GP1850 Service Manual - Furuno
GP1850 Service Manual - Furuno
GP1850 Service Manual - Furuno
GPS PLOTTER
GP-1850/W Series
FURUNO Authorized Distributor/Dealer 9-52 Ashihara-cho, Nishinomiya, 662-8580, JAPAN Telephone : +81-(0)798-65-2111 Fax : +81-(0)798-65-4200
Printed in Japan
*00080992600* *00080992600*
* 0 0 0 8 0 9 9 2 6 0 0 *
Table of Contents
1. General . 1 2. Difference between GP-1850 and GP-1850W ... 1 3. Difference between D, F and DF .. 2 4. Replacing major parts . 2 5. How to install DGPS beacon receiver... 4 6. Replacing lithium battery 4 7. How to change software to C-MAP version .... 5 8. How to upgrade system program .... 7 9. Troubleshooting 8 9.1 Self test . 8 9.2 Troubleshoot guide .... 9
Exploded View. D-1 Electrical Parts List Schematic Diagrams E-1 S-1
1. General
The GP-1850/W series display unit consists of the following components. Parts Name MAIN board Function The board, heart of the unit consits of a CPU, ROM, RAM, Card Interface circuit, a buzzer and a lithium battery. The board generates high voltage for LCD backlighting. The difference between A, B, E, and F is system program only. The board includes power supply and echosounder circuits. The board consists of key switches and backlight LEDs. The receiver receives and processes satellite signal for position fix. The receiver receives radiobeacon DGPS to remove errors in GPS position fix. High voltage for LCD backlighting is derived from J101 on MAIN board to Cold Cathode Fluorescent Light (CCFL) in the LCD unit.
ANLG board PNL board GPS receiver BEACON receiver LCD unit
TX Output signal of echosounder circuit 50 kHz and 200 kHz transmitters in echosounder circuit on 14P0313B board outputs the following signal to the transducer.
Range setting: 1200 m
50 kHz: 20 to 25 Vpp 200 kHz: 27 to 32 Vpp (600 W) 0.2 ms
Oscilloscope setting: 5 V/div, 200 us/div Test points: Pins 8 and 10 on J2 (with XDR connected)
Fig.1
TX waveform of echosounder
LCD unit LCD protective panel ANLG board PNL board BEACON receiver
MAIN board
ANLG board BEACON receiver Key top (right XTE HIWAY to PLOT key)
Fig. 2
Fig.3
2. Remove the screw fixing the GND wire to MAIN board. Then, pull ANLG board assembly straight upward.
GND wire
Fig.4
3. Remove the shield cover, and unplug J2, J4 and J6 on MAIN board. The MAIN board is battery backupped, so it is recommended that before removing MAIN board, disconnect either lead of JP6 not to damage the components on the board by a short circuit. With JP6 disconnected, the board is not battery backupped.
Lithium battery at soldering side MAIN board, 14P0311
JP6 J2
J4
(Release locking tab by pushing it toward cable.)
Fig.5
Now the LCD unit can also be removed together with the mounting plate.
Fig.6
1) By using PC The following explains how to upgrade the software by using a PC. The up boot upgradation is carried out only when requested. Before upgradation The batch file up_boot. bat is designed for the use of COM2 port of the PC. When COM 1 port is used, the batch file needs to be modified by using a text editor application such as Note Pad. The last number is changed from 2 to 1 when COM 1 port is used. Uppg load. bin GPXXXX. 0 0 1 0 0 0 2
Procedure 1. Copy all files in EXE files to PC. 2. Connect the COM port of the PC to the DGPS port of the plotter.
