110V Battery Sizing

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DESIGN CALCULATION OF 110V Battery and Battery Charger Sizing Calculations
REVISIONS
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DATE: 10/08/2008
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DATE: 10/08/2008
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REINFORCEMENT OF Al Leith 33/13.8kV S/S 110V Battery & Battery charger Sizing Calculations JEDDAH SAUDI ARABIA
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BY NO. 0 10-Aug-08 DATE
110V Battery & Battery charger Sizing Calculations Submitted for approval
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TABLE OF CONTENTS 110V Battery & Battery charger Sizing Calculations Submitted for approval Page
12-
110V Battery Bank Sizing Calculations 110V Battery Charger Sizing Calculations
3 10
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A. 110V BATTERY BANK SIZING CALCULATIONS 110V Battery & Battery charger Sizing Calculations Submitted for approval
1- SCOPE To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this document deals with sizing 110V battery bank to cater for new as well as relocated equipment in substation building. 110V DC system shall consist of 1 No. battery bank and charger. 2 - CALCULATIONS The calculations for sizing the battery are based on IEEE-1115
2-1
CELL SIZING CALCULATIONS :
The station DC auxillary power supply parameters for DC Control System are as follows. Battery Type Nominal DC system Voltage Minimum allowable system voltage percentage End cell voltage Minimum Allowable DC system Voltage = = = = = Ni-Cad 110 V 0.9 1.1 V 99 V
BY
Number of cells Required ( Ncell ) 10-Aug-08
Minimum Allowable DC system Voltage End cell voltage 99/1.1 90 Cells
DATE
( Ncell )
= =
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2.2 LOAD CALCULATION : Continuous load of 401.2 W ( 3.65A ) for Duration of 8 hours is considered. Load details are given in Table - 1
TABLE-1
Sl.No.
Description Continuous Loads
Qty
Unit Load (Watt)
Total Load (Watt)
1 2 3 4 5 6
33kV feeder Panel (+ARH05 ) 33kV Bus Coupler feeder Panel (+ARH07 ) 33kV Bus bar Protection Panel ( +ARHBB02 ) 33kV Transformer Protection Panel ( +ARH06 ) 33kV Transformer AVC Panel ( +AVC3) 33kV Transducer Panel
1 1 1 1 1 1
75.2 24.4 29.8 61.2 77.3 133.3
75.2 24.4 29.8 61.2 77.3 133.3
TOTAL TOTAL CONTINUOUS CURRENT 401.2/110
401W 3.65A
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2.3 110V Battery & Battery charger Sizing Calculations Submitted for approval
TRIPPING LOADS Unit Loads for Trip Coils have been given table-2 a) Worst Critical case of assessing the momentary Loading : i ) Worst Critical case assessing the momentary loading has been assessed which involves simultaneous tripping of 5 Nos. of 33kV CBs on 33kV bus fault and 8 Nos. of 13.8kV CBs on 13.8kV bus fault Load of 5 x 2 No. Trip Coils Load of 8 x 2 No. Trip Coils Total Trip Coils Nominal DC system Voltage Total Tripping Current = = 5 x 2 x 50 8 x 2 x 50 = = = = = 500 800 1300 110 11.82 W W W V A
2.4
RESTORATION LOADS Momentary Loading for restoration is considered as the load for closing 2 no. 33kV CB, 1 Nos. of 13.8kV CBs, tripping of 1 No. of 13.8kV CB ( if the fault persists ) and 1 No. of Spring Charging motor running. Load details are given in table 2 i) ii) iii) iv) Load of 2 33kV closing CB Load of 1 13.8kV closing CBs Load of 1 13.8kV Tripping CB Load of one operating motor running Total = = = = 2 x 50 1 x 50 1 x 50 1 x 380 = = = = 100 50 50 380 W W W W
BY
= =
580 5.27
W A
10-Aug-08
Total Restoration Current
Table - 2 MOMENTARY LOADS Sl.No a) Description 33kV Switchgear ( assumed) Circuit Breakers Trip Coil-1 Trip Coil-2 Closing Coil 13.8kV Switchgear Circuit Breakers Drive Mechanism Trip Coil-1 Trip Coil-2 Closing Coil Qty Unit Load (Watt ) Total Load (Watt )
REVISIONS
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1 1 1
50 50 50
50 50 50
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1 1 1 1
380 50 50 50
380 50 50 50
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2.5 110V Battery & Battery charger Sizing Calculations Submitted for approval
EMERGENCY LOAD Emergency Lighting load for 1.5 hours is considered as 360W ( 2.88A ) maximum number of 9 incandascent lamps of 40W each are switched on at any given time by the maintenance personnel who reach the substation within 1.5 hours of power failure
LOAD SUMMARY : The respective loads are listed below. Duty cycle is given in Annex-1 Continuous Load Momentary Tripping Load Momentary Restoration Load Emergency Lighting Load 8 hours 1 min. 1 min. 1.5 Hours = = = = 3.65 11.8 5.27 2.88 A A A A
BATTERY SIZING WORKSHEET : Given in Annexure II and III.
BATTERY CURVE/ DATA : Manufactures Data are given in Annexure IV.
CALCULATION OF REQUUIRED SIZE : Maximum uncorrected size = 107.85 Ah
Temperature Correction 10-Aug-08
1.20
(Refer IEEE-1106, Table A.1) (at minimum Temp = -5C)
