or down key can select high light item function Press enter key to enter the item. -Color temp default preset No (Warm, Medium, Cool). -R, G, B data for each preset Press Up or Down key to select R, G, B item Press Left or Right key to set the R, G, B value Press MENU or EXIT item to exit to factory mode 2) Timer Clear Reset the timer which records hours of LCD panel burn in This item will have a check dialog yes or no to do or not. - Time in factory mode: Time function shall be displayed automatically. Saving the total time of system 9
power on (LCD turn on), and count the time automatically. The timer is continuous and saved (per 10 minutes) forever, unless it will be reset by doing Timer Clear. 3) Preset channel Load preset channel for production line. (Refer 4.4.4 Preset channel table). 4) NVRAM CLEAR Initialize programs default values to NVRAM for following adjustment items accuracy. In factory mode it is the first and important step to make sure all values are default value and correct - Reset settings: Gamma table, Channel table (Favorite channel, Channel label etc.), Model table (H/V Position, Clock, Phase), Source dependent setting (Contrast, Brightness etc.), Common setting (Volume, Language etc.), Parental Control (Rating, Password etc), Closed Caption. To avoid a mistake initial process after factory setting is done. This item will have a check dialog yes or no to do the initial or not. Notice: After this item is processed then the DUT needs to be powered off then AC powered off. 5) Full power This is for power consumption testing. To measure the maximum power consumption of TV set, we adjust the value of following items to maximum. - Video: Contrast maximum value, Brightness maximum value, Backlight maximum value. - Audio: Volume maximum value, Bass default value, Treble default value. Press enter key to turn on Full Power and OSD stay display until press enter key to recover from Full Power 6) Source Calibration Source Calibration (gain/offset) must be adjusted color by firmware automatic adjustment in PC, Composite and Component input source. This item will have a result dialog OK or NG. 7) Reset to Default Reset all settings of OSD menu to default value. - Reset settings: Channel table, Model table (H/V Position, Clock, Phase), Source dependent setting (Contrast, Brightness etc.), Common setting (Volume, Language etc.), Parental Control (Rating, Password etc), Closed Caption. 8) RF Burn In Use snow pattern for burn in. Selected items are On and Off. While turn on burn in mode, firmware will automatically turn off Auto power off function. If there is no power supply suddenly, firmware will re-enter burn in mode automatically when power supply is back Pressed the Power key, firmware will automatically turn off burn in mode. Burn in mode: Source is ANT/Cable" and channel is NTSC channel 3. 9) USB F/W Upgrade Upgrade firmware through USB. 10) UART Enable Enable to communicate with Auto-Alignment system. 11) Bypass Gamma For factory test value of gamma.
PERIOD LINE (pixel) FIELD (lines) 1716 525 858 525 1650 750 2200 1125 2200 1125
SYNC POLARITY LINE FIELD Negitive Negitive Negitive Negitive Positive Positive Positive Positive Positive Positive
PIXEL CLOCK
Display
SYNC WIDTH
BACK PORCH
LINE (pixel) LINE (pixel) LINE (pixel) FRAME FRAME FRAME (lines) (lines) (lines) 1440 480 720 480 1280 720 1920 1080 1920 1080 124 3 62 6 40 5 44 5 44 5 114 15 60 30 220 20 148 15 148 36
59.94Hz 720x480P
60Hz 1280x720P
60Hz 1920X1080i
60Hz 1920X1080P
6-4 VGA terminal Input VGA signal (VG848 signal generator), separately input the signals listed in table5 and check the display and sound. If the image is deflection of the Horizontal and vertical, select Menu->Setup->Auto Adjust to perform autocorrect.
FREQ Mode LINE(kHz) FRAME(Hz) VGA 60Hz 640x480 SVGA 60Hz 800x600 XGA 60Hz 1024x768 WXGA 60Hz 1280x768 WXGA 60Hz 1360x768 31.469 59.941 37.879 60.317 48.363 60.004 47.776 59.87 47.712 60.015
PERIOD
Display
SYNC WIDTH
BACK PORCH
LINE (pixel) FIELD(lines) 800 525 1056 628 1344 806 1664 798 1792 795
(MHz) 25.175
LINE (pixel) FRAME(lines) 640 480 800 600 1024 768 1280 768 1360 768
LINE (pixel) LINE (pixel) FRAME FRAME (lines) (lines) 96 2 128 4 136 6 128 7 112 6 40 25 88 23 160 29 192 20 256 18
6-5 HDMI terminal Input HDMI signal (VG859 signal generator), separately input the signals listed in table6 and check the display and sound (32 KHz, 44.1 KHz, 48 KHz) at any situation (power on, channel switch and format convert, etc.)