(DSUB 9P) COM 1 >1> RxD >2> TxD >3> GND >5> DTR >4> DSR >6> RTS >7> CTS >8> >9>
DGPS (MJ-7P) <1< <2< <3< <5< <4< <6< <7< NC NC RD SD PLOTTER NC SG SHIELD
PC
(DSUB 25P) COM 1 >1> TxD >2> RxD >3> DTR >4> PC DSR >5> GND >7> RTS >6> >20>
DGPS (MJ-7P <1< <2< <3< <5< <4< <6< <7< NC NC RD PLOTTER SD NC SG SHIELD
Fig. 7(b) Connection with PC (25 pin Dsub) 3. Run up_boot. bat on PC. The message TAEGET POWER ON appears on the display. 5. Turn on the plotter. You hear three beeps (pi pi pi) and the message Execute STEP1 appears. 6. Then a beep sounds and the message Execute STEP2 appears. It takes about 5 minutes to complete steps 4 and 5. 7. When the message Finish version up appears, the upgradation of the boot software is completed. 8. Turn off the plotter. If the up-boot procedure fails, the plotter must be reset by downloading the software from a master program card. 8. Run CTOOL_E.EXE on PC. The CTOOL_E.EXE creates following files. Models GP-1850/1850D GP-1850W/1850WD GP-1850F/1850DF GP-1850WF/1850WDF File name 1850e. BAT, CU1850e. BAT, LOAD. BIN, UPPG EXE 1640fe. BAT, CU1850fe. BAT, LOAD. BIN, UPPG EXE
9. Run either batch file, C1850 BAT or C185e.BAT according to the model to get the binary file (Cxxxe.BIN). 10. Then, run either batch file, CU1850e. BAT or CU1850fe.BAT according to the model. 11. Turn on the plotter when the message TARGET POWER ON appears on the PC.
2) By using program master card The following describes how to update the software by using the master card. 1. Insert Program master card into the slot. 2. Turn on the power. NOW LOADING message appears. 3. When loading is completed, the message PLEASE REMOVE A CARD AFTER POWER SUPPLY CUTS appears on the display. Then, the power is automatically turned off. If the power is turned off without the message, the program loading is failed. Repeat above steps.
9. Troubleshooting
Fig.8
9.1 Self test Self test is performed by following the steps bellow. 1. Press [MENU] key to open the main menu. 2. Press CONFIGURATION soft key to show the configuration menu. 3. Press the SYTEM MENU soft key to open the system menu. 4. Press SELF TEST soft key to open test menu. 5. Press MEMORY I/O TEST soft key to start the test. The following describes the test result display. PROGRAM: S ystem program sum check is performed. SRAM: Read/write test for SRAM on MAIN board is performed. DRAM: Read/write test for DRAM on MAIN board is performed. PORT 1: Loopback test is performed for NMEA port interface circuit connecting pin 1 to pin 3 and pin 2 to pin 4. This line reads without jumpers on NMEA port. PORT 2: Loopback test is performed for DGPS port interface circuit connecting pin 5 to pin 3. This line reads - - without a jumper DGPS port.
by - by on
INTERNAL BATTERY: NG is displayed when voltage of lithium battery on MAIN board lowers to 2.5 V. GPS RECEIVER: GPS receiver is tested. Program nubmer for GPS receiver is 48502370XX.
9.2 Troubleshoot guide Table below provides a problem symptom, followed by a possible solution. Symptom Failure to power No buzzer sound Problems on indication LCD not backlighted Possible solution Check 5A in-line power cable fuse and F1(7A) on ANLG board. Replace MAIN board. Replace MAIN board. Replace MAIN board and/or LCD unit. Voltage at J2 on MAIN board is about 2400 Vpp (850 Vrms) AC. Replace MAIN and/or ANLG board.
