Parts 3121248 10-9-13 Global English
Parts 3121248 10-9-13 Global English
Parts 3121248 10-9-13 Global English
MODELS
1930ES, 2030ES,
2630ES,
2646ES & 3246ES
S/N 0200152825
TO S/N 0200198014 &
S/N 1200008481
TO PRESENT
3121248
October 9, 2013
REVISION LOG
NOTES:
NOTE: Country of Manufacture - The ES Scissor Lifts are manufactured by JLG Industries in the following countries:
USA, Belgium or China. Refer to the Serial Number Tag to identify the country of manufacture. ES Scissors manufactured in the USA will have a serial number prefix of 02 (i.e. 02XXXXXXXX), ES Scissors manufactured in Belgium will
have a prefix of 12 (i.e. 12XXXXXXXX) and ES Scissors manufactured in the China will have a serial number prefix of B2
(i.e. B2XXXXXXXX).
NOTE: 1930ES, 2030ES, 2630ES, 2646ES & 3246ES Global Illustrated Parts Manual P/N 3121167 has been replaced
by multiple manuals. Review machine S/N and use the Global Illustrated Parts Manual for the correct serial number
range:
USA Built Machines Prior to S/N 0200135154 Use manual p/n 3121246.
USA Built Machines S/N 0200135154 to S/N 0200152825 Use manual p/n 3121247.
USA Built Machines S/N 0200152825 to S/N 0200198014 Use manual p/n 3121248.
USA Built Machines S/N 0200198014 to Present Use manual p/n 3121275.
Belgium Built Machines Prior to S/N 1200004293 Use manual p/n 3121246.
Belgium Built Machines S/N 1200004293 to S/N 1200008481 Use manual p/n 3121247.
Belgium Built Machines S/N 1200008481 to Present Use manual p/n 3121248.
China Built Machines S/N B200000100 to Present Use manual p/n 3121275.
NOTE: Drive Module Identification - The module is located inside a compartment on the frame behind the front drive
wheels. Remove the cover and identify the drive module by part number or visual identification (See illustration below).
Also, identify the country of manufactured by referring to the S/N nameplate before ordering parts (See note above).
USA built machines: All machines built before to S/N 0200198014 use the 1600346 Drive Module. All Machines built
S/N 0200198014 to present machines use the 001092456 Drive Module.
Belgium built machines: All machines use the 1600346 Drive Module.
China built machines: All machines use the 1001092456 Drive Module.
P/N
1600346
(Color: Blue)
P/N
1001092456
(Color: Black)
3121248
REVISION LOG
October 7, 2011 - Revised Manual
January 10, 2012 - Revised Manual
June 20, 2012 - Revised Manual
August 23, 2012 - Revised Manual
January 10, 2013 - Revised Manual
April 15, 2013 - Revised Manual
July 10, 2013 - Revised Manual
October 9, 2013 - Revised Manual
3121248
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
1-2
1-3
1-4
1-5
1-6
1-7
1-8
1-9
4-8
3121248
TABLE OF CONTENTS
FIGURE NO.
TITLE
PAGE NO.
ii
3121248
SECTION 1
FRAME
3121248
1-1
SECTION 1 FRAME
116
109
106
115
1 7
2
10
13
2
10
302
106A
301
114
102
114
208
207
206
102
205
204
202
201
206
301
206
105
203
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES
S/N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO
S/N 1200015159)
1-2
3121248
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015159)
ITEM #
1
2
3
4
5 to 6
7
8
9
10
11 to 12
13
101
102
103 to 104
105
3121248
PART NUMBER
QTY.
0272371
0273227
0274546
Ref.
Ref.
Ref.
Ref.
0440259
0701016
0701020
1380153
1684237
1684456
Not Used
3423037
4812000
4846757
0100011
Not Used
2110404
2
4
4
1
4
4
2
A/R
2
0275185
Ref.
Ref.
0275445
Ref.
0275188
Ref.
0275445
Ref.
0275186
0275189
0275187
0275190
Ref.
Ref.
Ref.
Ref.
Not Used
0630580
Not Used
2780266
DESCRIPTION
STEERING INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES
REV.
G
D
B
Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See Section 5 for Breakdown):
1930ES/2030ES/2630ES
2646ES/3246ES
Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
Fitting, Straight
DRIVE INSTALLATION
1930ES USA Built Machines S/N 0200152825 to
S/N 0200161932 & Belgium Built Machines S/N 1200008481 to
S/N 1200011007
1930ES USA Built Machines S/N 0200161932 to
S/N 0200170585 & Belgium Built Machines S/N 1200011007 to
S/N 1200015159
1930ES (UL SPEC) USA Built Machines S/N 0200152825 to
S/N 0200161932 & Belgium Built Machines S/N 1200008481 to
S/N 1200011007
1930ES (UL SPEC) USA Built Machines S/N 0200161932 to
S/N 0200170585 & Belgium Built Machines S/N 1200011007 to
S/N 1200015159
2030ES/2630ES
2030ES/2630ES (UL SPEC)
2646ES/3246ES
2646ES/3246ES (UL SPEC)
20
Bolt, Wheel
C
D
C
D
1-3
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015159) (CONTINUED)
ITEM #
PART NUMBER
QTY.
106
2
Use 2915236
Use 1001100974
106A
107 to 108
109
110 to 113
114
Use 1001100975
3577112
Not Used
3760463
Not Used
2
4
Ref.
Use 2915012
Use 2915013
115
116
201
202
203
204
205
206
207
208
4740524
4740564
2
2
2780266
Ref.
Ref.
Use 1001102354
Use 3300423
Use 3450406
Use 4740468
Use 1001102351
Not Available
Use 1001102353
Use 1001102349
1
1
1
1
1
1
1
1
Ref.
301
2
0440264
0440265
302
A/R
3128601
3128703
1-4
DESCRIPTION
REV.
3121248
SECTION 1 FRAME
FIGURE 1-1. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200152825 TO S/N 0200170585 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015159) (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
1-5
SECTION 1 FRAME
117
111
2
10
13
2
10
1 7
302
112
108
301
401
101
401
208
207
206
101
205
204
202
201
206
301
206
105
203
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES
S/N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT)
1-6
3121248
SECTION 1 FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT)
ITEM #
1
2
3
4
5 to 6
7
8
9
10
11 to 12
13
PART NUMBER
QTY.
0272371
0273227
0274546
Ref.
Ref.
Ref.
Ref.
