Awnot 065 Awrg 4
Awnot 065 Awrg 4
Awnot 065 Awrg 4
AIRWORTHINESS NOTICE
10/07/2013
AWNOT-065-AWRG-4.0
10/07/2013
AWNOT-065-AWRG-4.0
A. AUTHORITY:
A1. This Airworthiness Notice has been issued under the authority vested in DG CAA vide rule 4,187,189, 256 and all other enabling provisions of Civil Aviation Rules 1994.
B. PURPOSE:
B1. The purpose of Airworthiness Notice is to ensure compliance with Airworthiness requirements prescribed for issue of an Air Operator Certificate.
C. SCOPE:
C1. This Airworthiness Notice is applicable to all organizations interested for issue, extension & renewal of an Air Operator Certificate (AOC).
D. DESCRIPTION:
D1. DEFINITIONS:
D1.1 AMO: Approved Maintenance Organization. D1.2 AOC: An Air Operators Certificate issued under the Civil Aviation Rules -1994 by Flight Standard Directorate of PCAA; D1.3 Minimum Equipment List (MEL): It is a list, contained in an aircraft Flight Manual or equivalent certification document, which specifies the minimum scale of equipment in an aircraft which must be serviceable for the aircraft to carry out specified operations; D1.4 MRO Maintenance & Repair Organization D1.5 Operator: A person, organization or enterprise engaged in or offering to engage in an aircraft operation. D1.6 Operators Maintenance Control Manual (MCM): A document which describes the operators procedures necessary to ensure that all scheduled and unscheduled maintenance is performed on the operators aircraft on time and in a controlled and satisfactory manner. D1.7 Line Maintenance: Line Maintenance includes Troubleshooting, Defect Rectification, Component Replacement with use of external test equipment if required, Scheduled Maintenance and/or Checks including visual inspections that do not require extensive in depth inspection and can be performed by opening quick access panels/doors, Minor Repairs and Modifications that do not require extensive disassembly. D1.8 Base Maintenance: Maintenance Tasks falling outside the criteria for Line Maintenance are categorized as base maintenance.
D2. INTRODUCTION:
D2.1 DG CAA Pakistan issues AOC to a company in accordance with CAR-94 Rule No 186. The AOC shall be issued for the purpose of Regular public transport, Charter or, Aerial work. CAR 187 further requires that AOC holders should have adequate maintenance facilities, equipment and staff for safe operation. D2.2 Flight Standards Directorate is the authorized office to accept and process the formal application of the operator for grant of AOC. The relevant requirements have been prescribed vide ANO 91.0001 on Requirements for issue/renewal and continued validity of Air Operator Certificate (AOC). Airworthiness Directorate co-ordinates with DFS for 10/07/2013 Page 1 of 11 AWNOT-065-AWRG-4.0
compliance with airworthiness aspects of Issuance of an AOC. This Airworthiness Notice only prescribes Airworthiness requirements regarding issue and renewal of an Air Operators Certificate (AOC) by PCAA. D2.3 The different categories of aircraft operation are given in Appendix A to this Airworthiness Notice.
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Airworthiness should have knowledge of relevant type(s) of aircraft gained through a formalised training course & organizations Maintenance Control Manual.
Note: - (i) Maintenance Management requirements as prescribed in Appendix "D" to ANO 91.0004 (Flight Standards) shall be adequately complied with. (ii) Depending on size /complexity of the operator, Director AW may accept any other appropriate person of organization to perform Quality Assurance functions in addition to his primary assignment.
D4.1.5 It shall be ensured that all nominated personnel in accordance with Para D4.1 are handed over with duties and responsibilities assigned to them duly signed by the accountable manager and the nominated post holder. D4.2 REQUIREMENTS: The operator shall be approved, as part of the air operator certificate issued by PCAA for the aircraft it operates and is responsible for their continuing airworthiness by fulfilling the following: D4.2.1 Aircraft Maintenance Programme (AMP): The operator has established an Aircraft Maintenance Programme based on the recommendation of the State of Design for each type of aircraft including engines & components. This programme and subsequent revisions shall be approved by PCAA. Refer Para D6 for further details on AMP.
