Iso 1167
Iso 1167
Iso 1167
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Thermoplastics pipes for the conveyance of fluids Resistance to internal pressure - Test method
TECHNICAL CORRIGENDUM 1
Tubes en matires thermoplastiques pour le transport des fluides - Resistance a la pression interne -Mthode dessai
RECTIFICATIF TECHNIQUE I
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Technical Corrigendum 1 to International Standard I S 0 1167:1996 was prepared by Technical Committee ISO/TC 138, Plastics pipes, fittings and valves for the transport of fluids, Subcommittee SC 5, General properties of pipes, fittings and valves of plastic materials and their accessories Test methods and basic specifications.
Page 9
Tables A.4 and A S
This material is reproduced from I S 0 documents under International Organization for Standardization (ISO) Copyright License number f these I S 0 documents may be IHSIICCI1996. Not for resale. No part o reproduced in any form, electronic retrieval system or otherwise, except as allowed in the copyright law of the country of use, or with the prior written consent of IS0 (Case postale 56,1211 Geneva 20, Switzerland, Fax +41 22 734 10 79), IHS or the I S 0 Licensors members.
ICs 23.040.20
Descriptors: fluid pipelines, pipes (tubes), thermoplastic resins, plastic tubes, pressure tests, determination, pressure resistance, internal pressure.
O IS0 1997
Printed in Switzerland
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IS0
1167
Second edition
1996-11-01
Thermoplastics pipes for the conveyance of fluids Resistance to internal pressure Test method
Tubes en matires thermoplastiques pour le transport des fluides Rsistance la pression intrieure - Mthode dessai
This material is reproduced from I S 0 documents under International Organization for Standardization ( S O ) Copyright License number IHSllCC11996. Not for resale. No part of these I S 0 documents may be reproduced in any form, electronic retrieval system or otherwise, except as allowed in the copyright law of the country of use, or with the prior written consent of IS0 (Case postale 56,1211 Geneva 20, Switzerland, Fax +41 22 734 10 79), IHS or the IS0 Licensors members.
Reference number
I S 0 1 167:1996(E)
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I S 0 1167:1996(E)
Foreword
I S 0 (the International Organization for Standardization) is a worldwide federation of national standards bodies (IS0 member bodies). The work of preparing International Standards is normally carried out through I S 0 technical committees. Each member body interested in a subject for which a technical committee has been established has the right to be represented on that committee. International organizations, governmental and non-governmental, in liaison with ISO, also take part in the work. I S 0 collaborates closely with the International Electrotechnical Commission (IEC) on all matters of electrotechnical standardization.
Draft International Standards adopted by the technical committees are circulated to the member bodies for voting. Publication as an International Standard requires approval by at least 75 % of the member bodies casting a vote. International Standard I S 0 1167 was prepared by Technical Committee ISO/TC 138, Plastics pipes, fittings and valves for the transport of fluids, Subcommittee SC 5, General properties of pipes, fittings and valves of plastic materials and their accessories - Test methods and basic specifica tions. This second edition cancels and replaces the first edition (IS0 1167:1973), of which it constitutes a technical revision. Annex A of this International Standard is for information only.
O IS0 1996 All rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher. International Organization for Standardization Case Postale 56 CH-121 1 Genve 20 Switzerland Printed in Switzerland
II
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IS0
IS0 1167:1996(E)
Thermoplastics pipes for the conveyance of fluids to internal pressure Test method
- Resistance
1 Scope
This International Standard specifies a method for determination of the resistance of thermoplastics pipes to constant internal water pressure at constant temperature.
2 Normative references
The following standards contain provisions which, through reference in this text, constitute provisions of this International Standard. At the time of publication, the editions indicated were valid. All standards are subject to revision, and parties to agreements based on this International Standard are encouraged to investigate the possibility of applying the most recent editions of the standards indicated below. Members of IEC and I S 0 maintain registers of currently valid International Standards.
IS0 1 6 1-1 :I 996, Thermoplastics pipes for the conveyance of fluids - Nominal outside diameters and nominal pressures - Part 1: Metric series.
- Measurement of dimensions.