0440259
0701016
0701020
1380153
1684237
1684456
Not Used
3423037
4812000
4846757
0100011
Not Used
2110404
1001092739
1001092740
1001092741
101
102 to 104
105
106 to 107
108
109 to 110
111
112
113 to 116
117
0630580
Not Used
2780266
Not Used
3760463
Not Used
4740524
4740564
Not Used
2
4
4
1
4
4
2
A/R
3121248
STEERING INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES
Ref.
Ref.
Ref.
Ref.
DRIVE INSTALLATION
1930ES
2030ES/2630ES
2646ES/3246ES
20
Bolt, Wheel
Ring, Retaining
2
2
Thrustwasher M60
Washer, Spindle Retaining
Ref.
Ref.
7012524
7010641
7010642
1
1
1
G
D
B
Pin, Clevis
Flatwasher M10
Lug, Steer
Compound, Locking
Fitting, Straight
2780266
REV.
Bearing, Flanged
Bolt M10 Options:
40mm Length
60mm Length
E-Clip
Steer Cylinder Assembly (See Section 5 for Breakdown):
1930ES/2030ES/2630ES
2646ES/3246ES
1001092737
1001092738
1001092738
201
202
203
DESCRIPTION
HUB ASSEMBLY
Note: Qtys shown for 1 Assembly. Two Assemblies required
per machine.
D
D
D
Cap, Dust
Nut, Slotted
Pin, Cotter 2 x 3/16
1-7
SECTION 1 FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT) (CONTINUED)
ITEM #
PART NUMBER
QTY.
204
205
206
207
208
7019697
7026185
Not Available
7026183
7026184
1
1
1
1
1
Ref.
301
2
0440264
0440265
302
A/R
3128601
3128703
1001092739
Ref.
Ref.
0010588
Ref.
1001092740
Ref.
0010588
Ref.
1001092741
Ref.
0010588
Ref.
Use 2915012
Use 2915013
A/R
Ref.
4
4
401
1-8
DESCRIPTION
REV.
Washer
Bearing, Cone - Outer
Hub (Purchase Complete Hub p/n 2780266)
Bearing, Cone - Inner
Seal
FRAME WELDMENT
Bushing Options:
1930ES
2030ES/2630ES/2646ES/3246ES
Kingpin Rework Instruction Options (Provides rework procedure
for damaged kingpins):
1930ES/2030ES/2630ES
2646ES/3246ES
TIRE & WHEEL INSTALLATION
1930ES USA Built Machines S/N 0200152825 to
S/N 0200195328 & Belgium Built Machines S/N 1200008481 to
S/N 1200022484
1930ES USA Built Machines S/N 0200195328 to S/N
0200198014 & Belgium Built Machines S/N 1200022484 to
Present
2030ES/2630ES USA Built Machines S/N 0200152825 to
S/N 0200195328 & Belgium Built Machines S/N 1200008481 to
S/N 1200022484
2030ES/2630ES USA Built Machines S/N 0200195328 to S/N
0200198014 & Belgium Built Machines S/N 1200022484 to
Present
2646ES/3246ES USA Built Machines S/N 0200152825 to
S/N 0200195328 & Belgium Built Machines S/N 1200008481 to
S/N 1200022484
2646ES/3246ES USA Built Machines S/N 0200195328 to S/N
0200198014 & Belgium Built Machines S/N 1200022484 to
Present
83
83
83
3121248
SECTION 1 FRAME
FIGURE 1-2. STEERING, DRIVE AND REAR AXLE INSTALLATIONS (USA BUILT MACHINES S/
N 0200170585 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015159 TO
PRESENT) (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
1-9
SECTION 1 FRAME
FIGURE 1-3.WHEEL DRIVE ASSEMBLY
17
13
103
105
109
12
110
111
104
112
1
106
9
32
107
25
114
9
10
113
14
16
9
OR
15
28
26A
26B
14
26B
27
24
OR
26A
6
4
7
25
5
25
23
19
21
18
29
20
11
1-10
3121248
SECTION 1 FRAME
201
203
204
205A
205B
205C
205D
206
207
208
209
210A
210B
211A
211B
202
GENUINE PARTS
OR
108A
125
108B
127
151
153
128
154
152
126
STYLE A
3121248
STYLE B
1-11
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY
ITEM #
PART NUMBER
QTY.
DESCRIPTION
3160306
Ref.
Ref.
Ref.
3160337
Ref.
1001092737
Ref.
3160307
Ref.
Ref.
1001092738
Ref.
3160307
Ref.
Ref.
1001092738
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
1-12
Not Available
Use Item 206
Use Item 204
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 203
Use Item 207
Use Item 207
Use Item 201
7024757
See Note
See Note
Use Item 207
70001739
7024786
Use Item 203
Use Item 201
70000191
Use Item 201
Not Used
Use Item 203
Use Item 203
See Note
REV.
E
A
F
E
G
E
G
HUB ASSEMBLY
1
1
1
1
3
3
1
1
3
3
1
1
1
2
1
1
1
3
1
1
1
Spindle
Hub
Ring, Input
Gear, Input Sun
Gear, Input Planet
Pin, Planet Gear
Carrier
Gear, Output Sun
Gear, Output Planet
Pin, Output Planet
Cover
Bushing Kit, Kingpin (Includes 2 Bushings)
Motor, Electric (Note: Use item 205A, 205B, 205C or 205D)
Bearing, Main (Note: Use Item 202, 204, 206 or 207)
Bearing, Shaft
Seal, Lip
Seal, Lip
Ring, Retaining
Ring, Retaining
O-Ring
Thrustwasher
1
1
9
Plate, Thrust
Ring, Retaining
Thrustwasher (Note: Use Item 203 or 207)
3121248
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
26
26A
26B
27
28
29
30 to 31
32
See Note
A/R
66
6
1
1
2
See Note
Use Item 207
Use Item 201
Not Used
Use Item 207
3
Ref.
101 to 102
103
104
105
106
107
108
108A
108B
109
110
111
112
113
114
115 to 124
125
126
127
128
129 to 150
151
152
153
154
Not Used
Use Item 208
70000790
70000791
Use Item 208
Use Item 208
1
2
1
1
1
1
Use 1001099628
Use 1001099676
1001091502
Use 1001134012
70000792
Use Item 209
7024785
Use Item 209
See Note
See Note
Not Used
See Note
See Note
70000383
See Note
Not Used
See Note
70001949
See Note
See Note
1
1
1
1
2
2
201
202
203
204
3121248
7024747
7024748
7024749
7024758
Washer, Tanged
BRAKE & MOTOR COMPONENTS
Ref.