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FREQ
FREQ
PERIOD
SYNC POLARITY
PIXEL CLOCK
Display
SYNC WIDTH
BACK PORCH
MODE VGA 60Hz 640x480 SVGA 60Hz 800x600 XGA 60Hz 1024x768 WXGA 60Hz 1280x768 WXGA 60Hz 1360x768 59.94Hz 720x480i 59.94Hz 720x480P 60Hz 1280x720P 60Hz 1920X1080i 60Hz 1920X1080P 24Hz 1920x1080P
LINE(kHz) LINE (pixel) FRAME(Hz) FIELD(lines) 31.469 59.94 37.879 60.317 48.363 60.004 47.776 59.87 47.712 60.015 15.734 59.94 31.469 59.94 45 60 33.75 60 67.5 60 27 24
LINE FIELD
LINE (pixel) LINE (pixel) LINE (pixel) FRAME FRAME FRAME (lines) (lines) (lines) 640 480 800 600 1024 768 1280 768 1360 768 1440 480 720 480 1280 720 1920 1080 1920 1080 1920 1080 96 2 128 4 136 6 128 7 112 6 124 3 62 6 40 5 44 5 44 5 44 5 40 25 88 23 160 29 192 20 256 18 114 15 60 30 220 20 148 15 148 36 148 36
800 Negitive 525 Negitive 1056 Positive 628 Positive 1344 Negitive 806 Negitive 1664 Negitive 798 Positive 1792 Positive 795 Positive 1716 Negitive 525 Negitive 858 Negitive 525 Negitive 1650 Positive 750 Positive 2200 Positive 1125 Positive 2200 Positive 1125 Positive 2750 Positive 1125 Positive
6-6 other functions check a) Check the turn on/turn off timer, sleep timer, picture/sound mode, OSD, stereo and analog TV Teletext, etc.
(7) Firmware update process (1) Plug the USB with the firmware file named SPC32TM.ecc (2) If system detect SPC32TM.ecc, USB upgrade message would appear automatically.
(3) Press Left key to select Yes, and then press OK key to start the upgrading.
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(5) When the progress completed, please follow the instruction to remove USB and restart by AC off then on.
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IC block diagram
1. Zoran ZR748
Integrated Digital & Analog Demodulator 8VSB/QAM-B NTSC/BTSC/A2K
Video Inputs
Three (3) 1080p HDMI (v1.4a/DC)* One (1) 1080p YPbPr One (1) VGA, up to WUXGA resolution Two (2) CVBS*, One (1) S-Video
Audio Inputs
Five (5) stereo L/R line-level*
Video Outputs
Dual-channel LVDS (1080p, up to 10bpp) miniLVDS & RSDS (6/8bpp, up to 330MHz) LCD panel timing control signals (TCON)
Audio Outputs
One (1) stereo L/R DDX differential One (1) stereo L/R single-ended DDX Optional up-to-four (4) more single-ended DDX Optional up-to-three (3) I2S stereo pairs One (1) S/PDIF
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Power
1.1V core voltage, 1.8V memory I/F, 3.3V I/O
Power-down mode (triggered by WAIT instruction) EJTAG debug support Fully production-tested software suite
ATSC/NTSC DTV application with customizable OSD V-Chip for analog and digital channels PSIP parsing for channel map and EPG Analog and digital closed-captioning (EIA-608 and EIA-708)
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Royalty-free Zoran True Fonts for OSD and closed-captioning Transport, video decode (single MP@HL), audio decode (AC-3, MPEG Layer I & II), graphics, and display drivers Drivers for tuner, HDMI and analog inputs ThreadX royalty-free RTOS
Video scaling and composition Horizontal scaler - 17-tap FIR, 64-phase FIR - Programmable up scaler [64x] - Waterglass scaler - Programmable down scaler [1/32x] - Non-linear scaler - 3-segment parabola, 17-tap FIR, 64-phase FIR - Letterbox support - Pan and Scan support - 10-bit processing
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Vertical scaler - 5-tap FIR, 64-phase FIR - Programmable up scaler [64x] - Programmable down scaler [1/32x]
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Overdrive
Improves LCD response time Proprietary Zoran scheme for applying overshoot/undershoot pixel values
Display processor
Main output display formats include 1920x1080p, 1680x1050p, 1440x900p, 1366x768p, 1280x768p, 1280x720p and 1024x768p Panel frame rate up to 60Hz support for 1920x1080 panel resolution Output can support 6, 8 or 10-bit panels EIA-608 and EIA-708 closed caption support
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- 82dB dynamic range and -75dB THD A/D conversion - Supported audio sampling rates from 32 to 96 KHz
