Rocket Mass Heater Workshop Including Materials List
Rocket Mass Heater Workshop Including Materials List
Rocket Mass Heater Workshop Including Materials List
Rocket Mass Heaters are a highly efficient, wood powered, pollution free heating system.
Designed to use materials from the waste stream, and burning up to 90% less wood than conventional wood heaters, they are the alternative heating answer to fossil fuels and a popular addition to passive-solar homes, permaculture designs, off-grid shelters and natural buildings. Conventional heating requires a lot of energy to trap and heat air in homes that are poorly designed. Rocket Mass Heaters use thermal mass to heat the home and body. They stabilise indoor temperatures and humidity to keep your home comfortable and dry, all year round. How it works Wood is gravity fed into a 'J shaped' combustion chamber, and the hot gases draft upwards through a heavilyinsulated, vertical secondary combustion chamber. After complete combustion, the exhaust then passes down a radiant bell and through horizontal metal ducting embedded in a massive cob thermal store. The thermal store is large enough to retain heat for many hours, and often forms part of the structure of the building or built-in furniture. The special combustion design requires no fans or electricity, yet ensures an efficient high-temperature burn and creates enough draft to push exhaust gases though the rest of the system. Flue gases are cooled to a relatively low temperature within the thermal store (50C or less), conserving most of the fires heat within the building for release over the following 24 hours or more.
Who should attend a workshop? The audience is broad. Past workshops have included Engineers, Building Code Officials, Survivalists, Hippies, School Teachers, Transition Town groups, Fire Marshals, Hikers, Trekkers, Empty Nesters and School Leavers.
These workshops will enable even the most novice non-builder to gain the skills to effectively build one themselves. This course will cover: Planning Designing Constructing a Rocket Mass Heater Brick masonry and earthen masonry skills Working with metal ducting and/or stovepipe (hand tools only) Some resources to get you thinking: http://www.richsoil.com/rocket-stove-mass-heater.jsp http://www.ernieanderica.info/ http://healthyharvestnsw.wordpress.com/2012/03/25/interview-with-ernie-and-erica/ Course Outline/Agenda: Friday start 5pm: Fire Science Demonstration Erica and Ernie showcase the fire science principles that led to the rocket mass heater, using bricks and flame to demonstrate historic and modern methods. Planning , designing and hands-on construction of Rocket Mass Heater. Includes practical experience with masonry, metal and cob making skills.
Materials
For Heater: Prepared Base (drained, compacted gravel footing; or 120-150mm concrete slab. Or cleared, level earth can be used for temporary prototypes ) Insulation: Perlite (Two 100 L bags), (or larger/more costly quantities of vermiculite, light pumice, light kiln bricks, refractory insulation, etc.) Bricks - firebrick or old reclaimed bricks; enough to make floor, combustion unit, and (ideally) heat riser (about 40 to 90 depending on size and design) Sand / aggregates (quarry fines, crushed-rock fines, etc) - approx. same amount as total planned volume (about 3 cu meters) Clay (2 cubic meters of clay-rich local soil, or 200 L of recycled pottery clay, or 2 20-K bags of powdered fireclay) Local subsoil (can be substituted for the sand, clay, or both, depending on composition) Straw (1 full bale, more for seats if desired) Ducting / Stovepipe / Flue Liners: 15 cm or 20 cm diameter (same throughout entire system), enough for entire heat-exchange system, through-roof or through-wall fittings, and heat riser if applicable. Barrel(s) (55-g (200L) drum, or similar barrel (at least 1/2 meter across, 60 cm is easier to work with. Up to 1 meter tall.) Get a matched pair if available, and bring any lids/clamps that fit them. Decorative materials: Lime, pigments, chopped straw/rope fibers (or horse dung), etc. If time allows, we will prepare a demonstration batch of earthen plasters, for final coating after the core has dried hard. For demonstrations: Firewood (about 20 kilos of dry local firewood, plus kindling / newspaper) Optional: cardboard carpet tube, metal buckets with spare stovepipe, camp stoves, stump plus chainsaw; or other demonstration materials as desired) Bricks and earthen materials will also be used in demonstrations.
Tools:
Shovels / spades Buckets (5gallon= 20-25L) - at least 5, up to 15 is helpful; can be square or round Tarps for mixing cob (roughly 2m x 3m) - at least 3 tarps Wheelbarrow(s) Large paintbrushes / sponges Circular saw with masonry blade (for trimming brick), or hammer & cold chisel / brick-sets and file Tinsnips (and crimpers if available) for ducting Masonry trowels / floats / any available plaster or brick-and-mortar tools. Easel or wall for Burning Questions board
Site Preparation
Oven Location: For best results, any cob structure should have a good hat, and a good pair of boots. With good weather protection, earthen masonry can last for centuries; without it, the cob returns to the earth within a few months or years. While traditional Chinese villages may re-build an oven annually (thereby enriching local soils with charred straw and porous, fired clay), most modern communities prefer a more permanent installation. Minimal: A level space, cleared of all flammable material, where a demonstration system can be built. Any overhanging structure should be sturdy and at standard ceiling heights or higher (3-4 meters is great). Preferred: A level, sheltered space, such as a greenhouse, outdoor kitchen, or natural building. Area for heater can be sub-floor or atop an existing level surface. Base should be well drained, and designed to support 3-5 tons of masonry distributed as a low mass (similar to waterbed or storage area flooring: a 120 to 150 mm concrete slab is plenty). Through-roof or through-wall chimney fittings in accordance with design).