1
1
1
1
Ref.
1
1
1
1
Ref.
1
1
1
1
REV.
KIT OPTIONS
Cover Kit (Includes Items 11,19,20,21 & 29)
Main Seal Kit (Includes Qty 1 of Items 14,16 & 20)
Input Carrier Kit (Includes Items 4-8,18,20 & 23-26)
Input Ring Kit (Includes Item 3,20,27 & Qty 1 of Item 14)
1-13
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
205
205A
205B
Use 1001100819
Use 1001100820
205C
205D
206
207
70001263
70001345
7024756
7024750
208
209
210
210A
210B
211
211A
211B
7024771
7024772
1-14
QTY.
1
1
1
1
1
7024773
7024776
1
7024787
70001265
DESCRIPTION
REV.
3121248
SECTION 1 FRAME
FIGURE 1-3. WHEEL DRIVE ASSEMBLY (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
1-15
SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
19
25
31
21C
21G
21B
21F
25
25
25
8
20
24
23
21D
OR
10
12
16
21A
21E
17
7
105
1
6
9
10
11
10
OR
102
17
10
9
15
22
2646ES/3246ES
MODELS ONLY
1-16
18
3121248
SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS
ITEM #
1
2 to 3
4
5
6
3121248
PART NUMBER
QTY.
DESCRIPTION
0275185
Ref.
Ref.
Ref.
Ref.
0275445
Ref.
1001092739
Ref.
0275188
Ref.
Ref.
0275445
Ref.
1001092739
Ref.
0275186
Ref.
Ref.
Ref.
1001092740
Ref.
0275189
Ref.
Ref.
1001092740
Ref.
0275187
Ref.
Ref.
Ref.
1001092741
Ref.
0275190
Ref.
Ref.
1001092741
Ref.
0100083
Not Used
3290605
0700619
1600346
A/R
A/R
A/R
1
Locknut M6
Bolt M6 x 55mm
Module, Drive
REV.
1-17
SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #
PART NUMBER
QTY.
1
Ref.
A/R
A/R
A/R
A/R
1
A/R
Bolt M6 x 16mm
Lockwasher M6
Flatwasher 1/4 Wide
Strap, Anti-Static
Locknut M6
1671181
1671132
Ref.
1671132
1671181
1671132
Ref.
1671133
1671182
1671133
0700624
4191706
4191708
A/R
A/R
A/R
1
3740150
Use 2915064
0903098
3740150
Ref.
12
13 to 14
15
16
17
18
19
1-18
4191709
Not Used
4191707
4831700
4751400
4240147
3290606
REV.
Cover Options:
1930ES
All except UL Spec
UL Spec Options:
USA Built Machines S/N 0200152825 to
S/N 0200161931 & Belgium Built Machines
S/N 1200008481 to S/N 1200011007
USA Built Machines S/N 0200161931 to S/N
0200198014 & Belgium Built Machines S/N 1200011007
to Present
2030ES/2630ES
All except UL Spec
UL Spec
USA Built Machines S/N 0200152825 to
S/N 0200170585 & Belgium Built Machines
S/N 1200008481 to S/N 1200011007
USA Built Machines S/N 0200170585 to S/N
0200198014 & Belgium Built Machines S/N 1200011007
to Present
2646ES/3246ES
All except UL Spec
UL Spec
USA Built Machines S/N 0200152825 to
S/N 0200170585 & Belgium Built Machines
S/N 1200008481 to S/N 1200015159
USA Built Machines S/N 0200170585 to S/N
0200198014 & Belgium Built Machines S/N 1200015159
to Present
Bolt M6 x 80mm
Bolt M6 x 12mm
Bolt M6 x 20mm
Relay Options:
All except UL Spec
UL Spec
USA Built Machines S/N 0200152825 to S/N 0200161931
& Belgium Built Machines S/N 1200008481 to
S/N 1200010663 (was p/n 3740146)
Mounting Bracket Used on 3740146
USA Built Machines S/N 0200161931 to S/N 0200198014
& Belgium Built Machines S/N 1200010663 to Present
Note:
Relay p/n 3740146 Albright or Curtis brand has 4
terminals & no lead wires.
Relay p/n 3740150 is Trombetta brand has 2 terminals &
1 lead wire.
Bolt M6 x 25mm
1671132
8
9
10
11
DESCRIPTION
3121248
SECTION 1 FRAME
FIGURE 1-4. DRIVE MODULE & OTHER FRAME MOUNTED COMPONENTS (CONTINUED)
ITEM #
PART NUMBER
QTY.
20
21
0700819
A/R
A/R
Ref.
21A
21B
21C
3574714
1001091492
1001094301
1
1
2
21D
21E
21F
21G
22
1320162
3574714
1001091492
1001094301
1321283
1
1
1
2
1
23
24
25
26 to 29
30
4340751
4811900
4811700
Not Used
4923602
A/R
A/R
A/R
31
1001094124
A/R
0272810
Ref.
Ref.
0273966
Ref.
0273443
Ref.
0272811
Ref.
0272722
0272913
Ref.
Ref.
101
102
103 to 104
105
3121248
Not Used
0140043
Not Used
4191706
DESCRIPTION
REV.
Bolt M8 x 55mm
Clamp, Cable Options:
Note: Due to service updates, cable clamps may be any of
the various designs listed below. Visual identification will
be required.
All except UL Spec
Clamp (Available on All Models)
Clamp (Available on 1930ES)
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
UL Spec
Clamp (Available on All Models)
Clamp (Available on 1930ES)
Clamp (Available on 1930ES)
Clamp (Available on 2030ES/2630ES/2646ES/3246ES)
Clamp, Hose(2646ES/3246ES Only - USA Built Machines
S/N 0200158825 to S/N 0200170585 & Belgium Built Machines
S/N 1200008481 to S/N 1200015159)
Mount, Cable Clamp (UL Spec Only)
Flatwasher M8
Flatwasher M6
Harness, Field Wire Connection (Not Shown - See Section 7 for
Breakdown) (USA Built Machines S/N 0200156117 to S/N
0200198014 & Belgium Built Machines S/N 1200008263 to
Present)
Block, Spacer (1930ES With Service Upgrade Only)
ALARM INSTALLATIONS
ANSI & ANSI Export & UL Specs (USA & Belgium Built
Machines)
ANSI Export & Japanese Specs (USA & Belgium Built
Machines)
Australian Specs without Overload (USA & Belgium Built
Machines)
Australian & CE Specs with Overload (USA & Belgium Built
Machines)
Descent Alarm
Motion Alarm
Alarm
Screw M6 x 12mm
F
C
D
F
A
A
1-19
SECTION 1 FRAME
16
19
6
9
1-20
1B
1D
1C
1A
15
10
11
10
12
10
13
22
10
12
10
21
17
20
14
3121248
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #
1
1A
1B
1C
1D
2
3
4
5
6
7
8
9
10
11
12
13
14
PART NUMBER
QTY.