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Adaptive horizontal PLL - Automatically adjusts loop bandwidth for signal conditions - Automatically detects VCR source and enters optimum tracking mode; most decoders require a VCR mode bit to be set to optimally handle VCR signals - Automatically detects VCR special effects mode and compensates - Comb filter automatically disabled when VCR source is detected Robust sync and DC setup acquisition - DC setup and sync recovery is very robust even in the presence of noise, ghosting, and unlock condition - Automatic switch over to fine mode operation once rough lock is acquired Chroma edge enhancement - Improves the horizontal transition of the chroma edge VBI decoder - Performs VBI data capture and data slicing embedded in the video lines (composite, S-Video, analog RF input)
JPEG decoding
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Adaptive selection of receiver - Adaptive recovery loops based on channel conditions are used to achieve optimum reception for both high doppler echoes conditions and 0dB conditions - The synchronization and the equalization algorithms are based on both training signals and blind data - It enables better channel tracking resulting in achieving all A74 requirements Fast channel acquisition in 0dB conditions, < 0.5sec. Improves immunity to noise for Brazil ensembles over previous Zoran devices Improved phase noise rejection in 0dB conditions
NTSC demodulator
Fully programmable digital video frequency and group delay equalization including internal digital Nyquist filter and excellent sound carrier digital rejection (>60dB) Digital carrier recovery (AFT) with accurate report to host Digital carrier recovery without quadrature distortions
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Excellent (110%) over modulation at all white signal (100IRE) Digital video IF AGC and optional delayed tuner AGC with programmable take over point AM interference rejection
BTSC/A2 demodulator BTSC mono, stereo and SAP DBX decoding for US NTSC TV reception A2 mono, stereo and bilingual decoding for Korea NTSC TV reception
TS demultiplexer
Maximum transport bitrate: 80 Mbit/sec ISO-13818-1 compliant Supports PID filtering - total number of simultaneous PID filters: 32 ATSC-compliant transport demultiplexer Maximum filtered (output) demux bit rate of 80 Mbits/sec PCR locking using internal STC counter and VCXO control
Demodulator inputs
One (1) differential IF pair for all tuner formats One (1) SIF (sound IF) for audio-only formats
Serial FLASH
40MHz SPI clock Up to 16 MBytes maximum memory Typical 2-4 MByte system implementation
Sleep timer Watchdog timer GPIO interrupt control Support for A/V input monitoring
Monitors the HDMI inputs for activity
Support for automatic VGA signal detection and wake-up HDMI CEC support UART for debug Real-time clock support
Graphics Unit Scaler (GUS) Support scaling and blending of several graphics planes in a single operation Can also perform simple BLT operations (BitBlt, stretch BitBlt, trapezoid BitBlt, mirror BitBlt, rotate BitBlt)
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Trouble shooting
1. Fault clearance
Before calling your dealer or service center for assistance, check the matters below once again. (1) Make sure you have connected LCD TV to your equipment as described in the section CONNECTING LCD TV. (2) Check cable connection. Verify that all external equipment and power cord are properly connected. (3) Verify that all power is switched on. (4) If LCD TV still does not produce an image, re-start the external equipment. (5) If the image still does not appear, unplug LCD TV from the external equipment and check the external equipment. The problem may be with your graphics controller rather than with LCD TV. (When you reconnect LCD TV, remember to turn the external equipment and TV off before you power up LCD TV. Power the equipment back on in order of LCD TV and external equipment.) (6) If the problem still exists, check the following chart. Problem NO POWER Try these Solutions Plug this LCD TV into the AC outlet. Press POWER button on side