Parts 3121248 10-9-13 Global English

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Illustrated Parts Manual

MODELS
1930ES, 2030ES,
2630ES,
2646ES & 3246ES
S/N 0200152825
TO S/N 0200198014 &
S/N 1200008481
TO PRESENT

3121248
October 9, 2013

REVISION LOG
NOTES:
NOTE: Country of Manufacture - The ES Scissor Lifts are manufactured by JLG Industries in the following countries:
USA, Belgium or China. Refer to the Serial Number Tag to identify the country of manufacture. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX), ES Scissors manufactured in Belgium will
have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the China will have a serial number prefix of B2
(i.e. B2XXXXXXXX).

NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced
by multiple manuals. Review machine S/N and use the Global Illustrated Parts Manual for the correct serial number
range:
USA Built Machines Prior to S/N 0200135154 Use manual p/n 3121246.
USA Built Machines S/N 0200135154 to S/N 0200152825 Use manual p/n 3121247.
USA Built Machines S/N 0200152825 to S/N 0200198014 Use manual p/n 3121248.
USA Built Machines S/N 0200198014 to Present Use manual p/n 3121275.
Belgium Built Machines Prior to S/N 1200004293 Use manual p/n 3121246.
Belgium Built Machines S/N 1200004293 to S/N 1200008481 Use manual p/n 3121247.
Belgium Built Machines S/N 1200008481 to Present Use manual p/n 3121248.
China Built Machines S/N B200000100 to Present Use manual p/n 3121275.

NOTE: Drive Module Identification - The module is located inside a compartment on the frame behind the front drive
wheels. Remove the cover and identify the drive module by part number or visual identification (See illustration below).
Also, identify the country of manufactured by referring to the S/N nameplate before ordering parts (See note above).
USA built machines: All machines built before to S/N 0200198014 use the 1600346 Drive Module. All Machines built
S/N 0200198014 to present machines use the 001092456 Drive Module.
Belgium built machines: All machines use the 1600346 Drive Module.
China built machines: All machines use the 1001092456 Drive Module.

P/N
1600346
(Color: Blue)

P/N
1001092456
(Color: Black)

MANUAL REVISION LOG:


May 31, 2008 - Original Issue of Manual (Edited to B/M 0010588 Revision 68)
August 1, 2008 - Revised Manual (Edited to B/M 0010588 Revision 69)
March 1, 2009 - Revised Manual (Edited to B/M 0010588 Revision 69)
November 15, 2009 - Revised Manual (Edited to B/M 0010588 Revision 77)
December 16, 2009 - Revised Manual (Edited to B/M 0010588 Revision 77)
March 1, 2010 - Revised Manual (Edited B/M 0010588 Revision 83)
November 1, 2010 - Revised Manual (Edited B/M 0010588 Revision 89)
April 11, 2011 - Revised Manual (Edited B/M 0010588 Revision 91)
July 22, 2011 - Revised Manual

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REVISION LOG
October 7, 2011 - Revised Manual
January 10, 2012 - Revised Manual
June 20, 2012 - Revised Manual
August 23, 2012 - Revised Manual
January 10, 2013 - Revised Manual
April 15, 2013 - Revised Manual
July 10, 2013 - Revised Manual
October 9, 2013 - Revised Manual

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 1 - FRAME . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1


1-1

1-2

1-3
1-4
1-5
1-6
1-7
1-8
1-9

STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES


S/N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES
S/N 1200008481 TO S/N 1200015159). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES
S/N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES
S/N 1200015159 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-6
WHEEL DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS . . . . . . . . . . . . . . . . 1-16
POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES) . . . . . . . . . . . . 1-20
POTHOLE PROTECTION INSTALLATION (2646ES/3246ES). . . . . . . . . . . . . . . . . . . 1-24
BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER) . . . 1-28
BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES) . . . . . . . . . . . . . . . . . . . . . . . . . 1-32
LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION . . . . . . . 1-34

SECTION 2 - GROUND COMPONENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1


2-1
2-2
2-3

BATTERIES AND COVERS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2


GROUND CONTROL ASSEMBLY & INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . 2-6
BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

SECTION 3 - SCISSOR ARMS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1


3-1
3-2
3-3
3-4

SCISSOR ARMS INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2


SCISSOR ARMS INSTALLATION - 2030ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
SCISSOR ARMS INSTALLATION - 2630ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
SCISSOR ARMS INSTALLATION - 2646ES/3246ES . . . . . . . . . . . . . . . . . . . . . . . . . . 3-14

SECTION 4 - PLATFORM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1


4-1
4-2
4-3
4-4
4-5
4-6
4-7

4-8

PLATFORM INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-2


RAIL (FIXED) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
RAIL (FOLD-DOWN) INSTALLATION - 1930ES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-10
RAIL INSTALLATION - 2030ES/2630ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
RAIL INSTALLATION - 2646ES/3246ES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-18
PLATFORM CONSOLE BOX INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-22
DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES
S/N 0200152825 TO S/N 0200172402 & BELGIUM BUILT MACHINES
S/N 1200008481 TO S/N 1200015409). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-26
DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES
S/N 0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES
S/N 1200015409 TO PRESENT). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

SECTION 5 - CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1


5-1
5-2

LIFT CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-2


STEER CYLINDER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-8

SECTION 6 - HYDRAULIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1


6-1

3121248

HYDRAULIC DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

TABLE OF CONTENTS
FIGURE NO.

TITLE

PAGE NO.

SECTION 7 - ELECTRICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1


7-1
7-2
7-3
7-4

ELECTRICAL SCHEMATIC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-2


1930ES ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . . . . . . . . .7-4
2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . .7-18
2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION . . . . . . . . . . . . . . . .7-32

SECTION 8 - DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-1


8-1
8-2
8-3

DECAL INSTALLATION (ANSI SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-2


DECALS INSTALLATIONS (ANSI EXPORT SPEC) . . . . . . . . . . . . . . . . . . . . . . . . . . .8-8
DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) . . . . . . . . . . . . . .8-16

SECTION 9 - RECOMMENDED SERVICE PARTS STOCK . . . . . . . . . . . . . . . . . . . . . . . . .9-1


SECTION 10 - SPECIAL OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10-1
SECTION 11 - PART NUMBER INDEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-1

ii

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1
FRAME

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-1

SECTION 1 FRAME

116
109

106

115

1 7

2
10

13

2
10

302

106A

301

114

102

114

208
207

206

102

205
204
202
201

206

301

206

105

203

FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES
S/N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO
S/N 1200015159)

1-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015159)
ITEM #

1
2

3
4

5 to 6
7
8
9
10
11 to 12
13

101
102
103 to 104
105

3121248

PART NUMBER

QTY.

0272371
0273227
0274546

Ref.
Ref.
Ref.
Ref.

0440259
0701016
0701020
1380153
1684237
1684456
Not Used
3423037
4812000
4846757
0100011
Not Used
2110404

2
4

4
1

4
4
2
A/R
2

0275185

Ref.
Ref.

0275445

Ref.

0275188

Ref.

0275445

Ref.

0275186
0275189
0275187
0275190

Ref.
Ref.
Ref.
Ref.

Not Used
0630580
Not Used
2780266

DESCRIPTION
STEERING INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES

REV.
G
D
B

Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See Section 5 for Breakdown):
1930ES/2030ES/2630ES
2646ES/3246ES
Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
Fitting, Straight
DRIVE INSTALLATION
1930ES USA Built Machines S/N 0200152825 to
S/N 0200161932 & Belgium Built Machines S/N 1200008481 to
S/N 1200011007
1930ES USA Built Machines S/N 0200161932 to
S/N 0200170585 & Belgium Built Machines S/N 1200011007 to
S/N 1200015159
1930ES (UL SPEC) USA Built Machines S/N 0200152825 to
S/N 0200161932 & Belgium Built Machines S/N 1200008481 to
S/N 1200011007
1930ES (UL SPEC) USA Built Machines S/N 0200161932 to
S/N 0200170585 & Belgium Built Machines S/N 1200011007 to
S/N 1200015159
2030ES/2630ES
2030ES/2630ES (UL SPEC)
2646ES/3246ES
2646ES/3246ES (UL SPEC)

20

Bolt, Wheel

Hub Assembly (See Items 201-208 for Breakdown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

C
D
C
D

1-3

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015159) (CONTINUED)
ITEM #

PART NUMBER

QTY.

106

2
Use 2915236

Use 1001100974

106A
107 to 108
109
110 to 113
114

Use 1001100975
3577112
Not Used
3760463
Not Used

2
4
Ref.

Use 2915012
Use 2915013
115
116

201
202
203
204
205
206
207
208

4740524
4740564

2
2

2780266

Ref.
Ref.

Use 1001102354
Use 3300423
Use 3450406
Use 4740468
Use 1001102351
Not Available
Use 1001102353
Use 1001102349

1
1
1
1
1
1
1
1
Ref.

301

2
0440264
0440265

302

A/R
3128601
3128703

1-4

DESCRIPTION

REV.

Wheel Drive Assembly Options (See Figure 1-3 for Breakdown):


1930ES
USA Built Machines S/N 0200152825 to S/N 0200161932
& Belgium Built Machines S/N 1200008481 to
S/N 1200011007(was p/n 3160306)
USA Built Machines S/N 0200161932 to S/N 0200170585
& Belgium Built Machines S/N 1200011007 to
S/N 1200015159 (was p/n 3160337)
2030ES/2630ES/2646ES/3246ES (was p/n 3160307)
Plate, Spacer (Used only on Machines with Kit
p/n 2915236 Installed)
Ring, Retaining
Tire and Wheel Assembly Options:
Note: Must replace Tire & Wheel Assemblies in pairs per
axle.
1930ES (was p/n 4520326, 4520565, 1001100840 &
1001114467)
2030ES/2630ES/2646ES/3246ES (was p/n 4520327,
4520676, 1001100894 & 1001114466)
Thrustwasher M60
Washer, Spindle Retaining
HUB ASSEMBLY
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.

Cap, Dust (was p/n 7012524)


Nut, Slotted (was p/n 7010641)
Pin, Cotter 2 x 3/16 (was p/n 7010642)
Washer (was p/n 7019697)
Bearing, Cone - Outer (was p/n 7026185)
Hub (Purchase Complete Hub p/n 2780266)
Bearing, Cone - Inner (was p/n 7026183)
Seal (was p/n 7026184)
FRAME WELDMENTS
Bushing Options:
1930ES
2030ES/2630ES/2646ES/3246ES
Kingpin Rework Instruction Options (Provides rework procedure
for damaged kingpins):
1930ES/2030ES/2630ES
2646ES/3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015159) (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-5

SECTION 1 FRAME

117

111

2
10

13

2
10

1 7

302

112

108

301

401

101

401

208
207

206

101

205
204
202
201

206

301

206

105

203

FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES
S/N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT)

1-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT)
ITEM #

1
2

3
4

5 to 6
7
8
9
10
11 to 12
13

PART NUMBER

QTY.

0272371
0273227
0274546

Ref.
Ref.
Ref.
Ref.

0440259
0701016
0701020
1380153
1684237
1684456
Not Used
3423037
4812000
4846757
0100011
Not Used
2110404

1001092739
1001092740
1001092741
101
102 to 104
105
106 to 107
108
109 to 110
111
112
113 to 116
117

0630580
Not Used
2780266
Not Used
3760463
Not Used
4740524
4740564
Not Used

2
4

4
1

4
4
2
A/R

3121248

STEERING INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES

Ref.
Ref.
Ref.
Ref.

DRIVE INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES

20

Bolt, Wheel

Hub Assembly (See Items 201-208 for Breakdown)

Ring, Retaining

2
2

Thrustwasher M60
Washer, Spindle Retaining

Wheel Drive Assembly Options (See Figure 1-3 for Breakdown):


1930ES
2030ES/2630ES/2646ES/3246ES
2646ES/3246ES

Ref.
Ref.

7012524
7010641
7010642

1
1
1

G
D
B

Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
Fitting, Straight

2780266

REV.

Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See Section 5 for Breakdown):
1930ES/2030ES/2630ES
2646ES/3246ES

1001092737
1001092738
1001092738

201
202
203

DESCRIPTION

HUB ASSEMBLY
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.

D
D
D

Cap, Dust
Nut, Slotted
Pin, Cotter 2 x 3/16

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-7

SECTION 1 FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT) (CONTINUED)
ITEM #

PART NUMBER

QTY.

204
205
206
207
208

7019697
7026185
Not Available
7026183
7026184

1
1
1
1
1
Ref.

301

2
0440264
0440265

302

A/R
3128601
3128703

1001092739

Ref.
Ref.

0010588

Ref.

1001092740

Ref.

0010588

Ref.

1001092741

Ref.

0010588

Ref.

Use 2915012
Use 2915013

A/R
Ref.
4
4

401

1-8

DESCRIPTION

REV.

Washer
Bearing, Cone - Outer
Hub (Purchase Complete Hub p/n 2780266)
Bearing, Cone - Inner
Seal
FRAME WELDMENT
Bushing Options:
1930ES
2030ES/2630ES/2646ES/3246ES
Kingpin Rework Instruction Options (Provides rework procedure
for damaged kingpins):
1930ES/2030ES/2630ES
2646ES/3246ES
TIRE & WHEEL INSTALLATION
1930ES USA Built Machines S/N 0200152825 to
S/N 0200195328 & Belgium Built Machines S/N 1200008481 to
S/N 1200022484
1930ES USA Built Machines S/N 0200195328 to S/N
0200198014 & Belgium Built Machines S/N 1200022484 to
Present
2030ES/2630ES USA Built Machines S/N 0200152825 to
S/N 0200195328 & Belgium Built Machines S/N 1200008481 to
S/N 1200022484
2030ES/2630ES USA Built Machines S/N 0200195328 to S/N
0200198014 & Belgium Built Machines S/N 1200022484 to
Present
2646ES/3246ES USA Built Machines S/N 0200152825 to
S/N 0200195328 & Belgium Built Machines S/N 1200008481 to
S/N 1200022484
2646ES/3246ES USA Built Machines S/N 0200195328 to S/N
0200198014 & Belgium Built Machines S/N 1200022484 to
Present

83

83

83

Tire and Wheel Assembly Options:


Note: Must replace Tire & Wheel Assys in pairs per axle.
1930ES (was p/n 4520565, 1001100840 & 1001114467)
2030ES/2630ES/2646ES/3246ES (was p/n 4520676,
1001100894 & 1001114466)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT) (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-9

SECTION 1 FRAME
FIGURE 1-3.WHEEL DRIVE ASSEMBLY

17
13

103

105
109
12

110
111

104

112

1
106
9
32

107

25

114

9
10

113

14
16
9
OR

15
28

26A
26B
14
26B
27

24

OR

26A
6

4
7

25
5
25
23

19
21

18

29

20
11

1-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME

201
203
204
205A
205B
205C
205D
206

207
208
209
210A
210B
211A
211B

202

GENUINE PARTS

OR

108A

125

108B

127

151
153

128

154

152

126

STYLE A

3121248

STYLE B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-11

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY
ITEM #

PART NUMBER

QTY.

DESCRIPTION

3160306

Ref.
Ref.
Ref.

3160337

Ref.

1001092737

Ref.

3160307

Ref.
Ref.

1001092738

Ref.

3160307

Ref.
Ref.

1001092738

Ref.

WHEEL DRIVE ASSEMBLY (ADVANCED)


1930ES
USA Built Machines S/N 0200152825 to S/N 0200161932 &
Belgium Built Machines S/N 1200008481 to S/N 1200011007
USA Built Machines S/N 0200161932 to S/N 0200170585 &
Belgium Built Machines S/N 1200011007 to S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
2030ES/2630ES
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
2646ES/3246ES
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
Note: Due to service updates, drive motors may use any of
the various parts listed below. Visual identification will be
required.

Ref.

Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25

1-12

Not Available
Use Item 206
Use Item 204
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 207
Use Item 207
Use Item 201
7024757
See Note
See Note
Use Item 207
70001739
7024786
Use Item 203
Use Item 201
70000191
Use Item 201
Not Used
Use Item 203
Use Item 203
See Note

REV.

E
A
F

E
G

E
G

HUB ASSEMBLY

1
1
1
1
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1

Spindle
Hub
Ring, Input
Gear, Input Sun
Gear, Input Planet
Pin, Planet Gear
Carrier
Gear, Output Sun
Gear, Output Planet
Pin, Output Planet
Cover
Bushing Kit, Kingpin (Includes 2 Bushings)
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
Bearing, Shaft
Seal, Lip
Seal, Lip
Ring, Retaining
Ring, Retaining
O-Ring
Thrustwasher

1
1
9

Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 203 or 207)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

26
26A
26B
27
28
29
30 to 31
32

See Note

A/R
66
6
1
1
2

Bearing/Bushing Options (Note: Use Item 203 or 207):


Bearing, Needle
Bushing
Ring, Retaining (Note: Use Item 204, 206 or 207)
Ring, Retaining
Plug

See Note
Use Item 207
Use Item 201
Not Used
Use Item 207

3
Ref.

101 to 102
103
104
105
106
107
108
108A

108B
109
110
111
112
113
114
115 to 124

125
126
127
128
129 to 150

151
152
153
154

Not Used
Use Item 208
70000790
70000791
Use Item 208
Use Item 208

1
2
1
1
1
1

Use 1001099628
Use 1001099676
1001091502
Use 1001134012
70000792
Use Item 209
7024785
Use Item 209
See Note
See Note
Not Used

See Note
See Note
70000383
See Note
Not Used

See Note
70001949
See Note
See Note

1
1
1
1
2
2

201
202
203
204

3121248

7024747
7024748
7024749
7024758

Washer, Tanged
BRAKE & MOTOR COMPONENTS

Brush & Terminal Assembly


Spring, Brush
Box, Brush
Ring, Retaining
Bearing
Harness, Electrical Cable Options:
1930ES (was p/n 7024770)
2030ES/2630ES/2646ES/3246ES
(was p/n 7024770 & 7024775)
1930ES
2030ES/2630ES/2646ES/3246ES (was p/n 1001091843)
Commutator
Disc, Reaction
Disc, Friction
Brake Assembly
Flatwasher (Note: Use Item 210A or 210B)
Bolt (Note: Use Item 210A or 210B)

Ref.
1
1
1
1

Style A Brake Cover


Plate, Cover (Note: Use Item 211A or 211B)
O-Ring (Note: Use Item 210A, 210B, 211A or 211B)
Connector, Strain Relief
Cover (Note: Use Item 211A or 211B)

Ref.
1
1
1
1

Style B Brake Cover


Plate, Cover (Note: Use Item 211A or 211B)
Gasket, Cover
Cover, Top (Note: Use Item 211A or 211B)
Cover, End (Note: Use Item 211A or 211B)

Ref.
1
1
1
1

REV.

KIT OPTIONS
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-13

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

205

205A
205B

Use 1001100819
Use 1001100820

205C
205D
206
207

70001263
70001345
7024756
7024750

208
209
210
210A
210B
211
211A
211B

7024771
7024772

1-14

QTY.

1
1
1
1
1

7024773
7024776
1
7024787
70001265

DESCRIPTION

REV.

Motor Kit Options (Includes Items 13,17,103-114 & 151-154):


Motors with Item #108A Style Electrical Cable
1930ES (was p/n 7024774)
2030ES/2630ES/2646ES/3246ES (was p/n 7024777)
Motors with Item #108B Style Electrical Cable
1930ES
2030ES/2630ES/2646ES/3246ES
Hub Kit (Includes Items 2,16,20,27 & Qty 1 of Item 14)
Output Planet Kit (Includes Items 9,10,15,20,25-28,32 & Qty 1
of Item 14)
Motor Brush & Bearing Kit (Includes Items 103, 106 & 107)
Brake Kit (Includes Items 110, 111 & 112)
Motor Hardware Kit (Includes 113 & 114)
1930ES
2030ES/2630ES/2646ES/3246ES
Brake Cover Kit Options:
Style A (Includes Items 125 - 128)
Style B (Includes Items 151 - 154)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-15

SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS

19
25
31

21C
21G
21B
21F

25

25

25
8
20
24

23

21D
OR
10
12
16
21A
21E

17
7

105
1
6
9
10
11

10
OR

102
17
10

9
15
22
2646ES/3246ES
MODELS ONLY

1-16

18

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
ITEM #

1
2 to 3
4
5
6

3121248

PART NUMBER

QTY.

DESCRIPTION

0275185

Ref.
Ref.
Ref.
Ref.

0275445

Ref.

1001092739

Ref.

0275188

Ref.
Ref.

0275445

Ref.

1001092739

Ref.

0275186

Ref.
Ref.
Ref.

1001092740

Ref.

0275189

Ref.
Ref.

1001092740

Ref.

0275187

Ref.
Ref.
Ref.

1001092741

Ref.

0275190

Ref.
Ref.

1001092741

Ref.

DRIVE MODULE INSTALLATION


1930ES:
All except UL Spec
USA Built Machines S/N 0200152825 to S/N 0200161931
& Belgium Built Machines S/N 1200008481 to
S/N 1200011007
USA Built Machines S/N 0200161931 to S/N 0200170585
& Belgium Built Machines S/N 1200011007 to
S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
UL Spec
USA Built Machines S/N 0200152825 to S/N 0200161931
& Belgium Built Machines S/N 1200008481 to
S/N 1200011007
USA Built Machines S/N 0200161931 to S/N 0200170585
& Belgium Built Machines S/N 1200011007 to
S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
2030ES/2630ES:
All except UL Spec
USA Built Machines S/N 0200152825 to S/N 0200170585
& Belgium Built Machines S/N 1200008481 to
S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
UL Spec
USA Built Machines S/N 0200152825 to S/N 0200170585
& Belgium Built Machines S/N 1200008481 to
S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
2646ES/3246ES:
All except UL Spec
USA Built Machines S/N 0200152825 to S/N 0200170585
& Belgium Built Machines S/N 1200008481 to
S/N 1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
UL Spec
USA Built Machines S/N 0200152825 to S/N 0200170585
& Belgium Built Machines S/N 1200008481 to S/N
1200015159
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present

0100083
Not Used
3290605
0700619
1600346

A/R

Grease, Heat Transfer

A/R
A/R
1

Locknut M6
Bolt M6 x 55mm
Module, Drive

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-17

SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #

PART NUMBER

QTY.
1
Ref.

A/R
A/R
A/R
A/R
1
A/R

Bolt M6 x 16mm
Lockwasher M6
Flatwasher 1/4 Wide
Strap, Anti-Static
Locknut M6

1671181

1671132

Ref.
1671132
1671181

1671132

Ref.
1671133
1671182

1671133

0700624
4191706
4191708

A/R
A/R
A/R
1

3740150
Use 2915064

0903098
3740150

Ref.

12
13 to 14
15
16
17
18
19

1-18

4191709
Not Used
4191707
4831700
4751400
4240147
3290606

REV.

Cover Options:
1930ES
All except UL Spec
UL Spec Options:
USA Built Machines S/N 0200152825 to
S/N 0200161931 & Belgium Built Machines
S/N 1200008481 to S/N 1200011007
USA Built Machines S/N 0200161931 to S/N
0200198014 & Belgium Built Machines S/N 1200011007
to Present
2030ES/2630ES
All except UL Spec
UL Spec
USA Built Machines S/N 0200152825 to
S/N 0200170585 & Belgium Built Machines
S/N 1200008481 to S/N 1200011007
USA Built Machines S/N 0200170585 to S/N
0200198014 & Belgium Built Machines S/N 1200011007
to Present
2646ES/3246ES
All except UL Spec
UL Spec
USA Built Machines S/N 0200152825 to
S/N 0200170585 & Belgium Built Machines
S/N 1200008481 to S/N 1200015159
USA Built Machines S/N 0200170585 to S/N
0200198014 & Belgium Built Machines S/N 1200015159
to Present
Bolt M6 x 80mm
Bolt M6 x 12mm
Bolt M6 x 20mm
Relay Options:
All except UL Spec
UL Spec
USA Built Machines S/N 0200152825 to S/N 0200161931
& Belgium Built Machines S/N 1200008481 to
S/N 1200010663 (was p/n 3740146)
Mounting Bracket Used on 3740146
USA Built Machines S/N 0200161931 to S/N 0200198014
& Belgium Built Machines S/N 1200010663 to Present
Note:
Relay p/n 3740146 Albright or Curtis brand has 4
terminals & no lead wires.
Relay p/n 3740150 is Trombetta brand has 2 terminals &
1 lead wire.
Bolt M6 x 25mm

1671132

8
9
10
11

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #

PART NUMBER

QTY.

20
21

0700819

A/R
A/R
Ref.

21A
21B
21C

3574714
1001091492
1001094301

1
1
2

21D
21E
21F
21G
22

1320162
3574714
1001091492
1001094301
1321283

1
1
1
2
1

23
24
25
26 to 29
30

4340751
4811900
4811700
Not Used
4923602

A/R
A/R
A/R

31

1001094124

A/R

0272810

Ref.
Ref.

0273966

Ref.

0273443

Ref.

0272811

Ref.

0272722
0272913

Ref.
Ref.

101
102
103 to 104
105

3121248

Not Used
0140043
Not Used
4191706

DESCRIPTION

REV.

Bolt M8 x 55mm
Clamp, Cable Options:
Note: Due to service updates, cable clamps may be any of
the various designs listed below. Visual identification will
be required.
All except UL Spec
Clamp (Available on All Models)
Clamp (Available on 1930ES)
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
UL Spec
Clamp (Available on All Models)
Clamp (Available on 1930ES)
Clamp (Available on 1930ES)
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
Clamp, Hose(2646ES/3246ES Only - USA Built Machines
S/N 0200158825 to S/N 0200170585 & Belgium Built Machines
S/N 1200008481 to S/N 1200015159)
Mount, Cable Clamp (UL Spec Only)
Flatwasher M8
Flatwasher M6
Harness, Field Wire Connection (Not Shown - See Section 7 for
Breakdown) (USA Built Machines S/N 0200156117 to S/N
0200198014 & Belgium Built Machines S/N 1200008263 to
Present)
Block, Spacer (1930ES With Service Upgrade Only)
ALARM INSTALLATIONS
ANSI & ANSI Export & UL Specs (USA & Belgium Built
Machines)
ANSI Export & Japanese Specs (USA & Belgium Built
Machines)
Australian Specs without Overload (USA & Belgium Built
Machines)
Australian & CE Specs with Overload (USA & Belgium Built
Machines)
Descent Alarm
Motion Alarm

Alarm

Screw M6 x 12mm

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

F
C
D
F
A
A

1-19

SECTION 1 FRAME

16

19

6
9

1-20

1B

1D

1C

1A

15

10

11

10

12

10

13

22

10

12

10

21

17

20

14

18 (RIGHT SIDE #17)

FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #

1
1A
1B
1C
1D
2
3
4
5
6
7
8
9
10
11

12
13
14

PART NUMBER

QTY.

0275092
0275093

Ref.
Ref.
Ref.

Purchase
Individual Pieces
0060091
3760115
4160202
4220287
Not Used
3900351
3010158
3291005
3423045
3423189
3423267
3574176
0440263
3760348
4010415
4031512
4740086
4812000
4846775
4846816
0440263

15

16
17

4846861
4846863
0440263
3290405

1
1
1

4
2
4
4
4
2
2
4
16
4

4
4
1

4
1

4
4
1

Not Required
3577029
1001109232
18

1
Not Required
3577030
1001109233

19
20

3121248

3290605
4811700

4
4

DESCRIPTION
POTHOLE PROTECTION INSTALLATION
1930ES
2030ES/2630ES
Actuator Assembly (was p/n 0060090)

REV.
D
D
A

Actuator Weldment
Ring, Retaining
Spring
Pad
Screw, Button Head M10 x 30mm
Link
Locknut M10
Pin
Pin
Pin
Link
Bushing
Ring, Retaining
Screw Options:
Screw M4 x 35mm
Screw M4 x 40mm
Thrustwasher
Flatwasher M10
Bar, Pothole Support (Right)
1930ES (Not Shown)
2030ES/2630ES
Bushing
Bar, Pothole Support (Left)
1930ES (Not Shown)
2030ES/2630ES
Bushing
Locknut M4
Plate, Attach (Right) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Plate, Attach (Left) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Locknut M6
Flatwasher M6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-21

SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #

PART NUMBER

QTY.

21
22

0700614

4
2

Use 1001109345

1001109088

1-22

DESCRIPTION

REV.

Screw M6 x 30mm
Switch, Limit Options:
USA Built Machines S/N 0200152825 to S/N 2000195918
& Belgium Built Machines S/N 12000008481 to
S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-23

SECTION 1 FRAME

16
6

22

1B

10
7

15

10

11

12

13

10

1C

10

12

1D

1E

10

1A

19

21

20

18 (RIGHT SIDE #17)

14

FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)

1-24

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
ITEM #

1
1A
1B
1B
1C
1D
1E
2
3
4
5
6
7
8
9
10
11

12
13
14
15
16
17

PART NUMBER

QTY.

0275094

Ref.

POTHOLE PROTECTION INSTALLATION

Purchase
Individual Pieces
0060093
0962292
3423289
3760115
4160202
4220293
Not Used
0701015
3010158
3291005
3423045
3423189
3423267
3574176
0440263
3760348

Actuator Assembly (was p/n 0060092)

4010415
4031512
4740086
4812000
4846811
0440263
4846862
0440263
3290405

1
4
2
2
2
2
4
2
4
4
4
2
2
4
16
4

4
4
1
4
1
4
4
1

Not Required
3577029
1001109232
18

1
Not Required
3577030
1001109233

19
20
21

3121248

0700614
3290605
4811700

4
4
4

DESCRIPTION

REV.

Actuator
Bushing, Garmax
Pin
Ring, Retaining
Spring
Pad
Screw M10 x 35mm
Link
Locknut M10
Pin
Pin
Pin
Link
Bushing
Ring, Retaining
Screw Options:
Screw M4 x 35mm
Screw M4 x 40mm
Thrustwasher
Flatwasher M10
Bar, Pothole Support (Right)
Bushing
Bar, Pothole Support (Left)
Bushing
Locknut M4
Plate, Attach (Right) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Plate, Attach (Left) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Screw M6 x 30mm
Locknut M6
Flatwasher M6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-25

SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) (CONTINUED)
ITEM #

PART NUMBER

QTY.

22

2
Use 1001109345

1001109088

1-26

DESCRIPTION

REV.