0275092
0275093
Ref.
Ref.
Ref.
Purchase
Individual Pieces
0060091
3760115
4160202
4220287
Not Used
3900351
3010158
3291005
3423045
3423189
3423267
3574176
0440263
3760348
4010415
4031512
4740086
4812000
4846775
4846816
0440263
15
16
17
4846861
4846863
0440263
3290405
1
1
1
4
2
4
4
4
2
2
4
16
4
4
4
1
4
1
4
4
1
Not Required
3577029
1001109232
18
1
Not Required
3577030
1001109233
19
20
3121248
3290605
4811700
4
4
DESCRIPTION
POTHOLE PROTECTION INSTALLATION
1930ES
2030ES/2630ES
Actuator Assembly (was p/n 0060090)
REV.
D
D
A
Actuator Weldment
Ring, Retaining
Spring
Pad
Screw, Button Head M10 x 30mm
Link
Locknut M10
Pin
Pin
Pin
Link
Bushing
Ring, Retaining
Screw Options:
Screw M4 x 35mm
Screw M4 x 40mm
Thrustwasher
Flatwasher M10
Bar, Pothole Support (Right)
1930ES (Not Shown)
2030ES/2630ES
Bushing
Bar, Pothole Support (Left)
1930ES (Not Shown)
2030ES/2630ES
Bushing
Locknut M4
Plate, Attach (Right) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Plate, Attach (Left) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Locknut M6
Flatwasher M6
1-21
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #
PART NUMBER
QTY.
21
22
0700614
4
2
Use 1001109345
1001109088
1-22
DESCRIPTION
REV.
Screw M6 x 30mm
Switch, Limit Options:
USA Built Machines S/N 0200152825 to S/N 2000195918
& Belgium Built Machines S/N 12000008481 to
S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
3121248
SECTION 1 FRAME
FIGURE 1-5. POTHOLE PROTECTION INSTALLATION (1930ES/2030ES/2630ES)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
1-23
SECTION 1 FRAME
16
6
22
1B
10
7
15
10
11
12
13
10
1C
10
12
1D
1E
10
1A
19
21
20
14
1-24
3121248
SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES)
ITEM #
1
1A
1B
1B
1C
1D
1E
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART NUMBER
QTY.
0275094
Ref.
Purchase
Individual Pieces
0060093
0962292
3423289
3760115
4160202
4220293
Not Used
0701015
3010158
3291005
3423045
3423189
3423267
3574176
0440263
3760348
4010415
4031512
4740086
4812000
4846811
0440263
4846862
0440263
3290405
1
4
2
2
2
2
4
2
4
4
4
2
2
4
16
4
4
4
1
4
1
4
4
1
Not Required
3577029
1001109232
18
1
Not Required
3577030
1001109233
19
20
21
3121248
0700614
3290605
4811700
4
4
4
DESCRIPTION
REV.
Actuator
Bushing, Garmax
Pin
Ring, Retaining
Spring
Pad
Screw M10 x 35mm
Link
Locknut M10
Pin
Pin
Pin
Link
Bushing
Ring, Retaining
Screw Options:
Screw M4 x 35mm
Screw M4 x 40mm
Thrustwasher
Flatwasher M10
Bar, Pothole Support (Right)
Bushing
Bar, Pothole Support (Left)
Bushing
Locknut M4
Plate, Attach (Right) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Plate, Attach (Left) Options:
USA Built Machines S/N 0200152825 to S/N 0200159659 &
Belgium Built Machines S/N12000008481 to S/N1200009514
USA Built Machines S/N 0200159659 to S/N 2000195918 &
Belgium Built Machines S/N 1200009514 to S/N 1200022847
USA Built Machines S/N 2000195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Screw M6 x 30mm
Locknut M6
Flatwasher M6
1-25
SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) (CONTINUED)
ITEM #
PART NUMBER
QTY.
22
2
Use 1001109345
1001109088
1-26
DESCRIPTION
REV.
3121248
SECTION 1 FRAME
FIGURE 1-6. POTHOLE PROTECTION INSTALLATION (2646ES/3246ES) (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
1-27
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
301
103
201
107
106
102
104
105
2
104
105
4
5
101
6
1-28
3121248
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #
1
2
4
5
6
7
PART NUMBER
QTY.
Use 1001128737
Ref.
Ref.
1001112111
Ref.
Not Available
4460648
Not Available
4460424
4460227
Not Available
4460899
4460464
Not Available
Not Available
Not Available
Not Available
1
1
1
1
2
1
1
6
1
1
1
1
0275079
0275088
0275088
Ref.
Ref.
Ref.
Ref.
Ref.
1001113574
Ref.
0272874
0272875
0272875
Ref.
Ref.
Ref.
Ref.
1001113576
Ref.
101
1
Use 1001128737
1001112111
102
1
1060688
1001103257
3121248
DESCRIPTION
BATTERY CHARGER ASSEMBLY
USA Built Machines S/N 0200152825 to S/N 0200197383 &
Belgium Built Machines S/N 1200008481 to S/N 1200024211
(was p/n 0400238)
USA Built Machines S/N 0200197383 to S/N 0200198014 &
Belgium Built Machines S/N 1200024211 to Present
REV.
G
E
E
H
K
K
K
1-29
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #
PART NUMBER
102 contd
1060689
1001103258
103
QTY.
1
1320136
1321293
104
105
106
4191706
4191707
4811700
1001102258
2
1
107
1001102489
201
Not Available
Not Available
0275666
4461196
0275667
4461199
0275665
4461249
0275663
4461202
0275664
4461205
301
1-30
Use 2915230
1
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
DESCRIPTION
REV.
