TESTO ITC KORINNA 28mm Allargato

MONOBLOCK DIRECTIONAL CONTROL VALVE

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Features
Simple, compact and heavy duty designed monoblock from 1 to 6 sections for open and closed centre hydraulic systems. H Fitted with a direct or pilot operated main pressure relief valve. H Parallel circuit. H Optional carry--over port. H Diemeter 25 mm -- 0.98 in interchangeable spools. H A wide variety of service port valves. H Available manual, pneumatic, electro--pneumatic, hydraulic and electro--hydraulic spool control kits.

Additional information This catalogue shows the product in the most usual configurations. Please contact Customer Service Dpt. for more detailled information or special request. WARNING! All specifications of this catalogue refers to the standard product at this date. Walvoil, oriented to a continuous improvement, reserves the right to discontinue, modify or revise the specifications, without notice.

WALVOIL IS NOT RESPONSIBLE FOR ANY DAMAGE CAUSED BY AN INCORRECT USE OF THE PRODUCT.

2nd edition January 2000: This edition supercedes all prior documents.

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Contents

Contents
Working conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Dimensional data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Hydraulic circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Performance data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Ordering codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Inlet relief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Spool options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 A side spool positioners . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 B side options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Proportional hydraulic spool control . . . . . . . . . . . . . . . . . . 24 Port rellief options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 Outlet port conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Installation and maintenance . . . . . . . . . . . . . . . . . . . . . . . . 29

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Working conditions
This catalogue shows technical specifications and diagrams measured with mineral oil of 46 mm2/s -- 46 cSt viscosity at 40C temperature.

Nominal flow rating Operating pressure (maximum) Max. back pressure Internal leakage A(B)T Hydraulic fluid Fluid temperature Viscosity with NBR seals with FPM (VITON) seals operating range min. max. Max level of contamination Ambient temperature NOTE -- For different conditions please contact Customer Service. on outlet port T Dp=100 bar - 1450 psi fluid and valve at 40C

160 l/min 250 bar 25 bar 4 cm3/min Mineral oil from --20 to 80C from --20 to 100C from 15 to 75 mm2/s 12 mm2/s 400 mm2/s 19/16 -- ISO 4406 from --40 to 60C from 15 to 75 cSt 12 cSt 400 cSt 3620 psi 360 psi 0.24 in 3/min

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Dimensional data
E 15 0.59 F 4 0.16 8.2 0.32 92 3.62 70 2.76 35 1.38

17.5 0.69

P
52 2.05 78 3.07 152 5.98

320 12.6

T
97.5 3.84

30.5 1.20

45 15 1.77 0.59

10.5 0.41

Posit.1 Posit.0

77 3.03

M12 32 1.26 53 2.09 53 2.09 46 1.81 29 60 1.14 2.36 124 4.88

Posit.2 Posit.3

WALVOIL P9900001 106200034

WALVOIL P9900001 106200034

Production batch : P99 = production year (1999) 00001 = progressive number Valve code

TYPE SD18/1-P SD18/2-P SD18/3-P

E
mm 159 212 265 in 6.26 8.35 10.4 mm 129 182 235

F
in 5.08 7.17 9.25

Weight
kg 13.2 18.6 23.5 lb 29.1 41 51.8

TYPE SD18/4-P SD18/5-P SD18/6-P

E
mm 318 371 424 in 12.5 14.6 16.7 mm 288 341 394

F
in 11.3 13.4 15.5

Weight
kg 28.8 34.1 39.4 lb 63.5 75.2 86.9

Standard threads
PORT Inlet P and carry--over C A and B ports Outlet T PILOT PORTS Hydraulic Pneumatic G 1/4 NPTF 1/8--27 SAE 6 (9/16--18 UNF) NPTF 1/8--27 BSP
(ISO228/1)

SAE UN-UNF SAE 16 (1 5/16--12 UN) SAE 12 (1 1/16--12 UN) SAE 16 (1 5/16--12 UN)

G 3/4 G 3/4 G1

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Hydraulic circuit

A side spool positioner Load check valve Allen wrench 8 24 Nm / 17.7 lbft A port line B port line