Switch, Limit Options:


USA Built Machines S/N 0200152825 to S/N 2000195918
& Belgium Built Machines S/N 12000008481 to
S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-27

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)

301

103

201

107
106

102

104
105

2
104
105
4
5

101
6

1-28

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #

1
2

4
5
6
7

PART NUMBER

QTY.

Use 1001128737

Ref.
Ref.

1001112111

Ref.

Not Available
4460648
Not Available
4460424
4460227
Not Available
4460899
4460464
Not Available
Not Available
Not Available
Not Available

1
1
1
1
2
1
1
6
1
1
1
1

0275079
0275088
0275088

Ref.
Ref.
Ref.
Ref.
Ref.

1001113574

Ref.

0272874
0272875
0272875

Ref.
Ref.
Ref.
Ref.

1001113576

Ref.

101

1
Use 1001128737

1001112111
102

1
1060688
1001103257

3121248

DESCRIPTION
BATTERY CHARGER ASSEMBLY
USA Built Machines S/N 0200152825 to S/N 0200197383 &
Belgium Built Machines S/N 1200008481 to S/N 1200024211
(was p/n 0400238)
USA Built Machines S/N 0200197383 to S/N 0200198014 &
Belgium Built Machines S/N 1200024211 to Present

REV.
G

Harness with Plug


Plug, Anderson Battery Cable
Harness with Connector
Connector, Female - 2 Position
Pin, Male
Harness with Connector
Connector, Female - 6 Position
Pin, Male
Connector, Strain Relief
Connector, Strain Relief
Connector, Strain Relief
Harness with Connector
BATTERY CHARGER INSTALLATION
1930ES:
AC Cable Has Factory Supplied Plug
AC Cable Has Locally Supplied Plug
AC Cable Has Locally Supplied Plug (Australian Spec USA Built Machines S/N 0200152825 to S/N 0200194584 &
Belgium Built Machines S/N 1200008481 to S/N
1200022173)
AC Cable Has Locally Supplied Plug (Australian Spec USA Built Machines S/N 0200194584 to S/N 0200198014 &
Belgium Built Machines S/N 1200022173 to Present)
2030ES/2630ES/2630ES/2646ES/3246ES:
AC Cable Has Factory Supplied Plug
AC Cable Has Locally Supplied Plug
AC Cable Has Locally Supplied Plug (Australian Spec USA Built Machines S/N 0200152825 to S/N 0200194584 &
Belgium Built Machines S/N 1200008481 to S/N
1200022173)
AC Cable Has Locally Supplied Plug (Australian Spec USA Built Machines S/N 0200194584 to S/N 0200198014 &
Belgium Built Machines S/N 1200022173 to Present)

E
E
H

K
K
K

Battery Charger Assembly (See Items 1-7 for Breakdown):


USA Built Machines S/N 0200152825 to S/N 0200197383
& Belgium Built Machines S/N 1200008481 to S/N
1200024211 (was p/n 0400238 - Kit p/n 1001128737
includes Charger and Battery Temperature Sensor Kit)
USA Built Machines S/N 0200197383 to S/N 0200198014
& Belgium Built Machines S/N 1200024211 to Present
Cable, AC Options:
Factory Supplied Plug (Black)
Factory Supplied Plug (Orange)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-29

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #

PART NUMBER

102 contd

1060689
1001103258

103

QTY.

1
1320136
1321293

104

105
106

4191706
4191707
4811700
1001102258

2
1

107

1001102489

201
Not Available
Not Available
0275666
4461196
0275667
4461199
0275665
4461249
0275663
4461202
0275664
4461205
301

1-30

Use 2915230

1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

DESCRIPTION

REV.

Locally Supplied Plug (Black)


Locally Supplied Plug (Orange)
Clamp Options:
Insulated Clamp
Non-Insulated Clamp
Screw M6 Options:
12mm Length
16mm Length
Flatwasher M6
Decal - AC Label (Australian Spec - USA Built Machines
S/N 0200190526 to S/N 0200198014 & Belgium Built
Machines S/N 1200021770 to Present Only)
Decal - Charger Label (Australian Spec - USA Built
Machines S/N 0200190526 to S/N 0200198014 & Belgium
Built Machines S/N 1200021770 to Present Only)
PLUG OPTIONS:
ANSI Spec Plug (Use Item 102 p/n 1060688)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground

A
A
A
A
A

BATTERY CHARGER REPROGRAM CONTROLLER KIT


(WAS P/N 1600466)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

1-31

SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)

1-32

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)
ITEM #

1
2
3

4
5

6
7
8
9

10
11
12 to 17
18
19

PART NUMBER

QTY.

0275103
0275104
0275105

Ref.
Ref.
Ref.
Ref.

0100011
1001093839
0760812
0760814
3290805
0902780
0903444
0903319
1320043
1705052
2820239
4191706
4191707
4811700
4740562
Not Used
1706749

1706765
1001136847

3121248

A/R
1
4

1
1

1
1
1
A/R

2
4
1
1

DESCRIPTION
BATTERY CHARGER ASSEMBLY
1930ES
2030ES/2630ES
2646ES/3246ES

REV.
D
C
C

Compound, Locking
Charger/Inverter Assembly (was p/n 0400237)
Hardware Options:
Bolt M8 x 25mm
Bolt M8 x 30mm
Nut M8
Bracket, Mounting (Remote Switch)
Bracket, Mounting (Charger/Inverter)
1930ES
2030ES/2630ES/2646ES/3246ES
Clamp
Decal - On/Off
Insulation, Charger Mounting
Screw M6 Options:
12mm Length
16mm Length
Flatwasher M6
Washer, Special
Decal - Inverter (Not Shown - Located on Frame Near Inverter)
Decal - Hazardous Voltage Options (Not Shown - Located on
Platform Near AC Box):
English Language
Spanish Language

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

1-33

SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
3
4

303
304

301A

303
302A
1
203
205

202

209
204
201

2030ES
2630ES

206
208

3
303
304

301A

303
302A

103

105

105

101

301B

1930ES

303

104

304

102A

101
303

105

302B

105

103
104
102B

1-34

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2646ES
3246ES

3121248

SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
ITEM #

1
2
3
4

PART NUMBER

QTY.

0272887
0272888

Ref.
Ref.
Ref.

0701016
3291005
4420070

4
4
3
1

4846812
4846813

0275120
0275212
101

Ref.
Ref.
Ref.
4

0700615
0700617
102
102A
102B
103

104
105

201
202

203

204
205
206
207
208
209

3121248

1
2930005
3576349
4
3290605
3290607
4420080
4751400

1
A/R

0272309
0274012
0272980

Ref.
Ref.
Ref.
Ref.

0760410
0902905
0903086
0902906
2920161
7016319
7016372
3290405
4060865
4191707
Not Used
4811700
4750800

2
1

DESCRIPTION
LADDER INSTALLATIONS
2030ES
2630ES

REV.
B
B

Bolt M10 x 40mm


Locknut M10
Tape, Anti-Skid
Ladder Options:
2030ES
2630ES
LADDER INSTALLATIONS
1930ES
2646ES/3246ES

C
C

Bolt M6 Options:
35mm Length
45mm Length
Ladder Options:
1930ES
2646ES/3246ES
Locknut Options:
1930ES
2646ES/3246ES
Tape, Anti-Skid
Flatwasher 1/4 Wide
BEACON LIGHT INSTALLATIONS
1930ES (Not Shown)
2030ES/2630ES
2646ES/3246ES

1
1
1
2
1
2

Bolt M4 x 20mm
Bracket Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Light, Beacon
Bulb, Replacement
Len, Replacement
Locknut M4
Guard
Screw M6 x 16mm

A/R
2

Flatwasher M6
Flatwasher #8 (Wide)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

D
B
D

1-35

SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
ITEM #

PART NUMBER

1001105108
1001105109
301
301A
301B
302
302A
302B
303
304

1-36

QTY.

DESCRIPTION

Ref.
Ref.

ROTARY ANGLE SENSOR COVER KIT


Note: This kit is an optional aftermarket add-on for USA
Built Machines S/N 0200117602 to S/N 0200198014 Only and
Belgium Built Machines S/N 1200001665 to Present Only. Not
Available on previous S/Ns due to changes in frame design.
Kit also includes instructions. Parts listed below are for
service.
1930ES/2030ES/2630ES
2630ES/3246ES

Ref.
Ref.
1

1001103029
1001103030
2
0760610
0760612
4811700
3290605

4
2

REV.

Cover Options:
Cover for 1930ES/2030ES/2630ES
Cover for 2646ES/3246ES
Bolt M6 Options:
Bolt 20mm Length for 1930ES/2030ES/2630ES
Bolt 25mm Length for 2646ES/3246ES
Flatwasher 6mm
Locknut M6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 2
GROUND COMPONENTS

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2-1

SECTION 2 GROUND COMPONENTS


FIGURE 2-1.BATTERIES AND COVERS INSTALLATION
10

19
21

1
11

20

2
9

17

2
9

16
101
17C

17A
17B
17D
17A
17B

3
14

17C

13

103
104

2-2

102
105

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION
ITEM #

PART NUMBER

QTY.

0275020
0275022
0275480
0275021

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0275042
0275044
0275043

Ref.
Ref.
Ref.
Ref.

0275401
1001132233

Ref.
Ref.
Ref.

1
0400216
1001112112
0400215

A/R
4
4
4
A/R

Use 1001114770

Use 1001112112

3
4 to 7
8

9
10
11
12
13
14
15
16

A/R
0700615
0700616
4031713
0760610
Not Used
3574981
3574984
3290605
1001127269
0100051
Not Used
4191707
4811700
Not Used
0273698
0861678

3121248

A/R
1
A/R

DESCRIPTION
BATTERIES AND COVERS INSTALLATION
GC Type with 225 AH Rating Batteries:
All Models (Standard Covers)
All Models (Locking Covers)
1930ES (UL Spec with Locking Covers)
2030ES/2630ES/2646ES/3246ES (UL Spec with Locking
Covers)
EV Type with 244 AH Rating Batteries:
2030ES/2630ES/2646ES/3246ES with Standard Covers
2030ES/2630ES/2646ES/3246ES with Locking Covers
2030ES/2630ES/2646ES/3246ES (UL Spec) with Locking
Covers
AGM & EVG Type with 225 AH Rating Batteries:
All Models (Standard Covers)
All Models (Locking Covers)

REV.

D
D
E
D

C
C
C

C
A

Battery Options:
Battery Type EV-145-WNL (Not Available on 1930ES)
Battery Type EVGC6A-A
Battery Type GC-110-WNL
Battery Type UAGC2N Replacement Components
(Optional on USA Built Machines S/N 0200152825 to
S/N 0200197383 & Belgium Built Machines S/N
1200008481 to S/N 1200024211 (was p/n 0400242):
Replacement Kit (Kit includes p/n 1001112111 Battery
Charger, qty 4 p/n 1001112112 EVGC6A-A Batteries &
qty 1of Item 10 Temperature Sensor)
Battery Type EVGC6A-A
(Note: Use only after kit has been installed)
Bolt Options:
Bolt M6 x 35mm
Bolt M6 x 40mm
Bolt, Sockethead M6 x 40mm
Bolt M6 x 20mm
Plate, Slide Stop Options:
Left Side
Right Side
Locknut M6
Temperature Sensor Kit (Includes Sensor, Wire Nut &
Instructions) (was p/n 1001112113)
Grease, Terminal

8
8

Screw M6 x 16mm
Flatwasher M6

Tray Assembly Options (See Items 101-106 for Breakdown):


USA & Belgium
UL Spec

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2-3

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

17

2
1671202
1671204
1671204
1671203

17B
17C
17D
18
19
20
21

101
102
103

4
2
1

Cover Options:
Cover with Decals & Standard Latches
Cover with Decals & Lockable Latches
Cover, UL Spec with Decals & Lockable Latches
Cover, Battery Less Decals & Latches
(Note: Must Purchase Decals & Latches Separately)
Latch Options (2 Per Cover):
Standard
Locking
Key
Flatwasher #8 (2 Per Cover) (was p/n 4071102 Shim)
Decal - Cover
Decal - JLG

4
1
1
1

Strap, Battery (UL Spec)


Clamp (UL Spec) (1930ES Only)
Handle, Disconnect (UL Spec) (1930ES Only)
Bracket, Disconnect Mounting (UL Spec) (1930ES Only)

17A

4
2940174
2940175
7027863
4750800
1706350
1705754
Not Used
4240172
1321130
Not Available
1001110826

0273698
0861678

Ref.
Ref.
Ref.

Purchase Item 16
3290605
3340975

1
A/R
2

4220252
4220253
3820032
4811600

Ref.
1
1
A/R
A/R

104

105
106

2-4

DESCRIPTION

REV.
D
D
D

TRAY ASSEMBLY OPTIONS:


USA & Belgium
UL Spec

E
D

Tray, Battery
Locknut
Pad, Wear (Note: Wear Pad not available separately from Tray
Assembly on some applications.)
Stop, Battery Box Options:
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH
RH
Rivet (Not Shown)
Washer (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 2 GROUND COMPONENTS


FIGURE 2-1. BATTERIES AND COVERS INSTALLATION (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

2-5

SECTION 2 GROUND COMPONENTS


FIGURE 2-2.GROUND CONTROL ASSEMBLY & INSTALLATION

13
6
1
14

17

11
16

3
8
9

18

15
10
14
2
5
19

12
20
104

2-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION
ITEM #

1
2
3

4
5

6
7
8

PART NUMBER

QTY.

0272780
0861669
0273444
0272781

Ref.
Ref.
Ref.
Ref.
Ref.

0380025
0610161

1
1
A/R
Ref.

1600419
2915039

1
1

1671105

1
1

1705696
1705697
1705696
1705697
1705698
2420172

1
1
1

3520193
2920026
3520193
2920026
9

10
11

12
13
14
15
16
17

18

3121248

Not Required
2920094
Not Required
2920094
4340739
3900336
3321005
4751000
3900356
3900338
3900339
4360069
4360328
4360469
4360470
2860030
4360475
7020175
7020176

A/R
0
1
0
1
1
4
4
4
4
6
5
1
1
1

1
1
1
1

DESCRIPTION
GROUND CONTROL ASSEMBLY
ANSI & ANSI Export & UL Specs
ANSI Export & Japanese Specs
Australian Specs without Overload
Australian & CE Specs with Overload
Box, Ground Control
Board, PC (Battery Charger LED)
Component Options:
Note: PC Board must be recalibrated when replaced.
PC Board used on Machines with p/n 1600346 Drive
Module Only.
Board, PC (Ground Control)
Upgrade Kit (Includes Cables, Programming Instructions &
CD Software) (Note: Use with p/n 1600419 PC Board. Must
be Purchased Separately.)
Cover, Front
Decal - LED Options:
ANSI, ANSI Export & UL Specs
ANSI Export, CE & Japanese Specs
Australian Spec without Overload
Australian Spec with Overload
Decal - Function
Hourmeter
Component Options:
Plug (ANSI, ANSI Export & UL Specs)
Lamp (ANSI Export, CE & Japanese Specs)
Plug (Australian Spec without Overload)
Lamp (Australian Spec with Overload)
Bulb Options:
ANSI, ANSI Export & UL Specs
ANSI Export, CE Spec & Japanese Specs
Australian Spec without Overload
Australian Spec with Overload
Plate, Mounting
Screw, Torx #10-32NF x 1/2
Locknut #10-32NF
Flatwasher #10 Wide
Screw, Torx M3.5 x 16mm
Screw, Torx M4 x 20mm
Screw, Plastite #6 x 1/2
Breaker, Circuit - 10 Amp
Switch, Toggle
Keyswitch Options:
ANSI, ANSI Export, Japanese & UL Specs
Australian & CE Specs
Key, Replacement (Fits All Specs)
Switch, Emergency Stop
Cap
Block, Contact

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
AC
R
Y
AC

2-7

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

19
20

Use 1810140
4922865

1
1

0272810
0273966
0273443
0272811

Ref.
Ref.
Ref.
Ref.
Ref.

Not Used
0700615

0272878

Ref.

1671124

101 to 103
104

2-8

DESCRIPTION

REV.

Module, Tilt (was p/n 4000006)


Harness, Control Box (See Section 7 for Breakdown)
GROUND CONTROL BOX INSTALLATION
ANSI & ANSI Export & UL Specs
ANSI Export & Japanese Specs
Australian Specs without Overload
Australian & CE Specs with Overload

G
D
E
G

Bolt M6 x 35mm
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

Cover, Lockable Ground Control Box

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 2 GROUND COMPONENTS


FIGURE 2-2. GROUND CONTROL ASSEMBLY & INSTALLATION (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

2-9

SECTION 2 GROUND COMPONENTS


FIGURE 2-3.BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL
INDICATOR) GAUGE INSTALLATIONS

2-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR)
GAUGE INSTALLATIONS
ITEM #

1
2
3
4
5
6
7
8
9

101
102
103
104

201
202

3121248

PART NUMBER

QTY.

DESCRIPTION

REV.

0275530

Ref.

Ref.

MDI (MULTIFUNCTION DIGITAL INDICATOR) GAUGE & BRAKE


RELEASE INSTALLATION
Note: Standard on USA Built Machines S/N 0200168420 to S/N
0200198014 & Belgium Built Machines S/N 1200014906 to
Present - Previously Optional.

1706679
1001094203
4360387
4031607
0100011
0100048
4811600
1001092454
1001093556

1
1
1
2
A/R
A/R
2
1
1

Decal - Brake Release


Bracket
Switch, Push Button
Capscrew M5 x 16mm
Compound, Locking
Grease, Dielectric
Flatwasher M5
Gauge, MDI (Multifunction DIgital Indicator)
MDI Harness (Not Shown - See Section 7 for Breakdown)

0275603

Ref.
Ref.

BRAKE RELEASE SWITCH INSTALLATION


Note: Optional on USA Built Machines S/N 0200152825 to
S/N 0200168420 & Belgium Built Machines S/N 1200008481 to
S/N 1200014906 Only

1706679
0903598
4360387
4191706

1
1
1
2

0275432

Ref.
Ref.

2902331
4922944

1
1

Decal - Brake Release


Bracket
Switch, Push Button
Screw M6 x 12mm
BRAKE RELEASE ONLY INSTALLATION
Note: Optional on USA Built Machines S/N 0200152825 to
S/N 0200168420 & Belgium Built Machines S/N 1200008481 to
S/N 1200014906 Only

Mount & Screw Kit


Bracket Disconnect/Release Switch Assembly (See Section 7
for Breakdown as Design May Vary)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

2-11

SECTION 2 GROUND COMPONENTS


FIGURE 2-3. BRAKE DISCONNECT/RELEASE & MDI (MULTIFUNCTION DIGITAL INDICATOR)
GAUGE INSTALLATIONS (CONTINUED)
ITEM #

2-12

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 3
SCISSOR ARMS

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-1

SECTION 3 SCISSOR ARMS


FIGURE 3-1.SCISSOR ARMS INSTALLATION - 1930ES
ITEM #27 SHOWN
HERE FOR CLARITY

25

OR

25

24A
27

OR

24B

24A
24B

20
22
17
10

28
13
13
8

20
22
17
10

28

20

11
13

10
17

22

22

20

10
17

28

22

20

10

19

13
28
6

15
5

10

22

16
10
20
22

20
22

20

20

13
22

16
13

13

16

16

10

13
28

28
28

28
3

16
10
20
22

13
28

104

20

13
22
10

10
20
23

22

16

16

28
28

26

21
113

18
18
21
28

118

26

102
110
105

108

103

3-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23

PART NUMBER

QTY.

0274841
0200838

Ref.
Ref.
Ref.

Not Used
0200825
0200810
0200824
0200823
0200822
0200821
0200815
0440266
0440264
3574159
Not Used
0701022
Not Used
3340962
3423031
3423032
3423038
3423042
3760115
0761014
4740531

101
102
103
104
105
106 to 107

Arm - Lower Inboard


Arm - Lower Outboard
Arm - Mid Inboard
Arm - Mid Outboard (Left Side)
Arm - Mid Outboard (Right Side)
Arm - Upper Inboard
Arm - Upper Outboard
Bearing
Bearing
Prop, Safety

14

Bolt M10 x 70mm

16
9
4
2
1
14
2
15
1

Pad
Pin
Pin
Pin
Pin
Ring, Retaining
Bolt M10 x 30mm
Washer, Special
Lift Cylinder Assembly Options (See Section 5 for Breakdown):
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
Hardware Options:
Pin, Cotter 3/32 x 3/4
Ring, Split
Flatwasher M10
Keeper, Pin
Bar, Cable Carrier
Locknut M10 (was p/n 3291005)

Arms Kit - 1930ES (Includes Items 2-11)

3121248

2
3450303
3760170
4812000
3841143
3576093
3291007

2
2
1
16

2902455

0274874
0275692

Ref.
Ref.
Ref.

Not Used
0701022
3291005
3340964
3423239
Not Used

SCISSOR ARMS ASSEMBLY - 1930ES


Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

1
1
1
1
1
1
1
4
28
1

1684484
1684526
24
24A
24B
25
26
27
28

DESCRIPTION

1
1
2
1

SCISSOR ARMS INSTALLATIONS - 1930ES


Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

REV.
K
E

E
B

Bolt M10 x 70mm


Locknut M10
Pad, Slide
Pin, Sensor

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-3

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

108
109
110
111 to 112
113
114
115

1001092354
Not Used
3200454
Not Used
4191706
Not Used
1061036
7020218
70001878
3321402
4160078
4420070

Switch, Rotary Angle Sensor (was p/n 4360526)

Mount, Switch

Screw M6 x 12mm

1
1
1
1
1
1

Cable, Manual Descent (Not Shown)


T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)
Jam Nut (Not Shown)
Spring, Compression (Not Shown)
Tape, Anti-Skid

116
117
118

3-4

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 3 SCISSOR ARMS


FIGURE 3-1. SCISSOR ARMS INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3-5

SECTION 3 SCISSOR ARMS


FIGURE 3-2.SCISSOR ARMS INSTALLATION - 2030ES

15

25

10

22

17

16

28

21

11

PART OF
ITEM 1

12

15

5
11

18
9

13

12

15

27

24

F
D
3

11

20
9

15

27

16

4
H

24

106

2
B

110

105

11

102
19
9

15

26
27
116

109

24

11

35
23

113
26
24

3-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

15

27

3121248

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13

14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30 to 34
35

PART NUMBER

QTY.

0275018
0200839

Ref.
Ref.
Ref.

0200799
0200802
0200803
0200804
0200807
0200816
0200834
0440266
0440267
0701015
0701022
1180382
1684487
1684527
Not Used
3291005
3340962
3420156
3422997
3423014
3423036
3423038
3423067
3574161
3760387
3841143
4071094
4740438
4812000
Not Used

Arm - Mid Inboard


Arm - Lower Outboard
Arm - Mid Outboard (Left Side)
Arm - Mid Outboard (Right Side)
Arm - Upper Outboard
Arm - Upper Inboard
Arm - Lower Inboard
Bearing
Bearing
Bolt M10 x 35mm
Bolt M10 x 70mm
Carrier, Cable
Lift Cylinder Assembly Options (See Section 5 for Breakdown):
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

16
16
2
7
1
4
1
1
1
14
1
A/R
14
2

Locknut M10
Pad, Arm
Pin, Cotter
Pin
Pin
Pin
Pin
Pin
Bar, Prop Attach
Ring, Retaining
Keeper, Pin
Shim, Spacer
Washer, Special
Flatwasher M10

3422997

3423014

3121248

SCISSOR ARMS ASSEMBLY - 2030ES


Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

1
1
1
1
1
1
1
4
28
1
15
1
1

2902499

DESCRIPTION

Pin Options:
Pin (USA Built Machines S/N 0200152825 to
S/N 0200176683 & Belgium Built Machines
S/N 1200008481 to S/N 1200016873)
Pin (USA Built Machines S/N 0200176683 to
S/N 0200198014& Belgium Built Machines
S/N 1200016873 to Present)

Scissor Arm Kit - 2030ES (Includes Items 2-9,12 & 23)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
I
G

3-7

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)
ITEM #

101
102
103

PART NUMBER

QTY.

0275016
0275693

Ref.
Ref.
Ref.

Not Used
0701022

1
1

3-8

SCISSOR ARMS INSTALLATIONS - 2030ES


Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

D
B

1
1
1
1

Mount, Switch
Locknut M10

1
2
1

Nut, Jam 1/4-28NF (Not Shown)


Pad, Slide
Pin, Sensor

1
3

Spring, Compression (Not Shown)


Screw M6 x 12mm

Switch, Rotary Angle Sensor (was p/n 4360526)

1061034

104
105
106
107
108
109
110
111
112
113
114 to 115
116

REV.

Bolt M10 x 70mm


Cable, Manual Descent Options (Not Shown):
9ft/2.74m Length (USA Built Machines S/N 0200152825 to
S/N 0200161859 & Belgium Built Machines S/N 1200008481
to S/N 1200011443)
12.5ft/3.81m Length (USA Built Machines S/N 0200161859 to
S/N 0200198014 & Belgium Built Machines S/N 1200011443
to Present)
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)

1061036

7020218
70001878
Not Used
3200454
3291005
Not Used
3321402
3340957
3423259
Not Used
4160078
4191706
Not Used
1001092354

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 3 SCISSOR ARMS


FIGURE 3-2. SCISSOR ARMS INSTALLATION - 2030ES (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3-9

SECTION 3 SCISSOR ARMS


FIGURE 3-3.SCISSOR ARMS INSTALLATION - 2630ES
10

10

10

3
C

D
G

37

17
10

15

15

A
G

C
C

20

16

7
18

7
G

C
E

C
1
5
6

21

K
K

21

C
C
9

F
B

109

4
109

3-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 3 SCISSOR ARMS

28

106

110

38
13

102

105

27
116

14
20
113

PART OF
SCISSOR
ARMS

16
17

14

23

22

11

36

20

35
31

33

H
29

14

26

12

11

37

20

35

20

31

32

24

14
25
11

20

13

34

20

35
31
14
45
30
11

K
20

34 35
31

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-11

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18

19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 to 44

3-12

PART NUMBER

QTY.

0275019
0200840

Ref.
Ref.
Ref.

0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0200834
0440266
0440267
0701015
0701017
0701022
0701029
1180382
1180383
1684488
1684528
Not Used
3291005
3340962
3420156
3422997
3422998
3423014
3423036
3423038
3423039
3423067
3574161
3760387
3841143
3860107
4071094
4740438
4812000
4846752
3291007
Not Used

DESCRIPTION

REV.

SCISSOR ARMS ASSEMBLY - 2630ES


Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

J
H

1
1
1
1
1
1
2
1
1
4
42
1
1
18
4
1
1
1

Arm - Lower Mid Inboard


Arm - Upper Mid Inboard
Arm - Upper Inboard
Arm - Lower Outboard
Arm - Lower Mid Outboard (Left Side)
Arm - Lower Mid Outboard (Right Side)
Arm - Upper Mid Out board
Arm - Upper Outboard
Arm - Lower Inboard
Bearing
Bearing
Bolt M10 x 35mm
Bolt M10 x 45mm
Bolt M10 x 70mm
Bolt M10 x 120mm
Carrier, Cable
Carrier, Cable
Lift Cylinder Assembly Options (See Section 5 for Breakdown):
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

23
24
2
13
1
1
4
1
1

Locknut M10
Pad, Arm
Pin, Cotter
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Bar, Prop Attach
Ring, Retaining
Keeper, Pin
Roller
Shim, Spacer
Washer, Special
Flatwasher M10
Kicker, Arm
Locknut M10

1
20
1
1
A/R
20
2
1
1

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 3 SCISSOR ARMS


FIGURE 3-3. SCISSOR ARMS INSTALLATION - 2630ES (CONTINUED)
ITEM #

PART NUMBER

45

QTY.
2

3422997

3423014

101
102
103

2902500

0275017
0275694

Ref.
Ref.
Ref.

Not Used
0701022

1
1

3121248

SCISSORS ARMS INSTALLATION


Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil

1
1
1
1

Mount, Switch
Locknut M10

1
2
1

Nut, Jam 1/4-28NF (Not Shown)


Pad, Slide
Pin, Sensor

1
3

Spring, Compression (Not Shown)


Screw M6 x 12mm

Switch, Rotary Angle Sensor (was p/n 4360526)

1061034

104
105
106
107
108
109
110
111
112
113
114 to 115
116

Pin Options:
Pin (USA Built Machines S/N 0200152825 to
S/N 0200176683 & Belgium Built Machines
S/N 1200008481 to S/N 1200016873)
Pin (USA Built Machines S/N 0200176683 to
S/N 0200198014 & Belgium Built Machines
S/N 1200016873 to Present)

Scissor Arm Kit - 2630ES (Includes Items 1-11,16,17, 30 & 37)

Bolt M10 x 70mm


Cable, Manual Descent Options (Not Shown):
9ft/2.74m Length (USA Built Machines S/N 0200152825 to
S/N 02000161859 & Belgium Built Machines
S/N 1200008481 to S/N 1200011443)
12.5ft/3.81m Length (USA Built Machines S/N 02000161859
to S/N 0200198014 & Belgium Built Machines
S/N 1200011443 to Present)
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)

1061036

7020218
70001878
Not Used
3200454
3291005
Not Used
3321402
3340957
3423259
Not Used
4160078
4191706
Not Used
1001092354

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

D
B

3-13

SECTION 3 SCISSOR ARMS


FIGURE 3-4.SCISSOR ARMS INSTALLATION - 2646ES/3246ES

3-14

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 3 SCISSOR ARMS

25

A
F

56

13

55

18

12

21

34
30

23

105
13
21

108

102

104

13
14

23

18

21

34
30

114

111

H
D

PART OF
SCISSOR
ARMS

52

15

28

18

19

21

34

53

30

21

32

31

11

13

27
18

24

21

54

49

34
30

36

10

13
26
21

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-15

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 to 48
49
50

3-16

PART NUMBER

QTY.

0274880
0200841
0274878
0200842

Ref.
Ref.
Ref.
Ref.
Ref.

0200832
0200783
0200831
0200830
0200829
0200828
0200827
0200789
0200826
0440257
0701016
0701020
0701022
0701027
0701029
1684489
1684529
1684490
1684530
0440266
0440267
3420156
Not Used
3291005
3340962
3422997
3422998
3423009
3423011
3423014
3423026
Not Used
3760387
3841143
3860104
Not Used
4740438
Not Used
3574161
Not Used
4846684
Not Used

1
1
1
1
1
1
1
1
1
2
1
1
19
2
2
1

DESCRIPTION

REV.