Design Margin Aging Factor
= =
1.15 1.25
REVISIONS
DRAWN
Required Capacity
Uncorrected Size x Design Margin x Aging factor x Temperature Correction Factor
CHECKED
Required Capacity
107.84948 x 1.15 x 1.25 x 1.2
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Required Capacity
186.04 Ah
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7 - CONCLUSION
Required Battery Ah capacity Nearest available size
= =
186.0 Ah 208 Ah
The Total Ampere - hour capacity may be used to determine the intial cell size, the total capacity = 186.0 Ah and the choosen battery is SBM208 Rated Capcity = 208 Ah
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A1 A2 A3 A4 A5
= = = = =
Continuous Load + momentary Tripping Continuous Load Continuous + Emergency Continuous Continuous + Restoration
= = = = =
15.5 A 3.65 A 6.53 A 3.65 A 8.92 A
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ANNEXURE 110V Battery & Battery charger Sizing Calculations Submitted for approval AMPERE
A1= 15.5A
A5=8.92A
A3=6.53A 10-Aug-08
2.88A A2=A4=3.65A
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M1
M2
M3
M4
M5
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90
180
479
480
MINUTES
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Al-Leith 33/13.8kV Substation Load duty cycle profile for 110V DC Battery Sizing Calculation
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5.27 A
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B. 110V BATTERY CHARGER SIZING CALCULATIONS
DESCRIPTION 110V Battery & Battery charger Sizing Calculations Submitted for approval
1 - SCOPE : To meet the requirements as per SOW of Al-Leith 33/13.8kV substation, this document deals with sizing 110V battery charger to cater for new as well as relocated equipment in existing SWGR building. DC system shall have one battery float / boost charger.
2 - CALCULATIONS : The ampere hour rating of a battery charger is determined by equation which is as per Technical specification A = (1.25 X L)+ (BIF X AHR) ) / 0.83 RT 1
Where : A L = = required charger rating in amperes Maximum Required DC load in amperes ( Continuous load is considered ) Battery inefficiency factor Ampere hour removed during discharge (Maximum discharger is considered) Recharge time in hours = 3.6
BIF AHR
= =
= =
1.1 208
RT BY
16
Subsitituting the above values in Equ - 1 AR = [ (1.25 x 3.2 ) + (1.1 x 200) ] / 0.83 16 AR = 22.7 = 50A
REVISIONS
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Next higher size available
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The battery Charger Current Size
50A
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ANNEXURE -II CALCULATION OF CAPACITY RATING FACTOR.( KT ) 110V Battery & Battery charger Sizing Calculations Submitted for approval REFERENCE Minimum Cell Voltage Cell Mfg. : : : IEEE Std. 1115-2000 1.1 V SAFT
DESCRIPTION
KT
Rated Ampere hour capacity (Ay std. Time Rate at 25 C to Std % end of discharge) Ampere that will be supplied for T minute at 25 C to given end of discharge voltage
The Kt factor for time t is calculated in the table by interpolation using the formula (Kt2 - Kt1) x ( t2 - t ) Kt = Kt2 ( t2 - t1 )
End voltage discharge voltage of cell Rated Ampere hour capacity
= =
1.1 V 208 Ah
Calculation of K T Factor :
Sl.No 10-Aug-08 DATE 1 2 3 4 5
T minute 1 90 180 479 480
Total Ampere 354 93.9 60.6 25.65 25.60
KT Factor 0.588 2.215 3.432 8.109 8.125
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ANNEXURE-III Duration of operation (min) Require section size (Ah) +ve value -ve value
change in period Load (A) load (A)
time to end of section (min)
KT factor
Section - 1 first period only 1 A1 = 15.50 A1-0= 15.50 M1 = 1.0 T = M1 = 1.0 0.5880 Total Section - 2 first two periods only 1 2 A1 = 15.50 A2 = 3.65 A1-0= 15.50 A2-A1= -11.85 M1 = 1.0 M2 = 89.0 T =M1+M2 = 90 T = M2 = 89.0 2.2150 2.1970 Total Section - 3 first three periods only 1 2 3 A1 = 15.50 A2 = 3.65 A3 = 6.53 A1-0= 15.50 A2-A1= -11.85 A3-A2= 2.88 T = M1+M2+M3 = 180.0 T = M2+M3 = M2 = 89.0 179.0 T = M3 M3 = 90.0 90.0 M1 = 1.0 3.4320 3.4190 2.2150 Total Section - 4 first four periods only 1 2 A1 = 15.50 A2 = 3.65 A3 = 6.53 A4 = 3.65 A1-0= 15.50 M1= T= M1+M2+M3+M4 = A2-A1= T = M2+M3+M4 = M2 = 89.0 -11.85 478.0 A3-A2= T = M3+M4= M3 = 90.0 2.88 389.0 A4-A3= T =M3 M4 = 299 2.88 299.0 1.0 8.1080 8.0920 6.6070 5.1090 Total Section - 5 first five periods only 1 2 3 4 5 A1 = 15.50 A2 = 3.65 A3 = 6.53 A4 = 3.65 A5 = 8.92 A1-0= 15.50 T= M1+M2+M3+M4 = A2-A1= T= M2 = 89.0 -11.85 M2+M3+M4+M5 = A3-A2= T = M3+M4+M5= M3 = 90.0 2.88 390 A4-A3= T = M4+M5 M4 = 299 2.88 300 A5-A4= T = t4 M5 = 1.0 5.27 1.0000 M1 = 1.0 8.1250 8.1080 6.6240 5.1230 0.5880 Total 3.10 37.28 107.85 19.08 -14.75 125.94 -96.08 34.10 19.03 -14.71 125.67 -95.89 6.38 19.06 53.20 -40.52 8.30 34.33 -26.03 9.11 9.11
3 4
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CHK'D APPVD CERT'D