A T B
Pressure line Free line

Tank line Open centre plug Allen wrench 12 42 Nm / 31 lbft

Spool Pressure relief valve Lever box

Standard configuration A1 B1 A2 B2 T P

Upper inlet and outlet ports configuration A1 B1 A2 B2 T

120 1750

120 1750

Ex.: SD18/2--P(KG3--120)/18L/18L/AET

Ex.: SD18/2--P(KG3--120)/18L/18L/AET-- PSA

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Performance data Open centre
From side inlet to side outlet.
40 (bar)

(pressure drop vs. flow)

540 (psi) 6 sections

A1 A2 A3 A4 A5 A6
Pressure drop

30

P B1 B2 B3 B4 B5 B6

360

20

4 sections 2 sections 180

10

0 0 50 100 Flow 150 200 (l/min)

Inlet to work port

From side inlet to A port (spool in position 1) or B port (spool in position 2).
40 (bar)

540 (psi)

A1 A2 A3 A4 A5 A6
Pressure drop

30

P B1 B2 B3 B4 B5 B6

360 20 PA6(B6) PA1(B1) 180

10

0 0 50 100 Flow 150 200 (l/min)

Work port to outlet

From A port (spool in position 2) or B port (spool in position 1) to side outlet.
40 (bar)

540 (psi)

A1 A2 A3 A4 A5 A6
Pressure drop

30

P B1 B2 B3 B4 B5 B6

360 20 A1(B1)T A6(B6)T 10 180

0 0 50 100 Flow 150 200 (l/min)

NOTE -- Measured with spool type 1.

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Ordering codes
Pressure relief valve setting in bar 1st section following section

Ex.: SD18/ 2 - P (KG3 - 120) / 1 8 L / 1C 8IM . P3(G3 - 120) / AET - PSA * 1. 2. 3. 4. 5. 6. 7. 4.

8-11-1516-19-20

8.

9.

Port relief valve setting in bar

1.

Body kits *

TYPE CODE DESCRIPTION Without service port valves prearrangement 1-P 5KC1713000 1 section 2-P 5KC1723000 2 sections 3-P 5KC1743000 3 sections 4-P 5KC1763000 4 sections 5-P 5KC1783000 5 sections 6-P 5KC1803000 6 sections Include body, seals, rings and load check valve.

6.
J 8IM

7.
P

9B-10B-11B

2.

Inlet relief options

page 10
8P

TYPE CODE DESCRIPTION VMD20/1 direct pressure relief valve type K (standard) (KG2- 80) 3XCAR120212 Range 25 to 80 bar / 360 to 1150 psi standard setting 80 bar / 1150 psi (KG3- 120) 3XCAR120213 Range 63 to 200 bar / 900 to 2900 psi standard setting 120 bar / 1750 psi (KG4- 220) 3XCAR120213 Range 160 to 250 bar / 2300 to 3600 psi standard setting 220 bar / 3200 psi VMP20/1 pilot operated pressure relief valve type X (XG- 120) X007211120 Range 63 to 250 bar / 900 to 3600 psi standard setting 120 bar / 1750 psi Standard setting is referred to 10 l/min flow. SV 3XTAP535410 Relief valve blanking plug

PSL

9.

8EP3

8EI3

PSA

3.
TYPE 1

Spools
CODE 3CU1610130

page 12

9.

1.

CIRCUIT DESCRIPTION Double acting, 3 positions, with A and B closed in neutral position 2 3CU1625130 Double acting, 3 positions, with A and B open to tank in neutral position 3 3CU1631130 Single acting on A, 3 positions, B plugged requires G3/4 plug (see part I) 4 3CU1635130 Single acting on B, 3 positions, A plugged requires G3/4 plug (see part I) J Spools for 8IM hydraulic control 1C 3CU1610400 As type 1 2C 3CU1625400 As type 2 3C 3CU1631400 As type 3 Special spools: need special body kit F5 3CU1641130 Double acting, 4 positions, with A and B to tank in 4th position (float); for type 13 spool positioner 8F 3CU1661100 Double acting, 3 positions, with regenerative in position 2

F 13

4.
TYPE 8 9B

A side spool positioners

CODE 5V08120000 5V09120000

page 16

NOTE (*) - Items are referred to BSP thread. 8

DESCRIPTION With spring return in neutral position With detent in position 1 and spring return neutral position 10B 5V09120000 With detent in position 2 and spring return neutral position 11B 5V11220000 With detent in positions 1 and 2, spring return neutral position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . to be continued on next page