SCISSOR ARMS ASSEMBLIES - 2646ES/3246ES


2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil

H
F
H
F

4
40
4

Arm - Lower Inboard


Arm - Lower Outboard
Arm - Lower Mid Inboard
Arm - Upper Mid Outboard (Right Side)
Arm - Upper Mid Inboard
Arm - Lower Mid Outboard (Right Side)
Arm - Upper Inboard
Arm - Upper Outboard
Arm - Lower Mid Outboard (Left Side)
Bearing
Bolt M10 x 40mm
Bolt M10 x 60mm
Bolt M10 x 70mm
Bolt M10 x 100mm
Bolt M10 x 120mm
Lift Cylinder Assembly Options (See Section 5 for Breakdown):
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil
Bearing
Bearing
Pin, Cotter

24
24
17
1
1
2
1
2

Locknut M10
Pad, Arm
Pin
Pin
Pin
Pin
Pin
Pin

20
1
1

Ring, Retaining
Keeper, Pin
Roller

20

Washer, Special

Prop, Safety

Kicker, Arm

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

51
52
53
54
55
56

0200820
1180380
4812000
4071094
3423170
3291007

1
2
4
A/R
1
1

2902475

0274879
0275695
0274881
0275696

Ref.
Ref.
Ref.
Ref.
Ref.

101
102
103
104
105
106
107
108
109 to 110
111
112 to 113
114
115

116
117
118
119

3121248

Not Used
0701022
Not Used
3200454
3291005
Not Used
3340957
3423255
Not Used
4191706
Not Used
1001092354
1061034
7020218
70001878
3321402
4160078
4420070
4420080

DESCRIPTION
Arm - Upper Mid Outboard (Left Side)
Carrier, Cable
Flatwasher M10
Shim, Spacer
Pin
Locknut M10

Scissor Arm Kit - 2646ES/3246ES (Includes Items 1-10,17,18,36,


49,51 & 52)
SCISSOR ARMS INSTALLATIONS - 2646ES/3246ES
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil

Bolt M10 x 70mm

1
2

Mount, Switch
Locknut M10

2
1

Pad, Slide
Pin, Sensor

Screw M6 x 12mm

1
1
1
1
1
1
A/R
A/R

REV.

D
C
D
C

Switch, Rotary Angle Sensor (was p/n 4360526)


Cable, Manual Descent (Not Shown)
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)
Nut, Jam 1/4-28NF (Not Shown)
Spring, Compression (Not Shown)
Tape, Anti-Skid (3 Pcs 41mm X 279mm Each)
Tape, Anti-Skid (1 Pc 60mm X 279mm) (Not Shown - Located
on Bottom Step - Part of Frame)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3-17

SECTION 3 SCISSOR ARMS


FIGURE 3-4. SCISSOR ARMS INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

3-18

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 4
PLATFORM

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-1

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
6

106

113

105

101

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE SECTION 8.
109

1
110

102

112
107
108

200A
200B
200C

111

4-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
ITEM #

PART NUMBER

0274817
1001134933
0274991
0274930
0275029
0274992
0274931

QTY.

DESCRIPTION

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

PLATFORM INSTALLATIONS
All Specs Except CE & Japanese Specs
1930ES (Original Equipment)
1930ES (Service Replacement)
2030ES/2630ES
2646ES/3246ES
CE & Japanese Specs Only
1930ES
2030ES/2630ES
2646ES/3246ES
Note: All versions are available on ANSI Export & Australian
Specs.

1
Use 1001134934
0274971
0274929

2
3340976
3340965
1001134951

3
4

5
6
7

0561520
3900351

A/R
2
2
2

0701022
0701027

4
4
A/R
2
2

0701029

0701024

0701027

Not Used
3291005

8
4

3423049
See Note
8
9

3121248

3574067
4812000

2
4

REV.

E
A
C
B
F
C
B

Platform Assembly (See Items 101-113 for Breakdown):


1930ES (Service Replacement) (Original Equipment was p/n
0274818)
2030ES/2630ES
2646ES/3246ES
Block, Slide Options:
1930ES (Front Block)
1930ES (Rear Block)
1930ES (Spacer Sleeve Used with Rear Block) (Service
Replacement Platforms Only)
2030ES/2630ES/2646ES/3246ES
Bolt M10 x 30mm
Bolt M10 Options:
70mm Length (Front Slide Block - 1930ES)
100mm Length (Rear Slide Block - 1930ES) (was p/n
0701026 - 90mm Length)
120mm Length (Rear Slide Block - 1930ES) (Service
Replacement Platform Only)
80mm Length (Front Slide Block - 2030ES/2630ES/2646ES/
3246ES)
100mm Length (Rear Slide Block - 2030ES/2630ES/2646ES/
3246ES)
Locknut M10
Pin Options:
All Machines except CE & Japanese Specs
CE & Japanese Spec Machines (Note: Refer to JLG
Supplement p/n 3124288)
Plate, Extension Stop
Flatwasher M10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-3

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #

101
102
103 to 104
105
106
107

PART NUMBER

QTY.

Use 1001134934
1001134934
0274971
0274929

Ref.
Ref.
Ref.
Ref.
Ref.

0630565
3291005
Not Used
3860118
4340914

8
8
4
4
A/R
3
3
5
A/R
3
5
8
1

4420071
4420075
4420073
108

109
110

4420072
4420074
4812000
Use 1001134935
3510892
3510890

111

112
113

1
4846768
4846764
2540045
0903574

1
1

Ref.
200

200A
200B
200C

4-4

A/R

2915241
2915240
2915241

1
1
1

DESCRIPTION

REV.

PLATFORM ASSEMBLY
1930ES (Original Equipment was p/n 0274818)
1930ES (Service Replacement)
2030ES/2630ES
2646ES/3246ES

B
A
C
A

Bolt, Carriage M10 x 50mm


Locknut M10
Roller
Mount
Tape, Anti-Skid Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Tape, Anti-Skid Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Flatwasher M10
Platform Weldment Options:
1930ES (Service Replacement) (Original Equipment was p/n
3510888)
2030ES/2630ES
2646ES/3246ES
Extension Weldment Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Grommet
Bracket, Stop (Use with p/n 0274818 & 0274971 Platform
Assemblies Only)
SLIDE BLOCK MOUNT REPAIR KITS
Fixed Mount Repair Kit (Kit includes components & instructions to
repair weld cracks in fixed mounting block supports on aluminum
platforms
1930ES Fixed Mount Repair Kit
2030ES/2630ES Fixed Mount Repair Kit
2646ES/3246ES Fixed Mount Repair Kit

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-5

SECTION 4 PLATFORM
FIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES
317
321

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE SECTION 8.

103

310
313
319
102

10
6

314

315

308

302
4
316
322
320

304
306

12
13
14

303
305

309
318

307
15

311

OR
205
206

307
1
7
11

8
9
105

202
206
203

4-6

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES
ITEM #

1
2 to 3
4

5
6
7
8
9
10
11
12
13
14
15

101
102
103
104
105

PART NUMBER

QTY.

0274985
0274816

Ref.
Ref.
Ref.

0630565
Not Used

301
302
303
304
305
306
307

3121248

RAIL INSTALLATION - 1930ES


Rails with Gate Closure
Rails with Chain Closure

12

Bolt, Carriage M10 x 55mm

1
2902448
2902496
Not Used
3290606
3291005
3841716
4010616
4010618
4812000
0700823
3290806
4811900
3520072

Rail Assembly Options (See Items 301-322 for Breakdown):


Rails with Gate Closure
Rails with Chain Closure

4
12
2
2
2
12
4
4
4
2

Capnut M6
Locknut M10
Rod, Fiberglass
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M10
Screw M8 x 75mm
Capnut M8
Flatwasher M8
Cap-Plug

0274985

Ref.

Not Used
2080040
2600281
Not Used
3080007
0274816

201
202
203
204
205
206

DESCRIPTION

Not Used
1260136
2820097
Not Used
1001101076
3010088

GATE CLOSURE COMPONENTS

8
2

Fastener, Huck
Hinge

Magnet, Gate

Ref.

1.75ft/53cm
1.67ft/51cm

1
2

2902496
2902448

Ref.
Ref.
Ref.

Not Used
1271617
1271618
3576645
3574184
3641604
3641605

1
1
1
1
1
1

CHAIN CLOSURE COMPONENTS

REV.
C
D

Chain (was 2ft/61cm)


Cover, Chain (was 2ft/61cm)
Snap Latch Repair Kit (was p/n 2940064) (Includes Item 206)
Link
RAIL ASSEMBLY - 1930ES
Rails with Gate Closure
Rails with Chain Closure

J
H

Rail, Slide (Left)


Rail, Slide (Right)
Plate, Billboard (Upper)
Plate, Billboard (Lower)
Rail, Side (Left)
Rail, Side (Right)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-7

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

308
309
310
311
312
313
314
315
316
317
318
319
320
321
322

3641606
4569305
2560191
4846723
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
3820019
3860111
3900345
4010618

1
1
2
1

2902449

4-8

2
8
2
2
2
18in/46cm

2
2
2
2

DESCRIPTION

REV.

Rail, Extension Platform (Front)


Rail (Rear)
Handle, Extension
Gate (2902496 Rail Assembly Only)
Clip, Gripper
Fastener, Huck
Cover, Handle
Capnut M6
Capnut M8
Pad, Rail
Rivet
Roller
Screw M8 x 45mm
Screw M6 x 50mm

Rails Kit - 1930ES (Includes Items 302-310)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-9

SECTION 4 PLATFORM
FIGURE 4-3.RAIL (FOLD-DOWN) INSTALLATION - 1930ES
126
121
5

104
117
124
4

7
13

127
120

107

119

115

118
114

120
125

115

123
106

102

123
110
103

111

114

109

122

108
105

111
112
3
8
14
10
116
113

120
128
125

2
9
15

129
110
11

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE SECTION 8.

4-10

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

120
127

12

3121248

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES
ITEM #

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127

3121248

PART NUMBER

QTY.

0275429

Ref.
Ref.

2902535
0630565
0700825
2080040
2600281
3080007
3290606
3290806
3291005
3520072
3841716
4010616
4010618
4811900
4812000

1
12
4
8
2
1
4
4
12
4
2
2
2
4
12

2902535

Ref.
Ref.

Not Used
1271617
1271618
2560191
3574184
3576932
3641619
3641620
3641650
3641651
3641652
3641653
3641654
4568667
4569404
4569428
1380132
2080040
2560088
3290606
3290806
3340612
3423278
3820019
3860111
3900345
4010617

1
1
2
1
1
1
1
1
1
2
1
1
2
2
1
2
8
2
14
2
18in/46cm

4
2
2
2
12

DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure

REV.
B

Rail Assembly (See Items 101-129 for Breakdown)


Bolt, Carriage M10 x 55mm
Bolt M8 x 85mm
Fastener, Huck
Hinge
Magnet, Gate
Capnut M6
Capnut M8
Capnut M10
Cap-Plug
Tube, Slide (Mid)
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M8
Flatwasher M10
RAIL ASSEMBLY - 1930ES
Rails with Gate Closure

Rail, Slide (Left)


Rail, Slide (Right)
Handle, Extension
Plate, Billboard (Lower)
Plate, Billboard (Upper)
Rail (Front Upper)
Rail (Front Mid)
Rail (Left Lower Side)
Rail (Right Lower Side)
Rail (Both Upper Sides)
Rail (Left Rear Upper)
Rail (Right Rear Upper)
Tube, Folding (Both Mid Side)
Tube, Folding (Both Front)
Rail (Rear)
Clip, Gripper
Fastener, Huck
Cover, Handle
Capnut M6
Capnut M8
Pad, Rail
Snap Pin/Lanyard Kit
Rivet
Roller
Capscrew M8 x 45mm
Screw M6 x 45mm

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-11

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

128
129

4010618
4846723

2
1

2902536

4-12

DESCRIPTION
Screw M6 x 50mm
Gate

Rails Kit - 1930ES (Includes Items 102-116)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-13

SECTION 4 PLATFORM
FIGURE 4-4.RAIL INSTALLATION - 2030ES/2630ES
322
328

103

326
318

NOTE: REPLACEMENT DECALS


MUST BE ORDERED SEPARATELY
- SEE SECTION 8.
302

310
315

320
102

319

312
4
332

314
303
332

321
327
330

314

314

309

304

313
314

323

311

309
305
316

306

331

307

1
7
11

328
321

OR
205

308

206
308

9
105

10
328 6
321

206
202
203

4-14

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES
ITEM #

1
2 to 3
4

5
6
7
8
9
10
11

101
102
103
104
105

PART NUMBER

QTY.

0274944
0274943

Ref.
Ref.
Ref.

0630565
Not Used

301
302
303
304
305
306
307
308
309
310
311

3121248

RAIL INSTALLATION - 2030ES/2630ES


Rails with Gate Closure
Rails with Chain Closure

12

Bolt, Carriage M10 x 55mm

1
2902493
2902492
Not Used
3290606
3291005
3520072
3841716
4010616
4812000

Rail Assembly Options (See Items 301-332 for Breakdown):


Rails with Gate Closure
Rails with Chain Closure

2
12
4
2
2
12

Capnut M6
Locknut M10
Cap-Plug
Rod, Fiberglass
Screw M6 x 40mm
Flatwasher M10

0274944

Ref.

Not Used
2080040
2600281
Not Used
3080007
0274943

201
202
203
204
205
206

DESCRIPTION

Not Used
1260136
2820097
Not Used
1001101076
3010088

GATE CLOSURE COMPONENTS

8
2

Fastener, Huck
Hinge

Magnet, Gate

Ref.

1.67ft/51cm
1.58ft/49cm

1
2

2902493
2902492

Ref.
Ref.
Ref.

Not Used
2560191
3576932
3574184
3641614
3641615
3641616
3641617
3641618
3641619
3641620

2
1
1
1
1
1
1
2
1
1

CHAIN CLOSURE COMPONENTS

REV.
B
D

Chain (was 2ft/61cm)


Cover, Chain (was 2ft/61cm)
Snap Latch Repair Kit (was p/n 2940064) (Includes Item 206)
Link
RAIL ASSEMBLY - 2030ES/2630ES
Rails with Gate Closure
Rails with Chain Closure

L
L

Handle, Extension
Plate, Billboard (Upper)
Plate, Billboard (Lower)
Rail, Upright (Left Rear)
Rail, Upright (Right Rear)
Rail, Side (Left)
Rail, Side (Right)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-15

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

312
313
314
315
316
317
318
319
320
321
322
323
324 to 325
326
327
328
329
330
331
332

3641621
3641622
4568667
4569404
4569319
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
Not Used
3820019
3860111
3900345
4010617
4010618
4846723
3423278

1
1
4
2
1

Rail, Slide (Left)


Rail, Slide (Right)
Tube, Folding Post (Platform)
Tube, Folding Post (Extension)
Rail (Rear)

2
10
2
20
2

Clip, Gripper
Fastener, Huck
Handle
Capnut M6
Capnut M8
Pad, Rail

2902494

4-16

18in/46cm

2
2
2
24
2
1
4

DESCRIPTION

Rivet
Roller
Screw M8 x 45mm
Screw M6 x 45mm
Screw M6 x 50mm
Gate (2902493 Assembly Only)
Snap Pin/Lanyard Kit

Rails Kit - 2030ES/2630ES (Includes Items 302-316)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

4-17

SECTION 4 PLATFORM
FIGURE 4-5.RAIL INSTALLATION - 2646ES/3246ES
NOTE: REPLACEMENT DECALS
MUST BE ORDERED SEPARATELY
- SEE SECTION 8.

321
327
302

307

12
6

314
330
303

317
325

314

318
319
313

309
1

12
6

332
313

306
9
320
326
329

320
328

304

328
320

313

308
315
322

313

310
306

311

320
328

103
104

305

11
6
312

105
8
331

OR
2
7
13

205

305
10

206

320
328

11

203
204
206

4-18

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES
ITEM #

PART NUMBER

QTY.

0274932
0274933

Ref.
Ref.
Ref.

2
3 to 5
6
7
8
9
10
11
12
13

101 to 102
103
104
105

201 to 202
203
204
205
206

301
302
303
304
305
306
307
308
309
310
311
312

3121248

DESCRIPTION
RAIL INSTALLATION - 2646ES/32646ES
Rails with Gate Closure
Rails with Chain Closure

2902490
2902491
0630565
Not Used
3290606
3291005
3300477
3520072
3841716
4010616
4010618
4812000

18

Rail Assembly Options (See Items 301-332 for Breakdown):


Rails with Gate Closure
Rails with Chain Closure
Bolt, Carriage M10 x 55mm

2
18
2
2
2
3
3
18

Capnut M6
Locknut M10
Nut, Acorn
Cap-Plug
Rod, Fiberglass
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M10

0274932

Ref.

Not Used
2080040
2600281
3080007

8
2
1

0274933

Ref.

Not Used
1260136
2820097
1001101076
3010088

1.75ft/53cm
1.67ft/51cm

1
2

2902490
2902491

Ref.
Ref.
Ref.

Not Used
2560191
3576646
3641607
3641608
3641609
3641610
3641611
3641612
3641613
3641614
3641615

2
1
1
1
2
1
1
1
1
1
1

GATE CLOSURE COMPONENTS

REV.
A
C

Fastener, Huck
Hinge
Magnet, Gate
CHAIN CLOSURE COMPONENTS

Chain (was 2ft/61cm)


Cover, Chain (was 2ft/61cm)
Snap Latch Repair Kit (was p/n 2940064) (Includes Item 206)
Link
RAIL ASSEMBLY - 2030ES/2630ES
Rails with Gate Closure
Rails with Chain Closure

J
J

Handle, Extension
Plate, Billboard
Rail, Side (Left Lower)
Rail, Side (Right Lower)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
Rail, Slide (Left)
Rail, Slide (Right)
Rail, Side (Left Rear)
Rail, Side (Right Rear)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-19

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

313
314
315
316
317
318
319
320
321
322
323 to 324
325
326
327
328
329
330
331
332

4568667
4569404
4569310
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
Not Used
3820019
3860111
3900345
4010617
4010618
4420037
4846723
3423278

4
2
1

Tube, Folding Post (Platform)


Tube, Folding Post (Extension)
Rail (Rear)

2
6
2
18
2

Clip, Gripper
Fastener, Huck
Handle
Capnut M6
Capnut M8
Pad, Rail

2902489

4-20

18in/46cm

2
2
2
24
2
A/R
1
4

DESCRIPTION

Rivet
Roller
Screw M8 x 45mm
Screw M6 x 45mm
Screw M6 x 50mm
Tape, Insulation
Gate (2902490 Assembly Only)
Snap Pin/Lanyard Kit

Rails Kit - 2646ES/3246ES (Includes Items 302-315)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #

PART NUMBER

QTY.

DESCRIPTION

REV.

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-21

SECTION 4 PLATFORM
FIGURE 4-6.PLATFORM CONSOLE BOX INSTALLATION
13
24
50D

28

12
50C
50D

50A
50B
50C
50D

28

14
23
50D

2
19
50D

6
16
11

14
23
50D

17

202

201
20 204

204
203

21

3
18

25

21

10
9
8
17
20
22

101C

17
15
27

101D
101B
101A

4-22

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION
ITEM #

PART NUMBER
0272778
See Note

QTY.

DESCRIPTION

Ref.
Ref.

CONSOLE BOX ASSEMBLY


All Specs except CE Spec (USA Built Machines
S/N 0200152825 to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011998)
All Specs except CE Spec (USA Built Machines
S/N 0200163756 to S/N 0200198014 & Belgium Built
Machines S/N 1200011998 to Present)
CE Spec (USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines S/N 1200008481 to
S/N 1200011998)
CE Spec (USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines S/N 1200011998
to Present)

1001091153

Ref.

0272779
See Note

Ref.

1001091154

Ref.

Ref.

1
2
3
4

0140011
Use Item 50D
1380156

1
1
1

Use 1001134438

Use 1001134438

5
6

1671098

1
1

See Note

1705674
1705675
See Note

7
8
9

1001091272
1001091275
1705676
2560179
Use 1001091390

1001091277

3121248

1
1
1

REV.
I

Note: When replacing complete assembly, use p/n


1001091153 for All Specs except CE Spec Machines.
Use p/n 1001091154 for CE Specs Machines.
Alarm
Platform Box Control Module (was p/n 1600439)
E-Clip
Drive/Steer Controller Assembly Options:
USA Built Machines S/N 0200152825 to S/N 0200172402 &
Belgium Built Machines S/N 120008481 to S/N 1200015409
(Original Equipment was p/n 1600345 - See Figure 4-7 for
Breakdown) (For Service Replacement Components p/n
1600402 & 100113443, See Figure 4-8 for Breakdown)
USA Built Machines S/N 0200172402 to S/N 0200198014 &
Belgium Built Machines S/N 1200015409 to Present (See
Figure 4-8 for Breakdown) (Original Equipment was p/n
1600402)
Latch
Decal - Icon Options:
USA Built Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 120008481 to S/N 1200011998
(Note: Use Items 50A or 50C)
All Specs except CE Spec
CE Spec
USA Built Machines S/N 0200163756 to S/N 0200198014 &
Belgium Built Machines S/N 1200011998 to Present
(Note: Use Items 50B or 50C)
All Specs except CE Spec
CE Spec
Decal - Emergency Stop Ring
Handle, Latch
Housing, Joystick (Lower) Options:
USA Built Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 120008481 to S/N 1200011998
(was p/n 2760113)
USA Built Machines S/N 0200163756 to S/N 0200198014 &
Belgium Built Machines S/N 1200011998 to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-23

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

10

1
Use 1001091390

1001091278
11
12

1001091279

1
1

See Note

1001091280
13
14
15
16

3300473
3340968
3380475

4
2
2
1

See Note

See Note

17
18
19
20
21
22

23
24
25
26
27
28

3900333
4160203
4191306
4191407
4191409
4360475
7020175
7020176
4360538
4360539
4568738
4922870

4
1
5
8
6
1
1
1
2
1
1
1

1703819

1
6

4191306
1001091396

4-24

DESCRIPTION

REV.

Mount, Joystick Options:


USA Built Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 120008481 to S/N 1200011998
(was p/n 2760114)
USA Built Machines S/N 0200163756 to S/N 0200198014 &
Belgium Built Machines S/N 1200011998 to Present
Housing, Module Mounting (Lower) (was p/n 2760115)
Housing, Module Mounting (Upper) Options:
USA Built Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 1200008481 to S/N 1200011998
(was p/n 2760116) (Note: Use Items 50C or 50D)
USA Built Machines S/N 0200163756 to S/N 0200198014 &
Belgium Built Machines S/N 1200011998 to Present
Nut M6
Button (Includes Black Button Only)
Panel, Side
Plate, Decal Options:
USA Built Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 1200008481 to S/N 1200011998
(was p/n 3574249) (Note: Use Items 50C or 50D)
USA Built Machines S/N 0200163756 to S/N 0200198014 &
Belgium Built Machines S/N 1200011998 to Present
(Note: Use Items 50B, 50C or 50D)
Screw M6 x 190mm
Spring, Compression
Screw M3.5 x 12mm
Screw M4 x 16mm
Screw M4 x 25mm
Switch, Emergency Stop
Cap
Block, Contact
Strip, Switch & Membrane
Switch, Toggle
Tube, Spacer
Harness, Platform Box (Not Shown - See Section 7 for
Breakdown)
Decal - Directional Arrow
Screw M3.5 x 12mm Options:
USA Built Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 1200008481 to S/N 1200011998
USA Built Machines S/N 0200163756 to S/N 0200198014 &
Belgium Built Machines S/N 1200011998 to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #

PART NUMBER

QTY.

50
50A

1001091967

50B

1001091968

50C

1001091393

50D

1001091965

0272878

Ref.

1671131

Use 1001118216

Ref.

101

101A
101B
101C
101D

201
202
203
204

3121248

Use 1001118215
1001118215
0760808
1380159
Use Item 101
3290805

4
4
1
4

0274386

Ref.

3290405
3575794
3900338
4811400

2
1
2
4

DESCRIPTION
Kit Options:
Decal Kit for USA Built Machines S/N 02000152825 to S/N
0200163756 & Belgium Built Machines S/N 1200008481 to
S/N 1200011998 (Includes Items 6, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Note: If Housing has been replaced with Kit 1001091393
or Kit 1001091965, use Decal Kit p/n 1001091968
Decal Kit for USA Built Machines S/N 0200163756 to S/N
0200198014 & Belgium Built Machines S/N 1200011998 to
Present (Includes Items 6, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Decal & Housing Kit (Includes Items 6, 12, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Decal, Housing & PC Board Kit (Includes Items 2, 6, 12, 14,
16, 19, 23, 24 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)

REV.
A

Cover, Lockable Platform Console Box


PLATFORM BOX COVER INSTALLATION (was p/n 0273841)

A/C

Kit, Platform Box Shield Options:


Original Equipment (was p/n 0273841)
Service Replacement
Bolt M8 x 16mm
Clip, Cover Mounting
Cover, Platform Box
Locknut M8
PLATFORM BOX HANGER INSTALLATION (OPTIONAL)

Locknut M4
Plate, Bracket
Screw M4 x 20mm
Flatwasher M4

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-25

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES
S/N 0200152825 TO S/N 0200172402 & BELGIUM BUILT MACHINES S/N 1200008481 TO
S/N 1200015409)

4-26

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES S/N
0200152825 TO S/N 0200172402 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015409)
ITEM #

1
1A
1B
1C
1D
1E
1F
1G
2
2A
2B
2C
2D
2E
3
3A

3121248

PART NUMBER

QTY.

DESCRIPTION

REV.

See Note

Ref.
Ref.

CONTROLLER ASSEMBLY
Note: Original Equipment controller p/n 1600345 may have
been replaced with Service Replacement controller p/n
1001134438. Visually identify controller before ordering parts.

7020551
7020500
7020501
7003790
7011997
Not Available
Not Available
Not Available
Not Available
7020552
7020553
7020554
7020555
7020556
Not Available
4460266
4460226
4460265
4460227

1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
7

Grip Assembly
Switch, Steer Rocker
Switch, Enable Push Button
Cap, Rubber Rocker (Includes Lock RIng)
Trigger
Grip - Right Half
Grip - Left Half
Actuator, Switch
Handle/Housing Assembly
Bezel
Gasket
Spring, Centering
Foot, Centering
Boot, Rubber
Electrical Assembly (Not Shown)
Connector, Receptacle - 9 Pin
Socket, Female
Plug, Male-9 Position (Part of Platform Box Harness)
Pin, Male (Part of Platform Box Harness)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-27

SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES
S/N 0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015409 TO
PRESENT)

4-28

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES S/N
0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015409 TO
PRESENT)
ITEM #

1
2
3

3121248

PART NUMBER

QTY.

DESCRIPTION

REV.

See Note

1
Ref.

DRIVE/STEER CONTROLLER ASSEMBLY


Note: Use p/n 1001134438 as replacement (was p/n 1600402).

70001250
70001252
70001251
70003650

1
1
1
1

70000084
70000082
7027766
7027365
70001253
70000683
70000685
70000686
70000684
7027367
7027765

1
1
1
1
1
4
2
2
2
1
1

Boot, Panel
Gasket, Mounting
Bezel, Mounting
Handle Repair Kit (Includes handle gasket, item#4 push button
and item #4 lever installed in front handle half, back handle half,
top actuator, boot and hardware.)
Cap, Rubber
Microswitch
Ring, Retaining
Actuator, Handle
Gasket, Handle
Washer, Neoprene
Spacer, Plastic
Screw (Top)
Screw (Bottom)
Switch, Push Button
Lever, Enable

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

4-29

SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES S/N
0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015409 TO
PRESENT) (CONTINUED)
ITEM #

4-30

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 5
CYLINDER

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-1

SECTION 5 CYLINDER
FIGURE 5-1.LIFT CYLINDER ASSEMBLY

251A
251B
251C
252A
252B

216

216

223
205
201

203
204
224
225B

207
227

210

202

225A

OR
208

9
222

206
208

1930ES
ONLY

317
206
208

316
315

215
213

7
226
214

5-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

221

3121248

SECTION 5 CYLINDER
102D
102B

102C
1
103K

106D

103J

8
102A

106J
106E

103H

103
103D
103H

103A
103E
103B
106B

4
104
103G

106K
106H
106G
106C
105

105A

106F
104A

107
106A

107A
101C

107
103F
103C

101B
101A
107B

5 3

219
220
212

107

101
220

2
6

217
218
OPPOSITE SIDE OF
CYLINDER PORT BLOCK

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-3

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY
ITEM #

1
2
3
4
5
6
7

PART NUMBER

QTY.

1684484
1684526
1684487
1684527
1684488
1684528
1684489
1684529
1684490
1684530

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

7023577
Not Available
Not Available
7023589
Not Available
7023539

2
1
1
4
2
1
1

7023558
7023549
7023568
7023557
7023535
8

2
70003646
70003645
Not Available

7023558
7023549
7023568
7023557
7023535

1
Ref.
Ref.
Ref.
Ref.
Ref.

101

101A
101B
101C

5-4

1
7023569
7023587
7023585
7023578
7023583
7023593
Use Item 101
Use Item 101

1
4
1

DESCRIPTION

REV.

LIFT CYLINDER ASSEMBLY


1930ES with Standard Hydraulic Oil
1930ES with Biodegradeable Hydraulic Oil
2030ES with Standard Hydraulic Oil
2030ES with Biodegradeable Hydraulic Oil
2630ES with Standard Hydraulic Oil
2630ES with Biodegradeable Hydraulic Oil
2646ES with Standard Hydraulic Oil
2646ES with Biodegradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biodegradeable Hydraulic Oil

D
C
D
C
D
C
D
C
D
C

O-Ring
Capscrew (All except 1930ES Models)
Locknut (All except 1930ES Models)
Capscrew
Flatwasher (All except 1930ES Models)
Clamp (All except 1930ES Models)
Power Pack Assembly - Complete Options (See Items 101-107B
for Breakdown):
1930ES
2030ES
2630ES
2646ES
3246ES
Pin, Alignment Options:
Pin, Dowel
Rollpin
Cylinder Assembly Only (See Items 201-227 for Breakdown)
POWER PACK ASSEMBLY - COMPLETE
1930ES (1684484/1684526 Cylinders)
2030ES (1684487/1684527 Cylinders)
2630ES (1684488/1684528 Cylinders)
2646ES (1684489/1684529 Cylinders)
3246ES (1684490/1684530 Cylinders)
Tank Kit Options (Note: Includes Tank & Item 101A-101C):
1930ES
2030ES
2630ES
2646ES
3246ES
Plug, Fill
Screw
Magnet

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
102
102A
102B
102C
102D
103
103
103A
103B
103C
103D
103E
103F
103G
103H
103J
103K
104

104A
105
105A
106
106A
106B
106C
106D
106E
106F
106G
106H
106J

106K
107

107A
107B

3121248

PART NUMBER

QTY.