DESIGN CALCULATION OF 110V Battery and Battery Charger Sizing Calculations

BY NO. 0 10-Aug-08 DATE

CHK'D APPVD CERT'D

BY NO. 0 10-Aug-08 DATE

CHK'D APPVD CERT'D

CELL SIZING CALCULATIONS :

Number of cells Required ( Ncell ) 10-Aug-08

Minimum Allowable DC system Voltage End cell voltage 99/1.1 90 Cells

CHK'D APPVD CERT'D

Description Continuous Loads

Unit Load (Watt)

Total Load (Watt)

75.2 24.4 29.8 61.2 77.3 133.3

75.2 24.4 29.8 61.2 77.3 133.3

TOTAL TOTAL CONTINUOUS CURRENT 401.2/110

BY NO. 0 10-Aug-08 DATE

CHK'D APPVD CERT'D

Total Restoration Current

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BATTERY SIZING WORKSHEET : Given in Annexure II and III.

BATTERY CURVE/ DATA : Manufactures Data are given in Annexure IV.

CALCULATION OF REQUUIRED SIZE : Maximum uncorrected size = 107.85 Ah

Temperature Correction 10-Aug-08

(Refer IEEE-1106, Table A.1) (at minimum Temp = -5C)

Design Margin Aging Factor

Uncorrected Size x Design Margin x Aging factor x Temperature Correction Factor

107.84948 x 1.15 x 1.25 x 1.2

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Required Battery Ah capacity Nearest available size

BY NO. 0 10-Aug-08 DATE

CHK'D APPVD CERT'D

15.5 A 3.65 A 6.53 A 3.65 A 8.92 A

BY NO. 0 10-Aug-08 DATE

CHK'D APPVD CERT'D

CHK'D APPVD CERT'D

B. 110V BATTERY CHARGER SIZING CALCULATIONS

Next higher size available

CHECKED BY: K. Kandiah

The battery Charger Current Size

CHK'D APPVD CERT'D

End voltage discharge voltage of cell Rated Ampere hour capacity

Sl.No 10-Aug-08 DATE 1 2 3 4 5

T minute 1 90 180 479 480

Total Ampere 354 93.9 60.6 25.65 25.60

KT Factor 0.588 2.215 3.432 8.109 8.125

CHECKED BY: K. Kandiah

CHK'D APPVD CERT'D

change in period Load (A) load (A)

time to end of section (min)

BY NO. 0 10-Aug-08 DATE

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