Monitoring ADs/SBs/Modification/Repairs: The operator shall make adequate
D4.2.2
arrangements for complying with latest mandatory continuing airworthiness requirements issued by State of Design, Manufacturer & PCAA, for each type of aircraft operated including engines & components; D4.2.3 Reliability Programme: The operator shall develop Reliability Programme as applicable in accordance with requirements of AWNOT-066-AWXX Weight and Balance: The operator shall ensure that the weight and balance is controlled in accordance with requirements laid down in AWNOT-011-AWXX Maintenance Planning: The Operator shall have a system appropriate to the amount and complexity of work to plan its maintenance activities and availability of resources, while ensuring that human performance limitations are considered. Quality Assurance: The operator shall develop a system of Quality Assurance to perform surveillance (including aircraft ramp inspections), Annual audits of its functions, contracted maintenance, fuel suppliers, Ground Handling Agencies and other contactors/suppliers (as applicable). Quality manager is to monitor compliance with, and the adequacy of, procedures required to ensure airworthiness of aircraft. Compliance monitoring shall include a feedback system to the accountable manager to ensure corrective action as necessary. Accountable Manager should hold yearly meeting to review the overall performance and findings of Non Compliances made by Quality Assurance section. Maintenance Control Manual (MCM): The operator shall provide, for the use and guidance of maintenance and operational personnel concerned, a Maintenance Control Manual (MCM), which shall be approved by PCAA Airworthiness Directorate, in accordance with the requirements of Para D7 and shall be reviewed on annual basis. Training Programme: The operator shall formulate a system for training of their personnel in accordance with Para D8.
D4.2.4
D4.2.5
D4.2.6
D4.2.7
D4.2.8
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D4.2.9
Aircraft Maintenance Certificates: The operator is responsible for completion and validity of various certificates related to aircraft maintenance. Refer Para D9 for further details on aircraft maintenance certificates.
D4.2.10 Maintenance Record Keeping: The operator shall make adequate arrangements for Record keeping of aircraft Maintenance as required under Para D10. D4.2.11 Defect Reporting & Investigation: The operator shall have a System for Reporting, Investigating and Rectification of Defects in accordance with requirements of AWNOT-009-AWXX. D4.2.12 Repeated Defects & Defect Monitoring: The operator shall device a system to
monitor on a continuous basis, defects occurring in flight and defects found during maintenance and overhaul, highlighting any that are repetitive.
D4.2.13 Technical Library: The operator shall setup a Technical Library that holds current AMM, CMM, IPC, WDM, FIM/TSM, and all applicable maintenance data for the performance of Continuing Airworthiness Tasks. The operator shall have valid subscriptions for accessing and updating the latest maintenance data, ADs, SBs, SILs and SIs. The operator shall log the record for monitoring the same. D4.2.14 The operator shall ensure that no flight takes place unless: D4.2.12.1 the aircraft is maintained in an airworthy condition, and; D4.2.12.2 any operational and emergency equipment fitted is correctly installed and serviceable or clearly identified as unserviceable, and; D4.2.12.3 the Certificate of Airworthiness remains valid, and; D4.2.12.4 the maintenance of the aircraft is performed in accordance with the approved maintenance programme (AMP), and; D4.2.12.5 the approval of organization mentioned in Para D5.1 is valid, from which, the aircraft is maintained. D4.3 FACILITY REQUIREMENTS: D4.3.1 Operating Base: The operator shall designate an operating base for each Aircraft being operated. The facility requirements for the operating base are as follows: D4.3.1.1 D4.3.1.2 D4.3.1.3 D4.3.1.4 D4.3.1.5 Adequate housing including sufficient workspace for Continuing Airworthiness functions to be accomplished for the designated aircraft. Proper storage and protection of Materials, Parts and Supplies / Spares. Proper segregation and protection of parts and sub-assemblies during Disassembly, Cleaning, Inspection, Repair, Modification & Assembly Availability of Equipment, tools, test equipment in required quantities, as applicable. Availability of necessary office equipment.
D4.3.2 Line Station: D4.3.2.1 The operator shall ensure that the line station has adequate facilities, tools/equipment and staffing to handle its aircraft at that destination. The facilities at Line Stations include necessary workspace, office equipment, storage for parts and required tools / equipment.
D4.3.2.2
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D4.3.2.3
Before first revenue flight to any aerodrome, the line station shall be offered for inspection to PCAA. Station facility inspections may be accomplished during proving flights. However, if no proving flight is scheduled to a proposed operator destination, the operator will have to make necessary arrangements to travel and inspect that facility by another means, which will be at no cost to CAA and operator will have to bear all the expenses.