7023570
70000658
Not Available
7023579
70000659
Not Available
Not Available
7023571
7023571
70000335
Use Item 103
Use Item 103
Use Item 103
See Note
Use Item 103
2220883
Use Item 103
Use Item 103
Use Item 103

A/R
1
1
2
1
1
4
4
1
1
1
1
1
1
1
1
2
3
1
1
1

7023572
7023588
7023580
See Note
7023573
7023591
Not Available
See Note
Not Available
Use Item 106J
Use Item 106J
See Note
Not Available
Not Available
7023574
7023581
Not Available
7023575
7023586
7023582
7023584
Use Item 107
7023576

1
1
1
A/R
1
1
1
1
1
1
1
1
1

4
1

1
1

DESCRIPTION

REV.

Motor Options:
1930ES/2030ES/2630ES Motor
Brush Kit - 7023570 Motor
Screw
2646ES/3246ES Motor
Brush Kit - 7023579 Motor
Screw
Washer
Adapter
Adapter Kit
O-Ring
Screw
Screw
Adapter
Seal (Note: Use Item 252A or 252B)
Retainer
Plug
Plug
Breather 9/16- 12UNC
Breather 9/16- 18SAE
Pump Options:
Note: Shaft Seal is only Repair Part Available. No Other
Service Parts Available - Replace Complete Pump.
1930ES/2630ES Pump
2030ES Pump
2646ES/3246ES Pump
Seal, Shaft (Note: Use Item 252A or 252B)
Relief Valve Assembly
Sealing Washer
Power Pack Miscellaneous Service Parts
Seal
Seal (Note: Use Item 252A or 252B)
Screw
Sleeve (1930ES/2030ES/2630ES Only)
Rollpin (1930ES/2030ES/2630ES Only)
Seal (Note: Use Item 252A or 252B)
Tab, Locking
Retainer, Tube
Coupler Kit Options:
1930ES/2030ES/2630ES (Includes Items 106D & 106E)
2646ES/3246ES
Screw
Tube Kit Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Strainer
Filter Element (Includes Seal)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-5

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.
Ref.

201
202
203
204
205
206

See Note
See Note
See Note
See Note
See Note
See Note

1
1
2
1
1

207
208
209
210
211
212
213
214
215

See Note
See Note
Not Used
Not Available
2220883
2220882
7023543
7023542

2
2

1
4
8
1
1
2

0962257
0962006
216

217
218
219
220
221
222

2
0962257
0962181
7023538
7023537
7023536
70000798
70000799

1
1
1
3
1
1

7023553
7023548
7023556
7023534
223

1
7023552
7023547
7023533

224

1
7023551
7023546
7023532

225
225A
225B
225B
226
227

1
7023550
7023545
7023531
7023530
Not Required
7023529

5-6

A/R
0
1

DESCRIPTION

REV.

CYLINDER ASSEMBLY ONLY COMPONENTS


O-Ring (Note: Use Item 251A or 251B)
O-Ring (Note: Use Item 251A or 251B)
O-Ring (Note: Use Item 251A or 251B)
Seal (Note: Use Item 251A or 251B)
Wiper (Note: Use Item 251A or 251B)
Seal (Note: Use Item 251A or 251B)
(Note: This is a 3 piece seal. Assembly may be required)
Ring, Wear (Note: Use Item 251A or 251B)
Ring, Wear (Note: Use Item 251A or 251B)
Locknut
Plug, Steel (SAE #4) (Not Shown)
Plug, Steel (SAE #3)
Valve, Proportional (Lift Down)
Valve, Relief (Steer)
Bushing Options:
1930ES
2646ES/3246ES
Bushing Options:
1930ES
2646ES/3246ES
Valve, Check
Directional Control Valve (Steer)
Directional Control Valve (Lift Up)
Coil (Steer & Lift Up)
Coil (Lift Down)
Barrel Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Rod Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Head Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Piston Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Emergency Release Assembly
Spacer Options:
1930ES/2646ES
3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #

PART NUMBER

QTY.
Ref.

251
251A
251B
251C
252

7023554
7023544
7023528

252A
252B

70001709
70001982

0274874
0275692
0275016
0275693
0275017
0275694
0274879
0275695
0274881
0275696
301 to 314
315

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

1061034

3121248

REV.

SEAL KIT OPTIONS


Seal Kit - Cylinder Options (Includes Items 201-208):
1930ES
2030ES/2630ES
2646ES/3246ES
Seal Kit - Reservoir/Pump Options (Includes 103A, 103E, 104A,
106B & 106F):
1930ES/2030ES/2630ES
2646ES/3246ES
MANUAL DESCENT COMPONENTS
1930ES with Standard Hydraulic Oil
1930ES with Biogradeable Hydraulic Oil
2030ES with Standard Hydraulic Oil
2030ES with Biogradeable Hydraulic Oil
2630ES with Standard Hydraulic Oil
2630ES with Biogradeable Hydraulic Oil
2646ES with Standard Hydraulic Oil
2646ES with Biogradeable Hydraulic Oil
3246ES with Standard Hydraulic Oil
3246ES with Biogradeable Hydraulic Oil

D
B
D
B
D
B
C
B
C
B

Not Used
1061036
Use 1061036

316
317

DESCRIPTION

1061034
7020218
70001878
3321402
4160078

1
1
1
1

Cable, Pull Options:


1930ES - 9ft/2.74m Length
2030ES/2630ES - 9ft/2.74m Length (USA Built Machines
S/N 0200152825 to S/N 0200161859 & Belgium Built
Machines S/N 1200008481 to S/N 1200011443) (was p/n
1061035 - 10.5ft/3.2m Length Cable)
2030ES/2630ES - 12.5ft/3.81m Length (USA Built Machines
S/N 0200161859 to S/N 0200198014 & Belgium Built
Machines S/N 1200011443 to Present)
2646ES/3246ES - 12.5ft/3.81m Length
T-Handle (with 1/4-20 Threads)
T-Handle (with 5mm Threads)
Nut, Jam 1/4-18NF
Spring

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-7

SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY

10

12

3
9

5
13
2
6
14
3

12
1
2

14

5
11

15
51A
51B

5-8

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY
ITEM #

1
2
3
4
5
6
7
8
9
10

PART NUMBER

QTY.

1684237
1684456

Ref.
Ref.
Ref.

See Note
See Note
See Note
See Note
See Note
See Note
Not Used
7023564
2110404

O-Ring (Note: Use Item 51A or 51B)


O-Ring (Note: Use Item 51A or 51B)
Ring, Back-Up (Note: Use Item 51A or 51B)
Seal (Note: Use Item 51A or 51B)
Wiper (Note: Use Item 51A or 51B)
Seal (Note: Use Item 51A or 51B)

1
2
1

Ring, Retaining
Fitting, Straight Adapter
Tube Assembly Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Rod Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Head
Piston
Spacer Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Bushing

12
13
14

15
16 to 50
51
51A
51B

3121248

1
7023562
70000110
7023561
7023560
Not Required
7023565
0440259
Not Used

2
1
0
2
2

1
7023559
70000107

STEER CYLINDER ASSEMBLY


1930ES/2030ES/2630ES
2646ES/3246ES

1
2
2
2
2
1

7023563
70000108
11

DESCRIPTION

REV.
D
A

Seal Kit - Cylinder Options (Includes Items 1-6):


1930ES/2030ES/2630ES
2646ES/3246ES

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

5-9

SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED)
ITEM #

5-10

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 6
HYDRAULIC

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

6-1

SECTION 6 HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM

6-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM #

1 to 4
5

PART NUMBER

QTY.

0272371
0273227
0274546
2792599

Ref.
Ref.
Ref.
Ref.
Ref.

2753883
Not Used
2110404

Hose Options:
1930ES
USA Built Machines S/N 0200152825 to S/N 0200161589
& Belgium Built Machines S/N 1200008481 to
S/N 1200011443
USA Built Machines S/N 0200161589 to S/N 0200198014
& Belgium Built Machines S/N 1200011443 to Present
2030ES/2630ES
USA Built Machines S/N 0200152825 to S/N 0200161589
& Belgium Built Machines S/N 1200008481 to
S/N 1200011443
USA Built Machines S/N 0200161589 to S/N 0200198014
& Belgium Built Machines S/N 1200011443 to Present
2646ES/3246ES

Fitting, Straight

1684237
1684456

Ref.
Ref.
Ref.

STEER CYLINDER ASSEMBLY


1930ES/2030ES/2630ES
2646ES/3246ES

Not Used
2110404

Fitting, Straight Adapter

2755056

2753882

2755061

101 to 108
109

3121248

HYDRAULIC COMPONENTS
Steer Hydraulics (1930ES)
Steer Hydraulics (2030ES/2630ES)
Steer Hydraulics (2646ES/3246ES)
Hydraulic Schematic

REV.
G
D
B
D

Not Used

2753882

6 to 12
13

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

D
A

6-3

SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)
ITEM #

6-4

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 7
ELECTRICAL

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-1

SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL SCHEMATIC

7-2

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL

1870205 C

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-3

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH

6
4
5
409A

409

3
410A
1
4
410

107A

503F

503A
503G

503B

503D

107A

107B

503C
606A

101

125

LIFT
CYLINDER
VALVE
BLOCK

107

PLATFORM
RECEPTACLE

118
121

107A

OR

BRAKE
DISCONNECT
SWITCH

PLATFORM
CONSOLE
BOX

2
118
122

504C
504B 504A

106P

606C
606B

106G

106

123 124
101B
118

OR
102
DIAGNOSTIC
105
ANALYZER
109
112
506
503F
113 503H
115 503J
506B
503E

114
115
116
117 101A
104
106N

503K

101
503L (CE ONLY)

106D
408A

408

506A

ROTARY ANGLE
SENSOR
MDI

106

404A 404
106L 401D
401D
401A

106H

201C

106C
201B

106L
401A

201

201A

401
201B
401C

GROUND
CONTROL
BOX

7-4

DRIVE
MOTORS

403

401B

402

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

401C

402 403

3121248

SECTION 7 ELECTRICAL

POTHOLE
PROTECTION
SWITCHES

106A
505F
505P
106K
505R

501

304A

305A
505H

505L
505K

505G
505J
505D
505C
505E

304

305

505M
505B

501A
106E

301

301

505A

305B

302B

505N

304B

302A

302

302

106B
505T

ALARM

106

502

301

505S

502A
106L

301
106

INVERTER
POWER
SWITCH
BATTERY
CHARGER/
INVERTER

BEACON LIGHT

302B

302A
306B

307A
309A

505V
301

301

505U

106
405

BATTERIES

CONTACTOR
RELAY

307

306

108B
309
106M
405A
303B
309A
303
401

306A

PUMP/MOTOR/
RESERVOIR
106

309

106F
406B

108B
106K
406C
108

DRIVE
307A
CONTROLLER

406A

*106B

108A
308A

406E

307
308B

303A
308B

406D
BATTERY
CHARGER

308

407
411 406G

106
106J

3121248

308

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

406F

7-5

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref.

1
2

3
4
5
6

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

1
1
5
9
1
1
1
8
2
1
1

0274972
0275541

Ref.
Ref.
Ref.

101

101A

101B

102
103
104
105

7-6

1
1001094154
1001094332
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
1320318
0100048
4740545

1
4
3
1
1
A/R
A/R
1
4
3
1
1
A/R
A/R
A/R
A/R
A/R
A/R

DESCRIPTION

REV.

CONSOLE BOX COMPONENTS


Platform Box Harness
Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position
PLATFORM CABLES INSTALLATION
ANSI, ANSI Export, Japanese & UL Specs
Australian & CE Specs
Platform to Ground Harness Options (Was p/n 4933218 &
4923587):
ANSI, ANSI Export, Japanese & UL Specs:
Australian & CE Specs:
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Retainer
Clamp, Hose
Grease, Dielectric
Washer, Special Cable

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

L
J

C
B

3121248

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

106

QTY.
1

Use 1001109218

1001109124

4933351

Ref.
Ref.

1001109123

Ref.

3990013

2
2

106A
Use 1001109345

1001109088

106B

106C
106D
106E
106F
106G
106H

106J
106K

106L
106M

3121248

4460884
4460465
4460320

2
4
1

4460226
4460321
4460227
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
4460944
0840057
4460870
4460877
4460894
4460465
0840059
4460897
4460464
4460897
4460465

2
1
4
1
3
1
2
1
1
4
1
31
6
1
1
4
1
4
1
3
6
1
2

DESCRIPTION
Chassis Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200195918
& Belgium Built Machines S/N 1200008481 to
S/N 1200022847 (was p/n 4923449)
USA Built Machines S/N 0200195918 to 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Wiring Diagram - Chassis Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines
S/N 1200008481 to S/N 1200022847
USA Built Machines S/N 0200195918 to
S/N 0200198014 & Belgium Built Machines
S/N 1200022847 to Present
Diode 1 Amp/400V (Not Shown)
Switch, Limit Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines S/N
1200008481 to S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 0200195918 to S/N0200198014
& Belgium Built Machines S/N 1200022847 to Present
Plug, Male 4 Position (Use with p/n 1001109088 Switch)
Socket, Female (Use with p/n 1001109088 Switch)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are
required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Socket, Female (Gold)
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
Receptacle, Female - 2 Position
Socket, Female

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
F

7-7

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

106N

4460931
4460464
4460943
0840058
4460899
4460464
4460931
4460464
4923350
4460891
4460465
4460894
4460465
0840059

1
4
3
1
1
6
1
4
1
4
8
1
6
1
1

106P
106R
107
107A
107B

108
4923271
4923647
108A

108B
109

1
1
1
2
A/R

Not Available
Not Available
0840041
0760610
0760614

110

111
112
113
114
115
116
117
118

1
0903339
1001110826
2902476
3290607
4811700
1321716
3291005
3900351
4812000

Ref.
4
2
2
A/R
A/R
A/R
1

Use 1001104466

1001096705

119 to 120

7-8

DESCRIPTION

REV.

Receptacle, Female - 8 Position


Pin, Male
Pin, Male (Gold)
Boot
Connector, Female - 6 Position
Pin, Male
Receptacle, Female - 8 Position
Pin, Male
Lift Cylinder Harness
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Power to Pump Motor Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200164050 &
Belgium Built Machines S/N 1200008481 to S/N 1200012626
USA Built Machines S/N 0200164050 to S/N 0200198014 &
Belgium Built Machines S/N 1200012626 to Present
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Screw M6 Options:
20mm Length
30mm Length
Bracket, Battery Connector Options (Not Shown - Located at
Item 304):
Non-UL Machines
UL Machines
Battery Cable Kit (See Item 301- 309 for Breakdown)
Nut M6
Flatwasher M6
Clamp
Locknut M10
Screw, Button Head M10 x 30mm
Flatwasher M10
Platform to Control Box Coiled Cable Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200168420 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
(Repair Kit p/n 1001104466 Includes Items 101B & 121-125)
USA Built Machines S/N 0200168420 to S/N 0200198014 &
Belgium Built Machines S/N 1200014906 to Present (Includes
Items 121 & 122)

Not Used

C
B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

DESCRIPTION

121

4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606

1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R

Receptacle, Female - 8 Position


Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Connector -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
Clamp, Post
Screw M6 x 45mm
Nut, Acorn M6
Clamp, Rail
Screw M6 x 12mm
Nut, Acorn M6
Hook, Corner
Screw M6 x 45mm
Nut, Acorn M6

Ref.

GROUND CONTROL BOX COMPONENTS

4922865
4460265
4460268
4460761
4460267
Not Available
Use 4460418
Use 4460419

1
1
9
2
8
1
1
3

Control Box Harness


Plug, Male - 9 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Grommet (Molded in Part of Harness)
Receptacle, Female - 3 Position
Terminal

2902476
0275480

Ref.
Ref.

0840060
1060998
Not Available
Not Available
1061001
Not Available
Not Available

8
2
2
2
1
1
1

122

123

124

125

201
201A
201B
201C
201D

301
302
302A
302B
303
303A
303B

3121248

BATTERY CABLE KIT


BATTERY CABLE COMPONENTS (UL SPEC ONLY)
Boot, Terminal (Gray) (Covers only the Battery Terminal Base)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 Per Cable Assembly)
Boot, Terminal (Red) (1 Per Cable Assembly)
Cable, Battery (Contactor to Drive Module B+)
Boot, Terminal (Black)
Boot, Terminal (Red)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

E
A

7-9

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

304

1
4923365
4923414

304A

304B
305

1
Not Available
Not Available
Not Available

1
1

4923366
Use 1001127523
305A

1
1
1
1

Not Available
Not Available
305B

306
306A
306B
307 & 307A
308

Not Available
Not Available
4923367
Not Available
Not Available
Not Required

1
1
1
2

4923272
4923648
308A

308B
309
309A

1
1
1
1
1
2

Not Available
Not Available
0840041
4923374
Not Available

Ref.
401

2
Use 1001099628

1001091502
401A

4460891
4460465

2
4

401B

70001442
Not Available
70001443
70001444

2
4
2
4

401C

7-10

DESCRIPTION

REV.

Cable, Battery (LH Battery to Disconnect)


Non-UL Machines
UL Machines
Connector, Anderson Options:
Single Pole (Purchase p/n 4923365)
Two Pole (Purchase p/n 4923414)
Boot, Terminal (Black)
Cable, Battery (RH Batteries to Disconnect) Options:
Non-UL Machines
UL Machines (was p/n 4923413)
Connector, Anderson Options:
Single Pole (Purchase p/n 4923366)
Two Pole (Purchase p/n 4923413 & 1001127523)
Boot, Terminal Options:
Black
Red
Cable, Battery (RH Battery to Contactor)
Boot, Terminal (Black)
Boot, Terminal (Red)

C
E

B
B/E

Cable, Battery (Power to Pump Motor)


USA Built S/N 0200152825 to S/N 0200164050 & Belgium
Built Machines S/N 1200008481 to S/N 1200013825
USA Built S/N 0200164050 to S/N 0200198014 & Belgium
Built Machines S/N 1200013825 to Present
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Cable, Battery (Battery to Contactor)
Boot, Terminal (Red)

C
B

STANDARD HARNESSES
Drive Motor/Brake Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
(was p/n 7024770)
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)

Plug, Male - 2 Position (1 Per Harness) (To Brake)


Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

Not Available

A/R
1

4461261

4460509

Not Available

Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465

2
4
2
2
4
2
2
2
1
1
2
Ref.

401D

402

403

404
404A
405
405A
406
406A
406B
406C
406D

Not Available
4460648
4460899
4460464
Not Available

1
1
6
1

406E

4460424

4460227
Not Available
Not Available

2
1
1
1

406F
406G
407

408
408A
409
409A
410
410A

3121248

1060688
1001103257
1060689
1001103258
1001092354

4460536
4460464
4360539
Not Available
Not Available
4460266
4460226

1
3
1
1
1
1
8

DESCRIPTION
Connector Options:
USA Built Machines S/N 0200152825 to S/N 0200156117
Use Butt Connector (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and
butt splice to Drive Harness from opposite side.
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Plug, Male - 1 Position
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Terminal
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector
(Note: Connection to this plug used only when battery interlock
options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Black)
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Black)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

7-11

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

411

QTY.
1

Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249
0275663
4661202
0275664
4661205

501
501A
502
502A

Ref.
Ref.
Ref.
Ref.

0272839
0272843

Ref.
1
1
3
1
1
2
Ref.
Ref.
Ref.
Ref.

0272843

Ref.
Ref.

0275487
0272843

Ref.
Ref.
Ref.

Use 0275488

Ref.

0275486

Ref.

0275472

Ref.

0275489

Ref.

0275485

Ref.

1001096628

Ref.

0275490

Ref.

0140043
4460536
4460464
2920161
4460891
4460465

503

7-12

Ref.

DESCRIPTION

REV.

Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground

A
A
A
A
A

OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
220V without Receptacle & Plug (Locally Supplied
Components)
220V with IEC Blue Receptacle & Plug & Circuit Breaker (was
p/n 02754887)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

H
F

C
F
C
C
C
D
C
A

3121248

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

503 contd

QTY.
1

1703464
3252507
503A
0861731

A/R
1

Not Available
4460315
0861781
See Note

0
1
1
1

1001141967

1671207
Not Available
4461244
4461245

A/R
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969
4460662

1
1
A/R
1

Not Available
4461257

0
1

4461258

4460633
4460428
4460346
Not Available
4461244
4461245

1
1
A/R
1
0
1
1

4461246
4461198
4461201

1
1
1

503B

503C

503D

3121248

DESCRIPTION

REV.

Decal - AC Power (Not Shown)


110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations
0275774/0275775 Installations (Note: Was
p/n 0861782 which is no longer available. Use p/n
1001100344 CEE 7 Side Ground Service Kit or p/n
1001100343 CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 503B, 503D &
503E.)
1001100343, 1001100344, 1001141970 & 1001141971
Service Kits
Cover Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Receptacle)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Receptacle)
0275487 Installation (Includes Receptacle)
0275488 Installation (Includes Receptacle)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kit
1001100344 & 1001141970 Service Kit
Connector, Strain Relief Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0275487, 0275488, 0275489 & 0275490 Installations
(90)
0275487, 0275488, 0275489 & 0275490 Installations
(Adapter)
0275520 & 0275521 Installations
0275522 & 0275523 Installations
Receptacle, Electrical Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Cover)
0275485 & 1001096628 Installations
(Includes Receptacle)
0275486 Installation (Includes Cover)
0275487 Installation (Includes Cover)
0275488 Installation (Includes Cover)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-13

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503D contd

Use 1001100343

Use 1001100344

1001141968
1001141969
4460138
Not Available
4461202

1
1
A/R
1
0
1

4461203

4461205

4461206

4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206

1
1
1
1
1
1
1
1
1
1
A/R

503E

503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G

503H

7-14

Not Required

A/R
0

0903569
0903484
0903566

1
1
1

01001096627

DESCRIPTION

REV.

0275489 Installation (Includes Receptacle) (was


p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kit
1001100344 & 1001141970 Service Kit
Plug End Options:
0272839 Installation (Male)
0272843 Installation (Purchase Locally)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Male)
0275472 & 0275489 Installations & 1001100343/
1001141971 Service Kits (Female)
0275485 & 1001096628 Installations & 1001100344/
1001141970 Service Kits (Male)
0275485 & 1001096628 Installations & 1001100344/
1001141970 Service Kits (Female)
0275486 Installation (Male)
0275486 Installation (Female)
0275487 Installation (Male)
0275487 Installation (Female)
0275488 Installation (Male)
0275488 Installation (Female)
0275489 Installation (Male)
0275489 Installation (Female)
0275490 Installation (Male)
0275490 Installation (Female)
Hardware Options:
Screw M4 x 10mm
Screw M4 x 16mm
Screw M6 x 16mm
Screw M6 x 12mm
Screw M6 x 20mm
Screw M6 x 55mm
Locknut M4
Locknut M6
Locknut M6
Flatwasher M4
Flatwasher M4 Oversize
Flatwasher M6
Bracket, Receptacle Box Mounting Options:
0272839, 0272843, 0275472, 0275485, 0275486 &
1001096628 Installations
0275487, 0275488, 0275489 & 0275490 Installations
1001096628 Installation (2nd Receptacle Box Only)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0272843 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec 1001096628 Installation)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503J

Use 2902541

A/R
Ref.

1
Use 2902541
See Note
See Note

1001109475

1001109482

1
250135

4460957

1
Not Required

4460956

503K

1
4460633

1001097150

503L

1060908

55in/1.4m

503M

1060908

55in/1.4m

3121248

DESCRIPTION
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Note: Original box assembly used one single large
breaker which is no longer available. For USA Built
Machines S/N 0200152825 to S/N 0200163756 & Belgium Built Machines S/N 1200008481 to S/N
1200011329 Purchase p/n 2902541 as replacement. For
USA Built Machines S/N 0200163756 to S/N0200191894
& Belgium Built Machines S/N 1200011329 to S/
N1200021491, the one large single may be replaced
with 2 breakers.
Purchase qty 1 each of p/ns 1001109475 & 1001109482.
Circuit Breaker Options:
Circuit Breaker - USA Built Machines S/N 0200152825
to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329 (was p/n 240015)
Circuit Breaker - USA Built Machines S/N 0200163756
to S/N 0200191894 & Belgium Built Machines
S/N 1200011329 to S/N 1200021491 (was p/n
2400093)
Circuit Breaker - 16A USA Built Machines S/N
0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Circuit Breaker - 30mA USA Built Machines S/N
0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Barrier, Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
USA Built Machines S/N 0200152825 to
S/N 0200173859 & Belgium Built Machines
S/N 1200008481 to S/N 1200015447
USA Built Machines S/N 0200173859 to
S/N 0200198014 & Belgium Built Machines
S/N 1200015447 to Present
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
E

7-15

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

504
504A

504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R

505S
505T
505U

7-16

PART NUMBER

QTY.

2902431

0275216

0275217

0275452

Use 1001100343

0275453

Use 1001100344

0275454

4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392

1
1
15ft/2.7m
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1

DESCRIPTION

REV.

Receptacle Box Kit (110V GFI) (Includes Item 503A-503D)


(0272839 Installation)
Receptacle, Box & Plug Kit (110V IEC Yellow) (Includes
Items 503A, 503B, 503C & Male 503E Plug End) (0275487
Installation)
Receptacle, Box & Plug Kit (220V IEC Blue) (Includes
Items 503A, 503B, 503D & Male 503E Plug End) (0275488
Installation)
Receptacle Box Kit (220V CEE 7 Post Ground with 2x4
Box) (Includes Items 503A, 503B, 503D & Male 503E Plug
End) (0275472 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Post Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275489 Installation) (was p/n 0275218 & 1001141971)
Receptacle Box Kit (220V CEE 7 Side Ground with 2x4
Box) (Includes Item 503A, 503B, 503D & Male 503E Plug
End) (0275485 & 1001096628 Installations)
Receptacle, Box & Plug Kit (220V CEE 7 Side Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275490 Installation) (was p/n 0275219 & 1001141970)
Receptacle, Box & Plug Kit (220V AFSINT 107 Keyed
Ground) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275486 Installation)
Brake Disconnect /Release Switch Components
Brake Disconnect Harness & Switch
Cable, Electrical 18/2
Strap, Cinch (Not Shown)
Switch, Limit
Brake Release Switch
Battery Charger/Inverter Components (ANSI & CSA Option Only):
AC Output Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9014)
AC Input Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9016)
Remote Control Harness (Internal Part of Inverter)
Plug, Male - 8 Position (Conxall 7281-8PG-300)
AC Input Harness (was p/n 4923389)
Plug, Male
Plug, Male - 4 Position (Conxall T9017)
AC Output Harness
Receptacle, Female
Plug, Male - 4 Position (Conxall T9015)
Data Interface Harness
Plug, Male - 8 Position (Conxall 6280-8SG-318)
Receptacle, Female - 6 Position
Pin, Male
Plug, Seal
Diode 6A/600V
Switch, Toggle
Receptacle, Female - 2 Position
Pin, Male
Cable, Battery + to Inverter +

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

C
1

B/A

B/A

A/D

3121248

SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

505V
506

4923393
1001093556

1
1

506A

4460321
4460226
4460868
4460877
1001094105

1
4
1
4
1

506B

Ref.
601
602
603
604
605
606
606A
606B
606C
607

3121248

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005

1
1
A/R
A/R
1
1
1
1
2
8
1

DESCRIPTION
Cable, Battery to Inverter
MDI Harness (USA Built Machines S/N 0200168420 to
S/N 0200198014 Only & Belgium Built Machines S/N 1200014906
to Present Only)
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot

REV.
A
B

TOOLS FOR SERVICE


Crimper, Wire (Not Shown)
Extractor, Pin - Universal (Not Shown)
Extractor, Pin #16 Gauge (Not Shown)
Extractor, Pin #12 Gauge (Not Shown)
Stripper, Wire (Not Shown)
Analyzer Kit (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female
Software Cables Kit (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-17

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH

6
4
5
409A

409

3
410A
1
4
410

107A

503F

503A
503G

503B

503D

107A

107B

503C
606A

101

125

LIFT
CYLINDER
VALVE
BLOCK

107

PLATFORM
RECEPTACLE

118
121

107A

OR

BRAKE
DISCONNECT
SWITCH

PLATFORM
CONSOLE
BOX

2
118
122

504C
504B 504A

106P

606C
606B

106G

106

123 124
101B
118

OR
102
DIAGNOSTIC
105
ANALYZER
109
112
506
503F
113 503H
115 503J
506B
503E

114
115
116
117 101A
104
106N

503K

101
503L (CE ONLY)

106D
408A

408

506A

ROTARY ANGLE
SENSOR
MDI

106

404A 404
106L 401D
401D
401A

106H

201C

106C
201B

106L
401A

201

201A

401
201B
401C

GROUND
CONTROL
BOX

7-18

DRIVE
MOTORS

403

401B

402

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

401C

402 403

3121248

SECTION 7 ELECTRICAL

POTHOLE
PROTECTION
SWITCHES

106A
505F
505P
106K
505R

501

304A

305A
505H

505L
505K

505G
505J
505D
505C
505E

304

305

505M
505B

501A
106E

301

301

505A

305B

302B

505N

304B

302A

302

302

106B
505T

ALARM

106

502

301

505S

502A
106L

301
106

INVERTER
POWER
SWITCH
BATTERY
CHARGER/
INVERTER

BEACON LIGHT

302B

302A
306B

307A
309A

505V
301

301

505U

106
405

BATTERIES

CONTACTOR
RELAY

307

306

108B
309
106M
405A
303B
309A
303
401

306A

PUMP/MOTOR/
RESERVOIR
106

309

106F
406B

108B
106K
406C
108

DRIVE
307A
CONTROLLER

406A

*106B

108A
308A

406E

307
308B

303A
308B

406D
BATTERY
CHARGER

308

407
411 406G

106
106J

3121248

308

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

406F

7-19

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref.

1
2

3
4
5
6

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

1
1
6
8
1
1
1
8
2
1
1

0274973
0275542
0274974
0275543

Ref.
Ref.
Ref.
Ref.
Ref.