A
A
A
A
A
3121248
SECTION 1 FRAME
FIGURE 1-7. BATTERY CHARGER ASSEMBLY AND INSTALLATION (DELTA-Q CHARGER)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
1-31
SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)
1-32
3121248
SECTION 1 FRAME
FIGURE 1-8. BATTERY CHARGER WITH INVERTER ASSEMBLY AND INSTALLATION
(OPTIONAL ON ANSI & CSA SPEC MACHINES)
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12 to 17
18
19
PART NUMBER
QTY.
0275103
0275104
0275105
Ref.
Ref.
Ref.
Ref.
0100011
1001093839
0760812
0760814
3290805
0902780
0903444
0903319
1320043
1705052
2820239
4191706
4191707
4811700
4740562
Not Used
1706749
1706765
1001136847
3121248
A/R
1
4
1
1
1
1
1
A/R
2
4
1
1
DESCRIPTION
BATTERY CHARGER ASSEMBLY
1930ES
2030ES/2630ES
2646ES/3246ES
REV.
D
C
C
Compound, Locking
Charger/Inverter Assembly (was p/n 0400237)
Hardware Options:
Bolt M8 x 25mm
Bolt M8 x 30mm
Nut M8
Bracket, Mounting (Remote Switch)
Bracket, Mounting (Charger/Inverter)
1930ES
2030ES/2630ES/2646ES/3246ES
Clamp
Decal - On/Off
Insulation, Charger Mounting
Screw M6 Options:
12mm Length
16mm Length
Flatwasher M6
Washer, Special
Decal - Inverter (Not Shown - Located on Frame Near Inverter)
Decal - Hazardous Voltage Options (Not Shown - Located on
Platform Near AC Box):
English Language
Spanish Language
1-33
SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
3
4
303
304
301A
303
302A
1
203
205
202
209
204
201
2030ES
2630ES
206
208
3
303
304
301A
303
302A
103
105
105
101
301B
1930ES
303
104
304
102A
101
303
105
302B
105
103
104
102B
1-34
2646ES
3246ES
3121248
SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
ITEM #
1
2
3
4
PART NUMBER
QTY.
0272887
0272888
Ref.
Ref.
Ref.
0701016
3291005
4420070
4
4
3
1
4846812
4846813
0275120
0275212
101
Ref.
Ref.
Ref.
4
0700615
0700617
102
102A
102B
103
104
105
201
202
203
204
205
206
207
208
209
3121248
1
2930005
3576349
4
3290605
3290607
4420080
4751400
1
A/R
0272309
0274012
0272980
Ref.
Ref.
Ref.
Ref.
0760410
0902905
0903086
0902906
2920161
7016319
7016372
3290405
4060865
4191707
Not Used
4811700
4750800
2
1
DESCRIPTION
LADDER INSTALLATIONS
2030ES
2630ES
REV.
B
B
C
C
Bolt M6 Options:
35mm Length
45mm Length
Ladder Options:
1930ES
2646ES/3246ES
Locknut Options:
1930ES
2646ES/3246ES
Tape, Anti-Skid
Flatwasher 1/4 Wide
BEACON LIGHT INSTALLATIONS
1930ES (Not Shown)
2030ES/2630ES
2646ES/3246ES
1
1
1
2
1
2
Bolt M4 x 20mm
Bracket Options:
1930ES
2030ES/2630ES
2646ES/3246ES
Light, Beacon
Bulb, Replacement
Len, Replacement
Locknut M4
Guard
Screw M6 x 16mm
A/R
2
Flatwasher M6
Flatwasher #8 (Wide)
D
B
D
1-35
SECTION 1 FRAME
FIGURE 1-9. LADDERS, BEACON LIGHT & ROTARY SENSOR COVER INSTALLATION
ITEM #
PART NUMBER
1001105108
1001105109
301
301A
301B
302
302A
302B
303
304
1-36
QTY.
DESCRIPTION
Ref.
Ref.
Ref.
Ref.
1
1001103029
1001103030
2
0760610
0760612
4811700
3290605
4
2
REV.
Cover Options:
Cover for 1930ES/2030ES/2630ES
Cover for 2646ES/3246ES
Bolt M6 Options:
Bolt 20mm Length for 1930ES/2030ES/2630ES
Bolt 25mm Length for 2646ES/3246ES
Flatwasher 6mm
Locknut M6
3121248
SECTION 2
GROUND COMPONENTS
3121248
2-1
19
21
1
11
20
2
9
17
2
9
16
101
17C
17A
17B
17D
17A
17B
3
14
17C
13
103
104
2-2
102
105
3121248
PART NUMBER
QTY.
0275020
0275022
0275480
0275021
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0275042
0275044
0275043
Ref.
Ref.
Ref.
Ref.
0275401
1001132233
Ref.
Ref.
Ref.
1
0400216
1001112112
0400215
A/R
4
4
4
A/R
Use 1001114770
Use 1001112112
3
4 to 7
8
9
10
11
12
13
14
15
16
A/R
0700615
0700616
4031713
0760610
Not Used
3574981
3574984
3290605
1001127269
0100051
Not Used
4191707
4811700
Not Used
0273698
0861678
3121248
A/R
1
A/R
DESCRIPTION
BATTERIES AND COVERS INSTALLATION
GC Type with 225 AH Rating Batteries:
All Models (Standard Covers)
All Models (Locking Covers)
1930ES (UL Spec with Locking Covers)
2030ES/2630ES/2646ES/3246ES (UL Spec with Locking
Covers)
EV Type with 244 AH Rating Batteries:
2030ES/2630ES/2646ES/3246ES with Standard Covers
2030ES/2630ES/2646ES/3246ES with Locking Covers
2030ES/2630ES/2646ES/3246ES (UL Spec) with Locking
Covers
AGM & EVG Type with 225 AH Rating Batteries:
All Models (Standard Covers)
All Models (Locking Covers)
REV.
D
D
E
D
C
C
C
C
A
Battery Options:
Battery Type EV-145-WNL (Not Available on 1930ES)
Battery Type EVGC6A-A
Battery Type GC-110-WNL
Battery Type UAGC2N Replacement Components
(Optional on USA Built Machines S/N 0200152825 to
S/N 0200197383 & Belgium Built Machines S/N
1200008481 to S/N 1200024211 (was p/n 0400242):
Replacement Kit (Kit includes p/n 1001112111 Battery
Charger, qty 4 p/n 1001112112 EVGC6A-A Batteries &
qty 1of Item 10 Temperature Sensor)
Battery Type EVGC6A-A
(Note: Use only after kit has been installed)
Bolt Options:
Bolt M6 x 35mm
Bolt M6 x 40mm
Bolt, Sockethead M6 x 40mm
Bolt M6 x 20mm
Plate, Slide Stop Options:
Left Side
Right Side
Locknut M6
Temperature Sensor Kit (Includes Sensor, Wire Nut &
Instructions) (was p/n 1001112113)
Grease, Terminal
8
8
Screw M6 x 16mm
Flatwasher M6
2-3
PART NUMBER
QTY.
17
2
1671202
1671204
1671204
1671203
17B
17C
17D
18
19
20
21
101
102
103
4
2
1
Cover Options:
Cover with Decals & Standard Latches
Cover with Decals & Lockable Latches
Cover, UL Spec with Decals & Lockable Latches
Cover, Battery Less Decals & Latches
(Note: Must Purchase Decals & Latches Separately)
Latch Options (2 Per Cover):
Standard
Locking
Key
Flatwasher #8 (2 Per Cover) (was p/n 4071102 Shim)
Decal - Cover
Decal - JLG
4
1
1
1
17A
4
2940174
2940175
7027863
4750800
1706350
1705754
Not Used
4240172
1321130
Not Available
1001110826
0273698
0861678
Ref.
Ref.
Ref.
Purchase Item 16
3290605
3340975
1
A/R
2
4220252
4220253
3820032
4811600
Ref.
1
1
A/R
A/R
104
105
106
2-4
DESCRIPTION
REV.
D
D
D
E
D
Tray, Battery
Locknut
Pad, Wear (Note: Wear Pad not available separately from Tray
Assembly on some applications.)
Stop, Battery Box Options:
NOTE: Requires (2) 3820032 Rivet & (1) 4811600 Washer
LH
RH
Rivet (Not Shown)
Washer (Not Shown)
3121248
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
2-5
13
6
1
14
17
11
16
3
8
9
18
15
10
14
2
5
19
12
20
104
2-6
3121248
1
2
3
4
5
6
7
8
PART NUMBER
QTY.
0272780
0861669
0273444
0272781
Ref.
Ref.
Ref.
Ref.
Ref.
0380025
0610161
1
1
A/R
Ref.
1600419
2915039
1
1
1671105
1
1
1705696
1705697
1705696
1705697
1705698
2420172
1
1
1
3520193
2920026
3520193
2920026
9
10
11
12
13
14
15
16
17
18
3121248
Not Required
2920094
Not Required
2920094
4340739
3900336
3321005
4751000
3900356
3900338
3900339
4360069
4360328
4360469
4360470
2860030
4360475
7020175
7020176
A/R
0
1
0
1
1
4
4
4
4
6
5
1
1
1
1
1
1
1
DESCRIPTION
GROUND CONTROL ASSEMBLY
ANSI & ANSI Export & UL Specs
ANSI Export & Japanese Specs
Australian Specs without Overload
Australian & CE Specs with Overload
Box, Ground Control
Board, PC (Battery Charger LED)
Component Options:
Note: PC Board must be recalibrated when replaced.
PC Board used on Machines with p/n 1600346 Drive
Module Only.
Board, PC (Ground Control)
Upgrade Kit (Includes Cables, Programming Instructions &
CD Software) (Note: Use with p/n 1600419 PC Board. Must
be Purchased Separately.)
Cover, Front
Decal - LED Options:
ANSI, ANSI Export & UL Specs
ANSI Export, CE & Japanese Specs
Australian Spec without Overload
Australian Spec with Overload
Decal - Function
Hourmeter
Component Options:
Plug (ANSI, ANSI Export & UL Specs)
Lamp (ANSI Export, CE & Japanese Specs)
Plug (Australian Spec without Overload)
Lamp (Australian Spec with Overload)
Bulb Options:
ANSI, ANSI Export & UL Specs
ANSI Export, CE Spec & Japanese Specs
Australian Spec without Overload
Australian Spec with Overload
Plate, Mounting
Screw, Torx #10-32NF x 1/2
Locknut #10-32NF
Flatwasher #10 Wide
Screw, Torx M3.5 x 16mm
Screw, Torx M4 x 20mm
Screw, Plastite #6 x 1/2
Breaker, Circuit - 10 Amp
Switch, Toggle
Keyswitch Options:
ANSI, ANSI Export, Japanese & UL Specs
Australian & CE Specs
Key, Replacement (Fits All Specs)
Switch, Emergency Stop
Cap
Block, Contact
REV.
AC
R
Y
AC
2-7
PART NUMBER
QTY.
19
20
Use 1810140
4922865
1
1
0272810
0273966
0273443
0272811
Ref.
Ref.
Ref.
Ref.
Ref.
Not Used
0700615
0272878
Ref.
1671124
101 to 103
104
2-8
DESCRIPTION
REV.
G
D
E
G
Bolt M6 x 35mm
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)
3121248
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
2-9
2-10
3121248
1
2
3
4
5
6
7
8
9
101
102
103
104
201
202
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
0275530
Ref.
Ref.
1706679
1001094203
4360387
4031607
0100011
0100048
4811600
1001092454
1001093556
1
1
1
2
A/R
A/R
2
1
1
0275603
Ref.
Ref.
1706679
0903598
4360387
4191706
1
1
1
2
0275432
Ref.
Ref.
2902331
4922944
1
1
2-11
2-12
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
SECTION 3
SCISSOR ARMS
3121248
3-1
25
OR
25
24A
27
OR
24B
24A
24B
20
22
17
10
28
13
13
8
20
22
17
10
28
20
11
13
10
17
22
22
20
10
17
28
22
20
10
19
13
28
6
15
5
10
22
16
10
20
22
20
22
20
20
13
22
16
13
13
16
16
10
13
28
28
28
28
3
16
10
20
22
13
28
104
20
13
22
10
10
20
23
22
16
16
28
28
26
21
113
18
18
21
28
118
26
102
110
105
108
103
3-2
3121248
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART NUMBER
QTY.
0274841
0200838
Ref.
Ref.
Ref.
Not Used
0200825
0200810
0200824
0200823
0200822
0200821
0200815
0440266
0440264
3574159
Not Used
0701022
Not Used
3340962
3423031
3423032
3423038
3423042
3760115
0761014
4740531
101
102
103
104
105
106 to 107
14
16
9
4
2
1
14
2
15
1
Pad
Pin
Pin
Pin
Pin
Ring, Retaining
Bolt M10 x 30mm
Washer, Special
Lift Cylinder Assembly Options (See Section 5 for Breakdown):
Machines with Standard Hydraulic Oil
Machines with Biodegradeable Hydraulic Oil
Hardware Options:
Pin, Cotter 3/32 x 3/4
Ring, Split
Flatwasher M10
Keeper, Pin
Bar, Cable Carrier
Locknut M10 (was p/n 3291005)
3121248
2
3450303
3760170
4812000
3841143
3576093
3291007
2
2
1
16
2902455
0274874
0275692
Ref.
Ref.
Ref.
Not Used
0701022
3291005
3340964
3423239
Not Used
1
1
1
1
1
1
1
4
28
1
1684484
1684526
24
24A
24B
25
26
27
28
DESCRIPTION
1
1
2
1
REV.
K
E
E
B
3-3
PART NUMBER
QTY.
108
109
110
111 to 112
113
114
115
1001092354
Not Used
3200454
Not Used
4191706
Not Used
1061036
7020218
70001878
3321402
4160078
4420070
Mount, Switch
Screw M6 x 12mm
1
1
1
1
1
1
116
117
118
3-4
DESCRIPTION
REV.
3121248
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
3-5
15
25
10
22
17
16
28
21
11
PART OF
ITEM 1
12
15
5
11
18
9
13
12
15
27
24
F
D
3
11
20
9
15
27
16
4
H
24
106
2
B
110
105
11
102
19
9
15
26
27
116
109
24
11
35
23
113
26
24
3-6
15
27
3121248
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
30 to 34
35
PART NUMBER
QTY.
0275018
0200839
Ref.
Ref.
Ref.
0200799
0200802
0200803
0200804
0200807
0200816
0200834
0440266
0440267
0701015
0701022
1180382
1684487
1684527
Not Used
3291005
3340962
3420156
3422997
3423014
3423036
3423038
3423067
3574161
3760387
3841143
4071094
4740438
4812000
Not Used
16
16
2
7
1
4
1
1
1
14
1
A/R
14
2
Locknut M10
Pad, Arm
Pin, Cotter
Pin
Pin
Pin
Pin
Pin
Bar, Prop Attach
Ring, Retaining
Keeper, Pin
Shim, Spacer
Washer, Special
Flatwasher M10
3422997
3423014
3121248
1
1
1
1
1
1
1
4
28
1
15
1
1
2902499
DESCRIPTION
Pin Options:
Pin (USA Built Machines S/N 0200152825 to
S/N 0200176683 & Belgium Built Machines
S/N 1200008481 to S/N 1200016873)
Pin (USA Built Machines S/N 0200176683 to
S/N 0200198014& Belgium Built Machines
S/N 1200016873 to Present)
REV.
I
G
3-7
101
102
103
PART NUMBER
QTY.
0275016
0275693
Ref.
Ref.
Ref.
Not Used
0701022
1
1
3-8
D
B
1
1
1
1
Mount, Switch
Locknut M10
1
2
1
1
3
1061034
104
105
106
107
108
109
110
111
112
113
114 to 115
116
REV.
1061036
7020218
70001878
Not Used
3200454
3291005
Not Used
3321402
3340957
3423259
Not Used
4160078
4191706
Not Used
1001092354
DESCRIPTION
3121248
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
3-9
10
10
3
C
D
G
37
17
10
15
15
A
G
C
C
20
16
7
18
7
G
C
E
C
1
5
6
21
K
K
21
C
C
9
F
B
109
4
109
3-10
3121248
28
106
110
38
13
102
105
27
116
14
20
113
PART OF
SCISSOR
ARMS
16
17
14
23
22
11
36
20
35
31
33
H
29
14
26
12
11
37
20
35
20
31
32
24
14
25
11
20
13
34
20
35
31
14
45
30
11
K
20
34 35
31
3121248
3-11
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39 to 44
3-12
PART NUMBER
QTY.
0275019
0200840
Ref.
Ref.
Ref.
0200799
0200800
0200801
0200802
0200803
0200804
0200805
0200807
0200834
0440266
0440267
0701015
0701017
0701022
0701029
1180382
1180383
1684488
1684528
Not Used
3291005
3340962
3420156
3422997
3422998
3423014
3423036
3423038
3423039
3423067
3574161
3760387
3841143
3860107
4071094
4740438
4812000
4846752
3291007
Not Used
DESCRIPTION
REV.
J
H
1
1
1
1
1
1
2
1
1
4
42
1
1
18
4
1
1
1
23
24
2
13
1
1
4
1
1
Locknut M10
Pad, Arm
Pin, Cotter
Pin
Pin
Pin
Pin
Pin
Pin
Pin
Bar, Prop Attach
Ring, Retaining
Keeper, Pin
Roller
Shim, Spacer
Washer, Special
Flatwasher M10
Kicker, Arm
Locknut M10
1
20
1
1
A/R
20
2
1
1
3121248
PART NUMBER
45
QTY.
2
3422997
3423014
101
102
103
2902500
0275017
0275694
Ref.
Ref.
Ref.
Not Used
0701022
1
1
3121248
1
1
1
1
Mount, Switch
Locknut M10
1
2
1
1
3
1061034
104
105
106
107
108
109
110
111
112
113
114 to 115
116
Pin Options:
Pin (USA Built Machines S/N 0200152825 to
S/N 0200176683 & Belgium Built Machines
S/N 1200008481 to S/N 1200016873)
Pin (USA Built Machines S/N 0200176683 to
S/N 0200198014 & Belgium Built Machines
S/N 1200016873 to Present)
1061036
7020218
70001878
Not Used
3200454
3291005
Not Used
3321402
3340957
3423259
Not Used
4160078
4191706
Not Used
1001092354
DESCRIPTION
REV.
D
B
3-13
3-14
3121248
25
A
F
56
13
55
18
12
21
34
30
23
105
13
21
108
102
104
13
14
23
18
21
34
30
114
111
H
D
PART OF
SCISSOR
ARMS
52
15
28
18
19
21
34
53
30
21
32
31
11
13
27
18
24
21
54
49
34
30
36
10
13
26
21
3121248
3-15
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37 to 48
49
50
3-16
PART NUMBER
QTY.
0274880
0200841
0274878
0200842
Ref.
Ref.
Ref.
Ref.
Ref.