D5.3. In case, the operator has arrangement for Maintenance through another approved Organization (MRO/AMO selection according to Appendix A), then the operator should ensure that: D5.2.1. There exists an appropriate contract between the operator and the approved maintenance organization for maintenance of the aircraft. (For essential contents of contract refer Appendix-D). D5.2.2. All maintenance required is performed and certified on, or before the specified time in service or due date for each aircraft operated. D5.2.3. The operator's MCM & AMP is current and available to contracted maintenance organization. Similarly, the MOE/CEM is current and available with the operator. D5.2.4. The maintenance on the aircraft is performed in accordance with the latest revision of Maintenance Data issued by the manufacturer and ensure that same is available with the AMO/MRO as per the Maintenance Agreement. D5.2.5. The operator shall provide the complete work package inclusive of local task cards to the contracted organization developed in accordance with PCAA approved Maintenance Program. D5.2.6. Monitoring of contracted organization must be done by the Operator, through its surveillance & Quality Audits, including maintenance tasks performed outstation.
Registration number of the aircraft maintained in accordance with the AMP. Maintenance task and intervals at which these are to be performed, taking into account the anticipated utilization of the aircraft. A continuing structural integrity programme (if applicable) Certification Maintenance requirements identified along with airworthiness limitation items (if applicable) Condition monitoring and reliability programme descriptions for aircraft systems, components and power plants (if applicable) Intervals at which items shall be overhauled or replaced in terms of time number of cycles, number of landings, wear limits etc. period,
D6.1.10 Reference to the source of the Maintenance Program e.g. MRB, MPD, AMM. D6.1.11 Provision for a record of amendments incorporated in the AMP. D6.2 The AMP shall be prepared on the guidelines, specified by the manufacturer of the aircraft. The Mandatory life limits recommended by the manufacturer shall be followed. D6.3 The aircraft used for ETOPS operation shall be maintained as per approval granted by the Airworthiness Directorate. The programme shall ensure that:D6.3.1 The titles and numbers of all airworthiness modification, additions and changes which were made to qualify aircraft systems for ETOPS are provided to the Airworthiness Directorate. Any changes to maintenance and training procedures, practices or limitations established in the qualification for ETOPS are submitted to the Airworthiness Directorate. A reliability reporting programme is developed and implemented prior to approval and continued after approval. Prompt implementation of required modifications and inspections which could affect propulsion system reliability is undertaken. Procedures are established which prevent an aircraft from being dispatched for an extended range operation after power-unit shutdown or primary system failure on a previous flight until the cause of such failure has been positively identified and the necessary corrective action is completed. Confirmation that such corrective action has been effective may, in some cases, require the successful completion of a subsequent flight prior to dispatch on an extended range operation and A procedure is established to ensure that the airborne equipment will continue to be maintained at the level of performance and reliability required for extended range operations.
D6.3.2
D6.3.6
Note: Also refer latest Airworthiness Notice No. AWNOT-064-AWXX regarding ETOPS requirements
D6.4 All the maintenance on the aircraft shall be carried out at intervals specified in the AMP approved by the Airworthiness Directorate. D6.5 The AMP shall be subject to periodic review to ensure that they take into account the current Type Certificate holders recommendations, mandatory requirements and maintenance needs of the aircraft. All applicable revisions shall be implemented immediately under intimation to Airworthiness Directorate. D6.6 The operator shall review the content of the AMP at least annually for continued validity in the light of operating experience. D6.7 Operator must ensure that the AMP observe human factor principals. 10/07/2013 Page 6 of 11 AWNOT-065-AWRG-4.0
D7.1.10 A description of the procedures for implementing action resulting from mandatory continuing airworthiness information; D7.1.11 A description of establishing and maintaining a system of analysis and continued monitoring of the performance and efficiency of the AMP, in order to correct any deficiency; D7.1.12 A description of procedures for ensuring that un-serviceability affecting airworthiness are recorded and rectified; and D7.1.13 A description of the procedures for reporting to the State of Registry, State of Design and organization responsible for the type design of significant faults, defects and other in-service occurrences which affect continuing Airworthiness of an aircraft. D7.1.14 A description of Quality Procedures D7.1.15 Description of record keeping procedures. D7.1.16 Details of arrangements, if any, with other operators regarding maintenance
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D8.4 For purposes of initial approval of training programme for issuance of an AOC, PCAA may require the operator to formalize in detail only those training courses which must be accomplished prior to the first revenue flight of the airline. Other courses, may be fully developed after the commencement of regular operations and before heavy maintenance is required. D8.5 The organization shall ensure that all personnel receive sufficient continuation training in each two year period to ensure that such staff has up-to-date knowledge of relevant technology, organization procedures, human factor issues and PCAA regulations.