No sounder picture
Fuse, 7 A, 125V
Fig.9
Antenna connector
Fig. 10
D-1
L C D E D T C A 0 3 Q C F ( 0 0 0 1 4 0 6 7 3 ) M A I NB O A R D 1 4 P 0 3 1 1 A ( 1 8 5 0 / DN A V I O N I C S E ) 1 4 P 0 3 1 1 B ( 1 8 5 0 F / D FN A V I O N I C S E ) 1 4 P 0 3 1 1 C ( 1 8 5 0 / DN A V I O N I C S J ) 1 4 P 0 3 1 1 D ( 1 8 5 0 F / D FN A V I O N I C S J ) 1 4 P 0 3 1 1 E ( 1 8 5 0 / DC M A P E ) 1 4 P 0 3 1 1 F ( 1 8 5 0 F / D FC M A P E ) B
P A N E LA S S Y . G P 1 8 5 0 / D ( J ) ( 0 0 0 1 4 6 4 5 9 ) G P 1 8 5 0 / D ( E ) ( 0 0 0 1 4 6 4 6 0 ) G P 1 8 5 0 F / D F ( J ) ( 0 0 0 1 4 6 4 6 1 ) G P 1 8 5 0 F / D F ( E ) ( 0 0 0 1 4 6 4 6 2 )
F R O N TB E Z E LW I T HF I L T E R G P 1 8 5 0 / D / F / D F ( 0 0 0 1 4 6 4 6 3 )
( E 2 ) / ( E 2 F ) ( J 2 ) ( J 2 F ) R U B B E RK E Y( E 2 ) / ( E 2 F ) ( J 2 ) ( J 2 F ) J 1 / E 1 1 4 0 6 3 1 0 0 3 R U B B E R K E Y J 1 / E 1 ( 1 0 0 2 7 0 6 1 0 ) 1 8 5 0 F / D F E 1 4 0 6 3 1 0 0 2 ( E ) 1 4 0 6 3 1 0 0 4 ( 1 0 0 2 7 0 6 0 0 ) ( 1 0 0 2 7 0 6 2 0 ) 1 8 5 0 F / D F E 1 4 0 6 3 1 0 4 2 ( J ) 1 4 0 6 3 1 0 4 3 ( 1 0 0 2 7 0 7 6 4 ) ( 1 0 0 2 7 0 7 7 3 ) 1 8 5 0 / D J 1 4 0 6 3 1 0 4 4 ( 1 0 0 2 7 0 7 8 3 ) 1 8 5 0 F / D F J
P N LB O A R D 1 4 P 0 3 1 2 K N O B 2 0 0 0 7 2 3 0 2 ( 1 0 0 1 7 3 2 7 3 ) A
WARN IN
H A R DC O V E RA S S Y . G P 1 8 5 0 / F ( 0 0 0 7 9 0 4 3 6 )
B E A C O NR E C E I V E R G R 8 0 2 0o r G R 7 0 0 0 A ( G P 1 8 5 0 D / D Fo n l y )
G P S G P SR E C I V E R G N 7 0 7 7o r G N 7 8 0 1 A
A N L GB O A R D 1 4 P 0 3 1 3 A ( 1 8 5 0 / D ) 1 4 P 0 3 1 3 B ( 1 8 5 0 F / D F )
2002.9.3
APPROVED
TITLE
2002.9.3
CHECKED
GP-1850D GP-1850F/DF
DWG. NO.