ISO/TR 9080:1992,Thermoplastics pipes for the transport of fluids - Methods of extrapolation of hydrostatic stress rupture data to determine the long-term hydrostatic strength of thermoplastics pipe materials.
3 Definitions
For the purposes of this International Standard, the definitions given in I S 0 161-1apply.
4 Principle
After conditioning, test pieces are subjected to a specified constant internal hydrostatic pressure for a specified period of time or until failure. Throughout the test, the test pieces are kept in an environment at a specified constant temperature: this is water ("water-in-water" test), another liquid ("water-in-liquid" test) or air ("water-in-air" test).
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IS0 1167:1996(E)
5 Test parameters
The following test parameters are set by the standard making reference to this International Standard:
a)
b) the size and S-series of pipe to be used (see 7.1 1; c) d) e) f) g) h) i) j) the test temperature (see 6.2 and 10.1); for pipes of nominal outside diameter d , greater than 315 mm, the free length of the test piece, if other than 1 OOOmm(see7.1.1); the number of test pieces (see 7.2); the test pressure p or the hoop stress
Q
the conditioning period (see clause 9). if other than as specified in table 1; the type of test, .e. water-in-water/air/liquid (see clause 4 and 10.11; the duration of the test under pressure and the criteria for a failure (see 10.3); the requirements, or patterns of requirements, if any, which determine the initiation of additional testing.
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6 Apparatus
6.1 End caps, fixed to the ends of the pipe.
By means of an appropriate system, they shall allow sealing and connection t o the pressurizing equipment The end cap shall be of one of the following types:
a)
Type A: Fittings rigidly connected to the test piece but not to each other, and hence transmitting the hydrostatic end thrust to the test piece, e.g. as shown in figure 1 a). They may comprise flanged plates on the ends of a large-diameter pipe, optionally welded when flanges, caps, plugs or plates are of a material compatible with that of the test pieces.
b) Type B: Sockets, made of metal, fitted with joints ensuring sealing onto the external surface of the test piece and connected to one another, and hence not transmitting the hydrostatic end thrust to the test piece. They may comprise one or more metal rods, as shown in figure 1 b), allowing sufficient longitudinal movement at the ends of the test piece to avoid buckling due to thermal expansion.
Other than toothed grips, any sharp edges which would come into contact with the outside surface of the pipe shall be rounded off. The constituent material of the end cap shall not have any known adverse effect on the pipe under test.
NOTES
1 In general, times to failure with type B end caps are shorter than those obtained with type A end caps because of differences of stress in deformation.
2 When no precautions are taken, type B end caps can cause buckling of the test piece when the test piece is assembled with the end caps at a lower temperature than the test temperature.
For the evaluation of pipe and/or fitting materials in accordance with ISO/TR 9080, type A end caps shall be used unless otherwise specified in the referring standard. The reference end cap is the type A end cap.
2
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a) Type A, without metal rod (hydrostatic end thrust transmitted to the test piece) Figure 1
6.2 Tank, filled with water or another liquid, kept a t a constant temperature, as specified in the referring standard, to within a mean of k 1 O C and a maximum deviation of f 2 "C (see 10.2). or oven, the temperature of which shall be kept at the specified value to within a mean of '1 "C and maximum deviations of I ; "C.
When an environment other than water is used, all necessary precautions shall be taken, in particular those concerning safety and any interaction between liquids and the materials) of the test piece. When environments other than water are used, tests which are intended to be comparative shall be carried out in the same environment.
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b) Type B, with metal rod (hydrostatic end thrust not transmitted to the test piece)
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= 4851903 Ob8430b
IS0 1167:1996(E)
973
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As the results are strongly influenced by temperature, the tolerance on temperature shall be kept as small as possible within the specified limits, e.g. by using forced circulation of the fluid. When testing in air, it is recommended that the pipe surface temperature is checked in addition to the air temperature. The water shall not contain any impurities which could affect the results.
6.3 Supports or hangers, enabling test pieces to be placed in the tank or oven (6.2) in such a way that there is no contact between them or with the side walls of the tank or oven.
6.4 Pressurizing equipment, capable of applying the required pressure gradually and smoothly in accordance with 10.1 and then of keeping it constant to within % for the duration of the test.