101

101A

101B

102
103
104
105

7-20

1
1001094155
1001094333
1001094156
1001094334
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
Not Used
0100048
4740545

DESCRIPTION

REV.

CONSOLE BOX COMPONENTS


Platform Box Harness
Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position
PLATFORM CABLES INSTALLATION
2030ES (ANSI, ANSI Export, Japanese & UL Specs)
2030ES (Australian & CE Specs)
2630ES (ANSI, ANSI Export, Japanese & UL Specs)
2630ES (Australian & CE Specs)

1
4
3
1
1
A/R
A/R
1
4
3
1
1
A/R
A/R
A/R

Platform to Ground Harness Options:


2030ES ANSI, ANSI Export, Japanese & UL Specs
2030ES Australian & CE Specs
2630ES ANSI, ANSI Export, Japanese & UL Specs
2630ES Australian & CE Specs
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot, 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Retainer

A/R
A/R

Grease, Dielectric
Washer, Special Cable

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

J
H
J
H

C
B
C
B

3121248

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

106

QTY.
1

Use 1001109218

1001109124

4933351

Ref.
Ref.

1001109123

Ref.

3990013

2
2

106A
Use 1001109345

1001109088

106B

106C
106D
106E
106F
106G
106H

106J
106K

106L
106M

3121248

4460884
4460465
4460320

2
4
1

4460226
4460321
4460227
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
4460944
0840057
4460870
4460877
4460894
4460465
0840059
4460897
4460464
4460897
4460465

2
1
4
1
3
1
2
1
1
4
1
31
6
1
1
4
1
4
1
3
6
1
2

DESCRIPTION
Chassis Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200195918
& Belgium Built Machines S/N 1200008481 to
S/N 1200022847 (was p/n 4923449)
USA Built Machines S/N 0200195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Wiring Diagram - Chassis Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines
S/N 1200008481 to S/N 1200022847
USA Built Machines S/N 0200195918 to
S/N 0200198014 & Belgium Built Machines
S/N 1200022847 to Present
Diode 1 Amp/400V (Not Shown)
Switch, Limit Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines S/N
1200008481 to S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 0200195918 to
S/N 0200198014 & Belgium Built Machines
S/N 1200022847 to Present
Plug, Male 4 Position (Use with p/n 1001109088 Switch)
Socket, Female (Use with p/n 1001109088 Switch)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are
required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Socket, Female (Gold)
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
Receptacle, Female - 2 Position
Socket, Female

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
F

7-21

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

106N

4460931
4460464
4460943
0840058
4460899
4460464
4460931
4460464
4460930
4460466
4923350
4460891
4460465
4460894
4460465
0840059

1
4
3
1
1
6
1
4
1
1
1
4
8
1
6
1
1

106P
106R
106T
107
107A
107B

108
4923271
1001096794
108A

108B
109

110
111

1
Not Available
Not Available
0840041

2
A/R

0760610
0760614
Not Used
2902509
1001096799

112
113
114
115
116
117
118

3290607
4811700
1321716
3290605
4031713
4811700

4
2
2
A/R
A/R
A/R
1

Use 1001104467

1001096706

119 to 120

7-22

DESCRIPTION

REV.

Receptacle, Female - 8 Position


Pin, Male
Pin, Male (Gold)
Boot
Connector, Female - 6 Position
Pin, Male
Receptacle, Female - 8 Position
Pin, Male
Plug, Male - 8 Position
Seal, Plug
Lift Cylinder Harness
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Power to Pump Motor Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to S/N 0200198014 &
Belgium Built Machines S/N 1200014906 to Present
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Screw M6 Options:
20mm Length
30mm Length
Battery Cable Kit Options (See Item 301- 309 for Breakdown):
USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to S/N 0200198014 &
Belgium Built Machines S/N 1200014906 to Present
Nut M6
Flatwasher M6
Clamp
Locknut M6
Capscrew, Socket Head M6 x 45mm
Flatwasher M6
Platform to Control Box Coiled Cable Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200168420 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
(Repair Kit p/n 1001104467 Includes Items 101B & 121-125)
USA Built Machines S/N 0200168420 to S/N 0200198014 &
Belgium Built Machines S/N 1200014906 to Present (Includes
Items 121 & 122)

Not Used

C
B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

DESCRIPTION

121

4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606

1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R

Receptacle, Female - 8 Position


Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Connector -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
Clamp, Post
Screw M6 x 45mm
Nut, Acorn M6
Clamp, Rail
Screw M6 x 12mm
Nut, Acorn M6
Hook, Corner
Screw M6 x 45mm
Nut, Acorn M6

Ref.

GROUND CONTROL BOX COMPONENTS

4922865
4460265
4460268
4460761
4460267
Not Available
Use 4460418
Use 4460419

1
1
9
2
8
1
1
3

Control Box Harness


Plug, Male - 9 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Grommet (Molded in Part of Harness)
Receptacle, Female - 3 Position
Terminal

2902509

Ref.
Ref.

1001096799

Ref.

0840060
1060998
Not Available
Not Available
1061001
Not Available
Not Available

8
2
2
2
1
1
1

122

123

124

125

201
201A
201B
201C
201D

301
302
302A
302B
303
303A
303B

3121248

BATTERY CABLE KITS


USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to S/N 0200198014 &
Belgium Built Machines S/N 1200014906 to Present
Boot, Terminal (Gray) (Covers only the Battery Terminal Base)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 Per Cable Assembly)
Boot, Terminal (Red) (1 Per Cable Assembly)
Cable, Battery (Contactor to Drive Module B+)
Boot, Terminal (Black)
Boot, Terminal (Red)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

F
C

7-23

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

304
304A

Use 1001127523
4460618
Use 2560205
Not Available
4923414
4460618
Not Available
4923415
Not Available
Not Available
4923416
Not Available

1
1
1
1
1
1
1
1
1
1
1
1
2

304B
305
305A
305B
306
306A
306B
307
307A
308

4923272
1001096795
308A

308B
309 & 309A

1
Not Available
Not Available
0840041
Not Required

Ref.
401

2
Use 1001099676

Use 1001134012

401A
401B
401C

4460891
4460465
70001442
Not Available
70001443
70001444
Not Available

2
4
2
4
2
4
A/R
1

4461261

4460509

401D

7-24

DESCRIPTION

REV.

Cable, Battery (LH Battery to Disconnect) (was p/n 4923413


Connector, Anderson
Handle, Connector
Boot, Terminal (Red)
Cable, Battery (RH Batteries to Disconnect)
Connector, Anderson
Boot, Terminal (Black)
Cable, Battery (RH Battery to Contactor)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Connector B)
Boot, Terminal (Black)
Cable, Battery (Power to Pump Motor)
USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to S/N 0200198014 &
Belgium Built Machines S/N 1200014906 to Present
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)

B/E

C
C

STANDARD HARNESSES
Drive Motor/Brake Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
(was p/n 7024770 & 7024775)
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present (was p/n
1001091843)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Connector Options:
USA Built Machines S/N 0200152825 to S/N 0200156117
Use Butt Connector (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and
butt splice to Drive Harness from opposite side.
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Plug, Male - 1 Position
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Terminal

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

402

Not Available

Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465

2
4
2
2
4
2
2
2
1
1
2
Ref.

403

404
404A
405
405A
406
406A
406B
406C
406D

Not Available
4460648
4460899
4460464
Not Available

1
1
6
1

406E

4460424

4460227
Not Available
Not Available

2
1
1
1

406F
406G
407

408
408A
409
409A
410
410A

1060688
1001103257
1060689
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226

411

1
1
3
1
1
1
1
8
1

Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249

3121248

Ref.
Ref.
Ref.

DESCRIPTION
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector
(Note: Connection to this plug used only when battery interlock
options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Black)
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Black)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

A
A
A

7-25

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

411 contd

0275663
4661202
0275664
4661205

Ref.
Ref.

Ref.
501
501A
502
502A

0140043
4460536
4460464
2920161
4460891
4460465

0272839
0272843

1
1
3
1
1
2
Ref.
Ref.
Ref.
Ref.

0272843

Ref.
Ref.

Use 0275487

Ref.
Ref.

0272843

Ref.

Use 0275488

Ref.

Use 0275486

Ref.

Use 0275472

Ref.

Use 0275489

Ref.

Use 0275485

Ref.

1001096628

Ref.

Use 0275490

Ref.

503

1
1703464
3252507
503A

7-26

0861731

A/R
1

Not Available
4460315
0861781

0
1
1

DESCRIPTION

REV.

CEE 7 Post Ground Receptacle Installation


Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground

A
A

OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(was p/n 0275513)
220V without Receptacle & Plug (Locally Supplied
Components)
220V with IEC Blue Receptacle & Plug & Circuit Breaker (was
p/n 0275514)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (was p/n 0275512)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (was p/n 0275510)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275515)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box) (was p/n 0275511)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275516)
Decal - AC Power (Not Shown)
110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

H
F

C
F
C
C
C
D
C
A

3121248

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503A contd

See Note

1001141967

1671207
Not Available
4461244
4461245

A/R
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969
4460662

1
1
A/R
1

Not Available
4461257

0
1

4461258

4460633
4460428
4460346
Not Available
4461244
4461245

1
1
A/R
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969

1
1

503B

503C

503D

3121248

DESCRIPTION

REV.

0275774/0275775 Installations (Note: Was


p/n 0861782 which is no longer available. Use p/n
100110344 CEE 7 Side Ground Service Kit or p/n
1001100343 CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 503B, 503D &
503E.)
1001100343, 1001100344,1001141970 & 1001141971
Service Kits
Cover Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Receptacle)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Receptacle)
0275487 Installation (Includes Receptacle)
0275488 Installation (Includes Receptacle)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970
1001100343 & 1001141971 Service Kits
1001100344 & 1001141970 Service Kits
Connector, Strain Relief Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0275487, 0275488, 0275489 & 0275490 Installations
(90)
0275487, 0275488, 0275489 & 0275490 Installations
(Adapter)
0275520 & 0275521 Installations
0275522 & 0275523 Installations
Receptacle, Electrical Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Cover)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Cover)
0275487 Installation (Includes Cover)
0275488 Installation (Includes Cover)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kits
1001100344 & 1001141970 Service Kits

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-27

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

4460138
Not Available
4461202

A/R
1
0
1

4461203

4461205

4461206

4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206

1
1
1
1
1
1
1
1
1
1
A/R

503E

503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G

503H

7-28

Not Required

A/R
0

0903569
0903484
0903566

1
1
1

01001096627

DESCRIPTION

REV.

Plug End Options:


0272839 Installation (Male)
0272843 Installation (Purchase Locally)
0275472/0275489 Installations & 1001100343/
1001141971 Kits (Male)
0275472 & 0275489 Installations & 1001100343/
1001141971 Kits (Female)
0275485/1001096628 Installations & 1001100344/
1001141970 Kits (Male)
0275485 & 1001096628 Installations & 1001100344/
1001141970 Kits (Female)
0275486 Installation (Male)
0275486 Installation (Female)
0275487 Installation (Male)
0275487 Installation (Female)
0275488 Installation (Male)
0275488 Installation (Female)
0275489 Installation (Male)
0275489 Installation (Female)
0275490 Installation (Male)
0275490 Installation (Female)
Hardware Options:
Screw M4 x 10mm
Screw M4 x 16mm
Screw M6 x 16mm
Screw M6 x 12mm
Screw M6 x 20mm
Screw M6 x 55mm
Locknut M4
Locknut M6
Locknut M6
Flatwasher M4
Flatwasher M4 Oversize
Flatwasher M6
Bracket, Receptacle Box Mounting Options:
0272839, 0272843, 0275472, 0275485, 0275486 &
1001096628 Installations
0275487, 0275488, 0275489 & 0275490 Installations
1001096628 Installation (2nd Receptacle Box Only)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0272843 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec 1001096628 Installation)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503J

Use 2902541

A/R
Ref.

1
Use 2902541
See Note
See Note

1001109475

1001109482

1
250135

4460957

1
Not Required

4460956

503K

1
4460633

1001097150

503L

1060908

55in/1.4m

503M

1060908

55in/1.4m

2902431

3121248

DESCRIPTION
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Note: Original box assembly used one single large
breaker which is no longer available. For USA Built
Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 1200008481 to
S/N 1200011329 Purchase p/n 2902541 as replacement.
For USA Built Machines S/N 0200163756 to
S/N0200191894 & Belgium Built Machines
S/N 1200011329 to S/N1200021491, the one large single
may be replaced with 2 breakers.
Purchase qty 1 each of p/ns 1001109475 & 1001109482.
Circuit Breaker Options:
Circuit Breaker - USA Built Machines S/N 0200152825
to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329 (was p/n 240015)
Circuit Breaker - USA Built Machines S/N 0200163756
to S/N 0200191894 & Belgium Built Machines
S/N 1200011329 to S/N 1200021491 (was
p/n 2400093)
Circuit Breaker - 16A USA Built Machines
S/N 0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Circuit Breaker - 30mA USA Built Machines
S/N 0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Barrier, Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
USA Built Machines S/N 0200152825 to
S/N 0200173859 & Belgium Built Machines
S/N 1200008481 to S/N 1200015447
USA Built Machines S/N 0200173859 to
S/N 0200198014 & Belgium Built Machines
S/N 1200015447 to Present
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)

Receptacle Box Kit (110V GFI) (Includes Item 503A-503D)


(0272839 Installation)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
E

7-29

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

504
504A

504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R

505S
505T
505U
505V

7-30

PART NUMBER

QTY.

0275216

0275217

0275452

Use 1001100343

0275453

Use 1001100344

0275454

4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
4923393

1
1
15ft/2.7m
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1
1

DESCRIPTION

REV.

Receptacle, Box & Plug Kit (110V IEC Yellow) (Includes


Items 503A, 503B, 503C & Male 503E Plug End) (0275487
Installation)
Receptacle, Box & Plug Kit (220V IEC Blue) (Includes
Items 503A, 503B, 503D & Male 503E Plug End) (0275488
Installation)
Receptacle Box Kit (220V CEE 7 Post Ground with 2x4
Box) (Includes Items 503A, 503B, 503D & Male 503E Plug
End) (0275472 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Post Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275489 Installation) (was p/n 0275218 & 1001141971)
Receptacle Box Kit (220V CEE 7 Side Ground with 2x4
Box) (Includes Item 503A, 503B, 503D & Male 503E Plug
End) (0275485 & 1001096628 Installations)
Receptacle, Box & Plug Kit (220V CEE 7 Side Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275490 Installation) (was p/n 0275219 & 1001141970)
Receptacle, Box & Plug Kit (220V AFSINT 107 Keyed
Ground) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275486 Installation)
Brake Disconnect /Release Switch Components
Brake Disconnect Harness & Switch
Cable, Electrical 18/2
Strap, Cinch (Not Shown)
Switch, Limit
Brake Release Switch
Battery Charger/Inverter Components (ANSI & CSA Option Only):
AC Output Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9014)
AC Input Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9016)
Remote Control Harness (Internal Part of Inverter)
Plug, Male - 8 Position (Conxall 7281-8PG-300)
AC Input Harness (was p/n 4923389)
Plug, Male
Plug, Male - 4 Position (Conxall T9017)
AC Output Harness
Receptacle, Female
Plug, Male - 4 Position (Conxall T9015)
Data Interface Harness
Plug, Male - 8 Position (Conxall 6280-8SG-318)
Receptacle, Female - 6 Position
Pin, Male
Plug, Seal
Diode 6A/600V
Switch, Toggle
Receptacle, Female - 2 Position
Pin, Male
Cable, Battery + to Inverter +
Cable, Battery to Inverter

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

B/A

B/A

A/D

A
A

3121248

SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

506

1001093556

506A

4460321
4460226
4460868
4460877
1001094105

1
4
1
4
1

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005

Ref.
1
1
A/R
A/R
1
1
1
1
2
8
1

506B

601
602
603
604
605
606
606A
606B
606C
607

3121248

DESCRIPTION
MDI Harness (USA Built Machines S/N 0200168420 to
S/N 0200198014 Only & Belgium Built Machines
S/N 1200014906 to Present Only)
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot

REV.
B

TOOLS FOR SERVICE


Crimper, Wire (Not Shown)
Extractor, Pin - Universal (Not Shown)
Extractor, Pin #16 Gauge (Not Shown)
Extractor, Pin #12 Gauge (Not Shown)
Stripper, Wire (Not Shown)
Analyzer Kit (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female
Software Cables Kit (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-31

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH

6
4
5
409A

409

3
410A
1
4
410

107A

503F

503A
503G

503B

503D

107A

107B

503C
606A

101

125

LIFT
CYLINDER
VALVE
BLOCK

107

PLATFORM
RECEPTACLE

118
121

107A

OR

BRAKE
DISCONNECT
SWITCH

PLATFORM
CONSOLE
BOX

2
118
122

504C
504B 504A

106P

606C
606B

106G

106

123 124
101B
118

OR
102
DIAGNOSTIC
105
ANALYZER
109
112
506
503F
113 503H
115 503J
506B
503E

114
115
116
117 101A
104
106N

503K

101
503L (CE ONLY)

106D
408A

408

506A

ROTARY ANGLE
SENSOR
MDI

106

404A 404
106L 401D
401D
401A

106H

201C

106C
201B

106L
401A

201

201A

401
201B
401C

GROUND
CONTROL
BOX

7-32

DRIVE
MOTORS

403

401B

402

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

401C

402 403

3121248

SECTION 7 ELECTRICAL

POTHOLE
PROTECTION
SWITCHES

106A
505F
505P
106K
505R

501

304A

305A
505H

505L
505K

505G
505J
505D
505C
505E

304

305

505M
505B

501A
106E

301

301

505A

305B

302B

505N

304B

302A

302

302

106B
505T

ALARM

106

502

301

505S

502A
106L

301
106

INVERTER
POWER
SWITCH
306B

BATTERY
CHARGER/
INVERTER

BEACON LIGHT

302B

302A

307A
309A

505V
301

301

505U

106
405

BATTERIES

CONTACTOR
RELAY

307

306

108B
309
106M
405A
303B
309A
303
401

306A

PUMP/MOTOR/
RESERVOIR
106

309

106F
406B

108B
106K
406C
108

DRIVE
307A
CONTROLLER

406A

*106B

108A
308A

406E

307
308B

303A
308B

106
106J

3121248

406D
BATTERY
CHARGER

308

407
411 406G

308

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

406F

7-33

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.
Ref.

1
2

3
4
5
6

4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057

1
1
6
8
1
1
1
8
2
1
1

0274975
0275544

Ref.
Ref.
Ref.

101

101A

101B

102
103
104
105

7-34

1
1001094157
1001094335
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
1320318
0100048
4740545

1
4
3
1
1
A/R
A/R
1
4
3
1
1
A/R
A/R
A/R
A/R
A/R
A/R

DESCRIPTION

REV.

CONSOLE BOX COMPONENTS


Platform Box Harness
Connector - 14 Position
Pin, Male
Plug, Sealing
Lockwasher
Nut, Panel
Plug, Male - 9 Position
Pin, Male
Grommet 90
Receptacle, Female - 3 Position
Plug, Male - 16 Position

PLATFORM CABLES INSTALLATION


2646ES/3246ES (ANSI, ANSI Export, Japanese & UL Specs)
2646ES/3246ES (Australian & CE Specs)
Platform to Ground Harness Options:
ANSI, ANSI Export, Japanese & UL Specs:
Australian & CE Specs:
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Plug, Male - 8 Position
Socket, Female
Socket, Female (Gold)
Plug, Sealing
Boot 8 Position Plug
Insulation, Clear Tubing
Heat Shrink
Retainer
Clamp, Hose (Not Shown)
Grease, Dielectric
Washer, Special Cable

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

J
I

C
B

3121248

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

106

QTY.
1

Use 1001109219

1001109125

4933351

Ref.
Ref.

1001109123

Ref.

3990013

2
2

106A
Use 1001109345

1001109088

106B

106C
106D
106E
106F
106G
106H

106J
106K

106L
106M
106N

3121248

4460884
4460465
4460320

2
4
1

4460226
4460321
4460227
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
4460944
0840057
4460870
4460877
4460894
4460465
0840059
4460897
4460464
4460897
4460465
4460931
4460464
4460943
0840058

2
1
4
1
3
1
2
1
1
4
1
31
6
1
1
4
1
4
1
3
6
1
2
1
4
3
1

DESCRIPTION
Chassis Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200195918
& Belgium Built Machines S/N 1200008481 to
S/N 1200022847 (was p/n 4923450)
USA Built Machines S/N 0200195918 to Present & Belgium
Built Machines S/N 1200022847 to Present
Wiring Diagram - Chassis Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines
S/N 1200008481 to S/N 1200022847
USA Built Machines S/N 0200195918 to Present &
Belgium Built Machines S/N 1200022847 to Present
Diode 1 Amp/400V (Not Shown)
Switch, Limit Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines S/N
1200008481 to S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 0200195918 to Present &
Belgium Built Machines S/N 1200022847 to Present
Plug, Male 4 Position (Use with p/n 1001109088 Switch)
Socket, Female (Use with p/n 1001109088 Switch)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Socket, Female (Gold)
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
Receptacle, Female - 2 Position
Socket, Female
Receptacle, Female -8 Position
Pin, Male
Pin, Male (Gold)
Boot

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
E

7-35

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

106P

4460899
4460464
4460931
4460464
4460930
4460466
4923350
4460891
4460465
4460894
4460465
0840059

1
6
1
4
1
1
1
4
8
1
6
1
1

106R
106T
107
107A
107B

108
4923271
4923647
1001093693

Ref.

108A

108B
109

110
111

1
Not Available
Not Available
0840041

2
A/R

0760610
0760614
Not Required
2902507
1001096798

112
113
114
115
116
117
118

3290607
4811700
1321716
3290605
4031713
4811700

4
2
2
A/R
A/R
A/R
1

Use 1001104468

1001096707

119 to 120

7-36

DESCRIPTION

REV.

Connector, Female - 6 Position


Pin, Male
Receptacle, Female -8 Position
Pin, Male
Plug, Male - 8 Position
Seal, Plug
Lift Cylinder Harness
Plug, Male - 2 Position
Socket, Female
Plug, Male - 6 Position
Socket, Female
Boot
Power to Pump Motor Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200164050 &
Belgium Built Machines S/N 1200008481 to S/N 1200012626
USA Built Machines S/N 0200164050 to S/N 0200168420 &
Belgium Built Machines S/N 1200012626 to S/N 1200014906
USA Built Machines S/N 0200168420 to Present & Belgium
Built Machines S/N 1200014906 to Present
Note: 2646ES & 3246ES with S/Ns 0200165918,
0200165941, 0200165946, 0200165995, 0200166005,
0200166033, 0200166047 & 0200166065 also use
p/n 1001093693.
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Screw Options:
Screw M6 x 20mm
Screw M6 x 30mm
Battery Cable Kit Options (See Item 301- 309 for Breakdown)
USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to Present & Belgium
Built Machines S/N 1200014906 to Present
Nut M6
Flatwasher M6
Clamp
Locknut M6
Capscrew, Socket Head M6 x 45mm
Flatwasher M6
Platform to Control Box Coiled Cable Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200168420 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
(Repair Kit p/n 1001104468 Includes Items 101B & 121-125)
USA Built Machines S/N 0200168420 to Present & Belgium
Built Machines S/N 1200014906 to Present (Includes Items
121 & 122)

Not Used

C
B
B

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

DESCRIPTION

121

4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606

1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R

Receptacle, Female - 8 Position


Pin, Male
Pin, Male (Gold)
Plug, Sealing
Boot, 8 Position Receptacle
Insulation, Clear Tubing
Heat Shrink
Connector -14 Position
Socket, Female
Socket, Female
Plug, Sealing
Resistor
Cap, Dust
Insulation, Clear Tubing
Clamp, Post
Screw M6 x 45mm
Nut, Acorn M6
Clamp, Rail
Screw M6 x 12mm
Nut, Acorn M6
Hook, Corner
Screw M6 x 45mm
Nut, Acorn M6

Ref.

GROUND CONTROL BOX COMPONENTS

4922865
4460265
4460268
4460761
4460267
Not Available
Use 4460418
Use 4460419

1
1
9
2
8
1
1
3

Control Box Harness


Plug, Male - 9 Position
Socket, Female
Receptacle, Female - 4 Position
Pin, Male
Grommet (Molded in Part of Harness)
Receptacle, Female - 3 Position
Terminal

2902507

Ref.
Ref.

1001096798

Ref.

0840060
1060998
Not Available
Not Available
1061001
Not Available
Not Available

8
2
2
2
1
1
1

122

123

124

125

201
201A
201B
201C
201D

301
302
302A
302B
303
303A
303B

3121248

BATTERY CABLE KITS


USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to Present & Belgium
Built Machines S/N 1200014906 to Present
Boot, Terminal (Gray) (Covers only the Battery Terminal Base)
Cable, Battery (Battery Positive to Battery Negative)
Boot, Terminal (Black) (1 Per Cable Assembly)
Boot, Terminal (Red) (1 Per Cable Assembly)
Cable, Battery (Contactor to Drive Module B+)
Boot, Terminal (Black)
Boot, Terminal (Red)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

E
C

7-37

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

304
304A

4923401
4460618
Use 2560205
Not Available
4923402
4460618
Not Available
4923406
Not Available
Not Available
4923409
Not Available

1
1
1
1
1
1
1
1
1
1
1
1
2

304B
305
305A
305B
306
306A
306B
307
307A
308

4923410
1001096796
308A

308B
309
309A

1
Not Available
Not Available
0840041
Not Required
Not Required

1
1
2
Ref.

401

2
Use 1001099676

Use 1001134012
401A
401B
401C

4460891
4460465
70001442
Not Available
70001443
70001444
Not Available

2
4
2
4
2
4
A/R
1

4461261

4460509

401D

7-38

DESCRIPTION

REV.

Cable, Battery (LH Battery to Disconnect)


Connector, Anderson
Handle, Connector
Boot, Terminal (Red)
Cable, Battery (RH Batteries to Disconnect)
Connector, Anderson
Boot, Terminal (Black)
Cable, Battery (RH Battery to Contactor)
Boot, Terminal (Black)
Boot, Terminal (Red)
Cable, Battery (LH Battery to Connector B)
Boot, Terminal (Black)
Cable, Battery (Power to Pump Motor)
USA Built Machines S/N 0200152825 to S/N 0200172053 &
Belgium Built Machines S/N 1200008481 to S/N 1200014906
USA Built Machines S/N 0200172053 to Present & Belgium
Built Machines S/N 1200014906 to Present
Connector, Anderson Options:
Red
Gray
Boot, Terminal (Red)
Cable, Battery (LH Battery to Contactor)
Boot, Terminal (Red)

D
B

STANDARD HARNESSES
Drive Motor/Brake Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
(was p/n 7024770 & 7024775)
USA Built Machines S/N 0200170585 to Present & Belgium Built
Machines S/N 1200015159 to Present (was p/n 1001091843)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Connector Options:
USA Built Machines S/N 0200152825 to S/N 0200156117
Use Butt Connector (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and
butt splice to Drive Harness from opposite side.
USA Built Machines S/N 0200156117 to Present & All
Belgium Built Machines Use Plug, Male - 1 Position
USA Built Machines S/N 0200156117 to Present & All
Belgium Built Machines Use Terminal

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

402

Not Available

Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465

2
4
2
2
4
2
2
2
1
1
2
Ref.

403

404
404A
405
405A
406
406A
406B
406C
406D

Not Available
4460648
4460899
4460464
Not Available

1
1
6
1

406E

4460424

4460227
Not Available
Not Available

2
1
1
1

406F
406G
407

408
408A
409
409A
410
410A

1060688
1001103257
1060689
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226

411

1
1
3
1
1
1
1
8
1

Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249

3121248

Ref.
Ref.
Ref.

DESCRIPTION
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector (Note: Connection to this plug used
only when battery interlock options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Black)
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Black)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

A
A
A

7-39

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

411 contd

0275663
4661202
0275664
4661205

Ref.
Ref.

Ref.
501
501A
502
502A

0140043
4460536
4460464
2920161
4460891
4460465

0272839
0272843

1
1
3
1
1
2
Ref.
Ref.
Ref.
Ref.

0272843

Ref.
Ref.

Use 0275487

Ref.
Ref.

0272843

Ref.

Use 0275488

Ref.

Use 0275486

Ref.

Use 0275472

Ref.

Use 0275489

Ref.

Use 0275485

Ref.

1001096628

Ref.

Use 0275490

Ref.

503

1
1703464
3252507
503A

7-40

0861731

A/R
1

Not Available
4460315
0861781

0
1
1

DESCRIPTION

REV.

CEE 7 Post Ground Receptacle Installation


Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground

A
A

OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(was p/n 0275520)
220V without Receptacle & Plug (Locally Supplied
Components) (All Models)
220V with IEC Blue Receptacle & Plug & Circuit Breaker
(was p/n 0275521)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (was p/n 0275519)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (was p/n 0275517)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275522)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box) (was p/n 0275518)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275523)
Decal - AC Power (Not Shown)
110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

H
F

C
F
C
C
C
D
C
A

3121248

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503A contd

See Note

1001141967

1671207
Not Available
4461244
4461245

A/R
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969
4460662

1
1
A/R
1

Not Available
4461257

0
1

4461258

4460633
4460428
4460346
Not Available
4461244
4461245

1
1
A/R
1
0
1
1

4461246
4461198
4461201
Use 1001100343

1
1
1
1

Use 1001100344

1001141968
1001141969

1
1

503B

503C

503D

3121248

DESCRIPTION

REV.

0275774/0275775 Installations (Note: Was


p/n 0861782 which is no longer available. Use p/n
1001100344 CEE 7 Side Ground Service Kit or p/n
1001100343 CEE 7 Post Ground Service Kit. Kits
includes Box p/n 1001141967 & items 503B, 503D &
503E.)
1001100343, 1001100344, 1001141970 & 1001141971
Service Kits
Cover Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Receptacle)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Receptacle)
0275487 Installation (Includes Receptacle)
0275488 Installation (Includes Receptacle)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001100343 & 1001141971 Service Kit
1001100344 & 1001141970 Service Kit
Connector, Strain Relief Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0275487, 0275488, 0275489 & 0275490 Installations
(90)
0275487, 0275488, 0275489 & 0275490 Installations
(Adapter)
0275520 & 0275521 Installations
0275522 & 0275523 Installations
Receptacle, Electrical Options:
0272839 Installation
0272843 Installation (Purchase Locally)
0275472 Installation (Includes Cover)
0275485 & 1001096628 Installations (Includes
Receptacle)
0275486 Installation (Includes Cover)
0275487 Installation (includes Cover
0275488 Installation (Includes Cover)
0275489 Installation (Includes Receptacle) (was
p/n 4461204 & 1001141971)
0275490 Installation (Includes Receptacle) (was
p/n 4461207 & 1001141970)
1001141971 Service Kit
1001141970 Service Kit

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-41

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

4460138
Not Available
4461202

A/R
1
0
1

4461203

4461205

4461206

4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206

1
1
1
1
1
1
1
1
1
1
A/R

503E

503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G

503H

7-42

Not Required

A/R
0

0903569
0903484
0903566

1
1
1

1001096627

DESCRIPTION

REV.