DISPLAY UNIT
2002.9.3
DRAWN
C4395-E01-C
D-2
B L C D L C DA S S Y . ( 0 0 4 3 7 8 8 4 0 )
B R A C K E TA S S Y . G P 1 8 5 0 W / W D / W F / W D F ( 0 0 0 7 9 0 4 3 4 )
F R O N TP A N E LA S S Y . G P 1 8 5 0 W / W F ( 0 0 0 7 9 0 4 3 5 )
( E 2 ) / ( E 2 F ) / ( J 2 ) / ( J 2 F ) R U B B E RK E Y( E 2 ) / ( E 2 F ) / ( J 2 ) / ( J 2 F ) 1 4 0 6 3 1 0 0 3( E ) ( 1 0 0 2 7 0 6 1 0 ) 1 8 5 0 W / W D 1 4 0 6 3 1 0 0 4( E ) ( 1 0 0 2 7 0 6 2 0 ) 1 8 5 0 W F / W D F 1 4 0 6 3 1 0 4 3( J ) ( 1 0 0 2 7 0 7 7 3 ) 1 8 5 0 W / W D 1 4 0 6 3 1 0 4 4( J ) ( 1 0 0 2 7 0 7 8 3 ) 1 8 5 0 W F / W D F
M A I N M A I NB O A R D 1 4 P 0 3 1 1 A W ( 1 8 5 0 W / W DN A V I O N I C S E ) ( 0 0 0 7 9 0 4 2 6 ) 1 4 P 0 3 1 1 B W ( 1 8 5 0 W F / W D FN A V I O N I C S E ) ( 0 0 0 7 9 0 4 2 7 ) 1 4 P 0 3 1 1 W C ( 1 8 5 0 W / W DN A V I O N I C S J ) ( 0 0 0 7 9 0 4 2 8 ) 1 4 P 0 3 1 1 D W ( 1 8 5 0 W F / W D FN A V I O N I C S J ) ( 0 0 0 7 9 0 4 2 9 ) 1 4 P 0 3 1 1 E W ( 1 8 5 0 W / W DC M A P E ) ( 0 0 0 7 9 0 4 3 0 ) 1 4 P 0 3 1 1 F W ( 1 8 5 0 W F / W D FC M A P E ) ( 0 0 0 7 9 0 4 3 1 ) P N L P N LB O A R D 1 4 P 0 3 1 2 ( 0 0 0 1 4 1 9 9 6 )
K N O B 2 0 0 0 7 2 3 0 2 ( 1 0 0 1 7 3 2 7 3 ) A
WARN IN
( E 1 ) / ( J 1 ) R U B B E RK E Y( E 1 ) / ( J 1 ) 1 4 0 6 3 1 0 0 2 ( E ) ( 1 0 0 2 7 0 6 0 0 ) 1 4 0 6 3 1 0 4 2 ( J ) ( 1 0 0 2 7 0 7 6 4 )
( W D / W D F ) B E A C O NR E C E I V E R G R 7 0 0 0 A ( 0 0 0 1 4 3 2 4 9 )
H A R DC O V E RA S S Y . G P 1 8 5 0 W / W D / W F / W D F ( 0 0 0 7 9 0 4 3 6 )
G P S G P SR E C E I V E R G N 8 0 9 1 C ( 0 0 0 1 4 5 6 1 3 ) A N L G A N L GB O A R D 1 4 P 0 3 1 3 A ( 1 8 5 0 W / W D ) ( 0 0 0 1 4 1 9 9 5 ) 1 4 P 0 3 1 3 B ( 1 8 5 0 W F / W D F ) ( 0 0 0 1 4 1 9 9 4 ) B
2002.11.8
APPROVED
TITLE
2002.11.8
DRAWN
CHECKED
GP-1850W/WD GP-1850WF/WDF
DWG. NO.