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Ordering codes 4.
TYPE 11 15 16 19 20 8P 8EP3

A side spool positioners

page 16

9.
PSA

8.
AET

6.
J 8IM

CODE 5V11120000 5V15120000 5V16120000 5V19120000 5V19120000 5V08120701 5V08120735 5V08120736 8EI3 5V08120350 5V08120351 Special positioner F 13 5V13020000

DESCRIPTION With detent in positions 1, 0 and 2 With detent in positions 1 and 0 With detent in positions 2 and 0 With spring return in position 0 from 1 With spring return in position 0 from 2 ON/OFF pneumatic kit 12 VDC ON/OFF electro-pneumatic kit 24 VDC ON/OFF electro-pneumatic kit 12 VDC ON/OFF electro-hydraulic kit 24 VDC ON/OFF electro-hydraulic kit With detent in position 3 and spring return neutral position, for spool type 5

AE

5.
TYPE L SLP SLC

B side spool control kits

CODE 5LEV120000 5COP120000 5COP220000

page 23

AEK

DESCRIPTION Standard lever Without lever, with dust-proof plate Without lever, with cap

6. II

Hydraulic spool control kit *

DESCRIPTION

page 24

TYPE CODE Need special body kit 5IDR220000 J 8IM

3.
1-2-3-4

Proportional hydraulic operated with spring return in position 0, requires spools type C

7. 5.
L

Port relief options *

page 26

J 1C-2C-3C

TYPE CODE DESCRIPTION Kit with anti-shock and anti-cavitation valves: need special body kit Range from 80 to 200 bar / 1150 to 2900 psi P1(G3- 100) 606001000 Mounted on port A P2(G3- 100) 606001000 Mounted on port B P3(G3- 100) 606001100 Mounted on ports A and B Standard setting is 100 bar - 1450 psi to 10 l/min flow.

F 5

8.
SLP
TYPE AET AE AEK

Outlet port conversion *

CODE 3XTAP640250 3XGIU541600 3XTAP540560 DESCRIPTION Open centre plug G3/4 carry-over sleeve Closed centre plug

page 28

8F

9.
SLC K(G2-G3-G4) X(G3) SV
TYPE PSL PSA

Inlet and outlet selection *

CODE 3XTAP732200 3XTAP740210 3XTAP732200 3XTAP740210 DESCRIPTION Nr.1 G3/4 plug for side inlet Nr.1 G1 plug for side outlet Nr.1 G3/4 plug for upper inlet Nr.1 G1 plug for upper outlet

page 6

2.

I
TYPE G3/4

Ports plug *
CODE 3XTAP732200 DESCRIPTION For single acting (spools type 3 and 4)

NOTE J F - Spools and positioners with the same symbol must be assembled together.
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II

Optional handlever
CODE 170013025 DESCRIPTION For L lever box L= 250 mm / 9.84 in

TYPE AL01/M12x250

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Inlet relief options Direct pressure relief valve VMD20 ( K G 3 - 120 )
Pressure setting in bar (standard 120 / 1750 psi) Spring type (2, Adjustment type

3, 4).

(G, H)

Adjustment type

G: with screw
Wrench 32 - 42 Nm / 31 lbft Wrench 16 - 24 Nm / 17.7 lbft Allen wrench 5

H: valve set and locked

67 max. 2.64

Performance data
Spring nr. 2 (green band)
400 (bar) 300 Pressure 200 100 0 0 50 100 Flow 150 200 (l/min) (psi) 4500 3000 1500 400 (bar) 300 Pressure 200 100 0 0 50 100 Flow 150 200 (l/min)

Spring nr. 3 (blue band)

(psi) 4500 3000 1500 400 (bar) 300 Pressure 200 100 0 0

Spring nr. 4 (red band)

(psi) 4500 3000 1500

50

100 Flow

150

200 (l/min)

Response time
(% DP) 105% Pressure 95% 90%

10% Time 0.12

RESPONSE TIME

10

120 bar 1750 psi () DAT006E

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Inlet relief options Pilot operated pressure relief valve VMP20 ( X G - 120 )
Pressure setting in bar (standard 120 / 1750 psi) Adjustment type

(G, H)