Plug End Options:


0272839 Installation (Male)
0272843 Installation (Purchase Locally)
0275472/0275489 Installations & 1001100343/
1001141971 Service Kits (Male)
0275472/0275489 Installations & 1001100343/
1001141971 (Female)
0275485 & 1001096628 Installations & 1001100344/
1001141970 (Male)
0275485 & 1001096628 Installations & 1001100344/
1001141970 (Female)
0275486 Installation (Male)
0275486 Installation (Female)
0275487 Installation (Male)
0275487 Installation (Female)
0275488 Installation (Male)
0275488 Installation (Female)
0275489 Installation (Male)
0275489 Installation (Female)
0275490 Installation (Male)
0275490 Installation (Female)
Hardware Options:
Screw M4 x 10mm
Screw M4 x 16mm
Screw M6 x 16mm
Screw M6 x 12mm
Screw M6 x 20mm
Screw M6 x 55mm
Locknut M4
Locknut M6
Locknut M6
Flatwasher M4
Flatwasher M4 Oversize
Flatwasher M6
Bracket, Receptacle Box Mounting Options:
0272839, 0272843, 0275472, 0275485, 0275486 &
1001096628 Installations
0275487, 0275488, 0275489 & 0275490 Installations
1001096628 Installation (2nd Receptacle Box Only)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec Installations Except 0272843 Installation)
Bracket, Circuit Breaker Mounting (Required Only on CE
Spec 1001096628 Installation)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

503J

Use 2902541

A/R
Ref.

1
Use 2902541
See Note
See Note

1001109475

1001109482

1
250135

4460957
1
Not Required

4460956
503K

1
4460633

1001097150
503L

1060908

55in/1.4m

503M

1060908

55in/1.4m

2902431

0275216

3121248

DESCRIPTION
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Note: Original box assembly used one single large
breaker which is no longer available. For USA Built
Machines S/N 0200152825 to S/N 0200163756 & Belgium Built Machines S/N 1200008481 to S/N
1200011329 Purchase p/n 2902541 as replacement. For
USA Built Machines S/N 0200163756 to S/N0200191894
& Belgium Built Machines S/N 1200011329 to S/
N1200021491, the one large single may be replaced
with 2 breakers.
Purchase qty 1 each of p/ns 1001109475 & 1001109482.
Circuit Breaker Options:
Circuit Breaker - USA Built Machines S/N 0200152825
to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329 (was p/n 240015)
Circuit Breaker - USA Built Machines S/N 0200163756
to S/N 0200191894 & Belgium Built Machines
S/N 1200011329 to S/N 1200021491 (was p/n
2400093)
Circuit Breaker - 16A USA Built Machines S/N
0200191894 to Present & Belgium Built Machines S/N
1200021491to Present
Circuit Breaker - 30mAUSA Built Machines S/N
0200191894 to Present & Belgium Built Machines S/N
1200021491to Present
Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to Present &
Belgium Built Machines S/N 1200011329 to Present
Barrier, Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to Present &
Belgium Built Machines S/N 1200011329 to Present
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
USA Built Machines S/N 0200152825 to
S/N 0200173859 & Belgium Built Machines
S/N 1200008481 to S/N 1200015447
USA Built Machines S/N 0200173859 to Present &
Belgium Built Machines S/N 1200015447 to Present
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)

Receptacle Box Kit (110V GFI) (Includes Item 503A-503D)


(0272839 Installation)
Receptacle, Box & Plug Kit (110V IEC Yellow) (Includes
Items 503A, 503B, 503C & Male 503E Plug End) (0275487
Installation)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.
E

C
1

7-43

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

504
504A

504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R

505S
505T
505U
505V

7-44

PART NUMBER

QTY.

0275217

0275452

Use 1001100343

0275453

Use 1001100344

0275454

4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
4923393

1
1
15ft/2.7m
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1
1

DESCRIPTION

REV.

Receptacle, Box & Plug Kit (220V IEC Blue) (Includes


Items 503A, 503B, 503D & Male 503E Plug End) (0275488
Installation)
Receptacle Box Kit (220V CEE 7 Post Ground with 2x4
Box) (Includes Items 503A, 503B, 503D & Male 503E Plug
End) (0275472 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Post Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & 503E)
(0275489 Installation) (was p/n 0275218 & 1001141971)
Receptacle Box Kit (220V CEE 7 Side Ground with 2x4
Box) (Includes Item 503A, 503B, 503D & Male 503E Plug
End) (0275485 & 1001096628 Installation)
Receptacle, Box & Plug Kit (220V CEE 7 Side Ground with
70x70 Box) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275490 Installation) (was p/n 0275219 &
1001141970)
Receptacle, Box & Plug Kit (220V AFSINT 107 Keyed
Ground) (Includes Items 503A, 503B, 503D & Male 503E
Plug End) (0275486 Installation)
Brake Disconnect /Release Switch Components
Brake Disconnect Harness & Switch
Cable, Electrical 18/2
Strap, Cinch (Not Shown)
Switch, Limit
Brake Release Switch
Battery Charger/Inverter Components (ANSI & CSA Option Only):
AC Output Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9014)
AC Input Harness (Internal Part of Inverter)
Receptacle, Female - 4 Position (Conxall T9016)
Remote Control Harness (Internal Part of Inverter)
Plug, Male - 8 Position (Conxall 7281-8PG-300)
AC Input Harness (was p/n 4923389)
Plug, Male
Plug, Male - 4 Position (Conxall T9017)
AC Output Harness
Receptacle, Female
Plug, Male - 4 Position (Conxall T9015)
Data Interface Harness
Plug, Male - 8 Position (Conxall 6280-8SG-318)
Receptacle, Female - 6 Position
Pin, Male
Plug, Seal
Diode 6A/600V
Switch, Toggle
Receptacle, Female - 2 Position
Pin, Male
Cable, Battery + to Inverter +
Cable, Battery to Inverter

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

B/A

B/A

A/D

A
A

3121248

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

PART NUMBER

QTY.

506

1001093556

506A

4460321
4460226
4460868
4460877
1001094105

1
4
1
4
1

506B

Ref.
601
602
603
604
605
606
606A
606B
606C
607

3121248

7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005

1
1
A/R
A/R
1
1
1
1
2
8
1

DESCRIPTION
MDI Harness (USA Built Machines S/N 0200168420 to Present
Only & Belgium Built Machines S/N 1200014906 to Present Only)
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot

REV.
B

TOOLS FOR SERVICE


Crimper, Wire (Not Shown)
Extractor, Pin - Universal (Not Shown)
Extractor, Pin #16 Gauge (Not Shown)
Extractor, Pin #12 Gauge (Not Shown)
Stripper, Wire (Not Shown)
Analyzer Kit (Not Shown)
Analyzer
Cable, Analyzer
Plug, Male - 4 Position
Socket, Female
Software Cables Kit (Not Shown)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

7-45

SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #

7-46

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

3121248

SECTION 8
DECALS

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-1

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
9

16

LIFT
CYLINDER
DETAIL

142
35

175

174
1
LIFT CYLINDER
HARDWARE
DETAIL

22

1930ES

16
21

1930ES

27
1930ES

22

2030ES
2630ES
2646ES
3246ES

143
32
21
17
144

21

2030ES
2630ES
2646ES
3246ES

27
2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

44

15

2030ES/2630ES/
2646ES/3246ES

22

144
14
15

18

12 144 14

2646ES
3246ES

15

OR
12

8-2

18

2030ES
2630ES

5
171

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-3

SECTION 8 DECALS

PLATFORM DECAL
PANEL DETAILS

131

19

26

24

172

130
174

46

25

23

MODELS 2030ES & 2630ES

172 19

23

24

174
130

46
26
25

MODELS 2646ES & 3246ES

26

24

46

19

130
13
2

8-4

23

25

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #

PART NUMBER

QTY.

0275220
0272870

Ref.
Ref.
Ref.

1
2
3
4
5
6
7

2080040
0860520
Not Used
1700584
2080057
Not Used
Not Available

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 to 31
32
33 to 34
35
36 to 38
39

Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705694
1705695
1705686
1705680
1705679
1705681
1703813
Not Used
1705781
Not Used
1702773
Not Used

40 to 43
44
45
46

3121248

1703464
3252507
Not Used
1701499
Not Used
1001094359

DESCRIPTION
DECALS INSTALLATION
1930ES/2030ES/2630ES/2646ES/3246ES
JLG Decals

4
1

Fastener
Box, Manual Storage

1
4
1
1

Decal - Patent
Fastener

REV.
5
2

Decal - Bar Code (Not Shown - Located on Back of Platform


Console Box) (USA Built Machines S/N 0200152825 to S/N
0200195328 Only & Belgium Built Machines S/N 1200008481
to S/N 1200022484 Only)

1
1
1
2
1
1
4
3
3
4
1
1

Decal - Hydraulic Oil


Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location

4
4
1
1
1
1
2

Decal - Crushing Hazard


Decal - Danger Electrocution
Decal - Legend
Decal - Danger/Warning
Decal - Inspection
Decal - Electrocution
Decal - Warning Battery Vent

Decal - JLG

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz

Decal - No Lift

Decal - Troubleshooting (USA Built Machines S/N 0200168420


to S/N 0200198014 Only & Belgium Built Machines
S/N 1200014906 to Present Only)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-5

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #

101 to 129
130

PART NUMBER

QTY.

2902267
2902522

1
1

0010588
Not Used

Ref.
A/R

1705638
1705699
1705639

2
1
3

1705941
1705880
1705941
1705640
1705641

1
1
1
3
3
1

131
Not Required

1001092071

132 to 141
142
143

Not Required
Not Used
1001116915
1705642

1001099919

1705643

1001099920

1705644

1001099921

1705645

1001099922

8-6

1
2

DESCRIPTION

REV.

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 (Includes Items 21-27 & 39)

8
2

DECAL OPTIONS

83

Decal - Capacity Options:


1930ES:
500lbs/227kg (Platform Box & Platform Entry Locations)
500lbs/227kg (Ground Control Box Location)
2030ES: 800lbs/363kg (All Locations)
2630ES:
Platform Console Box Decal - 500lb/227kg & 800lb/360kg
Platform Entry Decal - 500lb/227kg & 800lb/360kg
Ground Control Box - 500lb/227kg & 800lb/360kg
2646ES: 1000lbs/454kg
3246ES: 700lbs/317kg
Decal - No Pipe Racks/Panel Carriers Options:
1930ES USA Built Machines S/N 0200152825 to
S/N 0200166715 & Belgium Built Machines S/N 1200008481
to S/N 1200012995
1930ES USA Built Machines S/N 0200166715 to
S/N 0200198014 & Belgium Built Machines S/N 1200012995
to Present
2030ES/2630ES/2646ES/3246ES
Decal - Hardware Retention (was p/n 1001116928)
Decal - Model Designation Options:
1930ES USA Built Machines S/N 0200152825 to
S/N 0200194464 & Belgium Built Machines
S/N 1200008481 to S/N 1200022097
1930ES USA Built Machines S/N 0200194464 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2030ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2030ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2630ES USA Built Machines S/N 0200152825 to S/N
0200194676 & Belgium Built Machines S/N 1200008481 to
S/N 1200022097
2630ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2646ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2646ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #

PART NUMBER

143 Contd

1705646

QTY.

1001099923

144

145 to 170
171
172 to 173
174

4
1705647
1706310
1706311
Not Used
Not Available
Not Used
3251813

175

3246ES USA Built Machines S/N 0200152825 to


S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
3246ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES
2646ES/3246ES

Decal - Made in USA

Decal - Platform Color Options:


1930ES USA Built Machines USA Built Machines
S/N 0200152825 to S/N 0200194464 Only
1930ES Belgium Built Machines S/N 1200008481 to
S/N 1200022097 Only
2030ES/2630ES USA Built Machines S/N 0200152825 to
S/N 0200194676 Only
2030ES/2630ES Belgium Built Machines S/N 1200008481 to
S/N 1200022097 Only
2646ES/3246ES USA Built Machines S/N 0200152825 to
S/N 0200194676 Only
2646ES/3246ES Belgium Built Machines
S/N 1200008481 to S/N 1200022097 Only

Complete Decal Kit Options (Includes Items 4, 9-46 & 130-175):


1930ES
2030ES
2630ES
2646ES
3246ES

1705850
1705850
1705850
1705851
1705851

3121248

REV.

Nameplate - Serial Number

1705850

1001149795
1001149796
1001149797
1001149798
1001149799

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

A
A
A
A
A

8-7

SECTION 8 DECALS
FIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC)
9

16

LIFT
CYLINDER
DETAIL

142
35

175

174
1
22

LIFT CYLINDER
HARDWARE
DETAIL

1930ES

41

1930ES

21

16

1930ES

40

1930ES

22

2030ES
2630ES
2646ES
3246ES

41

27

1930ES

143

40

144

21

40
2030ES
2630ES
2646ES
3246ES

27

2030ES
2630ES
2646ES
3246ES

32
17

2030ES
2630ES
2646ES
3246ES

21
2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

44

15

41

2030ES/2630ES/
2646ES/3246ES

22

144
14

18

15

2646ES
3246ES

12 144 14

15

172
OR
12

8-8

18

2030ES
2630ES

5
171

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-9

SECTION 8 DECALS
PLATFORM DECAL
PANEL DETAILS

131

19

26

24

172

130
174

46

25

23

MODELS 2030ES & 2630ES

172

19

172 19

25

23
NOTE: S/Ns 0200166041
& 0200166080 ALSO
USE THIS DESIGN.

24

24
4

174

130
174

130

46
26

26
23
USA BUILT MACHINES
S/N 0200152825 TO S/N 0200168420
& BELGIUM BUILT MACHINES
S/N 1200008481 TO S/N 1200014874

25

4
USA BUILT MACHINES
S/N 0200168420 TO S/N 0200198014 &
BELGIUM BUILT MACHINES
S/N 1200014874 TO PRESENT

MODELS 2646ES & 3246ES

43

26

24

26

19

24

43

19

NOTE: S/Ns 0200165918,


0200165941, 0200165946,
0200165995, 0200166005,
0200166033, 0200166047
& 0200166065 ALSO
USE THIS DESIGN.

4
4

46
130

130

13

13
2
25 23
3
USA BUILT MACHINES
S/N 0200152825 TO S/N 0200168420
& BELGIUM BUILT MACHINES
S/N 1200008481 TO S/N 1200014874

8-10

2
23 25
3
USA BUILT MACHINES
S/N 0200168420 TO S/N 0200198014 &
BELGIUM BUILT MACHINES
S/N 1200014874 TO PRESENT

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)
ITEM #

PART NUMBER

QTY.

0275225
0275226
0275223
0275227
0275224
0272870

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

1
2
3
4
5
6
7

2080040
0860520
1060279
1700584
2080057
Not Used
Not Available

4
1
1
1
4
1
1

8
9
10
11
12
13
14
15
16
17
18
19
20
21

Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used

1
1
1
2
1
1
3
3
3
4
1
1
4

1705694
1705722
22

4
1705695
1703834

23

1
1705726
1705946
1705723
1706057
1705720

24

1
1705680
1705894

25

1
1705679
1705727

3121248

DESCRIPTION
DECALS INSTALLATION - ANSI EXPORT SPECS
Brazilian Spec (Portuguese/Spanish Spec)
Chinese Specs (English/Chinese Spec)
CSA Spec (English/French)
Korean Spec
Latin American Spec (English/Spanish)
JLG Decals

REV.
5
5
5
6
5
2

Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
Decal - Bar Code (Not Shown - Located on Back of Platform
Console Box) (USA Built Machines S/N 0200152825 to S/N
0200195328 Only & Belgium Built Machines S/N 1200008481
to S/N 1200022484 Only)
Decal - Hydraulic Oil
Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location
Decal - Crushing Hazard
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Danger Electrocution
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Legend
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - Danger/Warning
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Inspection
All Specs Except Brazilian Spec
Brazilian Spec

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-11

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #

PART NUMBER

26

QTY.
1

1705681
1705721
27

28 to 31
32
33 to 34
35
36 to 38
39

2
1704341
1704344
1704340
1703856
1704339
Not Used
1705781
Not Used
1702773
Not Used

Decal - JLG

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz
Decal - Crushing Hazard Options:
Brazilian & Latin American Specs
CSA Spec
Chinese Spec
Korean Spec
Decal - Electrocution Options:
Brazilian & Latin American Specs
CSA Spec
Chinese Spec
Korean Spec

4
1705725
1705717
1705943
1706052

41

42
43

44
45
46

4
1705724
1705718
1705944
1706056
Not Used
1
1705719
3252098
1705945
1706053
1701499
Not Used
1001094359

2902267
Use 2902526
Use 2902528
Use 2902524
Use 2902532
Use 2902525

8-12

1
1

1
1

REV.

Decal - Electrocution
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Warning Battery Vent
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec

1703464
3252507
40

DESCRIPTION

Decal - Warning/Danger Options:


Brazilian & Latin American Specs
CSA Spec (English/French)
Chinese Spec
Korean Spec
Decal - No Lift
Decal - Troubleshooting (USA Built Machines
S/N 0200168420 to S/N 0200198014 Only, Belgium Built
Machines S/N 1200014906 to Present Only

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 Options (Includes Items 21-27 & 40-41):
Brazilian Spec (was p/n 2902302)
Chinese Spec (was p/n 2902335)
CSA Spec (was p/n 2902278)
Korean Spec (was p/n 2902378)
Latin American Spec (was p/n 2902301)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8
2
2
2
2
2

3121248

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
101 to 129
130

PART NUMBER

QTY.

0010588
Not Used

Ref.
A/R

1705638
1705699
1705639

2
1
3

1705941
1705880
1705941
1705640
1705641

1
1
1
3
3
1

131
Not Required

132 to 141
142
143

1001092071
1001120623
1001092580
1001120622
1001120621
1001120629
Not Required
Not Used
1001116915
1705642

1001099919

1705643

1001099920

1705644

1001099921

1705645

3121248

1
2

DESCRIPTION
DECAL OPTIONS

REV.
83

Decal - Capacity Options:


1930ES:
500lbs/227kg (Platform Box & Platform Entry Locations)
500lbs/227kg (Ground Control Box Location)
2030ES: 800lbs/363kg (All Locations)
2630ES:
Platform Console Box Decal - 500lb/227kg & 800lb/360kg
Platform Entry Decal - 500lb/227kg & 800lb/360kg
Ground Control Box - 500lb/227kg & 800lb/360kg
2646ES: 1000lbs/454kg
3246ES: 700lbs/317kg
Decal - No Pipe Racks/Panel Carriers Options:
1930ES USA Built Machines S/N 0200152825 to
S/N 0200166715 & Belgium Built Machines S/N 1200008481
to S/N 1200012995
1930ES USA Built Machines S/N 0200166715 to
S/N 0200198014 & Belgium Built Machines S/N 1200012995
to Present
ANSI Export/UL Specs
Brazilian & Latin American Specs (was p/n 1001092071)
CSA Spec
Chinese Spec (was p/n 1001092071)
Korean Spec (was p/n 1001092071)
Latin American Spec (was p/n 1001092071)
2030ES/2630ES/2646ES/3246ES
Decal - Hardware Retention (was p/n 1001116928)
Decal - Model Designation Options:
1930ES USA Built Machines S/N 0200152825 to
S/N 0200194464 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
1930ES USA Built Machines S/N 0200194464 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2030ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2030ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2630ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2630ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097 to
Present
2646ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-13

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #

PART NUMBER

143 contd

1001099922

QTY.

1705646

1001099923

144

145 to 170
171
172

4
1705647
1706310
1706311
Not Used
Not Available
1705303
Not Required

173
174
175

Not Used
3251813

A/R
1
0

1
2

1705850
1705850
1705850
1705850
1705851
1705851
176

8-14

1705880

DESCRIPTION

REV.

2646ES USA Built Machines S/N 0200194676 to


S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
3246ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
3246ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Nameplate - Serial Number
Decal - CSA Options:
CSA Spec (English/French)
Latin American Spec (English/Spanish)/(English/Chinese
Spec)
Decal - Made in USA
Decal - Platform Color Options:
1930ES USA Built Machines USA Built Machines
S/N 0200152825 to S/N 0200194464 Only
1930ES Belgium Built Machines S/N 1200008481 to
S/N 1200022097 Only
2030ES/2630ES USA Built Machines S/N 0200152825 to
S/N 0200194676 Only
2030ES/2630ES Belgium Built Machines S/N 1200008481 to
S/N 1200022097 Only
2646ES/3246ES USA Built Machines S/N 0200152825 to
S/N 0200194676 Only
2646ES/3246ES Belgium Built Machines
S/N 1200008481 to S/N 1200022097 Only
Decal - Capacity (Platform Entry) (800lbs/363kg - 500lbs/227kg)
(2630ES)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #

3121248

PART NUMBER

QTY.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

8-15

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS)
9

16

LIFT
CYLINDER
DETAIL

142
35

175

1
LIFT CYLINDER
HARDWARE
DETAIL

22

1930ES

125

16
21

1930ES

27
1930ES

22

2030ES
2630ES
2646ES
3246ES

32 143
21
17
144

21
109A 109B
44

15
109C

2030ES
2630ES
2646ES
3246ES

27
2030ES
2630ES
2646ES
3246ES

1930ES
5
171
18

2030ES/2630ES/
2646ES/3246ES

109B 109A 22

144
14
15

18

12 144 14

2646ES
3246ES

15

OR
12

8-16

18

2030ES
2630ES

5
171

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 8 DECALS

3121248

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-17

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS)
ITEM #

PART NUMBER

QTY.

0275222
0275221
0272870

Ref.
Ref.
Ref.
Ref.

1
2
3
4
5
6
7

2080040
0860520
Not Used
1700584
2080057
Not Used
Not Available

8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 26
27
28 to 31
32
33 to 34
35
36 to 38
39

Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705673
1705671
Not Used
1705670
Not Used
1705781
Not Used
1702773
Not Used

40 to 43
44
45
46

8-18

DESCRIPTION

REV.

DECALS INSTALLATION - ANSI EXPORT SPECS


Australian Spec
CE & Japanese Specs
JLG Decals

4
1

Fastener
Box, Manual Storage

1
4
1
1

Decal - Patent
Fastener

5
5
2

Decal - Bar Code (Not Shown - Located on Back of Platform


Console Box) (USA Built Machines S/N 0200152825 to S/N
0200195328 Only & Belgium Built Machines S/N 1200008481
to S/N 1200022484 Only)

1
1
1
2
1
1
3
3
3
4
1
1

Decal - Hydraulic Oil


Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location

4
5

Decal - Crushing Hazard


Decal - Danger Electrocution

Decal - Warning Battery Vent

Decal - JLG

Decal - JLG

Decal - AC Power Options:


120-60Hz
220V-50/60Hz

1703464
3252507
Not Used
1701499
Not Used
1001094359

Decal - No Lift

2902267
2902523
2890186

1
1
1

Decal - Troubleshooting (USA Built Machines S/N 0200168420


to S/N 0200198014 Only & Belgium Built Machines
S/N 1200014906 to S/N 0200198014 Only

Decal Kit 1 (Includes Items 9-19 & 44)


Decal Kit 2 (Includes Items 21, 22 & 27)
Decal Kit CE (Includes qty1 of p/n 1702928 CE Decal)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8
1
1

3121248

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) (CONTINUED)
ITEM #

PART NUMBER

QTY.

0010588

Ref.

101 to 108
109

Not Used
0273454

A/R

109A
109B
109C

1703811
1703814
0240055
3574636
Not Used

110 to 124
125

126 to 129
130

2
2
1
1
A/R

0272721
0272862
4420051
4420051
Not Used

1.3m
1.2m
1

1705666
1705667
1705887
1705942
1705668
1705819
1705704
131

1
Not Required
Use 1001092497

132 to 141
142
143

Not Required
Not Used
1001116915
1705642

1001099919

1705643

1001099920

1705644

143 Contd

3121248

1001099921

1
2

DESCRIPTION
DECAL OPTIONS

Lifting Lug & Decals (Standard on Australian & Japanese Specs/


Optional on CE Specs)
Decal - Lifting Lug
Decal - Tie-Down
Attach, Lifting Lug
Bar, Mounting (Located Behind Item 109C)
Decal - Corner Stripe Options:
1930ES/2030ES/2630ES
2646ES/3246ES
1930ES/2030ES/2630ES
2646ES/3246ES

REV.
83

B
B

Decal - Capacity Options:


230kg Indoor/120kg Outdoor (1930ES)
360kg (2030ES)
230kg (2630ES) (Australian Specs)
230kg/360kg (2630ES) (CE Specs)
450kg (2646ES)
320kg/450kg (3246ES) (Australian Spec)
320kg (3246ES) (CE Spec)
Decal - No Pipe Racks/Panel Carriers Options:
1930ES USA Built Machines Prior to S/N 0200166715 &
Belgium Built Machines Prior to S/N 1200012995
1930ES USA Built Machines S/N 0200166715 to
S/N 0200198014 & Belgium Built Machines S/N 1200012995 to
Present (was p/n 1001092071 for Australian Spec)
2030ES/2630ES/2646ES/3246ES
Decal - Hardware Retention (was p/n 1001116928)
Decal - Model Designation Options:
1930ES USA Built Machines S/N 0200152825 to
S/N 0200194464 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
1930ES USA Built Machines S/N 0200194464 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2030ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2030ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
2630ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2630ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

8-19

SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) (CONTINUED)
ITEM #

PART NUMBER

QTY.

1705645

1001099922

1705646

1001099923

144

145 to 170
171
172 to 174
175

4
1705648
1706310
1706312
Not Used
Not Available
Not Used

1705850
1705850
1705850
1705851
1705851

8-20

REV.

2646ES USA Built Machines S/N 0200152825 to


S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
2646ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
3246ES USA Built Machines S/N 0200152825 to
S/N 0200194676 & Belgium Built Machines S/N 1200008481
to S/N 1200022097
3246ES USA Built Machines S/N 0200194676 to
S/N 0200198014 & Belgium Built Machines S/N 1200022097
to Present
Decal - Max Tire Load Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Nameplate - Serial Number

2
1705850

DESCRIPTION

Decal - Platform Color Options:


1930ES USA Built Machines USA Built Machines
S/N 0200152825 to S/N 0200194464 Only
1930ES Belgium Built Machines S/N 1200008481 to
S/N 1200022097 Only
2030ES/2630ES USA Built Machines S/N 0200152825 to
S/N 0200194676 Only
2030ES/2630ES Belgium Built Machines S/N 1200008481 to
S/N 1200022097 Only
2646ES/3246ES USA Built Machines S/N 0200152825 to
S/N 0200194676 Only
2646ES/3246ES Belgium Built Machines
S/N 1200008481 to S/N 1200022097 Only

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 9 RECOMMENDED SERVICE


PARTS STOCK
MODEL ES
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description
STANDARD PARTS

4360069
4360328
2860030
4360475
4360387
1001092354
1001134438
4360538
4360539
7027367
70000798
70000799
7023593
7023576
1001097347

Breaker, Circuit - 10 Amp (Figure 2-2)


Switch, Toggle (Figure 2-2)
Key, Replacement (Figure 2-2)
Switch, Mushroom (Figures 2-2 & 4-6)
Switch, Push Button (Figure 2-3)
Switch, Rotary Angle Sensor (Figures 3-1, 3-2, 3-3 & 3-4)
Controller, Drive (Figure 4-6)
Switch & Membrane (Figure 4-6)
Switch, Toggle (Figure 4-6)
Switch, Push Button (Figure 4-8)
Coil (Figure 5-1)
Coil (Figure 5-1)
Plug, Fill (Figure 5-1)
Filter (Figure 5-1)
Relay (Figures 7-2, 7-3 & 7-4)
VARIABLE PARTS

1600346
2915064
3740150
1001114933
4360469
4360470
3080007
1001101076
1001091965
1001109088
1001109475
1001109482
4360613
4360336
3990010

3121248

Drive Module (Frame) (Figure 1-4)


Relay (UL Spec) (Figure 1-4)
Relay (Non-UL Spec) (Figure 1-4)
Tilt Module (Figure 2-2)
Switch, Key (ANSI/ANSI Export Spec) (Figure 2-2)
Switch, Key (CE/Australian Spec) (Figure 2-2)
Magnet, Latch (Machines with Platform Gate Entry)
(Figures 4-2, 4-3, 4-4 & 4-5)
Snap Latch Repair Kit (Machines with Platform Chain Entry)
(Figures 4-2, 4-4 & 4-5)
Control Module (Platform) (Figure 4-6)
Switch, Limit (Figures 1-6, 7-2, 7-3 & 7-4)
Breaker, Circuit 16 Amp (CE Spec Machines with Platform Electrical Outlet)
(Figures 7-2, 7-3 & 7-4)
Breaker, Circuit 30mA (CE Spec Machines with Platform Electrical Outlet)
(Figures 7-2, 7-3 & 7-4)
Limit Switch (Machines with Optional Brake Disconnect)
(Figures 7-2, 7-3 & 7-4)
Switch, Toggle (ANSI & CSA Spec Machines with Optional Battery Charger/
Inverter Combo) (Figures 7-2, 7-3 & 7-4)
Diode 6 Amp (ANSI & CSA Spec Machines with Optional Battery Charger/
Inverter Combo) (Figures 7-2, 7-3 & 7-4)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Qty./Machine
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2

9-1

SECTION 9 RECOMMENDED SERVICE


PARTS STOCK
MODEL ES
The following list will service one machine (built to current production per date on the front cover) with emergency repair
parts which can be installed in the field. Parts from the list should be replaced when inventory is depleted to keep service
parts stock supplied. For further information, contact your JLG dealer or the JLG Industries Parts Department.