DISPLAY UNIT
2002.11.8
C4425-E01-A
FURUNO
ELECTRICAL PARTS LIST 20029
SYMBOL TYPE 1B1 PRINTED CIRCUIT BOARD 14P0311A, MAIN 14P0311B, MAIN 14P0311C, MAIN 14P0311D, MAIN 14P0311E, MAIN 14P0311F, MAIN 14P0312, PNL 14P0313A, ANLG 14P0313B, ANLG GN-7801A or GN-7707 GR-7000A or GN-8020
Model Unit
Page
E-1
SHIPPABLE ASSEMBLY X X X X X X X X X
1850D/DF
PANEL ASSEMBLY GP-1850/D-J GP-1850/D-E GP-1850F/DF-J GP-1850F/DF-E GP-1850/D/F/DF LCD EDTCA0307CF, LCD
*: MAIN board for C-Map version will be available made-to-order basis. 000-146-459 with rubber key X 000-146-460 with rubber key X 000-146-461 with rubber key X 000-146-462 with rubber key X 000-146-463 BEZEL/FILTER ASSEMBLY X LCD 000-140-673 000-146-457 000-146-458
1B5
Power supply unit with ANLG board Power supply unit with ANLG board
FURUNO
GP-1850W/WD/WF/WDF
GPS
GPS PLOTTER C4325-K01-A
CODE No. REMARKS
Page
200211
SYMBOL TYPE
E-2
SHIPPABLE ASSEMBLY
1B1
000-790-426 000-790-427 000-790-428 000-790-429 000-790-430 000-790-431 000-141-996 000-141-995 000-141-994 000-145-613 000-143-249
1850W/WD NAVIONICS-E 1850WF/WDF NAVIONICS-E 1850W/WD NAVIONICS-J 1850WF/WDF NAVIONICS-J 1850W/WD C-MAP-E * 1850WF/WDF C-MAP-E *
14P0311AW, MAIN 14P0311BW, MAIN 14P0311CW, MAIN 14P0311DW, MAIN 14P0311EW, MAIN 14P0311FW, MAIN
1850W/WD 1850WF/WDF
1850WD/WDF 1850W/WF(option)
000-790-435
GP-1850W/WF
LCDASSEMBLY
LCD
004-378-840
1B5
GP-1850W/WD/WF/WDF
1 2
DISPLAY UNIT GP-1850W/WD
*3 MJ-A6SPF P
GPA-017S(GP-1850W) GPA-019S(GP-1850WD)
P
*2
GPA-017(GP-1850W) GPA-019(GP-1850WD)
A
*2 TNC-P-3
0.2m,5.3
10m,5.3
ANT
J7
*3 TNC-J-3
TNC-P-3
8D-FB-CV *2 30/50m
*3 TNC-J-3
TNC-P-3
*2 *3 NJTP-3DXV-1 1m,5.3
N-J-3 *3 N-P-8DFB
B
*3 5A MJ-A3SPFD 12-24 VDC J3
1 2 3
12-24 VDC
DPYC-1.5
*1
RS-422
TITLE
E. MIYOSHI TAKAHASHI. T
MASS kg
GP-1850W/1850WD GPS/DGPS
NAME
NOTE *1. LOCAL SUPPLY. *2. OPTION. *3. FITTED AT FACTORY. *4. OPTIONAL LEVEL CONVERTER REQUIRED FOR CURRENT LOOP OR RS422 OUTPUT.
1 2
DISPLAY UNIT GP-1850WF/WDF
*3 MJ-A6SPF P
GPA-017S(GP-1850WF) GPA-019S(GP-1850WDF)
P
*2
GPA-017(GP-1850WF) GPA-019(GP-1850WDF)
A
*2 TNC-P-3
0.2m,5.3
10m,5.3
ANT
J7
*3 TNC-J-3
TNC-P-3
8D-FB-CV *2 30/50m
*3 TNC-J-3
TNC-P-3
*2 *3 NJTP-3DXV-1 1m,5.3
N-J-3 *3 N-P-8DFB
MJ-A6SPFD
1 2 3 4 5 6
B
*3 5A MJ-A3SPFD 12-24 VDC J3
1 2 3
SPD/TEMP J9 SHIELD TEMP TEMP0V/SPD SPD +12V NC T-02MTB T-02MSB ST-02MSB T-03MSB ST-02PSB TEMP/SPEED SENSOR
12-24 VDC
DPYC-1.5 *1
RECTIFIER PR-62 *2
*1 IV-8SQ GND *1 IV-1.25SQ.
02S4092-0,8m
WHT TB1
1 2 3
BLK
TB2
MB-1000
BLK
RED BLU
RS-422
TRANSDUCER
GRN
5 2 1 4 3
E. MIYOSHI TAKAHASHI. T
TITLE
NOTE *1. LOCAL SUPPLY. *2. OPTION. *3. FITTED AT FACTORY. *4. OPTIONAL LEVEL CONVERTER REQUIRED FOR CURRENT LOOP OR RS422 OUTPUT.