::
As the results are strongly influenced by pressure, the tolerance on pressure shall be kept as small as possible within the specified limits.
NOTES
1 The pressure should preferably be applied individually to each test piece. However, the use of equipment enabling the pressure to be applied simultaneously to several test pieces is also permitted if there is no danger of interference when failure occurs (e.g. by the use of an isolation valve or a test based on the first failure in a batch). 2 To maintain the pressure within the specified tolerance, it is recommended that a system be introduced which automatically resets the pressure, if it drops slightly (e.g. because of swelling of the test piece),to the specified value.
6.5 Pressure measurement devices, capable of checking conformity to the specified test pressure [see 8.2.2 and item f) in clause 51. In the case of gauges or similar calibrated pressure measurement devices, the range of the gauge shall be such that the required pressure setting lies within the calibrated range of the device used (see 8.11.
The pressure measurement devices shall not contaminate the test fluid. The use of master gauges for calibration of the apparatus is recommended.
6.6 Thermometer or equivalent, capable of checking conformity to the specified test temperature [see 6.2 and
item c) in clause 51.
6.7 Timer, capable of recording the duration of the pressure applications up to the moment of failure or leakage
NOTE - It is recommended that equipment be used which is sensitive to pressure variations due to leaks or a failure and which is capable of stopping the timer and, if necessary, closing the pressure circuit for the test piece concerned.
6.8 Means of measuring the wall thickness, conforming to I S 0 3126, with hemispherical tips, and of such a
design that measurements can be made along the whole length of the pipe.
NOTE - A calibrated ultrasonic measuring device can be used.
6.9
Means of measuring the mean outside diameter of the pipe, conforming to I S 0 3126, e.g. a metal tape,
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4853903 Ob84307 B O T
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IS0 1167:1996(E)
7 Test pieces
7.1 Dimensions
7.1.1 Free length
~
The free length 1, of each test piece between the end caps shall be at least three times the outside diameter for pipes with a nominal outside diameter less than or equal to 315 mm, with a minimum of 250 mm. For pipes with a nominal outside diameter greater than 315 mm, a minimum free length of greater than or equal to 1 O00 m m shall be used. 7.1.2 Total length For type B end caps, the total length of the test piece shall be such that the test piece does not make contact with the end surface of the end caps during the test.
7.2 Number
Prepare a minimum of three test pieces unless specified in the referring standard. The number of test pieces depends on the purpose of the test (e.g. performance test, internal and/or external quality control test).
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where
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dem is the measured mean outside diameter, in millimetres, of the test piece;
emin
is the measured minimum wall thickness, in millimetres, of the free length of the test piece.
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9 Conditioning
Clean and dry the test pieces (see clause 7) to remove any traces of dirt, oil, wax or any other contamination, and fit them with the end caps (6.1) chosen for the test. Fill the test pieces with water, which may be preheated to a temperature not more than 5 O C above the test temperature. After filling, immerse the test pieces in the water bath or place in the oven at the required temperature and condition for the time period specified in table 1. When conditioning at temperatures in excess of 1O0 O C , apply some pressure to prevent vaporisation.
emin
mm
Conditioning period
1 h f 5min
3 hk15min
32 G emin
The test pieces shall not be tested within a period of 15 h after production of the pipes, except for manufacturing checks, unless there are specifications to the contrary in the referring standard for the material involved.
10 Procedure
10.1 Select the type of test, .e. "water-in-water", "water-in-air" or "water-in-liquid", as specified by the referring standard.
Connect the conditioned test pieces (see clause 9) to the pressurizing equipment (6.4) and bleed off the air. Progressively and smoothly apply the test pressure (calculated in accordance with 8.2.2) to %, in the shortest time practicable between 30 s and 1 h, depending upon the material, the size of the pipe and the capability of the pressurizing equipment.
r:
10.2 Keep the test pieces suspended in the thermally controlled environment. Maintain a constant temperature (see the referring standard) and keep within a mean of f 1 O C and a maximum deviation of f 2 O C when a liquid environment is used, and within a mean of T7 O C and a maximum deviation of T; O C in the case of an oven (see 6.2) until testing ceases in accordance with 10.3 or 10.4, as applicable. 10.3 Stop the test either when the specified duration is reached [see item i) in clause 51 or when a failure or leak occurs in the test piece, in which case record the time to failure unless the procedure given in 10.4 is applicable.