Part Number

Description
MAINTENANCE KITS

1001101329
1001101330

9-2

Annual Hydraulic Maintenance Kit - 1930ES/2030ES/2630ES (w/Standard


Hydraulic Oil) (Figure 10-1)
Annual Hydraulic Maintenance Kit - 2646ES/3246ES (w/Standard Hydraulic
Oil) (Figure 10-1)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Qty./Machine
Ref.
1
1

3121248

SECTION 10 SPECIAL OPTIONS


Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

101

3121248

QTY.
Ref.

DESCRIPTION

REV.

SPECIAL OPTIONS LIST

0274516
0274370
0274517
0274446

Ref.
Ref.
Ref.
Ref.
Ref.

Airline Installation (1/2)


1930ES
2030ES
2630ES
2646ES/3246ES

0275432
2902331
4922944
0275530

Ref.
Ref.
Ref.
Ref.
Ref.

See Note

Ref.

Brake Disconnect/Release Kit Options


Brake Disconnect Cable Kit (Optional All Specs)
Brake Mount Kit (includes Mounting Bracket & Setscrew)
Brake Switch & Harness
Brake Release Switch (Optional ANSI, ANSI Export, CSA &
UL Specs/Standard on Australian & CE Specs) For
Machines without Pressure Checks)
Brake Release Switch (Optional ANSI, ANSI Export, CSA &
UL Specs/Standard on Japanese Specs) (For Machines
with Pressure Checks) (Was p/n 0275603)
Note: Use Both p/ns 0275530& 0273859.

2915016

Ref.

Battery Charger Mounting Kit

1001110179
1001106715
1001109207
1001110176
1001109146
1001109210
1001110180
1001106716
1001109208
1001110177
1001109147
1001109211
1001110181
1001106717

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

1001109209
1001110178
1001109148

Ref.
Ref.
Ref.

1001109212
2890186
0272721
0272862
0273603

Ref.
Ref.
Ref.
Ref.
Ref.

Decal Options:
Decals - Boels (1930ES CE Spec - Dutch Belgium)
Decals - Boels (1930ES CE Spec - Dutch Netherlands)
Decals - Boels (1930ES CE Spec - French)
Decals - Boels (1930ES CE Spec - German Austria)
Decals - Boels (1930ES CE Spec - German Deutchland)
Decals - Boels (1930ES CE Spec - TJECH)
Decals - Boels (2030ES CE Spec - Dutch Belgium)
Decals - Boels (2030ES CE Spec - Dutch Netherlands)
Decals - Boels (2030ES CE Spec - French)
Decals - Boels (2030ES CE Spec - German Austria)
Decals - Boels (2030ES CE Spec - German Deutchland)
Decals - Boels (2030ES CE Spec - TJECH)
Decals - Boels (2646ES/3246ES CE Spec - Dutch Belgium)
Decals - Boels (2646ES/3246ES CE Spec - Dutch
Netherlands)
Decals - Boels (2646ES/3246ES CE Spec - French)
Decals - Boels (2646ES/3246ES CE Spec - German Austria)
Decals - Boels (2646ES/3246ES CE Spec - German
Deutchland)
Decals - Boels (2646ES/3246ES CE Spec - TJECH)
Decals - CE Kit
Decals - Corner Stripes (1930ES/2030ES/2630ES)
Decals - Corner Stripes (2646ES/3246ES)
Decals - Commercial Solutions Group (ANSI & CSA Specs
Only)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

10-1

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.

DESCRIPTION

Continued
1705304

Ref.
Ref.

0274545
0273603
0274527
0273543
0272877
0273544
0274242

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0274251

Ref.

0275900
1705304
1706922
0272872
0274179
0274126
1001126013
0272871
1001103307

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Decal Options:
Decals - Service Support (Commercial Solutions Group
Only) (ANSI, CSA & UL Specs Only)
Decals - FedEx (ANSI, CE, CSA & UL Specs Only)
Decals - Grainger Spec (ANSI, CSA & UL Specs Only)
Decals - Head & Engquist Equipment (ANSI Specs Only)
Decals - Hertz
Decals - Home Depot (ANSI, CSA & UL Specs Only)
Decals - Nations Rent (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (1930ES/2030ES/
2630ES) (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (2646ES/3246ES)
(ANSI, CSA & UL Specs Only)
Decals - RSC Equipment Rental (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Sunbelt (ANSI, CSA & UL Specs Only)
Decals - Sunstate (ANSI, CSA & UL Specs Only)
Decals - UL Specs (EE Rating) (USA Built Machines)
Decals - UL Specs (EE Rating) (China Built Machines)
Decals - United Rentals (ANSI, CSA & UL Specs Only)
Decals - UPS (ANSI Spec Only)

1001148902
1001148903
1001148904
1001148905
1001148906

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Electrical Connector Kits


Amp/Tyco Electrical Connector Kit
Deutsch DT Electrical Connector Kit
Deutsch HD Electrical Connector Kit
Packard Electrical Connector Kit
Various Electrical Connectors Kit

Ref.
Ref.

Electricians Package (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Without DC Converter
With DC Converter

0273950
0273955

Ref.
Ref.
Ref.
Ref.

10-2

REV.

0240092

Ref.

1001102549

Ref.

0274153

Ref.

Electricians Tree (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Without DC Converter (USA Built Machines S/N
0200152825 to S/N 0200190219 & Belgium Built Machines
S/N 1200008481 to S/N 1200020973
Without DC Converter (USA Built Machines S/N
0200190219 to S/N 0200198014 & Belgium Built Machines
S/N 1200020973 to Present
With DC Converter

0274849

Ref.

Fire Extinguisher Installation (ANSI)

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.

2300028
70010346
2300042

Ref.
A/R
A/R
A/R

Fluids
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (Bulk)
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (1 Gallon)
Fluid, Hydraulic - Synthetic Biodegradeable

0273761
0273762

Ref.
Ref.
Ref.

Footswitch Installation Options (Japanese Spec)


1930ES
2030ES/2630ES/2646ES/3246ES

3128145

Ref.

Inspection Packet (ANSI & ANSI Export Specs Only)

0274341

Ref.

Interlock Override for Battery Charger Installation (ANSI)

0272876
0273070
0273071
2460042
4360482
1705051
1705052

Ref.
Ref.
Ref.
Ref.
1
1
1
1

Inverter Installations (ANSI, ANSI Export & Japanese Specs)


1930ES
2030ES/2630ES
2646ES/3246ES
Inverter Assembly
Switch, Toggle
Decal - Instructions
Decal - On-Off

0273454

Ref.

Lifting Lugs Installations

Ref.
1001101329
1001101330

Ref.
Ref.

Maintenance Kits - Annual Hydraulic (Not for Machines with


Biodegradeable Hydraulic Fluid)
1930ES/2030ES/2630ES
2646ES/3246ES

2902405

Ref.

Motor Band Kit (UL Specs Only)

3125053

Ref.

Operator Video (ANSI & ANSI Export Specs Only)

Ref.
Ref.

Panel Carrier Installations (All Specs Except U/L Spec)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
1930ES:
ANSI, ANSI Export & CSA Specs (was p/n 0274970)
Australian, CE & Japanese Specs (was p/n 0274969)
2030ES & 2630ES:
ANSI, ANSI Export & CSA Specs
Australian, CE & Japanese Specs
2646ES & 3246ES:
ANSI, ANSI Export & CSA Specs (2 in Wide Channel)
ANSI, ANSI Export & CSA Specs (7in Wide Channel)
(2646ES Only)
Australian, CE & Japanese Specs

0274980
1001121695

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

0274981

Ref.

No Longer Available
No Longer Available

0275006
0275007

3121248

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

10-3

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.
Ref.
Ref.

REV.

Pipe Racks Installations (Not Available on 1930ES)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Installation for USA Built Machines S/N 0200152825 to
S/N 0200166715 & Belgium Built Machines S/N 1200008481
to S/N 1200012995 (was p/n 0272884)
Pipe Rack Assembly for USA Built Machines S/N
0200152825 to S/N 0200166715 & Belgium Built Machines
S/N 1200008481 to S/N 1200012995 (was p/n 0240057)
Installation for USA Built Machines S/N 0200166715 to
S/N 0200198014 & Belgium Built Machines S/N 1200012995
to Present
Pipe Racks Assembly for USA Built Machines S/N
0200166715 to S/N 0200198014 & Belgium Built Machines
S/N 1200012995 to Present

Use 1001092074

Ref.

Use 1001092073

1001092074

Ref.

1001092073

1001135316
1001135317

Ref.
Ref.
Ref.

Platform Latch - Magna-Latch Side Pull


1930ES/2030ES/2630ES
2646ES/3246ES

0275082
1001092702
1001098162

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

1001121295

Ref.

Platform Limit Switches & Rail Padding Installations


1930ES without Limit Switches (All Specs)
1930ES with Limit Switches Options:
Non-UL Spec (ANSI & ANSI Export Specs Only)
UL Spec (ANSI & UL Specs Only)
2030ES/2630ES without Limit Switches (All Specs)
2030ES/2630ES with Limit Switches Options:
Non-UL (ANSI & ANSI Export Specs Only)
UL Spec (ANSI & UL Specs Only)
2646ES/3246ES without Limit Switches
2646ES/3246ES with Limit Switches
Non-UL Spec (ANSI & ANSI Export Specs Only)
UL Spec (ANSI & UL Specs)
2646ES with Limit Switches without Padding (CE Spec
Only)
2646ES with Limit Switches with Padding (ANSI Export
Spec Only)

0272850
0272851
0272852
0272853
0275937

Ref.
Ref.
Ref.
Ref.
Ref.
Ref.

Platform Worklights Installations


1930ES (Without UL Specs)
2030ES (Without UL Specs)
2630ES (Without UL Specs)
2646ES/3246ES (Without UL Specs)
2646ES/3246ES (With UL Specs)

0273951

Ref.

Plant Maintenance Package (Work Station in the Sky


Accessory)
Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

0275078
0275080
1001100029
0275077
0275081
1001092701
0275076

Ref.

10-4

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.

0273951

Ref.
Ref.

Plumbers Package (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

0273859

Ref.

Pressure Check Installation (All Specs Except Australian &


CE Specs)

7002821
7002823
4460467
4460510
7004275
7004276
7002826
7016654
7002822
7002828
2901443
4341055
1706331
70000555
2915230

Ref.
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1
1

Tools for Service


Crimper, Wire
Extractor, Pin - Universal
Extractor, Pin #16 Gauge
Extractor, Pin #12 Gauge
Installer, Cylinder Seal - 1"
Installer, Cylinder Seal - 1 1/2"
Installer, Cylinder Seal - 2"
Screwdriver, Magnetic
Screwdriver, Potentiometer
Stripper, Wire
Analyzer Kit
Service Safety Prop
Decal - ES Service Prop
Relief Valve Removable Tool (For Older Style Relief Valves)
Battery Charger Reprogram Controller Kit

Ref.
Ref.

Vise Installation (Work Station in the Sky Accessory)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.

Ref.
Ref.

Welder Installations (All Specs Except U/L Spec)


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
1930ES Complete Kit
1930ES Kit (Includes Fire Extinguisher & Power Cable
Only)
2030ES Complete Kit
2030ES Kit (Includes Fire Extinguisher & Power Cable
Only)
2630ES Complete Kit
2630ES Kit (Includes Fire Extinguisher & Power Cable
Only)
2646ES/3246ES Complete Kit
2646ES/3246ES Kit (Includes Fire Extinguisher & Power
Cable Only)

0240093

3121248

0272879
0275072

Ref.
Ref.

0272880
0275073

Ref.
Ref.

0272881
0275074

Ref.
Ref.

0272882
0275075

Ref.
Ref.

DESCRIPTION

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

REV.

10-5

SECTION 10

SPECIAL OPTIONS

Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #

PART NUMBER

QTY.
Ref.
Ref.

10-6

0273965
0240087
0273955

Ref.
Ref.
Ref.

0273955

Ref.

0240071

Ref.

DESCRIPTION

REV.

Work Station in the Sky Accessories Installations


Note: For Breakdown of this Accessory Refer to Accessories
Manual p/n 3128160.
Work Station without DC Converter Installation
Work Station without DC Converter Assembly
Work Station with DC Converter Installation (1930ES/
2030ES)
Work Station with DC Converter Installation (2630ES/
2646ES/3246ES)
Work Station with DC Converter Assembly

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

3121248

SECTION 11 PART NUMBER INDEX

Part Number

Page

0010588 1-8, 8-6, 8-13, 8-19


0060090 .............. 1-21, 1-25
0060091 ....................... 1-21
0060093 ....................... 1-25
0100011 1-3, 1-7, 1-33, 2-11
0100048 2-11, 7-6, 7-20, 7-34
0100051 ......................... 2-3
0100083 ....................... 1-17
01001096627 ...... 7-14, 7-28
0140011 ....................... 4-23
0140043 1-19, 7-12, 7-26, 740
0200783 ....................... 3-16
0200789 ....................... 3-16
0200799 ................ 3-7, 3-12
0200800 ....................... 3-12
0200801 ....................... 3-12
0200802 ................ 3-7, 3-12
0200803 ................ 3-7, 3-12
0200804 ................ 3-7, 3-12
0200805 ....................... 3-12
0200807 ................ 3-7, 3-12
0200810 ......................... 3-3
0200815 ......................... 3-3
0200816 ......................... 3-7
0200820 ....................... 3-17
0200821 ......................... 3-3
0200822 ......................... 3-3
0200823 ......................... 3-3
0200824 ......................... 3-3
0200825 ......................... 3-3
0200826 ....................... 3-16
0200827 ....................... 3-16
0200828 ....................... 3-16
0200829 ....................... 3-16
0200830 ....................... 3-16
0200831 ....................... 3-16
0200832 ....................... 3-16
0200834 ................ 3-7, 3-12
0200838 ......................... 3-3
0200839 ......................... 3-7
0200840 ....................... 3-12
0200841 ....................... 3-16
0200842 ....................... 3-16
0240055 ....................... 8-19
0240057 ....................... 10-4
0240071 ....................... 10-6
0240087 ....................... 10-6
0240092 ....................... 10-2
0240093 ....................... 10-5
0272309 ....................... 1-35
0272371 ...........1-3, 1-7, 6-3
0272721 .............. 8-19, 10-1
0272722 ....................... 1-19
0272778 ....................... 4-23
0272779 ....................... 4-23
0272780 ......................... 2-7
0272781 ......................... 2-7
0272810 ................ 1-19, 2-8

3121248

Part Number
0272811
0272839
0272843
0272850
0272851
0272852
0272853
0272862
0272870
0272871
0272872
0272874
0272875
0272876
0272877
0272878
0272879
0272880
0272881
0272882
0272884
0272887
0272888
0272913
0272980
0273070
0273071
0273227
0273443
0273444
0273454
0273543
0273544
0273603
0273698
0273761
0273762
0273841
0273859
0273950
0273951
0273955
0273965
0273966
0274012
0274126
0274153
0274179
0274242
0274251
0274341
0274370
0274386
0274446
0274516
0274517
0274527
0274545
0274546

Page

................ 1-19, 2-8


..... 7-12, 7-26, 7-40
..... 7-12, 7-26, 7-40
....................... 10-4
....................... 10-4
....................... 10-4
....................... 10-4
.............. 8-19, 10-1
....... 8-5, 8-11, 8-18
....................... 10-2
....................... 10-2
....................... 1-29
....................... 1-29
....................... 10-3
....................... 10-2
................ 2-8, 4-25
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-4
....................... 1-35
....................... 1-35
....................... 1-19
....................... 1-35
....................... 10-3
....................... 10-3
........... 1-3, 1-7, 6-3
................ 1-19, 2-8
......................... 2-7
.............. 8-19, 10-3
....................... 10-2
....................... 10-2
.............. 10-1, 10-2
.................. 2-3, 2-4
....................... 10-3
....................... 10-3
....................... 4-25
....................... 10-5
....................... 10-2
.............. 10-4, 10-5
.............. 10-2, 10-6
....................... 10-6
................ 1-19, 2-8
....................... 1-35
....................... 10-2
....................... 10-2
....................... 10-2
....................... 10-2
....................... 10-2
....................... 10-3
....................... 10-1
....................... 4-25
....................... 10-1
....................... 10-1
....................... 10-1
....................... 10-2
....................... 10-2
........... 1-3, 1-7, 6-3

Part Number
0274816
0274817
0274818
0274841
0274849
0274874
0274878
0274879
0274880
0274881
0274929
0274930
0274931
0274932
0274933
0274943
0274944
0274969
0274970
0274971
0274972
0274973
0274974
0274975
0274980
0274981
0274985
0274991
0274992
0275006
0275007
0275016
0275017
0275018
0275019
0275020
0275021
0275022
0275029
0275042
0275043
0275044
0275072
0275073
0275074
0275075
0275076
0275077
0275078
0275079
0275080
0275081
0275082
0275088
0275092
0275093
0275094
0275103
0275104

Page

......................... 4-7
......................... 4-3
..................4-3, 4-4
......................... 3-3
....................... 10-2
..................3-3, 5-7
....................... 3-16
................3-17, 5-7
....................... 3-16
................3-17, 5-7
..................4-3, 4-4
......................... 4-3
......................... 4-3
....................... 4-19
....................... 4-19
....................... 4-15
....................... 4-15
....................... 10-3
....................... 10-3
..................4-3, 4-4
......................... 7-6
....................... 7-20
....................... 7-20
....................... 7-34
....................... 10-3
....................... 10-3
......................... 4-7
......................... 4-3
......................... 4-3
....................... 10-3
....................... 10-3
..................3-8, 5-7
................3-13, 5-7
......................... 3-7
....................... 3-12
......................... 2-3
......................... 2-3
......................... 2-3
......................... 4-3
......................... 2-3
......................... 2-3
......................... 2-3
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-4
....................... 10-4
....................... 10-4
....................... 1-29
....................... 10-4
....................... 10-4
....................... 10-4
....................... 1-29
....................... 1-21
....................... 1-21
....................... 1-25
....................... 1-33
....................... 1-33

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number

Page

0275105 ....................... 1-33


0275120 ....................... 1-35
0275185 ................ 1-3, 1-17
0275186 ................ 1-3, 1-17
0275187 ................ 1-3, 1-17
0275188 ................ 1-3, 1-17
0275189 ................ 1-3, 1-17
0275190 ................ 1-3, 1-17
0275212 ....................... 1-35
0275216 ..... 7-16, 7-30, 7-43
0275217 ..... 7-16, 7-30, 7-44
0275218 ..... 7-16, 7-30, 7-44
0275219 ..... 7-16, 7-30, 7-44
0275220 ......................... 8-5
0275221 ....................... 8-18
0275222 ....................... 8-18
0275223 ....................... 8-11
0275224 ....................... 8-11
0275225 ....................... 8-11
0275226 ....................... 8-11
0275227 ....................... 8-11
0275401 ......................... 2-3
0275429 ....................... 4-11
0275432 ....................... 10-1
0275445 ................ 1-3, 1-17
0275452 ..... 7-16, 7-30, 7-44
0275453 ..... 7-16, 7-30, 7-44
0275454 ..... 7-16, 7-30, 7-44
0275472 ..... 7-12, 7-26, 7-40
0275480 .................. 2-3, 7-9
0275485 ..... 7-12, 7-26, 7-40
0275486 ..... 7-12, 7-26, 7-40
0275487 ..... 7-12, 7-26, 7-40
0275488 ..... 7-12, 7-26, 7-40
02754887 ..................... 7-12
0275489 ..... 7-12, 7-26, 7-40
0275490 ..... 7-12, 7-26, 7-40
0275510 ....................... 7-26
0275511 ....................... 7-26
0275512 ....................... 7-26
0275513 ....................... 7-26
0275514 ....................... 7-26
0275515 ....................... 7-26
0275516 ....................... 7-26
0275517 ....................... 7-40
0275518 ....................... 7-40
0275519 ....................... 7-40
0275520 ....................... 7-40
0275521 ....................... 7-40
0275522 ....................... 7-40
0275523 ....................... 7-40
0275530 .............. 2-11, 10-1
0275541 ......................... 7-6
0275542 ....................... 7-20
0275543 ....................... 7-20
0275544 ....................... 7-34
0275603 ....................... 10-1
0275663 1-30, 7-12, 7-26, 740

11-1

SECTION 11

Part Number

PART NUMBER INDEX

Page

0275664 1-30, 7-12, 7-26, 740


0275665 1-30, 7-12, 7-25, 739
0275666 1-30, 7-12, 7-25, 739
0275667 ....................... 1-30
0275692 .................. 3-3, 5-7
0275693 .................. 3-8, 5-7
0275694 ................ 3-13, 5-7
0275695 ................ 3-17, 5-7
0275696 ................ 3-17, 5-7
0275900 ....................... 10-2
0275937 ....................... 10-4
0276667 .....7-12, 7-25, 7-39
0380025 ......................... 2-7
0400215 ......................... 2-3
0400216 ......................... 2-3
0400237 ....................... 1-33
0400238 ....................... 1-29
0400242 ......................... 2-3
0440257 ....................... 3-16
0440259 ...........1-3, 1-7, 5-9
0440263 .............. 1-21, 1-25
0440264 ...........1-4, 1-8, 3-3
0440265 .................. 1-4, 1-8
0440266 3-3, 3-7, 3-12, 3-16
0440267 .......3-7, 3-12, 3-16
0561520 ......................... 4-3
0610161 ......................... 2-7
0630565 4-4, 4-7, 4-11, 4-15,
4-19
0630580 .................. 1-3, 1-7
0700614 .............. 1-22, 1-25
0700615 .........1-35, 2-3, 2-8
0700616 ......................... 2-3
0700617 ....................... 1-35
0700619 ....................... 1-17
0700624 ....................... 1-18
0700819 ....................... 1-19
0700823 ......................... 4-7
0700825 ....................... 4-11
0701015 .......1-25, 3-7, 3-12
0701016 1-3, 1-7, 1-35, 3-16
0701017 ....................... 3-12
0701020 .........1-3, 1-7, 3-16
0701022 .3-3, 3-7, 3-8, 3-12,
3-13, 3-16, 3-17,
4-3
0701024 ......................... 4-3
0701027 ................ 3-16, 4-3
0701029 .......3-12, 3-16, 4-3
0760410 ....................... 1-35
0760606 .......7-9, 7-23, 7-37
0760610 2-3, 7-8, 7-22, 7-36
0760614 .......7-8, 7-22, 7-36
0760619 .....7-14, 7-28, 7-42
0760808 ....................... 4-25
0760812 ....................... 1-33

11-2

Part Number

Page

0760814 ........................1-33
0761014 ..........................3-3
0840041 .. 7-8, 7-10, 7-22, 724, 7-36, 7-38
0840057 ....... 7-7, 7-21, 7-35
0840058 7-8, 7-9, 7-22, 7-23,
7-35, 7-37
0840059 7-7, 7-8, 7-21, 7-22,
7-35, 7-36
0840060 ....... 7-9, 7-23, 7-37
0840061 ....... 7-6, 7-20, 7-34
0860520 ....... 8-5, 8-11, 8-18
0861669 ..........................2-7
0861678 .................. 2-3, 2-4
0861731 ..... 7-13, 7-26, 7-40
0861781 ..... 7-13, 7-26, 7-40
0861782 ..... 7-13, 7-27, 7-41
0902780 ........................1-33
0902905 ........................1-35
0902906 ........................1-35
0903086 ........................1-35
0903098 ........................1-18
0903319 ........................1-33
0903339 ..........................7-8
0903444 ........................1-33
0903484 ..... 7-14, 7-28, 7-42
0903566 ..... 7-14, 7-28, 7-42
0903569 ..... 7-14, 7-28, 7-42
0903574 ..........................4-4
0903598 ........................2-11
0962006 ..........................5-6
0962181 ..........................5-6
0962257 ..........................5-6
0962292 ........................1-25
1001091102 7-14, 7-28, 7-42
1001091153 ..................4-23
1001091154 ..................4-23
1001091272 ..................4-23
1001091275 ..................4-23
1001091277 ..................4-23
1001091278 ..................4-24
1001091279 ..................4-24
1001091280 ..................4-24
1001091390 ........ 4-23, 4-24
1001091393 ..................4-25
1001091396 ..................4-24
1001091479 7-16, 7-30, 7-44
1001091492 ..................1-19
1001091502 ........ 1-13, 7-10
1001091843 1-13, 7-24, 7-38
1001091965 .......... 4-25, 9-1
1001091967 ..................4-25
1001091968 ..................4-25
1001092071 . 8-6, 8-13, 8-19
1001092073 ..................10-4
1001092074 ..................10-4
1001092354 3-4, 3-8, 3-13, 317, 7-11, 7-25,
7-39, 9-1

Part Number
1001092454
1001092497
1001092580
1001092701
1001092702
1001092737
1001092738
1001092739
1001092740
1001092741
1001093556
1001093693
1001093839
1001094105
1001094124
1001094154
1001094155
1001094156
1001094157
1001094175
1001094180
1001094203
1001094301
1001094332
1001094333
1001094334
1001094335
1001094359
1001096627
1001096628
1001096705
1001096706
1001096707
1001096794
1001096795
1001096796
1001096798
1001096799
1001097150
1001097347
1001098162
1001099628
1001099676
1001099919
1001099920
1001099921
1001099922
1001099923
1001100029
1001100343

1001100344

1001100819
1001100820
1001100840

Page

................. 2-11
................. 8-19
................. 8-13
................. 10-4
................. 10-4
.......... 1-7, 1-12
.......... 1-7, 1-12
...1-7, 1-8, 1-17
...1-7, 1-8, 1-17
...1-7, 1-8, 1-17
...2-11, 7-17, 731, 7-45
................. 7-36
................. 1-33
7-17, 7-31, 7-45
................. 1-19
................... 7-6
................. 7-20
................. 7-20
................. 7-34
.7-9, 7-23, 7-37
.7-9, 7-23, 7-37
................. 2-11
................. 1-19
................... 7-6
................. 7-20
................. 7-20
................. 7-34
.8-5, 8-12, 8-18
................. 7-42
7-12, 7-26, 7-40
................... 7-8
................. 7-22
................. 7-36
................. 7-22
................. 7-24
................. 7-38
........7-36, 7-37
........7-22, 7-23
7-15, 7-29, 7-43
................... 9-1
................. 10-4
........1-13, 7-10
1-13, 7-24, 7-38
.8-6, 8-13, 8-19
.8-6, 8-13, 8-19
.8-6, 8-13, 8-19
.8-6, 8-14, 8-20
.8-7, 8-14, 8-20
................. 10-4
...7-13, 7-14, 716, 7-27, 7-30,
7-41, 7-44
...7-13, 7-14, 716, 7-27, 7-30,
7-41, 7-44
................. 1-14
................. 1-14
............ 1-4, 1-8

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number

Page

1001100894
1001100974
1001100975
1001101076

............ 1-4, 1-8


................... 1-4
................... 1-4
4-7, 4-15, 4-19,
9-1
1001101329 .......... 9-2, 10-3
1001101330 .......... 9-2, 10-3
1001102258 ................. 1-30
1001102349 ................... 1-4
1001102351 ................... 1-4
1001102353 ................... 1-4
1001102354 ................... 1-4
1001102489 ................. 1-30
1001102549 ................. 10-2
1001103257 ... 1-29, 7-11, 725, 7-39
1001103258 ... 1-30, 7-11, 725, 7-39
1001103307 ................. 10-2
100110344 ................... 7-27
1001104465 . 7-9, 7-23, 7-37
1001104466 ................... 7-8
1001104467 ................. 7-22
1001104468 ................. 7-36
1001105108 ................. 1-36
1001105109 ................. 1-36
1001106715 ................. 10-1
1001106716 ................. 10-1
1001106717 ................. 10-1
1001109088 1-22, 1-26, 7-7,
7-21, 7-35, 9-1
1001109123 . 7-7, 7-21, 7-35
1001109124 .......... 7-7, 7-21
1001109125 ................. 7-35
1001109146 ................. 10-1
1001109147 ................. 10-1
1001109148 ................. 10-1
1001109207 ................. 10-1
1001109208 ................. 10-1
1001109209 ................. 10-1
1001109210 ................. 10-1
1001109211 ................. 10-1
1001109212 ................. 10-1
1001109218 .......... 7-7, 7-21
1001109219 ................. 7-35
1001109232 ........ 1-21, 1-25
1001109233 ........ 1-21, 1-25
1001109345 1-22, 1-26, 7-7,
7-21, 7-35
1001109475 ... 7-15, 7-29, 743, 9-1
1001109482 ... 7-15, 7-29, 743, 9-1
1001110176 ................. 10-1
1001110177 ................. 10-1
1001110178 ................. 10-1
1001110179 ................. 10-1
1001110180 ................. 10-1
1001110181 ................. 10-1

3121248

SECTION 11

Part Number

Page

1001110826 ............ 2-4, 7-8


1001112111 ................. 1-29
1001112112 ................... 2-3
1001112113 ................... 2-3
1001113574 ................. 1-29
1001113576 ................. 1-29
1001114466 ............ 1-4, 1-8
1001114467 ............ 1-4, 1-8
1001114770 ................... 2-3
1001114933 ................... 9-1
1001116915 .8-6, 8-13, 8-19
1001116928 .8-6, 8-13, 8-19
1001118215 ................. 4-25
1001118216 ................. 4-25
1001120621 ................. 8-13
1001120622 ................. 8-13
1001120623 ................. 8-13
1001120629 ................. 8-13
1001121295 ................. 10-4
1001121695 ................. 10-3
1001126013 ................. 10-2
1001127269 ................... 2-3
1001127523 ........ 7-10, 7-24
1001128737 ................. 1-29
1001132233 ................... 2-3
1001134012 1-13, 7-24, 7-38
100113443 ................... 4-23
1001134438 ...4-23, 4-27, 429, 9-1
1001134933 ................... 4-3
1001134934 ............ 4-3, 4-4
1001134935 ................... 4-4
1001134951 ................... 4-3
1001135316 ................. 10-4
1001135317 ................. 10-4
1001136847 ................. 1-33
1001137005 7-17, 7-31, 7-45
1001141967 7-13, 7-27, 7-41
1001141968 ...7-13, 7-14, 727, 7-41
1001141969 ...7-13, 7-14, 727, 7-41
1001141970 ...7-13, 7-14, 716, 7-30, 7-41,
7-44
1001141971 ...7-13, 7-14, 716, 7-30, 7-41,
7-44
1001148902 ................. 10-2
1001148903 ................. 10-2
1001148904 ................. 10-2
1001148905 ................. 10-2
1001148906 ................. 10-2
1001149795 ................... 8-7
1001149796 ................... 8-7
1001149797 ................... 8-7
1001149798 ................... 8-7
1001149799 ................... 8-7
1060279 ....................... 8-11