control or on Remote Control to turn on LCD TV. Check POWER Indicator. If this indicator blank, this TV has getting trouble. Check the batteries. Remote Make sure nothing is between the Remote Receiver and the Remote Control. Control does Make sure you are not too far from LCD TV when using Remote Control. not work Maximum operating range is 5m. Is direct sunlight or strong artificial light shining on LCD TVs Infrared Remote Receiver? Eliminate the light by closing curtains, pointing the light in a different direction, etc. Check the connection between the external equipment and LCD TV. No image When turning LCD TV on, it takes within 12 seconds (ATV mode) to display the image. Check the system that you select is corresponding with the external equipment or the video equipment. Make sure the temperature is not out of the Operating Temperature (0C ~ 40C). Turn off power, then turn on again, re-start LCD TV. Check Audio cable connection from Audio input source. No sound Adjust the Sound System. Press VOLUME (+) button. Press MUTE button. There are tiny Dark or bright points of light (red, green, or blue) may appear on the screen. This is a characteristic of the LCD panel, not a malfunction of the LCD TV. black points LCD panel is produced with very high accuracy technology. There is 99.99% or and/or bright more dot pixel, but there is also 0.01 % or less of dot pixel lack or dot pixel that point on the TV is constantly lighted. This is not defect. Regarding LCD panel characteristic, it may occur picture remain (look like a mirror) when the screen is changed if it displays same screen for a long time. Changing the picture or turn-off the power supply may recover. Stripe pattern (more, interference stripes) may show up on the screen depends on the reflected picture. Abnormal Adjust the value of color. color of image Select different color system.
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2. Troubleshooting guide
The flow chart shown below will help you to troubleshoot your Televison set with it doesnt display normally. Each procedure offers a simple way to check for system errors. Before starting, ensure that there is a signal in and that the Televison is turned on.
31
2-3
32
2-4
33
8. Exploded View
14 13
29 3 27 11
KEY PLATE ASSY(NA)
PCBA IR/B
1 30
11 34 23 55
16 24
28
FIRMWARE M/B
20
34
2 30
27
26 5 8 6
15
29
30
31 17 21 34
6
19 18
32
7 22 10 34 12
PWR MODU
33 28
8
25
30 32 30
38 41 45 46 37 44
35
49
48
39
43 47
50
42
40 36
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Part No.
TZZ00000019A TZZ00000022A TZZ00000117A L5EDDYY00392 TZZ00000030A TZZ00000031A TZZ00000033A TZZ00000034A TZZ00000037A TZZ00000038A TZZ00000060A TZZ00000118A TZZ00000079A TZZ00000092A TZZ00000025A TZZ00000011A TZZ00000026A TZZ00000027A TZZ00000028A TZZ00000044A TZZ00000045A TZZ00000046A TZZ00000047A TZZ00000048A TZZ00000049A TZZ00000050A TZZ00000051A TZZ00000055A TZZ00000078A TZZ00000081A TZZ00000083A TZZ00000084A TZZ00000086A TZZ00000087A TZZ00000088A TZZ00000089A TZZ00000091A TZZ00000012A TZZ00000016A TZZ00000053A TZZ00000119A TZZ00000014A TZZ00000063A TZZ00000120A TZZ00000064A TZZ00000065A TZZ00000115A TZZ00000067A TZZ00000015A TZZ00000018A TZZ00000069A TZZ00000071A TZZ00000074A TZZ00000075A TZZ00000076A TZZ00000085A TZZ00000093A TZZ00000029A TZZ00000056A TZZ00000057A TZZ00000058A TZZ00000059A TZZ00000122A TZZ00000013A TZZ00000017A TZZ00000054A TZZ00000070A TZZ00000077A
Pcs
1 1 1 1 2 1 1 1 1 1 1 1 4 1 2 1 1 1 1 1 1 1 1 1 1 2 2 1 2 4 12 4 12 2 4 1 10 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 1 1 1 1 1 1 1 1 1 1 1 1
Remarks
32LC54 L3252C L32C5 L32C5X
32LC54 L3252C L32C5 L32C5X 32LC54 L3252C L32C5 L32C5X 32LC54 L3252C L32C5 L32C5X 32LC54 L3252C L32C5
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12
16
Ref No. 1 2 12 16
Board Name PCBA IR/B FIRMWARE M/B PWR MODU KEY PLATE ASSY(NA)
Function Remote Receiver, LED Main Board, Audio & Video Signal Processing Power (AD/DC), DC-DC Control Button
Remrks All boards are non servicable and should be exchanged for service
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