If a failure occurs, record the type, .e. brittle or ductile.
NOTE - Failure is "brittle" if no plastic deformation has occurred in the failure zone. If the failure is accompanied by plastic deformation in the failure zone, visible without magnification, it is of the "ductile" type.
In the event of equipment failure, tests which have been under way for more than 1 O00 h can be continued providing the equipment is reinstated within 3 days. For tests which have been under way for more than 5 O00 h, the test can be continued providing the equipment is reinstated within 5 days. Following equipment failure, if the test pieces are closed off at the test pressure by a solenoid valve or other means the test can be continued in the
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4853903 Ob84309 b 8 2
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IS0
IS0 1167:1996(E)
event of periods of breakdown in excess of that stated above. It should be noted that, in this situation, the pressure will gradually decrease due to continuing creep in the test piece. The time whilst the equipment is not able to function normally shall not be included in the test time.
10.4 If a break occurs in the test piece at a distance of less than 0,l la from an end cap, disregard the result and repeat the test using another test piece.
11 Test report
The test report shall include the following information:
a)
b) c)
the measured dimensions of the test pieces, in millimetres; the test temperature and accuracy of its measurement; the stress applied, in megapascals; the calculated test pressure, in bars; the nature of the environment, .e. air, water or liquid (and the nature of the liquid, if used); the type of end cap used; the number of test pieces tested;
h) i)
j)
o)
p) q)
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H 4851903 Ob84310 3 T 4
IS0 1167:1996(E)
Annex A (informative)
Basic specifications
A.l General
It is recommended that, at the temperatures and stresses given in tables A.l to A.6, each of which corresponds to a different material, the time to failure of a pipe shall not be less than the minimum test time given in the appropriate table, measured in accordance with the test method specified in this International Standard.
Table A.l
- Unplasticized poly(viny1chloride)
(PCV-U) Test time
h
1
Table A.2
- Chlorinated poly(viny1chloride)
(PVC-CI Testtime
h
1
1 250
Test temperature
O C
Induced stress
o MPa
Test temperature
Induced stress
,"-I
"C
20
80
20
42 35
12,5
42
15
1O0
60
1 O00
8
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IS0
I S 0 1167:1996(E)
Table A.3
- Polyethylene (PE)
Induced stress
0
temperature
time
MPa
for an MRS of 10
6,3
I
MRS class:
I
I
3,2
PEI O0
PE80
PE40 7 25
20
80
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1O0
165 1 O00
12,4 5,5 5
9
46 4
2
~~~
NOTE - If a material with a given MRS, determined in accordance with ISOTTR 9080 by the required series of tests, does not conform to the minimum test times given above, then the test times may be modified. For a material of a given MRS class which physically cannot conform to the requirements specified for 80 "C. less demanding test stresses may be used. These stresses shall be established by examining the data used to determine the MRS class of the material.
- Polypropylene (PPI
induced stress
0
Test time
h
for a homopolymer
MPa
I
I
I
I
20 95 1O0
1 1 O00 8 760
21 3.55 1,95
i) Heterophasic.
- Polybutene (PB)
Table A.6
I
I
h
1 1 O00 8 760
I
I
Induced stress
0
temperature Test
MPa 15,5
"C
20
II
Test time
h
1 1 170
Induced stress
MPa
12 4,8 4,6 4.4 2.4
95
1O0
6
2.4
95
NOTE - After extrusion or moulding, PB undergoesa aystalline phase transition before it develops its optimum properties. FOI quality-control purposes, therefore, samples shall be taker immediately after extrusion or moulding and be stored foi 1O days in a conditioning room a t 20 "C +_ 5 "C prior to testing.
1 O00
110 8 760
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ICs 23.040.20
Descriptors: fluid pipelines, pipes (tubes), thermoplastic resins, plastic tubes, tests, pressure tests, determination, pressure resistance,
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