3121248

Part Number

Page

1060633 ..... 7-17, 7-31, 7-45


1060680 ..... 7-16, 7-30, 7-44
1060688 1-29, 1-30, 7-11, 712, 7-25, 7-39
1060689 1-30, 7-11, 7-25, 739
1060908 ..... 7-15, 7-29, 7-43
1060998 ....... 7-9, 7-23, 7-37
1061001 ....... 7-9, 7-23, 7-37
1061034 3-8, 3-13, 3-17, 5-7
1061035 ......................... 5-7
1061036 .. 3-4, 3-8, 3-13, 5-7
1180380 ....................... 3-17
1180382 ................ 3-7, 3-12
1180383 ....................... 3-12
1260136 ....... 4-7, 4-15, 4-19
1271617 ................ 4-7, 4-11
1271618 ................ 4-7, 4-11
1320043 ....................... 1-33
1320136 ....................... 1-30
1320162 ....................... 1-19
1320318 ................ 7-6, 7-34
1321130 ......................... 2-4
1321283 ....................... 1-19
1321293 ....................... 1-30
1321716 ....... 7-8, 7-22, 7-36
1380132 4-8, 4-11, 4-16, 4-20
1380153 .................. 1-3, 1-7
1380156 ....................... 4-23
1380158 ....... 7-6, 7-20, 7-34
1380159 ....................... 4-25
1600244 ..... 7-17, 7-31, 7-45
1600345 .............. 4-23, 4-27
1600346 ................ 1-17, 9-1
1600402 .............. 4-23, 4-29
1600419 ......................... 2-7
1600439 ....................... 4-23
1600466 ....................... 1-30
1671098 ....................... 4-23
1671105 ......................... 2-7
1671124 ......................... 2-8
1671131 ....................... 4-25
1671132 ....................... 1-18
1671133 ....................... 1-18
1671181 ....................... 1-18
1671182 ....................... 1-18
1671202 ......................... 2-4
1671203 ......................... 2-4
1671204 ......................... 2-4
1671207 ..... 7-13, 7-27, 7-41
1684237 .... 1-3, 1-7, 5-9, 6-3
1684456 .... 1-3, 1-7, 5-9, 6-3
1684484 .................. 3-3, 5-4
1684487 .................. 3-7, 5-4
1684488 ................ 3-12, 5-4
1684489 ................ 3-16, 5-4
1684490 ................ 3-16, 5-4
1684526 .................. 3-3, 5-4
1684527 .................. 3-7, 5-4

Part Number
1684528
1684529
1684530
1700584
1701499
1701509
1702155
1702773
1702928
1703464
1703811
1703813
1703814
1703819
1703822
1703834
1703856
1704016
1704277
1704339
1704340
1704341
1704344
1704412
1705051
1705052
1705303
1705304
1705638
1705639
1705640
1705641
1705642
1705643
1705644
1705645
1705646
1705647
1705648
1705666
1705667
1705668
1705670
1705671
1705673
1705674
1705675
1705676
1705679
1705680
1705681
1705686
1705692
1705693
1705694
1705695
1705696
1705697

PART NUMBER INDEX

Page

................3-12, 5-4
................3-16, 5-4
................3-16, 5-4
...... 8-5, 8-11, 8-18
...... 8-5, 8-12, 8-18
...... 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
...... 8-5, 8-12, 8-18
....................... 8-18
7-13, 7-26, 7-40, 85, 8-12, 8-18
8-5, 8-11, 8-18, 8-19
......................... 8-5
8-5, 8-11, 8-18, 8-19
4-24, 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
....................... 8-11
....................... 8-12
...... 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
...... 8-5, 8-11, 8-18
....................... 10-3
..............1-33, 10-3
....................... 8-14
....................... 10-2
................8-6, 8-13
................8-6, 8-13
................8-6, 8-13
................8-6, 8-13
...... 8-6, 8-13, 8-19
...... 8-6, 8-13, 8-19
...... 8-6, 8-13, 8-19
...... 8-6, 8-13, 8-20
...... 8-7, 8-14, 8-20
................8-7, 8-14
....................... 8-20
....................... 8-19
....................... 8-19
....................... 8-19
....................... 8-18
....................... 8-18
....................... 8-18
....................... 4-23
....................... 4-23
....................... 4-23
................8-5, 8-11
................8-5, 8-11
................8-5, 8-12
......................... 8-5
...... 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
................8-5, 8-11
................8-5, 8-11
......................... 2-7
......................... 2-7

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number

Page

1705698
1705699
1705704
1705717
1705718
1705719
1705720
1705721
1705722
1705723
1705724
1705725
1705726
1705727
1705754
1705781
1705819
1705850
1705851
1705880
1705887
1705894
1705941
1705942
1705943
1705944
1705945
1705946
1706052
1706053
1706056
1706057
1706310
1706311
1706312
1706331
1706350
1706679
1706749
1706765
1706922
1810140
1930ES
2080040

......................... 2-7
................ 8-6, 8-13
....................... 8-19
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-11
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-11
......................... 2-4
....... 8-5, 8-12, 8-18
....................... 8-19
....... 8-7, 8-14, 8-20
....... 8-7, 8-14, 8-20
....... 8-6, 8-13, 8-14
....................... 8-19
....................... 8-11
................ 8-6, 8-13
....................... 8-19
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....... 8-7, 8-14, 8-20
................ 8-7, 8-14
....................... 8-20
....................... 10-5
......................... 2-4
....................... 2-11
....................... 1-33
....................... 1-33
....................... 10-2
......................... 2-8
.......................... 1-1
4-7, 4-8, 4-11, 4-15,
4-16, 4-19, 4-20,
8-5, 8-11, 8-18
2080057 ....... 8-5, 8-11, 8-18
2110404 ....1-3, 1-7, 5-9, 6-3
2220882 ......................... 5-6
2220883 .................. 5-5, 5-6
2300028 ....................... 10-3
2300042 ....................... 10-3
2400093 ..... 7-15, 7-29, 7-43
240015 ....... 7-15, 7-29, 7-43
2420172 ......................... 2-7
2460042 ....................... 10-3
250135 ....... 7-15, 7-29, 7-43
2540042 ....... 7-6, 7-20, 7-34
2540045 ......................... 4-4

11-3

SECTION 11

Part Number
2560088
2560179
2560191
2560205
2600281
2753882
2753883
2755056
2755061
2760113
2760114
2760115
2760116
2780266
2792599
2820026
2820028
2820097
2820239
2860030
2890186
2901443
2902267
2902278
2902301
2902302
2902331
2902335
2902378
2902405
2902431
2902448
2902449
2902455
2902475
2902476
2902489
2902490
2902491
2902492
2902493
2902494
2902496
2902499
2902500
2902507
2902509
2902522
2902523
2902524
2902525
2902526
2902528
2902532
2902535
2902536

11-4

PART NUMBER INDEX

Page

4-8, 4-11, 4-16, 4-20


....................... 4-23
4-8, 4-11, 4-15, 4-19
.............. 7-24, 7-38
4-7, 4-11, 4-15, 4-19
......................... 6-3
......................... 6-3
......................... 6-3
......................... 6-3
....................... 4-23
....................... 4-24
....................... 4-24
....................... 4-24
...........1-3, 1-4, 1-7
......................... 6-3
7-6, 7-9, 7-20, 7-23,
7-34, 7-37
7-6, 7-9, 7-20, 7-23,
7-34, 7-37
.......4-7, 4-15, 4-19
....................... 1-33
.................. 2-7, 9-1
....................... 10-1
7-17, 7-31, 7-45, 105
.......8-6, 8-12, 8-18
....................... 8-12
....................... 8-12
....................... 8-12
.............. 2-11, 10-1
....................... 8-12
....................... 8-12
....................... 10-3
.....7-16, 7-29, 7-43
......................... 4-7
......................... 4-8
......................... 3-3
....................... 3-17
.................. 7-8, 7-9
....................... 4-20
....................... 4-19
....................... 4-19
....................... 4-15
....................... 4-15
....................... 4-16
......................... 4-7
......................... 3-7
....................... 3-13
.............. 7-36, 7-37
.............. 7-22, 7-23
......................... 8-6
....................... 8-18
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
....................... 4-11
....................... 4-12

Part Number
2902541
2915012
2915013
2915016
2915039
2915064
2915230
2915236
2915240
2915241
2920026
2920094
2920161
2930005
2940064
2940174
2940175
3010088
3010158
3080007
3121248
3125053
3128145
3128601
3128703
3160306
3160307
3160337
3200454
3251813
3252098
3252507
3290405

3290605

3290606

3290607

3290805
3290806
3291005

3291007

Page

..... 7-15, 7-29, 7-43


.................. 1-4, 1-8
.................. 1-4, 1-8
........................10-1
..........................2-7
................ 1-18, 9-1
.............. 1-30, 10-5
..........................1-4
..........................4-4
..........................4-4
..........................2-7
..........................2-7
1-35, 7-12, 7-26, 740
........................1-35
....... 4-7, 4-15, 4-19
..........................2-4
..........................2-4
....... 4-7, 4-15, 4-19
.............. 1-21, 1-25
.. 4-7, 4-11, 4-15, 419, 9-1
..........................1-1
........................10-3
........................10-3
.................. 1-4, 1-8
.................. 1-4, 1-8
................ 1-4, 1-12
................ 1-4, 1-12
................ 1-4, 1-12
3-4, 3-8, 3-13, 3-17
................ 8-7, 8-14
........................8-12
7-13, 7-26, 7-40, 85, 8-12, 8-18
1-21, 1-25, 1-35, 425, 7-14, 7-28,
7-42
1-17, 1-21, 1-25, 135, 2-3, 2-4, 714, 7-22, 7-28,
7-36, 7-42
1-18, 4-7, 4-8, 4-11,
4-15, 4-16, 4-19,
4-20, 7-9, 7-23,
7-37
.. 1-35, 7-8, 7-14, 722, 7-28, 7-36,
7-42
.............. 1-33, 4-25
4-7, 4-8, 4-11, 4-16,
4-20
1-21, 1-25, 1-35, 33, 3-7, 3-8, 3-12,
3-13, 3-16, 3-17,
4-3, 4-4, 4-7, 411, 4-15, 4-19,
7-8
....... 3-3, 3-12, 3-17

Part Number
3300423
3300473
3300477
3321005
3321402
3340612
3340957
3340962
3340964
3340965
3340968
3340975
3340976
3380475
3420156
3422997
3422998
3423009
3423011
3423014
3423026
3423031
3423032
3423036
3423037
3423038
3423039
3423042
3423045
3423049
3423067
3423170
3423189
3423239
3423255
3423259
3423267
3423278
3423289
3450303
3450406
3510888
3510890
3510892
3520072
3520193
3574067
3574159
3574161
3574176
3574184
3574249
3574636
3574714
3574981
3574984
3575794
3576093

Page

......................... 1-4
....................... 4-24
....................... 4-19
......................... 2-7
3-4, 3-8, 3-13, 3-17,
5-7
4-8, 4-11, 4-16, 4-20
.......3-8, 3-13, 3-17
3-3, 3-7, 3-12, 3-16
......................... 3-3
......................... 4-3
....................... 4-24
......................... 2-4
......................... 4-3
....................... 4-24
.......3-7, 3-12, 3-16
3-7, 3-12, 3-13, 3-16
..............3-12, 3-16
....................... 3-16
....................... 3-16
3-7, 3-12, 3-13, 3-16
....................... 3-16
......................... 3-3
......................... 3-3
................ 3-7, 3-12
.................. 1-3, 1-7
.........3-3, 3-7, 3-12
....................... 3-12
......................... 3-3
..............1-21, 1-25
......................... 4-3
................ 3-7, 3-12
....................... 3-17
..............1-21, 1-25
......................... 3-3
....................... 3-17
................ 3-8, 3-13
..............1-21, 1-25
.....4-11, 4-16, 4-20
....................... 1-25
......................... 3-3
......................... 1-4
......................... 4-4
......................... 4-4
......................... 4-4
4-7, 4-11, 4-15, 4-19
......................... 2-7
......................... 4-3
......................... 3-3
.......3-7, 3-12, 3-16
..............1-21, 1-25
.......4-7, 4-11, 4-15
....................... 4-24
....................... 8-19
....................... 1-19
......................... 2-3
......................... 2-3
....................... 4-25
......................... 3-3

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number
3576349
3576645
3576646
3576932
3577029
3577030
3577112
3641604
3641605
3641606
3641607
3641608
3641609
3641610
3641611
3641612
3641613
3641614
3641615
3641616
3641617
3641618
3641619
3641620
3641621
3641622
3641650
3641651
3641652
3641653
3641654
3730119
3740146
3740150
3760115
3760170
3760348
3760387
3760463
3820019
3820032
3841143
3841716
3860104
3860107
3860111
3860118
3900333
3900336
3900338
3900339
3900345
3900351
3900356
3990010
3990013
4000006
4010405

Page

....................... 1-35
......................... 4-7
....................... 4-19
.............. 4-11, 4-15
.............. 1-21, 1-25
.............. 1-21, 1-25
......................... 1-4
......................... 4-7
......................... 4-7
......................... 4-8
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
.............. 4-15, 4-19
.............. 4-15, 4-19
....................... 4-15
....................... 4-15
....................... 4-15
.............. 4-11, 4-15
.............. 4-11, 4-15
....................... 4-16
....................... 4-16
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-11
....... 7-9, 7-23, 7-37
....................... 1-18
1-18, 7-11, 7-25, 739, 9-1
....... 1-21, 1-25, 3-3
......................... 3-3
.............. 1-21, 1-25
....... 3-7, 3-12, 3-16
.................. 1-4, 1-7
4-8, 4-11, 4-16, 4-20
......................... 2-4
3-3, 3-7, 3-12, 3-16
4-7, 4-11, 4-15, 4-19
....................... 3-16
....................... 3-12
4-8, 4-11, 4-16, 4-20
......................... 4-4
....................... 4-24
......................... 2-7
................ 2-7, 4-25
......................... 2-7
4-8, 4-11, 4-16, 4-20
......... 1-21, 4-3, 7-8
......................... 2-7
7-16, 7-30, 7-44, 9-1
....... 7-7, 7-21, 7-35
......................... 2-8
..... 7-14, 7-28, 7-42

3121248

SECTION 11

Part Number
4010408
4010415
4010612
4010616
4010617
4010618
4031512
4031607
4031713
4060865
4071094
4071102
4160078
4160202
4160203
4191306
4191407
4191409
4191706

4191707
4191708
4191709
4220252
4220253
4220287
4220293
4240003
4240147
4240172
4340739
4340751
4340914
4341055
4360069
4360328
4360336
4360387
4360469
4360470
4360475
4360482
4360526
4360538
4360539
4360613
4360633
4420037

3121248

Page

.....7-14, 7-28, 7-42


.............. 1-21, 1-25
.....7-14, 7-28, 7-42
4-7, 4-11, 4-15, 4-19
4-11, 4-16, 4-20, 79, 7-23, 7-37
4-7, 4-8, 4-11, 4-12,
4-16, 4-19, 4-20
.............. 1-21, 1-25
....................... 2-11
.......2-3, 7-22, 7-36
....................... 1-35
.......3-7, 3-12, 3-17
......................... 2-4
3-4, 3-8, 3-13, 3-17,
5-7
.............. 1-21, 1-25
....................... 4-24
....................... 4-24
....................... 4-24
....................... 4-24
1-18, 1-19, 1-30, 133, 2-11, 3-4, 38, 3-13, 3-17, 714, 7-28, 7-42
1-18, 1-30, 1-33, 135, 2-3
1-18, 7-14, 7-28, 742
....................... 1-18
......................... 2-4
......................... 2-4
....................... 1-21
....................... 1-25
.....7-16, 7-30, 7-44
....................... 1-18
......................... 2-4
......................... 2-7
....................... 1-19
......................... 4-4
....................... 10-5
.................. 2-7, 9-1
.................. 2-7, 9-1
7-16, 7-30, 7-44, 9-1
2-11, 7-16, 7-30, 744, 9-1
.................. 2-7, 9-1
.................. 2-7, 9-1
.........2-7, 4-24, 9-1
....................... 10-3
3-4, 3-8, 3-13, 3-17,
7-11, 7-25, 7-39
................ 4-24, 9-1
4-24, 7-11, 7-25, 739, 9-1
7-16, 7-30, 7-44, 9-1
. 1-22, 1-26, 7-7, 721, 7-35
....................... 4-20

Part Number
4420051
4420070
4420071
4420072
4420073
4420074
4420075
4420080
4460138
4460226

4460227

4460265
4460266
4460267

4460268
4460315
4460320
4460321
4460346
4460418
4460419
4460424

4460428
4460464

4460465

4460466

4460467
4460493
4460496
4460497

Page

....................... 8-19
....... 1-35, 3-4, 3-17
......................... 4-4
......................... 4-4
......................... 4-4
......................... 4-4
......................... 4-4
.............. 1-35, 3-17
7-14, 7-16, 7-28, 730, 7-42, 7-44
.. 4-27, 7-7, 7-11, 717, 7-21, 7-25,
7-31, 7-35, 7-39,
7-45
.. 1-29, 4-27, 7-7, 711, 7-21, 7-25,
7-35, 7-39
4-27, 7-6, 7-9, 7-20,
7-23, 7-34, 7-37
4-27, 7-11, 7-25, 739
7-6, 7-9, 7-16, 7-20,
7-23, 7-30, 7-34,
7-37, 7-44
....... 7-9, 7-23, 7-37
..... 7-13, 7-26, 7-40
....... 7-7, 7-21, 7-35
.. 7-7, 7-17, 7-21, 731, 7-35, 7-45
..... 7-13, 7-27, 7-41
....... 7-9, 7-23, 7-37
....... 7-9, 7-23, 7-37
1-29, 7-11, 7-16, 725, 7-30, 7-39,
7-44
..... 7-13, 7-27, 7-41
. 1-29, 7-6, 7-7, 7-8,
7-9, 7-11, 7-12,
7-16, 7-20, 7-21,
7-22, 7-23, 7-25,
7-26, 7-30, 7-34,
7-35, 7-36, 7-37,
7-39, 7-40, 7-44
7-6, 7-7, 7-8, 7-9, 710, 7-11, 7-12,
7-20, 7-21, 7-22,
7-23, 7-24, 7-25,
7-26, 7-34, 7-35,
7-36, 7-37, 7-38,
7-39, 7-40
7-6, 7-9, 7-16, 7-20,
7-22, 7-23, 7-30,
7-34, 7-36, 7-37,
7-44
7-17, 7-31, 7-45, 105
....... 7-9, 7-23, 7-37
....... 7-6, 7-20, 7-34
....... 7-6, 7-20, 7-34

Part Number

PART NUMBER INDEX

Page

4460508 .... 7-11, 7-25, 7-39


4460509 .... 7-11, 7-24, 7-38
4460510 7-17, 7-31, 7-45, 105
4460536 7-11, 7-12, 7-25, 726, 7-39, 7-40
4460539 ...... 7-7, 7-21, 7-35
4460618 ..............7-24, 7-38
4460633 7-13, 7-15, 7-27, 729, 7-41, 7-43
4460648 . 1-29, 7-7, 7-11, 721, 7-25, 7-35,
7-39
4460662 .... 7-13, 7-27, 7-41
4460754 ...... 7-9, 7-23, 7-37
4460761 7-7, 7-9, 7-21, 7-23,
7-35, 7-37
4460779 .... 7-16, 7-30, 7-44
4460814 ...... 7-7, 7-21, 7-35
4460868 .... 7-17, 7-31, 7-45
4460870 ...... 7-7, 7-21, 7-35
4460877 . 7-7, 7-17, 7-21, 731, 7-35, 7-45
4460884 ...... 7-7, 7-21, 7-35
4460891 . 7-8, 7-10, 7-11, 712, 7-22, 7-24,
7-25, 7-26, 7-36,
7-38, 7-39, 7-40
4460894 7-7, 7-8, 7-21, 7-22,
7-35, 7-36
4460897 ...... 7-7, 7-21, 7-35
4460899 . 1-29, 7-8, 7-11, 716, 7-22, 7-25,
7-30, 7-36, 7-39,
7-44
4460930 . 7-6, 7-20, 7-22, 734, 7-36
4460931 7-8, 7-9, 7-22, 7-23,
7-35, 7-36, 7-37
4460943 7-8, 7-9, 7-22, 7-23,
7-35, 7-37
4460944 7-6, 7-7, 7-9, 7-20,
7-21, 7-23, 7-34,
7-35, 7-37
4460956 .... 7-15, 7-29, 7-43
4460957 .... 7-15, 7-29, 7-43
4461016 ...... 7-6, 7-20, 7-34
4461057 ...... 7-6, 7-20, 7-34
4461196 1-30, 7-12, 7-14, 725, 7-28, 7-39,
7-42
4461197 .... 7-14, 7-28, 7-42
4461198 .... 7-13, 7-27, 7-41
4461199 1-30, 7-14, 7-28, 742
4461200 .... 7-14, 7-28, 7-42
4461201 .... 7-13, 7-27, 7-41
4461202 1-30, 7-14, 7-28, 742

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number

Page

4461203 ..... 7-14, 7-28, 7-42


4461204 7-13, 7-14, 7-27, 741
4461205 1-30, 7-14, 7-28, 742
4461206 ..... 7-14, 7-28, 7-42
4461207 7-13, 7-14, 7-27, 741
4461244 ..... 7-13, 7-27, 7-41
4461245 ..... 7-13, 7-27, 7-41
4461246 ..... 7-13, 7-27, 7-41
4461249 1-30, 7-14, 7-28, 742
4461250 ..... 7-14, 7-28, 7-42
4461257 ..... 7-13, 7-27, 7-41
4461258 ..... 7-13, 7-27, 7-41
4461260 ..... 7-11, 7-25, 7-39
4461261 ..... 7-11, 7-24, 7-38
4520326 ......................... 1-4
4520327 ......................... 1-4
4520565 .................. 1-4, 1-8
4520676 .................. 1-4, 1-8
4568667 ..... 4-11, 4-16, 4-20
4568738 ....................... 4-24
4569305 ......................... 4-8
4569310 ....................... 4-20
4569319 ....................... 4-16
4569404 ..... 4-11, 4-16, 4-20
4569428 ....................... 4-11
4661199 ..... 7-12, 7-25, 7-39
4661202 ..... 7-12, 7-26, 7-40
4661205 ..... 7-12, 7-26, 7-40
4661249 ..... 7-12, 7-25, 7-39
4740086 .............. 1-21, 1-25
4740438 ....... 3-7, 3-12, 3-16
4740468 ......................... 1-4
4740524 .................. 1-4, 1-7
4740531 ......................... 3-3
4740545 ....... 7-6, 7-20, 7-34
4740562 ....................... 1-33
4740564 .................. 1-4, 1-7
4750800 ................ 1-35, 2-4
4751000 ......................... 2-7
4751400 .............. 1-18, 1-35
4811400 4-25, 7-14, 7-28, 742
4811600 ................ 2-4, 2-11
4811700 1-19, 1-21, 1-25, 130, 1-33, 1-35,
2-3, 7-8, 7-14, 722, 7-28, 7-36,
7-42
4811900 ....... 1-19, 4-7, 4-11
4812000 1-3, 1-7, 1-21, 1-25,
3-3, 3-7, 3-12, 317, 4-3, 4-4, 4-7,
4-11, 4-15, 4-19,
7-8
4831700 ....................... 1-18

11-5

SECTION 11

Part Number
4846684
4846723
4846752
4846757
4846764
4846768
4846775
4846811
4846812
4846813
4846816
4846861
4846862
4846863
4922865
4922870
4922944

PART NUMBER INDEX

Page

....................... 3-16
4-8, 4-12, 4-16, 4-20
....................... 3-12
.................. 1-3, 1-7
......................... 4-4
......................... 4-4
....................... 1-21
....................... 1-25
....................... 1-35
....................... 1-35
....................... 1-21
....................... 1-21
....................... 1-25
....................... 1-21
2-8, 7-9, 7-23, 7-37
4-24, 7-6, 7-20, 7-34
2-11, 7-16, 7-30, 744, 10-1
4923271 .......7-8, 7-22, 7-36
4923272 .............. 7-10, 7-24
4923350 .......7-8, 7-22, 7-36
4923365 ....................... 7-10
4923366 ....................... 7-10
4923367 ....................... 7-10
4923374 ....................... 7-10
4923389 .....7-16, 7-30, 7-44
4923390 .....7-16, 7-30, 7-44
4923391 .....7-16, 7-30, 7-44
4923392 .....7-16, 7-30, 7-44
4923393 .....7-17, 7-30, 7-44
4923401 ....................... 7-38
4923402 ....................... 7-38
4923406 ....................... 7-38
4923409 ....................... 7-38
4923410 ....................... 7-38
4923413 .............. 7-10, 7-24
4923414 .............. 7-10, 7-24
4923415 ....................... 7-24
4923416 ....................... 7-24
4923449 ................ 7-7, 7-21
4923450 ....................... 7-35
4923587 ......................... 7-6
4923602 1-19, 7-11, 7-25, 739
4923647 ................ 7-8, 7-36
4923648 ....................... 7-10
4933218 ......................... 7-6
4933351 .......7-7, 7-21, 7-35
70000082 ..................... 4-29
70000084 ..................... 4-29
70000107 ....................... 5-9
70000108 ....................... 5-9
70000110 ....................... 5-9
70000191 ..................... 1-12
70000335 ....................... 5-5
70000383 ..................... 1-13
70000555 ..................... 10-5
70000658 ....................... 5-5
70000659 ....................... 5-5

11-6

Part Number
70000683
70000684
70000685
70000686
70000790
70000791
70000792
70000798
70000799
70001250
70001251
70001252
70001253
70001263
70001265
70001345
70001442
70001443
70001444
70001709
70001739
70001878

Page

......................4-29
......................4-29
......................4-29
......................4-29
......................1-13
......................1-13
......................1-13
................ 5-6, 9-1
................ 5-6, 9-1
......................4-29
......................4-29
......................4-29
......................4-29
......................1-14
......................1-14
......................1-14
... 7-10, 7-24, 7-38
... 7-10, 7-24, 7-38
... 7-10, 7-24, 7-38
........................5-7
......................1-12
.. 3-4, 3-8, 3-13, 317, 5-7
70001949 ......................1-13
70001982 ........................5-7
70003645 ........................5-4
70003646 ........................5-4
70003650 ......................4-29
70010346 ......................10-3
7002821 7-17, 7-31, 7-45, 105
7002822 ........................10-5
7002823 7-17, 7-31, 7-45, 105
7002826 ........................10-5
7002828 7-17, 7-31, 7-45, 105
7003790 ........................4-27
7004275 ........................10-5
7004276 ........................10-5
7010641 .................. 1-4, 1-7
7010642 .................. 1-4, 1-7
7011997 ........................4-27
7012524 .................. 1-4, 1-7
7016319 ........................1-35
7016372 ........................1-35
7016654 ........................10-5
7019697 .................. 1-4, 1-8
7020175 ................ 2-7, 4-24
7020176 ................ 2-7, 4-24
7020218 3-4, 3-8, 3-13, 3-17,
5-7
7020500 ........................4-27
7020501 ........................4-27
7020551 ........................4-27
7020552 ........................4-27
7020553 ........................4-27
7020554 ........................4-27
7020555 ........................4-27

Part Number
7020556
7023528
7023529
7023530
7023531
7023532
7023533
7023534
7023535
7023536
7023537
7023538
7023539
7023542
7023543
7023544
7023545
7023546
7023547
7023548
7023549
7023550
7023551
7023552
7023553
7023554
7023556
7023557
7023558
7023559
7023560
7023561
7023562
7023563
7023564
7023565
7023568
7023569
7023570
7023571
7023572
7023573
7023574
7023575
7023576
7023577
7023578
7023579
7023580
7023581
7023582
7023583
7023584
7023585
7023586
7023587
7023588
7023589
7023591

Page

....................... 4-27
......................... 5-7
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-7
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-7
......................... 5-6
......................... 5-4
......................... 5-4
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
.................. 5-5, 9-1
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5

1930ES, 2030ES, 2630ES, 2646ES & 3246ES

Part Number
7023593
7024747
7024748
7024749
7024750
7024756
7024757
7024758
7024770
7024771
7024772
7024773
7024774
7024775
7024776
7024777
7024785
7024786
7024787
7026183
7026184
7026185
7027365
7027367
7027765
7027766
7027863

Page

.................. 5-4, 9-1


....................... 1-13
....................... 1-13
....................... 1-13
....................... 1-14
....................... 1-14
....................... 1-12
....................... 1-13
1-13, 7-10, 7-24, 738
....................... 1-14
....................... 1-14
....................... 1-14
....................... 1-14
..... 1-13, 7-24, 7-38
....................... 1-14
....................... 1-14
....................... 1-13
....................... 1-12
....................... 1-14
.................. 1-4, 1-8
.................. 1-4, 1-8
.................. 1-4, 1-8
....................... 4-29
................ 4-29, 9-1
....................... 4-29
....................... 4-29
......................... 2-4

3121248

3121248

Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417

JLG Worldwide Locations


JLG Industries (Australia)
P.O. Box 5119
11 Bolwarra Road
Port Macquarie
N.S.W. 2444
Australia

JLG Latino Americana Ltda.


Rua Eng. Carlos Stevenson,
80-Suite 71
13092-310 Campinas-SP
Brazil

+61 2 65 811111
+61 2 65 813058

+55 19 3295 1025

JLG Deutschland GmbH


Max-Planck-Str. 21
D - 27721 Ritterhude - Ihlpohl
Germany
+49 (0)421 69 350 20
+49 (0)421 69 350 45

+55 19 3295 0407

JLG Equipment Services Ltd.


Rm 1107 Landmark North
39 Lung Sum Avenue
Sheung Shui N. T.
Hong Kong
(852) 2639 5783

JLG Industries (UK) Ltd


Bentley House
Bentley Avenue
Middleton
Greater Manchester
M24 2GP - England
+44 (0)161 654 1000
+44 (0)161 654 1001
JLG Industries (Italia) s.r.l.
Via Po. 22
20010 Pregnana Milanese - MI
Italy
+39 029 359 5210
+39 029 359 5845

JLG France SAS


Z.I. de Baulieu
47400 Fauillet
France
+33 (0)5 53 88 31 70
+33 (0)5 53 88 31 79

Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030

(852) 2639 5797

+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700

JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534

+34 93 771 1762

www.jlg.com

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