Adjustment type

G: with screw
Wrench 36 - 42 Nm / 31 lbft Wrench 13 - 24 Nm / 17.7 lbft Allen wrench 6

H: valve set and locked

Cap on request: code 3COP117260

78 max. 3.07

88 3.46

Performance data
Range setting
300 (bar) Pressure 200 4000 (psi) 3000 Pressure 2000 100 1000 (% DP) 105% 95% 90%

Response time

10% 0 0 50 100 Flow 150 200 (l/min) 0.32

RESPONSE TIME

Time

SV: relief valve blanking plug

Allen wrench 8 42 Nm / 31 lbft

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120 bar 1750 psi ()

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Spool options Type 1

B
A

1
B

" stroke = T P PA T BT LC

+ 10 mm + 0.39 in P T

20 0.79

57 2.24 45 1.77

1
A

0
B

T
259 10.2

LC

P--A--B--T closed, with flow through line open (LC) A B

1
- 10 mm - 0.39 in

0
A

2
B

A stroke = T P P B T AT LC

Performance data
Spool metering PA(B)
0.1 200 (l/min ) 160 Flow 120 80 40 0 0 2 4 6 Stroke 8 10 (mm) F Y J Q = 160l/min F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi 40 0 0 2 4 6 Stroke 8 10 (mm) DAT006E 0.2 0.3 (in) 200 (l/min ) 160 Flow 120 80 J F Y

Spool metering A(B)T

0.1 0.2 0.3 (in)

12

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Spool options Type 2

1
A

0
B

LC

Type 3
Port B plugged

1
A

LC

Type 4
Port A plugged

0
B

LC

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Spool options Type 5
This spool needs special body with extra machinering and must be used only with spool positioner type 13 (see page 19). A B
A

1
B

" stroke = T P PA
74 2.91

+ 7 mm + 0.28 in P T

T BT

LC

57 2.24 45 1.77

1
A

0
B

P
313 12.32

LC

P--A--B--T closed, flow through line open (LC) A B

0
A

2
B

A T P P B A B T AT LC
stroke = - 8 mm - 0.32 in P T

2
A

3
B

AA T P T LC
stroke = - 16 mm - 0.63 in P T

A(B) T (float)

Performance data
Spool metering PA(B)
0.1 200 (l/min ) 160 Flow 120 J 80 40 0 0 2 4 6 Stroke 8 10 (mm) F Y Q = 160l/min F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi 40 0 0 2 4 6 Stroke 8 10 (mm) DAT006E 0.2 0.3 (in) 200 (l/min ) 160 Flow 120 80 J F Y

Spool metering A(B)T

0.1 0.2 0.3 (in)

14

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Spool options Type 8F
This spool needs special body with extra machinering. A B
A

1
B

" stroke = T P T LC

+ 10 mm + 0.39 in P T

PA+B (regenerative)

1
A

0
B

LC

P--A--B--T closed, with flow through line open (LC)

1
- 10 mm - 0.39 in

0
A

2
B

A stroke = T P PB T AT LC

Performance data
Spool metering PB
0.1 200 (l/min ) 160 Flow 120 J 80 F 40 0 0 2 4 6 Stroke 8 10 (mm) Y Q = 160l/min F P(on ports) = 63bar/900psi Y P(on ports) = 100bar/1450psi J P(on ports) = 250bar/3600psi Pressure drop 0.2 0.3 (in) 50 (bar) 40 30 20 10 0 0 40 80 Flow 120 160 (l/min) 200 (psi) 600 400

Spool pressure drop AB

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A side spool positioners With spring return
8 kit
Supplied with standard spring type D (see force--stroke diagram); available with lighter spring type B (8MB code: 5V08220000) or type C (8MC code: 5V08120010). In order to correctly apply these kits please contact Customer Service, there could be some usage limitation. Force-stroke diagram

1
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300

- 0.3

- 0.2

- 0.1

0.1

0.2

0.3 (in)

D C B B C D
-8 -6 -4 -2 0 Stroke 2 4 6 8

100 (lbf) 50 0 - 50

61 2.40

-450 -10

- 100 10 (mm)

19 kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 24 Nm / 17.7 lbft (N)

0
450 300 Force 150 0 -150 -300 -450

Force-stroke diagram
0.1 0.2 0.3 (in) 100 (lbf) 50 0 - 50 - 100 10 (mm)