D9.5 Certificate of Fitness for Flight (CFF): The Certificate of Fitness for Flight (C of FF) shall be issued to certify that aircraft and its equipment is satisfactory and that the aircraft is fit to perform a test flight in accordance with the requirements prescribed by the manufacturer and Airworthiness Directorate. The C of FF shall be valid for a period of seven days from the date of its issue. The person authorized to sign Certificate of Fitness for Flight (C of FF) shall be a holder of a current Aircraft Maintenance Engineer Licence issued by the Airworthiness Directorate, CAA, with the type rating of A - Airframe, C - Engine, X Electrical, X Instruments, X DR Compass, R Radio (Com/Nav) and R - Pulse Category.
D10.2 Records will ensure the following information, as applicable: D10.2.1 Description of the work performed (or reference to AMP/AMM/Task Cards acceptable to the Airworthiness Dte). D10.2.2 Particulars of the person(s) performing the work when the personnel are not employed by the applicant's organization. D10.2.3 Name or other positive identification of the individual approving the work. The MCM shall identify the person(s) authorized to sign an airworthiness release D10.2.4 Sign-offs for Duplicate inspections according to manual procedures by authorized personnel. D10.2.5 The detailed maintenance records to show that all requirements for signing of maintenance release have been met; D10.3 Flight discrepancies are to be entered in Tech Log at the end of each flight including corrective actions and sign-off as per MCM procedures. D10.4 Copy of maintenance record entries made in the tech log which is carried in the aircraft, shall be kept in a safe place on the ground. 10/07/2013 Page 9 of 11 AWNOT-065-AWRG-4.0
D10.5 All Maintenance records shall be retained for two years after the work is performed or until the work is repeated or superseded, whichever is more. D10.6 In the event of a temporary change of operator, the records shall be made available to the new operator. In the event of any permanent change of operator, the records shall be transferred to the new operator. D10.7 Procedures of maintaining records will be stated in the MCM. While developing the procedures, traceability, preservation and legibility of records are to be included.
AD AMM AMO ANO AOC CAA CAAD CAR CDL CMM DDPG DFS DGCAA FIM IPC MEL TSM WDM
Airworthiness Directives Aircraft Maintenance Manual Approved Maintenance Organization Air Navigation Order Air Operator Certificate Civil Aviation Authority Civil Aviation Authority Directives Civil Aviation Rules Configuration Deviation List Component Maintenance Manual Dispatch Deviation Procedures Guide Directorate Of Flight Standards Director General Civil Aviation Authority Fault Isolation Manual Illustrated Parts Catalogue Minimum Equipment List Troubleshooting Manual Wiring Diagram Manual
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E2. RECORDS:
E2.1 E2.2 E2.3 E2.4 E2.5 E2.6 E2.7
E3. REFERENCES
E3.1 E3.2 E3.3 E3.4
CARs-94, Rule 4,51,186 & 187 ANO-001-AWRG ANO-145-AWRG ANO 91.0001 of Flight Standards Directorate
IMPLEMENTATION: This Airworthiness Notice shall be implemented with effect from 10th July, 2013 and repeals / cancels / supersedes AWNOT-065-AWRG-3.2 dated 19th January, 2012.
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APPENDIX-A DIFFERENT CATEGORIES OF AIRCRAFT OPERATION The different categories of operation of an aircraft as per CARs-94 are as follows:
PRIVATE OPERATIONS
Charter
Aerial Work
(Includes Flying Training) Non Commercial Air Transport (Non CAT)
(Not involved in transport of Passenger or Mail or Cargo)
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Appendix A Contd..
The type of maintenance organization applicable for maintenance of operators aircraft shall be as follows: Type of Maintenance Organization
ANO-145
Charter
OR
Aerial Work
(Includes Flying Training) ANO-001
AND
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Operator
Quality Assurance
Maintenance of Aircraft
Technical
Planning
Notes: