Sierra Data Book U1

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QUALITY ASSURANCE DATA BOOK
TRANSIERRA S.A.
SIERRA 1 & 2, PD# 72871

2 EACH - TAURUS 70 GAS TURBINE DRIVEN COMPRESSOR SET
Volume 1, Unit Number 1
Solar Turbines
A Caterpillar Company
Solar Turbines
FOREWORD
This technical manual contains manufacturing records and quality/test documentation for Gas Turbine Driven equipment
designed and manufactured by Solar Turbines Incorporated in San Diego, California.
TECHNICAL MANUAL OVERVIEW

The technical manual is provided in volume sets. The manual contains the approved Inspection and Test Plan, Package C of C,
required records, reports, data sheets and inspection and test reports. Each volume is complete and described below.
TRANSIERRA S.A.
SIERRA 1 & 2, PD# 72871

2 EACH - TAURUS 70 GAS TURBINE DRIVEN COMPRESSOR SET
Volume 1, Unit Number 1
Solar Turbines
The Table of Contents items for this project correspond to the ITP item numbers identified within each section of the ITP
(Inspection and Test Plan). These items are identified with an "X" in column A of the project ITP. A copy of the Project ITP is
supplied in section 10.00 for reference.
SIERRA 1 & 2, PD # 72871

Table of Contents
ITEM
NUMBER
01.06
LUBE OIL COOLER

1. Asme Data Report
01.06
LUBE OIL COOLER

2. Pressure Test And Flush Certificate
01.07
LUBE OIL FILTERS

Asme Data Report
01.08
GAS FUEL FILTERS

Asme Data Report
01.09
ENGINE HANDLING KIT

Certificate
01.10
PACKAGE LIFTING KIT

Certificate
02.01
REVIEW WELDING PROCEDURES

Pqr, Wps
02.02
REVIEW WELDER QUALIFICATIONS

Wqr
02.03
WELD SKID/LIFTING BOLLARDS

Traveler
SIERRA 1 & 2, PD # 72871

Table of Contents, Continued
ITEM
NUMBER
02.04
LUBE OIL TANK - PNEUMATIC LEAK TEST

C Of C
02.05
SURFACE PREPARATION AND PAINT

C Of C
02.06
LUBE OIL TANK - INTERNALLY COATED WITH BRAYCO 785

C Of C
03.01

Wps, Pqr
03.02
REVIEW WELDER QUALIFICATION

Wqr
03.03
WELD MANIFOLDS DIMENSIONAL CHECK

C Of C
03.04
NDE MANIFOLDS (RADIOGRAPHY - RT)

C Of C
03.05
HYDROSTATIC TEST MANIFOLDS

Hydro Test Log
04.01
VISUAL INSPECTION OF CONTROL WIRING

Included In The Certified Test Data In Section 08.01
04.02
HARDWARE VERIFICATION
04.03
PROJECT SOFTWARE VERIFICATION

SIERRA 1 & 2, PD # 72871

ITEM
NUMBER
05.03.A
COMPRESSOR CASE LEAK TEST

Leak Test Chart
05.03.B
COMBUSTOR CASE LEAK TEST

Leak Test Chart
05.03.C
ENGINE FUEL MANIFOLD LEAK TEST

Leak Test Chart
05.04.A
GAS PRODUCER COMPRESSOR ROTOR

Shop Floor Information System (inspection Data)
05.04.B
GAS PRODUCER TURBINE ROTOR

05.04.C
POWER TURBINE ROTOR

05.04.D
BALANCE GAS PRODUCER COMPRESSOR ROTOR

05.04.E
BALANCE GAS PRODUCER TURBINE ROTOR

05.04.F
BALANCE POWER TURBINE ROTOR

05.07
ENGINE PERFORMANCE TEST

06.05
IMPELLER OVERSPEED SPIN TEST

Shop Floor Information System
SIERRA 1 & 2, PD # 72871

ITEM
NUMBER
06.06
CENTER BODY HYDRO TEST

06.07
END CAPS HYDRO TEST

06.08
MECHANICAL AND ELECTRICAL RUNOUT

Inspection Data
06.08.A
ROTOR BALANCE
Balance Computer Printout
06.10
GAS COMPRESSOR AIR TEST

Air Test*
07.00
PACKAGE ASSEMBLY
No Documents Required
08.01
PACKAGE/CONSOLE ACCEPTANCE TEST

Certified Test Data
08.02
ENCLOSURE ASSEMBLY STATIC TEST

08.03
NO LOAD MECHANICAL STRING TEST (ONE UNIT ONLY)

09.00
PACKAGE FINAL INSPECTION

No Documents Required
10.01
QC DATA BOOK REVIEW

1. Package Certificate Of Compliance
SIERRA 1 & 2, PD # 72871

ITEM
NUMBER
10.01
QC DATA BOOK REVIEW

2. Itp (reference Copy)
SECTION: 01.06
LUBE OIL COOLER
1. ASME DATA REPORT
To:
SOLAR TURBINES
Date:
9330 SKY PARK COURT
AXC Job Number
SAN DIEGO, CA 92123
Solar Project Name
April 11, 2003

023115AB
TRANSIERRA
Solar PD Number
Attn:
LYNNE MELENDREZ & SOLAR QUALITY DOCS
PD 72871
Solar Part Number
154765-72871
Dear Customer:
The following AXC Library Manual and Vendor files from the Air-X-Changers Library CD are required to
complete this job manual:
1) Installation, Maintenance, and Operating Instructions for Electric Drive Units.
2) Moore Fan-EM
3) Metrix-Vibration Switch
4) Siemens -Motor Data
5) Dodge-S-2000 Fan Shaft Bearing
6) Murphy-VS-2EX Vibration Switch
cc: WESTLAND ENGINEERING

Very truly yours,
AIR-X-CHANGERS
Pamela A. Thomas
P.O. Box 1804 Tulsa, Oklahoma 74101 918-266-1850 FAX 918-266-1322
Table of Contents
Job Specific Documentation

1
Transmittal
2
Table of Contents
Certified Drawing3
4
Parts List
Spec. Sheet 5
6-7
U1A Data Reports
8
Nameplate
Hydrostatic Test Certifications 9-10
11
Heat Treat Charts
X-Ray Test Reports12-15
Ultrasonic Test Reports 16
Hardness Survey17
11-13
Material Traceability Records
X-Ray Test Reports14-21
22-25
Dye Penetrant Test Report
Flushing Record 26-31
Final Acceptance Certificate 32
33
Form 1016
34
Electrical Device List
35-36
Final-In Process
Additional-In Process 37-38
Paint-In Process 39-40
41-42
Fan Data
43-45
Motor Data
P.O. Box 1804 Tulsa, Oklahoma 74101 918-266-1850 FAX 918-266-1322
PARTS LIST
Post Office Box 1804
Tulsa, OK 74015
Phone: (918) 266-1850
Fax (918) 266-1322
JOB NUMBER:
023115
CUSTOMER: SOLAR TURBINES

ORDER COVERS: (2) Model 60A-2H
FINISH: GALVANIZED FAN GUARDS (AND HAIL GUARDS IF REQUIRED)

SURFACE PREPARATION: Commercial Blast Cleaning - (SSP-SP6)
PRIMER COAT: Amercoat 68HS; Minimun of 3 MILS. DFT.
FINISH COAT: Amershield Color Solar Grey (RAL 7032); Minimum of 3 MILS. DFT.
(Note: Motors and Slidebases are to be painted with the above system, except no sandblast)
P.O.
QTY.
DESCRIPTION OF COMPONENTS
NOTE: AN ASTERIK (*) IN QUANTITY COLUMN INDICATES A RECOMMENDED SPARE PART

SECTION(S) IN ACCORDANCE WITH SPECIFICATION SHEET DATED: 1/30/03
60A-2H STRUCTURE(S), COMPLETE WITH: Seal Weld Entire Cooler
*4
FAN(S): 60 Inch DIAMETER, 3 BLADES, RH ROTATION, MOORE-CL5K MAKE, 6.1 ANGLE @ Clevis,
2-3/16 Inch BORE WITH 1/2 Inch X 1/4 Inch KEYWAY. MODEL/PITCH: 27-VT/Manual, HUB:TAPER
*4
FAN SHAFT(S): 2-3/16 Inch DIA. X 32 Inch LONG WITH 1/2 Inch SQ. KEYS each END,
KEYWAY LENGTH(DRIVE END): 6 Inch, KEYWAY LENGTH(FAN END): 6 Inch, KEY LENGTH: 5.5 Inch
*8
2-3/16 Inch FAN SHAFT BEARINGS, MAKE/MODEL: Dodge-S2000/P2B-S2-203R, AXC P/N BR1106
*4
MOTOR(S) Reliance, Siemens, Baldor MAKE, 5 H.P., 1800 RPM, 3 PHASE, 60 Hz, 460 VOLTS, (CSA), (115
volt Space Heater), Per Specification ES1923, w/ a 3/8-16, 1-1/8 deep threaded hole for grounding stud.
Explosion Proof (Type 5), Solar P/N: None ENCL.VARIABLE TORQUE, SINGLE WINDING, Vertical
SHAFT, W-6 MOUNTING, 184T FRAME, With SLIDEBASE, CUST. SPECIFICATIONS Yes, MOTOR DATA
REQUIRED Yes, WIRING DIAGRAMS Yes
*8
V-BELTS: 3VX-750 TYPE, 17.5 Inch CENTER DISTANCE, 5.3 HP EACH, MATCHED SETS OF 2
SHEAVE SET(S): 2 GROOVES, 3V PITCH,

FAN SHEAVE:
19 Inch OD, 2-3/16 Inch BORE WITH 1/2 Inch X 1/4 Inch KEYWAY
MOTOR SHEAVE: 4.75 Inch OD, 1-1/8 Inch BORE WITH 1/4 Inch X 1/8 Inch KEYWAY
VIBRATION SWITCH(ES): Murphy MAKE, VS-2EX, XP MODEL, CSA: YES
VELOCITY TRANSMITTER(S): Metrix MAKE, 164V-121 MODEL, CSA: YES
SET(S) WIRE BUGSCREENS PER DRAWING 023115-BPL
2
2
PIPE NIPPLE: O.D., 80 SCHEDULE, 2 LENGTH, 316L MATERIAL

UNION ORFICE: N.P.S., 3000# RATING, 1/8 ORFICE, 316L MATERIAL
6
2
4 feet
GROUND CONNECTOR: Burndy MAKE, KC23B1 MODEL, MS7001 SYMIX PART NUMBER
OUNCE(S) OF CONDUCTIVE ELECTRICAL LUBRICANT: Penetrox MAKE, P8A TYPE, MS7000 SYMIX
GROUND WIRE: 8 AWG, Tinned, Stranded, copper wire, green insulation with yellow longitudinal stripe,
MS7002 SYMIX PART NUMBER
(Contact Boyce Owens of Nelson Electric Supply)
SECTION: 01.07
LUBE OIL FILTERS
ASME DATA REPORT
SECTION: 01.08
GAS FUEL FILTERS
ASME DATA REPORT
SECTION: 01.09
ENGINE HANDLING KIT
CERTIFICATE
LOAD TEST NOT REQUIRED
SECTION: 01.10
PACKAGE LIFTING KIT
CERTIFICATE
SECTION: 02.01
PQR, WPS
SECTION: 02.02
REVIEW WELDER QUALIFICATIONS
WQR
SECTION: 02.03
WELD SKID/LIFTING BOLLARDS
TRAVELER
SECTION: 02.04
LUBE OIL TANK - PNEUMATIC LEAK TEST
C OF C
SECTION: 02.05
SURFACE PREPARATION AND PAINT
C OF C
SECTION: 02.06
LUBE OIL TANK - INTERNALLY COATED WITH BRAYCO 785
C OF C
SECTION: 03.01
WPS, PQR
SECTION: 03.02
REVIEW WELDER QUALIFICATION
WQR
SECTION: 03.03
WELD MANIFOLDS DIMENSIONAL CHECK
C OF C
SECTION: 03.04
NDE MANIFOLDS (RADIOGRAPHY - RT)
C OF C
SECTION: 03.05
HYDROSTATIC TEST MANIFOLDS
HYDRO TEST LOG
Part Number:
M.O. #:
QTY.
Customer:
Test Pressure:
HOLD 10 MIN.
Type in other
times.
1038463-301
3857632
SIERRA
N/A
2/12/03
39211
1011087-300
3857304
SIERRA
N/A
2/12/03
23120
1014525-302
3857312
SIERRA
150
2/13/03
22463
1044497-301
3857313
SIERRA
900
2/13/03
39211
201632-300
3857281
SIERRA
225
2/13/03
22463
1015583-301
3857273
SIERRA
225
2/13/03
23120
1015648-300
3857274
SIERRA
225
2/13/03
23120
1036476-300
3857300
SIERRA
600
2/13/03
23120
1042817-301
3857297
SIERRA
225
2/13/03
23120
1009336-301
3857268
SIERRA
N/A
2/14/03
23120
1011087-300
3857342
10
SIERRA
N\A
2/17/03
22463
1044675-300
3857282
SIERRA
225
2/17/03
22463
1051762-300
3857314
SIERRA
900
2/17/03
22463
1008396-301
3857305
SIERRA
225
2/17/03
23120
1008396-301
3857285
SIERRA
225
2/17/03
23120
1008394-301
3857286
SIERRA
225
2/17/03
23120
1055704-300
38573156
SIERRA
900
2/18/03
39211
1020153-301
3857633
SIERRA
N/A
2/18/03
39211
1046284-300
3857271
SIERRA
N/A
2/18/03
39211
1037008-301
3857301
SIERRA
600
2/18/03
39211
1007065-300
3857278
SIERRA
225
2/18/03
23120
1046283-300
3857270
SIERRA
N\A
2/19/03
22463
1028668-301
3857306
SIERRA
225/450
2/19/03
39211
66-16013-300
3857272
SIERRA
N\A
2/19/03
22463
1008394-301
3857307
SIERRA
225
2/19/03
39211
1044765-300
3857436
SIERRA
1075
2/19/03
39211
1008448-301
3857289
SIERRA
N/A
2/19/03
39211
1008447-300
3857288
SIERRA
N/A
2/19/03
39211
1018011-301
3857634
SIERRA
225
2/19/03
39211
1008871-301
3857341
SIERRA
N/A
2/19/03
39211
1007064-300
3857277
SIERRA
225
2/19/03
23120
1028081-300
3857291
SIERRA
300
2/20/03
22463
Date:
Badge #:
1044678-300
3857284
SIERRA
225
2/20/03
22463
1045040-300
3857276
SIERRA
225
2/20/03
23120
1044677-300
3857283
SIERRA
225
2/21/03
22463
1042956-300
3857299
SIERRA
225
2/21/03
22463
1031750-301
3857295
SIERRA
300
2/21/03
23120
1042020-301
3857309
SIERRA
300
2/21/03
23120
1031286-302
3857292
SIERRA
300
2/25/03
39211
1031751-302
3857296
SIERRA
300
2/25/03
22463
1020287-300
3857279
SIERRA
N\A
2/25/03
22463
1014911-301
3857635
SIERRA
N/A
2/25/03
39211
1008872-301
3857290
SIERRA
N\A
2/26/03
22463
1008394-301
3857718
SIERRA
225
2/26/03
22463
1039160-301
3857308
SIERRA
100
2/26/03
39211
1042024-300
3857310
SIERRA
225
2/26/03
39211
1046140-300
3857819
SIERRA
500
2/27/03
39211
1037121-300
3857302
SIERRA
600
2/27/03
39211
1031289-302
3857293
SIERRA
300
2/27/03
39211
1055248-300
3857298
SIERRA
300
2/27/03
23120
1025957-300
3857280
SIERRA
100
3/4/03
36068
1008403-301
3857287
SIERRA
225
3/4/03
36068
1031548-300
3857294
SIERRA
300
3/7/03
22463
1042437-300
3858140
SIERRA
225
3/13/03
23120
1042166-300
3858138
SIERRA
N\A
3/14/03
22463
1031548-300
3857294
SIERRA
300
3/19/03
22463
1038463-301
3858136
SIERRA
N\A
3/21/03
22463
1042220-301
3858139
SIERRA
N/A
3/26/03
39211
1058189-300
3100612
SIERRA
N\A
3/27/03
22463
1042094-300
3858137
SIERRA
225
3/27/03
22463
1040959-301
8085975
SIERRA
225
4/21/03
22463
1040959-301
8085876
SIERRA
225
4/21/03
22463
1042817-301
3100613
SIERRA
225
4/23/03
22463
1040959-300
3857802
SIERRA 1/2
225
2/26/03
39211
1018011-301
3857782
SIERRA -2
225
2/26/03
39211
1018007-301
3857781
SIERRA-2
2250/225
2/25/03
39211
1008396-301
3857719
SIERRA-2
225
2/25/03
39211
1020153-301
3857783
SIERRA-2
N/A
2/26/03
39211
1044765-300
3857311
SIERRA
1075
1/30/03
22463
SECTION: 04.01
VISUAL INSPECTION OF CONTROL WIRING
INCLUDED IN THE CERTIFIED TEST DATA IN SECTION 08.01
SECTION: 04.02
HARDWARE VERIFICATION
SECTION: 04.03
PROJECT SOFTWARE VERIFICATION
SECTION: 05.03.A
COMPRESSOR CASE LEAK TEST
LEAK TEST CHART
SECTION: 05.03.B
COMBUSTOR CASE LEAK TEST
LEAK TEST CHART
SECTION: 05.03.C
ENGINE FUEL MANIFOLD LEAK TEST
LEAK TEST CHART
Page 1
Plotter4.vi
C:\Prueba de Presion\Plotter4.vi
Last modified on 1/24/03 at 10:57 AM
Printed on 1/24/03 at 3:53 PM
Print Report?
Yes
Printer Status
Turbotec Pressure Test

Pressure
500
Maximum Pressure
408.7
400
p
s
300
200
a
100
Temperature
125
Maximum Temperature
13
71.0
100
o
75
50
7
25
0
0
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
Time (mins.)
Start Date
301504-101
Fri 01- 24- 2003
Start Time
Part Number
15 14 25
Sensor
Number of Measurements
Time Between Measurements
Finish Date
31
1
Operator
JOSE
Fri 01- 24- 2003
Finish Time
TTA03-84152 AND 84153
406.73
Last Pressure Reading
408.69
408.69
Minimum Test Pressure
Serial Number
First Pressure Reading
Maximum Test Pressure
0 - 500 psia
406.24
15 48 01
M
Test Pressure Diference
Comments
)2*
4GX

2.45
Sensor
0-500 PSIG
Comments:
Date:
Fri 01- 24- 2003
Time:
15 14 25
Operator:
JOSE M
Serial Number:
TTA03-84152 AND 84153
Part Number:
301504-101
Nominal Test Pressure:
*********
Sampling Time (mins):
31
Time (mins) Pressure (psia)
0.000
15.216
1.000
406.726
2.000
406.408
3.000
406.253
4.000
406.245
5.000
406.269
6.000
406.416
7.000
406.563
8.000
406.620
9.000
406.734
10.000
406.864
11.000
406.897
12.000
407.052
13.000
407.215
14.000
407.288
15.000
407.402
16.000
407.549
17.000
407.696
18.000
407.737
19.000
407.867
20.000
407.924
21.000
408.038
22.000
408.177
23.000
408.209
24.000
408.356
25.000
408.405
26.000
408.519
27.000
408.527
28.000
408.601
29.000
408.690
30.000
408.690
31.000
13.961
First Pressure Reading:
Temperature (F)
70.744
70.732
70.823
70.849
70.717
70.902
70.861
70.738
71.005
70.823
70.843
70.747
70.714
70.620
70.794
70.811
70.826
70.811
70.703
70.829
70.946
70.635
70.726
70.744
70.617
70.896
70.914
70.782
70.835
70.776
70.659
70.703
406.73
Last Pressure Reading:
408.69
Maximum Test Pressure:
408.69
Minimum Test Pressure:
406.24
Maximum Temperature:
71.004925
Finish Date:
Fri 01- 24- 2003
Finish Time:
15 48 01
These results are a verified copy of the data maintained in the test
conputer, according to
Es 9-78. No leaks.
SECTION: 05.04.A
GAS PRODUCER COMPRESSOR ROTOR
SHOP FLOOR INFORMATION SYSTEM (INSPECTION DATA)
CERTIFICATE OF COMPLIANCE
SOLAR TURBINES INCORPORATED, HEADQUARTERED IN SAN DIEGO, CALIFORNIA,
HEREWITH CERTIFIES ON INFORMATION AND BELIEF:
ROTORS ASSEMBLY COMPRESSOR AND TURBINE

MECHANICAL/ELECTRICAL RUNOUTS AND BALANCE DATA
The following rotors and their supporting documents for Engine Serial # 0203B,
PD72871 have been reviewed to ensure that they are in accordance with Solar
standards, drawings, specifications and practices and Quality requirements.
Compressor Rotor
Mechanical /Electrical
Balance
05.04.A
05.04.D
P/N
P/N
330206-103
S/N
S/N
ROB03-25533
GP Rotor
Mechanical/Electrical
Balance
05.04.B
05.04.E
P/N
P/N
199270-200
S/N
S/N
ROB03-26931
PT Rotor
Mechanical/Electrical
Balance
05.04.C
05.04.F
P/N
P/N
199351-101
S/N
S/N
ROB03-26932
Dimensional summary sheet for serial number:
ROB03-25533
March 28, 2003
Page 1 of 1
Dimension
ER0 #1
ERO #2
MRO #1
MRO #2
SPLINE
Description
ELECT R/O NO.1 BRG
ELECT R/O NO.2 BRG
MECH R/O NO.1 BRG
MECH R/O NO.2 BRG
FWD CONE SPLINE R/O
(Dim_Rpt_Opn.Rdf)
Op#
Result
Minimum
0050
0050
0050
0050
0050
.04
.02
.00005
.00005
.0001
0
0
0
0
0
Maximum Red Badge

.05
.05
.0002
.0002
.0002
39219
39219
39219
39219
39219
Date
24-FEB-03
24-FEB-03
24-FEB-03
24-FEB-03
24-FEB-03
COMPANY CONFIDENTIAL For Reference Only
Initials
Red Sign Off
SECTION: 05.04.B
GAS PRODUCER TURBINE ROTOR
ROB03-26931
March 28, 2003
Page 1 of 1
Dimension
ELECT
MECH
Description
RUNOUT #3 BEARING JOURNAL
RUNOUT #3 BEARING JOURNAL
(Dim_Rpt_Opn.Rdf)
Op#
Result
Minimum
0020 .02
0020 .00005
0
0
Maximum Red Badge

.05
.0002
Date
29728 21-FEB-03
29728 21-FEB-03
Initials
Red Sign Off
SECTION: 05.04.C
POWER TURBINE ROTOR
ROB03-26932
March 28, 2003
Page 1 of 1
Dimension
#4ELEC
#4MECH
#5ELEC
#5MECH
Description
BEARING
BEARING
BEARING
BEARING
(Dim_Rpt_Opn.Rdf)
JOURNAL
JOURNAL
JOURNAL
JOURNAL
RUNOUT
RUNOUT
RUNOUT
RUNOUT
Op#
Result
Minimum
0020
0020
0020
0020
.02
.00005
.02
.00005
0
0
0
0
Maximum Red Badge

.05
.0002
.05
.0002
28052
28052
28052
28052
Date
22-FEB-03
22-FEB-03
22-FEB-03
22-FEB-03
Initials
Red Sign Off
SECTION: 05.04.D
BALANCE GAS PRODUCER COMPRESSOR ROTOR
ROB03-25533
March 28, 2003
Page 1 of 1
Dimension
AFTAMT
FWDAMT
Description
FINAL RESIDUAL BAL
FINAL RESIDUAL BAL
(Dim_Rpt_Opn.Rdf)
Op#
Result
0090 .0253
0090 .0435
Minimum
0
0
Maximum Red Badge

.18
.18
Date
28622 25-FEB-03
28622 25-FEB-03
Initials
Red Sign Off
SECTION: 05.04.E
BALANCE GAS PRODUCER TURBINE ROTOR
ROB03-26931
March 28, 2003
Page 1 of 1
Dimension
ANG.-E
ANG.-F
OZ.IN-E
OZ.IN-F
R/O1
R/O2
Description
ANGLE OF IMBALANCE
ANGLE OF IMBALANCE
ALLOWABLE IMBALANCE PLANE -EALLOWABLE IMBALANCE PLANE -FFACE RUNOUT DISC #1
FACE RUNOUT DISC #2
(Dim_Rpt_Opn.Rdf)
Op#
Result
0060
0060
0060
0060
0060
0060
246
108
.023
.031
.0005
.001
Minimum
0
0
0
0
0
0
Maximum Red Badge

360
360
.1
.1
.003
.003
33644
33644
33644
33644
33644
33644
Date
21-FEB-03
21-FEB-03
21-FEB-03
21-FEB-03
21-FEB-03
21-FEB-03
Initials
Red Sign Off
SECTION: 05.04.F
BALANCE POWER TURBINE ROTOR
ROB03-26932
March 28, 2003
Page 1 of 1
Dimension
#3R/O
#4R/O
ANGLE-F
ANGLE-G
OZ.IN.-F
OZ.IN.-G
Description
DISC #3 FACE RUNOUT
DISC #4 FACE RUNOUT
ANGLE OF IMBALANCE
ANGLE OF IMBALANCE
ALLOWABLE IMBALANCE @ PLANE -FALLOWABLE IMBALANCE AT PLANE -G-
(Dim_Rpt_Opn.Rdf)
Op#
Result
0065
0065
0065
0065
0065
0065
.001
.001
291
180
.08
.07
Minimum
0
0
0
0
0
0
Maximum Red Badge

.004
.003
360
360
.2
.2
33644
33644
33644
33644
33644
33644
Date
22-FEB-03
22-FEB-03
22-FEB-03
22-FEB-03
22-FEB-03
22-FEB-03
Initials
Red Sign Off
SECTION: 05.07
SECTION: 06.05
IMPELLER OVERSPEED SPIN TEST
SHOP FLOOR INFORMATION SYSTEM
SECTION: 06.06
CENTER BODY HYDRO TEST
SECTION: 06.07
END CAPS HYDRO TEST
SECTION: 06.08
MECHANICAL AND ELECTRICAL RUNOUT
INSPECTION DATA
SECTION: 06.08.A
ROTOR BALANCE
BALANCE COMPUTER PRINTOUT
SECTION: 06.10
AIR TEST*
SECTION: 07.00
PACKAGE ASSEMBLY
NO DOCUMENTS REQUIRED
SECTION: 08.01
PACKAGE/CONSOLE ACCEPTANCE TEST
CERTIFIED TEST DATA
SECTION: 08.02
ENCLOSURE ASSEMBLY STATIC TEST
SECTION: 08.03
NO LOAD MECHANICAL STRING TEST (ONE UNIT ONLY)
SECTION: 09.00
NO DOCUMENTS REQUIRED
SECTION: 10.01
QC DATA BOOK REVIEW
1. PACKAGE CERTIFICATE OF COMPLIANCE
SECTION: 10.01
QC DATA BOOK REVIEW
2. ITP (REFERENCE COPY)
Solar Turbines
Inspection and Test Plan
Certification:
SIERRA 1 & 2 PD # 72871

Revision Number: 4
NEC
Dated: May 01, 2003
Prepared for
Transierra
This ITP was Prepared By: Larry Proctor, Quality Engineer
Equipment includes 2 Each, Taurus CS Package(s). Powered by Taurus 70-10302 turbine(s).

Driving a C402 Compressor.
FIVE (5) Working Days Notification Required For All Customer INSPECTION/OBSERVATION Items.
Inspection Points: Column A is

Solar Inspector / Engineer
Column B is
ASTRA
Column C is
TRANS
Column D is
Other
The ITP is developed from the Solar Application Check Sheet (ACS) and information provided by the Business Manager and
the Project Applications Engineer. Revisions are based on Customer input provided during project execution.
Special inspections, documents or tests above and beyond our standard are shown.
The legend at the bottom of each page indicates what inspection / test points or documents are required.
'01' Indicates Customer, Third Party or Certifying Agency inspection on 100% of units, operations or tests on that project. Every
effort is made to have the inspector present when these operations are conducted. The inspection or test has not
necessarily been performed in advance, prior to the observation point. Should the inspector be unavailable at the time of the
actual inspection or test, production is not stopped. Review of verifying documents is included. Equipment in ITP Section 1.0
shall be released if Customer's Inspector fails to respond or fails to appear.
'02' Identical to 'O1', but performed on a sampling of units, operations or tests on that project (not necessarily 100%). Every effort
is made to have the inspector present when these operations are conducted. The inspection or test has not necessarily
been performed in advance, prior to the observation point. Should the inspector be unavailable at the time of the actual
inspection or test, production is not stopped. Notification requirements are the same as for '01'. Equipment in ITP Section
1.0 shall be released if Customer's Inspector fails to respond or fails to appear.
'A1' Indicates Solar inspection or test on 100% of units, operations or tests on that project.
'A2' Indicates Solar inspection or test on only a sampling of units, operations or tests on that project.
'R1' Indicates an in-process document review is required on 100% of units on that project. The in-process review is to take place
at the operation or test location unless the document is included in the databook. A copy of the verifying document is not
supplied unless also identified with an 'X' in Solar's column 'A'.
'R2' Indicates an in-process document review is required on only a sample of units on that project. The in-process review is to
take place at the operation or test location unless the document is included in the databook. A copy of the verifying document
is not supplied unless also identified with an 'X' in Solar's column 'A'.
'M2' Indicates a sample monitoring of Solar's system is required. This monitoring will be on random equipment, and may not be
project specific.
'X'
In Solar's column 'A' indicates a copy of the document will be supplied in the Project Quality Assurance Data Book. The
Databook contains a reference copy of the ITP. Individual documents are identified with the ITP Item number and are found in
the corresponding sections. The documents consist of supplier information and Solar information.
All documents are to be submitted to: or Emailed to: solar_quality_documents@solarturbines.com

Quality Document Coordinator
Solar Turbines Incorporated (KM20)
PAGE 1
4200 Ruffin Rd.
San Diego CA 92123-1836, USA
Caterpillar Confidential: Yellow
Solar Turbines
Inspection and Test Plan
PAGE 2
Source Inspection Instructions for ITP Section 1.0 ONLY

Solar Turbines Supplier Quality Engineer- (Ray Greeves)
1. Create Project File.
2. Send (email/fax/mail) copies of latest revisions of ITP, Unpriced Purchase Order,
Drawings, etc. to assigned contracted Inspector.
3. Send (email/fax/mail) copies of latest revisions of ITP, Unpriced Purchase Order to
Drawings to Inspection Agency.
4. Follow up on Supplier to Inspector Second Notifications.
5. Reassign inspection to different Solar Inspector and/or Inspection Agency 24 hours after
Supplier notification to Solar that Inspector did not respond to Second Notice (see
Supplier item number 6).
6. Request Customer Inspection Waiver from Project Manager, if Customer Inspector did
not respond to Supplier within 48 hours after Supplier issued Second Notice (see
Supplier Item 6).
Suppliers Noted in Section 1.0 of this ITP1. Per ITP requirement, send (email/fax) Inspection Notification to Solar Inspector and/or
Solar Customer Inspector.
2. Send (email/fax) copy(s)of Inspection Notification(s) to Solar Supplier Quality Engineer
(Ray Greeves).
3. Send (e-mail/fax) copy of Notification to Solar Purchasing Representative.
4. Send (e-mail/fax) Second Notification to Solar Inspector and/or Solar Customer
Inspector, if required; copy Solar Supplier Quality Engineer.
5. At Inspectors arrival, confirm Inspector has latest Purchase Order and Drawing revision,
and provide Inspector with current copy(s), if required.
6. If Inspector and/or Solars Customers Inspector has not responded to a Second Notice
Notification within 48 hours, notify the Solar Turbines Supplier Quality Engineer.
Solars Contracted Source Inspector (Column A of Section 1.0)1. Upon receipt of Solar ITP, Purchase Order and Drawing, notify Supplier of your
inspection assignment.
2. Upon receiving Inspection Notification from Supplier, send (e-mail/fax) inspection
confirmation to the Supplier.
3. Send (e-mail/fax) copy of inspection confirmation to Solar Supplier Quality Engineer and
Inspection Agency.
4. Respond to Supplier Second Notification within 48 hours (see Supplier Item 6 and Solar
Turbines Supplier Quality Engineer Item 5).
5. Send Inspection Reports to Solar Quality Engineer.
Note:
For Solar Source Inspections, only a Quality Engineer, Quality Manager, or Project Manager
can waive Source Inspection requirements.
For Customer inspections, only the Customer can waive Source Inspection Requirements.
All waivers must be in writing (email or faxed).
Please address ITP Section 1.0 Source Inspection issues to Ray Greeves 858/292-3146.
Email address: greeves_ray_h@solarturbines.com
SOLAR TURBINES INCORPORATED

INSPECTION AND TEST PLAN
CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
ISSUED BY: Larry Proctor
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
0.0
ITEM DESCRIPTION
0.4
COLUMN C CONTACT INFORMATION:

Transierra
Contact:
Jorge Luiz Kauer
Phone #:
591-335-86-350
Fax #:
Jaime Mellina, Project Manager

Bob Sutherland, Project Engineer
Taurus CS
ITEM DESCRIPTION
Company:
DATE:
May 01, 2003
Taurus 70-10302
ITEM
ITP approval by Solar Project Management.
PAGE 3
591-335-86-183
Cell/Pgr #:
0.1
SOLAR SOURCE INSPECTION CONTACT:
Email:
jkauer@peb.petrobras.com.br
Contact: Ray Greeves

Phone: 858-292-3146 Fax: 858-694-6733
Company:
greeves_ray_h@solarturbines.com
0.2
Contact:
Phone #:
PROJECT QE CONTACT:
Fax #:
Contact: Larry Proctor
Cell/Pgr #:
Phone #: (858) 694-6851

Fax #:
Email:
Email:
(858) 715-7770
proctor_larry_p@solarturbines.com
Company:
0.3
COLUMN B CONTACT INFORMATION:
Contact:
Company: Astra Evangelista
Phone #:
Contact:
Julio Craysman
Fax #:
Phone #:
5411-4239-3700
Cell/Pgr #:
Fax #:
5411-4239-3701
Email:
Cell/Pgr #:
Email:
jcraysmans@repsolypf.com
Company: Astra Evangelista

Contact:
Cesar Coronel
Phone #:
5411-4239-3760
Fax #:
5411-4239-3701
Cell/Pgr #: 5411-15-5400-3760
Email:
ccoronels@repsolypf.com
Company: See Additional Contact names below

Contact:
Phone #:
Fax #:
Cell/Pgr #:
Email:
Cristian Alonso - Dto. de COMPRAS - Purchasing Department A-Evangelista S.A. - Phone: 011-54-11-4239-3852
Fax: 011-54-11-4239-3702 CALONSOPE@repsolypf.com
Fabian Rivas - Cristian's backup - Phone: 011-54-11-4239 3706 frivast@repsolypf.com

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
01.00
ITEM DESCRIPTION
PSO PQ.S06.06
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
PACKAGING OPERATIONS PURCHASED PARTS Purchase Order
PAGE 4
VERIFYING
RECORD
Solar
ASTRA
TRANS
POMQ Computer
Screen
R1
On-Line Material
Review and
Corrective Action
System
R2
Engineering
Drawings
01.01
RECEIVING INSPECTION - Inspect material per

Solar practices
Purchase Order
SUPPLIERS BELOW TO NOTE THE FOLLOWING:
PSO PQ.S10.01
PSO PQ.S10.02
PSO PQ.S10.03
PSO PQ.S10.05
PSO PQ.S13.08
ALL DOCUMENTATION MARKED WITH "X" IN

COLUMN A SHALL BE PROVIDED TO SOLAR
Engineering
WITHIN 14 CALENDAR DAYS OF COMPLETION
Drawings
OF MANUFACTURING, AND/OR FINAL SOLAR
OR CUSTOMER INSPECTION. DOCUMENTATION
SHALL INCLUDE SOLAR PO#, SOLAR PART
NUMBER AND SOLAR PROJECT NAME/NUMBER.
ELECTRONIC TRANSMITTAL OF DOCUMENTS IS
PREFERRED. SEND TO:
Solar_quality_documents@solarturbines.com
DOCUMENTS SHALL BE MAILED TO:
QUALITY DOCUMENTS COORDINATOR
SOLAR TURBINES, INC. (KM20)
4200 RUFFIN RD.
SAN DIEGO, CA 92123
NOTE: RECEIVING INSPECTION VERIFYING
DOCUMENTS ARE NOT APPLICABLE TO DROP
SHIPPED ITEMS.
01.03
AIR INLET SILENCER

(Drop Ship Item)
Purchase Order
ES 1692
Engineering
Drawings
01.04
AIR INLET FILTER

(Drop Ship Item)
Purchase Order
ES 1725
Engineering
Drawings
01.05
EXHAUST SILENCER
(Drop Ship Item)
Purchase Order
ES 1632
Engineering
Drawings
A1 SOLAR 100% INSP/TEST
R1 100% DOCUMENT REVIEW
O1 100% OBSERVE INSP/TEST
A2 SOLAR SAMPLE INSP/TEST
R2 SAMPLE DOCUMENT REVIEW
O2 SAMPLE OBSERVE INSP/TEST
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
01.06
ITEM DESCRIPTION
LUBE OIL COOLER
(Drop Ship Item)
Must Be ASME Code Stamped
Engineering
Drawings
ASME VIII
SOURCE INSPECT PER SOLAR SUPPLIER

QUALITY ASSURANCE.
01.07
LUBE OIL FILTERS
Purchase Order
Engineering
Drawings
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
Purchase Order
PAGE 5
VERIFYING
RECORD
Solar
ASTRA
TRANS
1. ASME Data
Report
R1
2. Pressure Test
and Flush
Certificate
A1
ASME Data Report

( if applicable )
R1
ASME Data Report
R1
Certificate
R1
Certificate
R1
ASME VIII
01.08
GAS FUEL FILTERS
Purchase Order
Engineering
Drawings
ASME VIII
01.09
ENGINE HANDLING KIT
Purchase Order
Engineering
Drawings
01.10
PACKAGE LIFTING KIT
Purchase Order
Engineering
Drawings
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
02.00
ITEM DESCRIPTION
PAGE 6
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
SKID BASE PLATE

(TURBINE PACKAGE)
(TurboFab, Houston)
TurboFab Contact: Chuck Belson
Tel: 281-860-6702
02.01
Review welding procedures
TF 1009
PQR, WPS
M2
WQR
M2
Traveler
A1
AWS D1.1
02.02
Review welder qualifications
TF 1009
AWS D1.1
02.03
TF 1009
(Built to engineering specifications using ASTM

A36 material)
02.04
Weld skid/lifting bollards

Dimensional check
and visual inspection to AWS D1.1 Section 6.
AWS D1.1
Lube Oil Tank - Pneumatic leak test
TF 2005
Fabrication
Drawings
C of C
Traveler
02.05
Surface preparation and paint
PSO QAS 701

PSO QAS 710
Lube Oil Tank - Internally coated with Brayco

785
A1
C of C
ES 9-58
02.06
TurboFab
Form 3016
PSO QAS 702
C of C
Traveler
A1
X
A1
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
03.00
ITEM DESCRIPTION
PAGE 7
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
MANIFOLDS
Solar Contact: Ron Lang
Tel: 858-694-6121
03.01
Review welding procedures
ASME IX
WPS, PQR
M2
03.02
Review welder qualification
ASME IX
WQR
M2
03.03
Weld manifolds Dimensional check

and visual inspection
WPS
C of C
PSO QAS 709
Traveler
X
A1
Engineering
Drawings
03.04
NDE Manifolds (Radiography - RT)

(Standard is 5% per welder on circumferential
butt welds only. NOTE: Not per project)
ASME B31.3
C of C
03.05
Hydrostatic Test Manifolds

-(1.5 times design pressure for 10 minutes
minimum)
PSO QAS 708
Hydro Test Log
A1
Engineering
Drawings
* Hydro Test Log maintained by part number, not ASME B31.3

project specific.
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
04.00
ITEM DESCRIPTION
PAGE 8
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
CONTROLS
Tel: 858-694-6121
04.01
Visual inspection of control wiring
Project Electrical
Drawings
Included in the
Certified Test Data
in Section 08.01
A1
04.02
Hardware verification
of the project control system. This verification
is performed on each unit of a multi-unit Sales
Order.
Project Electrical
Drawings
Included in the
Certified Test Data
in Section 08.01
A1
O1
O1
04.03
Project software verification

using software simulators to represent the
operation of the equipment controlled by the
software. This verification is performed only
once on a multi-unit Sales Order.
Project Electrical
Drawings
Included in the
Certified Test Data
in Section 08.01
A1
O1
O1
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
05.00
ITEM DESCRIPTION
PAGE 9
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
GAS TURBINE ENGINE

Tel: 858-694-6121
05.01
SUPPLIER QUALITY ENGINEERING Review and approval of purchase requisitions

for first-time buy or revised parts.
Purchase Order
PSO PQ.S6.06
POMQ Computer
Screen
Engineering
Drawings
05.02
RECEIVING INSPECTION - Inspect material per

Solar practices.
Purchase Order
Check List, Check

Chart, or ENPS
Computer Screen
A2
Inspection
Accumulation
Record Form
R2
Engineering
Drawing
Leak Test Chart
A1
Engineering
Drawing
Leak Test Chart
A1
ES 9-78
Leak Test Chart
A1
PSO PQ.S10.01
PSO PQ.S10.02
PSO PQ.S10.03
PSO PQ.S10.05
PSO PQ.S13.08
Engineering
Drawings
05.03.A Compressor Case Leak Test

Cases are leak tested at the place of
manufacture. Cases are not assigned to a
specific project or a specific engine at the time
of leak testing.
05.03.B Combustor Case Leak Test
Cases are leak tested at the place of
manufacture. Cases are not assigned to a
of leak testing.
05.03.C Engine Fuel Manifold Leak Test
Manifolds are leak tested at the place of
manufacture. Manifolds are not assigned to a
of leak testing.
Engineering
Drawing
NOTE: Fuel manifolds are manufactured and

tested at TurboTec, Tijuana, Mexico.
05.04
ROTOR ASSEMBLY - COMPRESSOR AND

TURBINE
NOTE: Customer identification is assigned at
this point.
TMP QP 602.0
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
ITEM DESCRIPTION
PAGE 10
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
05.04.A Gas Producer Compressor Rotor

(Mechanical and Electrical runout)
Engineering
Drawing
Shop Floor
Information System
(Inspection Data)
A1
05.04.B Gas Producer Turbine Rotor

Engineering
Drawing
Shop Floor
Information System
(Inspection Data)
A1
05.04.C Power Turbine Rotor

Engineering
Drawing
Shop Floor
Information System
(Inspection Data)
A1
05.04.D Balance Gas Producer Compressor Rotor
Engineering
Drawing
Shop Floor
Information System
(Inspection Data)
A1
Shop Floor
Information System
(Inspection Data)
A1
Shop Floor
Information System
(Inspection Data)
A1
TMP QAS 712

05.04.E Balance Gas Producer Turbine Rotor
Engineering
Drawing
TMP QAS 712
05.04.F Balance Power Turbine Rotor
Engineering
Drawing
TMP QAS 712
05.05
ENGINE ASSEMBLY
TMP QP 602.0
Shop Floor
Information System
(Inspection Data)
A1
05.07

(Utilizing the Facility Test Stand and
Dynamometer to load engine)
PSOP P10.11
PSOP P10.22
PSOP P11.01
Acceptance Test
Stamp Sheet*
A1
*Included In Certified Test Data In Section 8.01
O1
O1
ES 2235
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
06.00
ITEM DESCRIPTION
PAGE 11
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
GAS COMPRESSOR ASSEMBLY

Tel: 858-694-6121
06.01
SUPPLIER QUALITY ENGINEERING Review and approval of purchase requisitions

for first-time buy or revised parts.
Purchase Order
POMQ Computer
Screen
PSO PQ.S6.06
POMQ Computer
Screen
Engineering
Drawings
06.02
RECEIVING INSPECTION Inspect material per Solar practices.
Purchase Order
Check List, Check

Chart, or POMQ
Computer Screen
POMQ Computer
Screen
POMQ Computer
Screen
A2
A2
Engineering
Drawings or ENPS
Computer Screen
06.03
Gas Compressor Dry Gas Seals
Purchase Order
POMQ Computer
Screen
Engineering
Drawings
06.05
Impeller Overspeed Spin Test

and Dimensional Check
One Minute at 115% speed.
Engineering
Drawings
Shop Floor
Information System
or Process Log
(Inspection Data)
A1
06.06
Center Body Hydro Test

(center body hydro test at 1.5 times design
pressure for 30 minutes minimum)
ES 9-78
Shop Floor
Information System
(Inspection Data)
A1
Shop Floor
Information System
(Inspection Data)
A1
Engineering
Drawings
NOTES:
Hydrotests performed for extended time periods
will apply to the centerbody and endcaps only.
Additional tests on services ports will be the
standard 30 minute duration.
06.07
End Caps Hydro Test

(end caps hydro test at 1.5 times design
pressure for 30 minutes minimum)
ES 9-78
Engineering
Drawing
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
06.08
ITEM DESCRIPTION
Mechanical and electrical runout
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
Engineering
Drawings
Inspection Data
A1
Engineering
Drawings
06.08.A Rotor balance
PAGE 12
Balance Computer
Printout
A1
06.09
Compressor Assembly
TMP QP 602.0
Shop Floor
Information System
or Traveler (Assy /
Inspection Data)
A1
06.10

(On facility test stand including 100%
mechanical run, air test and nitrogen static leak
test)
PSOP P10.22
PSOP P11.01
Air Test*
A1
O1
O1
ES 1597
* Included in the Certified Test Data in Section

08.01
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
07.00
ITEM DESCRIPTION
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
PACKAGE ASSEMBLY
PAGE 13
VERIFYING
RECORD
Solar
ASTRA
TRANS
PSOP P10.11

Tel: 858-694-6121
07.01
Base qualification of customer fixed interface

points prior to build-up of package.
Project Mechanical
Installation
Drawings
QC Folder Check
List
A1
07.02
Mechanical Assembly
PSO QAS 800

PSO QAS 803
PSO QAS 804
PSO QAS 805
PSO QAS 806
PSO QAS 812
PSO QAS 814
PSO QAS 815
PSO QAS 816
PSO QAS 817
PSO QAS 821
PSO QAS 826
PSO QAS 829
PSO QAS 834
PSO QAS 835
QC Folder Check
List
A2
07.03
Electrical Assembly
PSO QAS 503

PSO QAS 504
PSO QAS 506
DE.380.F01
QC Folder Check
List
A2
07.04
Review alignments
PSO QAS 806
QC Folder
Alignment Sheet
A1
Dimensional
Verification Sheet
A1
QC Folder Check
List
A1
Project Mechanical
Installation
Drawings
07.05
Dimensional check of customer connections

and interface points during build-up of package.
(Including customer connection plates and
flanges)
Project Mechanical
Installation
Drawings
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
08.00
ITEM DESCRIPTION
PAGE 14
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
PACKAGE TEST
Tel: 858-694-6121
08.01
Package/Console Acceptance Test
PSOP P10.11
PSOP P10.22
PSOP P11.01
Acceptance Test
Stamp Sheet
A1
O1
O1
Certified Test Data
A1
See PSO QAS list

in section 07.02
and 07.03.
Acceptance Test
Stamp Sheet*
A1
O1
O1
ES 1782
Acceptance Test
Stamp Sheet*
A1
O1
O1
ES 2153 (T70)
08.02
Enclosure assembly static test

including simulated test of fire and combustible
gas system (if present).
*Included in the Certified Test Data in Section
08.01
08.03
No Load Mechanical String Test (one unit only)

4 Hour Gas Fuel Run
1 Package Only
*Included in the Certified Test Data in Section
08.01
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
09.00
ITEM DESCRIPTION
PAGE 15
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
PSOP P10.11

Tel: 858-694-6121
09.01
Mechanical Final Inspection
See PSO QAS list

in section 07.02.
QC Folder Check
List
A1
O1
O1
QC Folder Check
List
A1
O1
O1
Project Mechanical
Drawings
09.02
Electrical Final Inspection
See PSO QAS list

in section 07.03.
Project Electrical
Drawings
09.03
Paint Final Inspection
PSO QAS 701
QC Folder Checklist
A1
O1
O1
09.04
Loose Ship
PSOP P10.11
Pack Slip
A1
O1
O1
O1
O1
O1
O1
PSO QAS 818

09.05
Pre-shipment Inspection
09.06
Package preservation and preparation for

shipment
Shipping/Traffic
OK to Ship QC Tag
Functional Practices
A1
PSOP P15.10
ES 9-249
ES 9-248
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

CLIENT:
PROJECT NAME:
Transierra
PD NO: 72871
NO. UNITS: 2
REV: 4
PURCHASE ORDER:
EQUIPMENT
SIERRA 1 & 2
ITEM
ITEM DESCRIPTION
PAGE 17
May 01, 2003

Taurus CS
Taurus 70-10302
CONTROLLING
DOCUMENT
VERIFYING
RECORD
Solar
ASTRA
TRANS
REVISION RECORD SHEET

REV
DATE
BY
REMARKS
08/05/02
Larry Proctor
Revision 0 is the initial release of the ITP.
10/31/02
Larry Proctor
Revision 1: Changed PM. Moved 4 hr run from 05.07 to 08.03. Deleted item 06.11. Changed item 09.05
to 09.06 and then added pre-shipment inspection in 09.05. No other changes.
02/19/03
Larry Proctor
Revision 2: Added customer contact information. Added O1's to columns B and C in sections 5, 6, 8.
No other changes.
03/11/03
Larry Proctor
Revision 3: Changed controlling document from ES2041 to ES2235 in item 05.07. No other changes.
05/01/03
Larry Proctor
Revision 4: Added customer contact information. No other changes.
M2 MONITOR SYSTEM
SOLAR SUBMIT
VERIFYING DOCUMENT

Sierra Data Book U1

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What is the purpose of the technical manual?

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Back to Cover

QUALITY ASSURANCE DATA BOOK

SIERRA 1 & 2, PD# 72871

Volume 1, Unit Number 1

TECHNICAL MANUAL OVERVIEW

SIERRA 1 & 2, PD# 72871

Volume 1, Unit Number 1

SIERRA 1 & 2, PD # 72871

LUBE OIL COOLER

LUBE OIL COOLER

LUBE OIL FILTERS

GAS FUEL FILTERS

ENGINE HANDLING KIT

PACKAGE LIFTING KIT

REVIEW WELDING PROCEDURES

REVIEW WELDER QUALIFICATIONS

WELD SKID/LIFTING BOLLARDS

SIERRA 1 & 2, PD # 72871

LUBE OIL TANK - PNEUMATIC LEAK TEST

SURFACE PREPARATION AND PAINT

LUBE OIL TANK - INTERNALLY COATED WITH BRAYCO 785

REVIEW WELDING PROCEDURES

REVIEW WELDER QUALIFICATION

WELD MANIFOLDS DIMENSIONAL CHECK

NDE MANIFOLDS (RADIOGRAPHY - RT)

HYDROSTATIC TEST MANIFOLDS

VISUAL INSPECTION OF CONTROL WIRING

PROJECT SOFTWARE VERIFICATION

SIERRA 1 & 2, PD # 72871

COMPRESSOR CASE LEAK TEST

COMBUSTOR CASE LEAK TEST

ENGINE FUEL MANIFOLD LEAK TEST

GAS PRODUCER COMPRESSOR ROTOR

GAS PRODUCER TURBINE ROTOR

POWER TURBINE ROTOR

BALANCE GAS PRODUCER COMPRESSOR ROTOR

BALANCE GAS PRODUCER TURBINE ROTOR

BALANCE POWER TURBINE ROTOR

ENGINE PERFORMANCE TEST

IMPELLER OVERSPEED SPIN TEST

SIERRA 1 & 2, PD # 72871

CENTER BODY HYDRO TEST

END CAPS HYDRO TEST

MECHANICAL AND ELECTRICAL RUNOUT

GAS COMPRESSOR AIR TEST

PACKAGE/CONSOLE ACCEPTANCE TEST

ENCLOSURE ASSEMBLY STATIC TEST

NO LOAD MECHANICAL STRING TEST (ONE UNIT ONLY)

PACKAGE FINAL INSPECTION

QC DATA BOOK REVIEW

SIERRA 1 & 2, PD # 72871

QC DATA BOOK REVIEW

9330 SKY PARK COURT

AXC Job Number

SAN DIEGO, CA 92123