61 2.40

4 6 Stroke

20 kit 0
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300

Force-stroke diagram
- 0.3 - 0.2 - 0.1 (in) 100 (lbf) 50 0 - 50 - 100 0 (mm)

61 2.40

-450 -10

-8

-6 -4 Stroke

-2

16

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A side spool positioners With detent
9B kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Special wrench 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300 -450 -10

Force-stroke diagram
- 0.3 - 0.2 - 0.1 0.1 0.2 0.3 (in) 100 (lbf) 50 0 From position 1 to 0 From position 0 to 2 -8 0 Stroke Locking-unlocking area -6 -4 -2 2 4 6 8 : - 50 - 100 10 (mm)

From position 0 to 1 From position 2 to 0

97 3.82

: Unlocking force:400 N / 90 lbf 10%

10B kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Special wrench 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300 -450 -10 :

Force-stroke diagram
- 0.3 - 0.2 - 0.1 0.1 0.2 0.3 (in) 100 (lbf) 50 0 From position 1 to 0 - 50 From position 0 to 2 -8 0 Stroke Locking-unlocking area -6 -4 -2 2 4 6 8 - 100 10 (mm)

From position 0 to 1 From position 2 to 0

97 3.82

: Unlocking force:400 N / 90 lbf 10%

11B kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Special wrench 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300 -450 -10 :

Force-stroke diagram
- 0.3 - 0.2 - 0.1 0.1 0.2 0.3 (in) 100 (lbf) 50 0 From position 1 to 0 - 50 From position 0 to 2 -8 0 Stroke Locking-unlocking area -6 -4 -2 2 4 6 8 : - 100 10 (mm)

From position 0 to 1 From position 2 to 0

97 3.82

: Unlocking force:400 N / 90 lbf 10%

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A side spool positioners

11 kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300 -450 -10 :

Force-stroke diagram
- 0.3 - 0.2 - 0.1 : From position 2 to 0 From position 0 to 1 0.1 0.2 0.3 (in) 100 (lbf) 50 0 From position 0 to 2 : -8 0 Stroke Locking-unlocking area -6 -4 -2 2 4 6 8 From position 1 to 0 : - 50 - 100 10 (mm)

61 2.40

: Unlocking force: 420 N / 94.4 lbf 10%

15 kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 24 Nm / 17.7 lbft

0
(N) 450 300 Force 150 0 -150 -300 -450 0

Force-stroke diagram
0.1 : From position 0 to 1 0.2 0.3 (in) 100 (lbf) 50 0 From position 1 to 0 : 2 4 6 Stroke 8 - 50 - 100 10 (mm)

61 2.40

Locking-unlocking area : Unlocking force: 420 N / 94.4 lbf 10%

16 kit 0
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 24 Nm / 17.7 lbft

2
(N) 450 300 Force 150 0 -150 -300 -450 -10

Force-stroke diagram
- 0.3 : From position 2 to 0 - 0.2 - 0.1 (in) 100 (lbf) 50 0 From position 0 to 2 : -8 -6 -4 Stroke -2 - 50 - 100 0 (mm)

61 2.40

Locking-unlocking area : Unlocking force: 420 N / 94.4 lbf 10%

18

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A side spool positioners For spool type 5
13 kit 1
Allen wrench 5 9.8 Nm / 7.2 lbft Special wrench 24 Nm / 17.7 lbft (N)

3
- 0.6 - 0.5 800 400 Force 0 -400 : - 0.4

Force-stroke diagram
- 0.3 - 0.2 - 0.1 0 0.1 0.2 0.3 (in) (lbf) 150 100 50 From position 1 to 0 From position 0 to 2 From position 2 to 3 -6 -4 -2 Stroke 0 2 4 6 8 0 - 50 - 100 - 150 10 (mm)

From position 2 to 0 From position 3 to 2

From position 0 to 1

97 3.82

F -800 -16 -14 -12 -10 -8

Locking-unlocking area : Unlocking force:330 N / 74.2 lbf 10% F Locking force:710 N / 160 lbf 10%

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A side spool positioners 8P kit
1
Wrench 9 24 Nm / 17.7 lbft Wrench 17 42 Nm / 31 lbft NPT 1/8 66 2.60 NPT 1/8 V1 V2

Operating features
Pilot pressure . . . . . . . . . . . . . . . . . . . : 6 bar (max.10) : 87 psi (max.145) 164.5 6.48 169 6.65

35 1.38

Allen wrench 5 9.8 Nm / 7.2 lbft

Allen wrench 5 9.8 Nm / 7.2 lbft

8EP3 kit
Scheme
Wrench 14 9.8 Nm / 7.2 lbft PG9 51 2.01 82 3.23 Connector C01 code: 2X1001020 (include in control kit) 8 0.32 V1 V2

1
Scheme ISO 1219

155.5 6.12

1
84 3.31 V1 V2

Operating features
Pilot pressure . . . . . . . . . . . . . . . . . . . : 6 bar (max.10) : 87 psi (max.145) 169 6.65 169 6.65 Wrench 9 Allen wrench 5 9.8 Nm / 7.2 lbft Wrench 13 24 Nm / 17.7 lbft Allen wrench 5 9.8 Nm / 7.2 lbft Special wrench 24 Nm / 17.7 lbft

Solenoid operating features

Nominal voltage . . . . . . . . . . . . . . . . . : 12 VDC / 24 VDC Power rating . . . . . . . . . . . . . . . . . . . . : 8 W Duty cycle . . . . . . . . . . . . . . . . . . . . . . : 100%

Pneumatic solenoid valve ordering code (with connector)

CODE 2X4001012 2X4001024 DESCRIPTION 12VDC solenoid valve 24VDc solenoid valve

20

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A side spool positioners 8EI3 kit
ON--OFF electro--hydraulic spool control kit with external pilot and drain.
42 1.65 79 3.11 Connection ISO4400 (for connector see page 22) Solenoid valve Wrench 24 - 9.8 Nm / 7.2 lbft Coil Wrench 9 Special wrench 24 Nm / 17.7 lbft

Scheme
L V

178 7.01

L V

1
Scheme ISO 1219

1
V Allen wrench 5 9.8 Nm / 7.2 lbft L

136 5.35 Allen wrench 5 9.8 Nm / 7.2 lbft 159 6.26 Wrench 13 24 Nm / 17.7 lbft

Operating features
Pilot pressure . . . . . . . . . . . . . . . . . . . : min.10 bar- 145 psi : max.50 bar - 725 psi Max.back pressure on outlet L . . . . . : 4 bar - 58 psi

Valve and solenoids ordering codes

CODE 2S0EJ08002013 2X4350012 2X4350024 DESCRIPTION 3 ways solenoid valve 12VDC coil 24VDC coil

Solenoid operating features

Nominal voltage . . . . . . . . . . . . . . . . . : 12 VDC / 24 VDC Power required . . . . . . . . . . . . . . . . . . : 21 W Duty cycle . . . . . . . . . . . . . . . . . . . . . . : 100%

Collector kit for external pilot and drain

A1 B1
Allen wrench 6 24 Nm / 17.7 lbft

A2 B2

20 bar 290 psi Collector

T P

P
P

120 1750

Ordering codes (BSP thread)

TYPE KE1S0 KE2S0 KE3S0 KE4S0 KE5S0 KE6S0 CODE 5KE1S00030 5KE2S00630 5KE3S00630 5KE4S00630 5KE5S00630 5KE6S00630 DESCRIPTION kit for 1 section kit for 2 sections kit for 3 sections kit for 4 sections kit for 5 sections kit for 6 sections

Ex: SD18/2--P(KG3--120)/18EI3L/18EI3L/KE2S0-24VDC
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A side spool positioners 8EI3 kit
Collector kit with pilot and drain lines
The kit consists of a collector with VRP pressure reducing valve and relative pipes.
Allen wrench 6 24 Nm / 17.7 lbft Wrench 20 24 Nm / 17.7 lbft

VRP

Collector

A1 B1

A2 B2

174 6.85

VRP Code: 5VAL111

Wrench 17

Inlet line

Drain

T P

Wrench 41 42 Nm / 31 lbft

Wrench 41 42 Nm / 31 lbft

T
120 1750

VRC

VRC back pressure valve (not included in kit)

VRP valve operating features

Outlet pressure . . . . . . . . . . . . . . . . . . : 20 bar / 290 psi Max.flow . . . . . . . . . . . . . . . . . . . . . . . : 8 l/min / 2.11 US gpm Filtering . . . . . . . . . . . . . . . . . . . . . . . . : 80 m

Ex: SD18/2--P(KG3--125)/18EI3L/18EI3L/VRC -KE2R3-24VDC Ordering codes (BSP thread)

TYPE KE1R3 KE2R3 KE3R3 KE4R3 KE5R3 KE6R3 CODE 5KE1R30630 5KE2R30630 5KE3R30630 5KE4R30630 5KE5R30630 5KE6R30630 DESCRIPTION kit for 1 section kit for 2 sections kit for 3 sections kit for 4 sections kit for 5 sections kit for 6 sections

VRC valve : code XGIU541602

Valve assembled on flow through passage provides pilot pressure to the actuator. T
Wrench 41 42 Nm / 31 lbft

C02 connector code: 2X1001010

Connector according to ISO4400
33 1.3

13.5 0.53

Pressure drop PT
2 1

50 1.97

60 (bar) Pressure drop 40

(psi) 800 600 400

PG09

20

Operating features
Nominal voltage . . . . . . . . . . . : 250 VAC / 300 VDC Weather protection . . . . . . . . . :IP65

200

0 0 50 100 Flow 150 200 (l/min) DAT006E

22

SD18
B side options L lever box
Alluminium with protection boot lever pivot box; it can be rotated 180 (L180 configuration)

1
Vertical handlever assembly Allen wrench 5 9.8 Nm / 7.2 lbft Horizontal handlever assembly M12 L180 configuration 74.5 2.93 89 3.50

29 1.14 45 1.77 35 1.38

77 3.03

SLP dust proof plate

Mechanical control with dust proof plate. Spool dimension
13 0.51 32 1.26 14.5 0.57 25 0.98

54 2.13 39.5 1.56

12 0.47

45 1.77

12 +0.0009 0.47

SLC cap
Protection cap usable with pneumatic spool and electro--hydraulic control kit.

22 0.87

1
Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 8 0.8 Nm / 0.03 lbft

100 3.94

DAT006E

23

SD18
Hydraulic spool control 8IM kit (for single acting and double acting spools)
1
VA Special valve body kit (standard body)

2
VB

99 3.90

Wrench 21 24 Nm / 17.7 lbft

G 1/4

VA
60 2.36

VB

118.5 4.67 Special spool: type 1C, 2C or 3C Wrench 19

Allen wrench 5 9.8 Nm / 7.2 lbft Allen wrench 6 24 Nm / 17.7 lbft

Operating features
Adjustement range from 5.8 to 22.4 bar ( 84 to 325 psi ) - diagram 070 Max.pilot pressure . . . . . . . . . . . . . . . : 50 bar / 725 psi

2
40 (bar) Pilot pressure 30 20 10 0 -10

Pressure-stroke diagram Port B Port A

- 0.2 - 0.1

- 0.3

0
0

0.1

0.2

0.3 (in) (psi) 500 400 300 200 100 Spool overlap area Metering area

-8

-6

-4

-2

2 0 Stroke

10 (mm)

24

DAT006E

SD18
Hydraulic spool control Connection example

Hydraulic pilot control valve series SV01

VA1 VA2

VA1

VB1

VA2

VB2 A2 B2

A1 B1

A1
P

A2 T
T P

P B1 B2
T

120 1750

VB1 VB2

Ex: SD18/2--P(KG3--125)/1C8IM/1C8IM/AET+ SV01--S/01W--001Ax4

Suggested pressure control curve:

Pressure curve 070
30 (bar) Pilot pressure

0.04 0.1

0.2

(in) 0.3 0.33

(psi) 400

22.4

325
300 200

20 10

5.8
0 0

100

84

3 Stroke

8.5 9
(mm)

DAT006E

25

SD18
Port relief options
Complete kit with cast iron block and anti--shock valves

Example of mounting on directional valve

90 3.54 70 2.76 35 1.38 170 6.69

52 2.05 P1 configuration 11.5 0.45 P3 configuration 30 1.18

18.5 0.73 21 0.83 45 1.77

26.5 1.04

69.5 2.74

P
80 3.15 80 3.15 182 7.16 124 4.88 90 3.54 1.6 12 0.47 17 0.67 M6 DAT006E

T
Wrench 4 12.7 Nm / 9.4 lbft

SD18 special body kit

85 3.35

53 2.09

59 2.32

Example of SD18 valve with extra machining

When port valves are flanged on the first or the last section of the body, top inlet and outlet are not available.
49 1.93 42 1.65 11 0.43 42 1.65 38 1.5

P
42 1.65 Surface with extra machining 87.5 3.44

22.5 0.89

108.5 4.27 68.5 2.7

26

SD18
Port relief options Circuit P 1 ( G 3 - 120 )
Setting value in bar standard 100 - 1450 psi). Spring type (3). Adjustment type (G, H).

P1
A B A

P2
B A

P3
B

1 2 3

mounted on A port. mounted on B port. mounted on A and B ports.

P1 configuration Example of pressure on port A and port B to tank A B

P2 configuration Example of pressure on port B and port A to tank A B

Adjustment type

G: with screw

H: valve set and locked

Performance data
Spring # 3 (blue band)
300 (bar) Pressure 200 4000 (psi) 3000 2000 100 1000 (% DP) 105% Pressure 95% 90%

Response time

10% 0 0 40 80 Flow 120 160 (l/min) 0.2

RESPONSE TIME

Time

DAT006E

27

100 bar 1450 psi ()

SD18
Outlet port conversion AET: (standard)
See page 6

AE: with carry-over

A1 B1 T
Carry-over sleeve Wrench 41 - 42 Nm / 31 lbft

A2 B2 T

P C
120 1750

G3/4

8.2 0.32

Ex: SD18/2--P(KG3--120)/18L/18L/AE

AEK: closed centre

A1 B1 T P
Closed centre plug Allen wrench 12 - 42 Nm / 31 lbft
120 1750

A2 B2 T

4.2 0.17

Ex: SD18/2--P(KG3--120)/18L/18L/AEK

28

DAT006E

SD18
Installation and maintenance
The SD18 valve is assembled and tested as per the technical specification of this catalogue. Before the final installation on your equipment, follow the below recommendations: ---the valve can be assembled in any position, in order to prevent body deformation and spool sticking mount the product on a flat surface; in order to prevent the possibility of water entering the lever box and spool control kit, do not use high pressure wash down directly on the valve; prior to painting, ensure plastic port plugs are tightly in place.

A2 A1 B1 B2 T C

P
Carry-over configuration

Fittings tightening torques - Nm / lbft

THREADS TYPE BSP (ISO 228/1) With O--Ring seal With copper washer With steel and rubber washer SAE With O--Ring seal P and C ports G 3/4 90 / 66.4 90 / 66.4 70 / 51.6 SAE 16 (1 5/16--12 UN) 150 / 110.6 A and B ports G 3/4 90 / 66.4 90 / 66.4 70 / 51.6 SAE 12 (1 1/16--12 UN) 95 / 70.1 T port G1 100 / 73.7 90 / 66.4 100 / 73.7 SAE 16 (1 5/16--12 UN) 150 / 110.6

NOTE -- These torque are recommended. Assembly tightening torque depends on many factors, including lubrication, coating and surface finish. The manufacturer shall be consulted.
DAT006E

29

SD18
Installation and maintenance
O-Ring seal 24.99x3.53 code: 4GUA125035 Chamfer

Holding O-Ring bushing

Positioner kit Load check valve

Body

Lever pivot box Main relief valve Spool Normally spools are interchangeable. Verify the smoothness during the assembly

NOTE -- All articulated parts inside cap, lever box and mechanical joystick are lubricated with synthetic base grease grade NLGI2

MALFUNCTION External leakage pivot box lever or control kit side. Excessive internal leakage on A and B ports. Dropping load during transition while raising Inability to build pressure on A and B ports.

CAUSE Worn spool seal due to mechanical actuation or high back pressure. Increase clearance between spools and body due to high wear High leakage on the load check valve. Pressure relief valve blocked open. Low pump pressure and flow.

REMEDY Locate the leakage and replace the seal. Check back pressure level. Replace the directional control valve and check the oil contamination level. Remove the load check valve and clean the seat. Remove and clean or replace the valve. Check the pump and circuit.

30

DAT006E

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D1409808I DAT006E