0200832
0200783
0200831
0200830
0200829
0200828
0200827
0200789
0200826
0440257
0701016
0701020
0701022
0701027
0701029
1684489
1684529
1684490
1684530
0440266
0440267
3420156
Not Used
3291005
3340962
3422997
3422998
3423009
3423011
3423014
3423026
Not Used
3760387
3841143
3860104
Not Used
4740438
Not Used
3574161
Not Used
4846684
Not Used
1
1
1
1
1
1
1
1
1
2
1
1
19
2
2
1
DESCRIPTION
REV.
H
F
H
F
4
40
4
24
24
17
1
1
2
1
2
Locknut M10
Pad, Arm
Pin
Pin
Pin
Pin
Pin
Pin
20
1
1
Ring, Retaining
Keeper, Pin
Roller
20
Washer, Special
Prop, Safety
Kicker, Arm
3121248
PART NUMBER
QTY.
51
52
53
54
55
56
0200820
1180380
4812000
4071094
3423170
3291007
1
2
4
A/R
1
1
2902475
0274879
0275695
0274881
0275696
Ref.
Ref.
Ref.
Ref.
Ref.
101
102
103
104
105
106
107
108
109 to 110
111
112 to 113
114
115
116
117
118
119
3121248
Not Used
0701022
Not Used
3200454
3291005
Not Used
3340957
3423255
Not Used
4191706
Not Used
1001092354
1061034
7020218
70001878
3321402
4160078
4420070
4420080
DESCRIPTION
Arm - Upper Mid Outboard (Left Side)
Carrier, Cable
Flatwasher M10
Shim, Spacer
Pin
Locknut M10
1
2
Mount, Switch
Locknut M10
2
1
Pad, Slide
Pin, Sensor
Screw M6 x 12mm
1
1
1
1
1
1
A/R
A/R
REV.
D
C
D
C
3-17
3-18
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
SECTION 4
PLATFORM
3121248
4-1
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
6
106
113
105
101
1
110
102
112
107
108
200A
200B
200C
111
4-2
3121248
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION
ITEM #
PART NUMBER
0274817
1001134933
0274991
0274930
0275029
0274992
0274931
QTY.
DESCRIPTION
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
PLATFORM INSTALLATIONS
All Specs Except CE & Japanese Specs
1930ES (Original Equipment)
1930ES (Service Replacement)
2030ES/2630ES
2646ES/3246ES
CE & Japanese Specs Only
1930ES
2030ES/2630ES
2646ES/3246ES
Note: All versions are available on ANSI Export & Australian
Specs.
1
Use 1001134934
0274971
0274929
2
3340976
3340965
1001134951
3
4
5
6
7
0561520
3900351
A/R
2
2
2
0701022
0701027
4
4
A/R
2
2
0701029
0701024
0701027
Not Used
3291005
8
4
3423049
See Note
8
9
3121248
3574067
4812000
2
4
REV.
E
A
C
B
F
C
B
4-3
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #
101
102
103 to 104
105
106
107
PART NUMBER
QTY.
Use 1001134934
1001134934
0274971
0274929
Ref.
Ref.
Ref.
Ref.
Ref.
0630565
3291005
Not Used
3860118
4340914
8
8
4
4
A/R
3
3
5
A/R
3
5
8
1
4420071
4420075
4420073
108
109
110
4420072
4420074
4812000
Use 1001134935
3510892
3510890
111
112
113
1
4846768
4846764
2540045
0903574
1
1
Ref.
200
200A
200B
200C
4-4
A/R
2915241
2915240
2915241
1
1
1
DESCRIPTION
REV.
PLATFORM ASSEMBLY
1930ES (Original Equipment was p/n 0274818)
1930ES (Service Replacement)
2030ES/2630ES
2646ES/3246ES
B
A
C
A
3121248
SECTION 4 PLATFORM
FIGURE 4-1. PLATFORM INSTALLATION (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
4-5
SECTION 4 PLATFORM
FIGURE 4-2.RAIL (FIXED) INSTALLATION - 1930ES
317
321
103
310
313
319
102
10
6
314
315
308
302
4
316
322
320
304
306
12
13
14
303
305
309
318
307
15
311
OR
205
206
307
1
7
11
8
9
105
202
206
203
4-6
3121248
SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES
ITEM #
1
2 to 3
4
5
6
7
8
9
10
11
12
13
14
15
101
102
103
104
105
PART NUMBER
QTY.
0274985
0274816
Ref.
Ref.
Ref.
0630565
Not Used
301
302
303
304
305
306
307
3121248
12
1
2902448
2902496
Not Used
3290606
3291005
3841716
4010616
4010618
4812000
0700823
3290806
4811900
3520072
4
12
2
2
2
12
4
4
4
2
Capnut M6
Locknut M10
Rod, Fiberglass
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M10
Screw M8 x 75mm
Capnut M8
Flatwasher M8
Cap-Plug
0274985
Ref.
Not Used
2080040
2600281
Not Used
3080007
0274816
201
202
203
204
205
206
DESCRIPTION
Not Used
1260136
2820097
Not Used
1001101076
3010088
8
2
Fastener, Huck
Hinge
Magnet, Gate
Ref.
1.75ft/53cm
1.67ft/51cm
1
2
2902496
2902448
Ref.
Ref.
Ref.
Not Used
1271617
1271618
3576645
3574184
3641604
3641605
1
1
1
1
1
1
REV.
C
D
J
H
4-7
SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #
PART NUMBER
QTY.
308
309
310
311
312
313
314
315
316
317
318
319
320
321
322
3641606
4569305
2560191
4846723
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
3820019
3860111
3900345
4010618
1
1
2
1
2902449
4-8
2
8
2
2
2
18in/46cm
2
2
2
2
DESCRIPTION
REV.
3121248
SECTION 4 PLATFORM
FIGURE 4-2. RAIL (FIXED) INSTALLATION - 1930ES (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
4-9
SECTION 4 PLATFORM
FIGURE 4-3.RAIL (FOLD-DOWN) INSTALLATION - 1930ES
126
121
5
104
117
124
4
7
13
127
120
107
119
115
118
114
120
125
115
123
106
102
123
110
103
111
114
109
122
108
105
111
112
3
8
14
10
116
113
120
128
125
2
9
15
129
110
11
4-10
120
127
12
3121248
SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES
ITEM #
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
101
102
103
104
105
106
107
108
109
110
111
112
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
3121248
PART NUMBER
QTY.
0275429
Ref.
Ref.
2902535
0630565
0700825
2080040
2600281
3080007
3290606
3290806
3291005
3520072
3841716
4010616
4010618
4811900
4812000
1
12
4
8
2
1
4
4
12
4
2
2
2
4
12
2902535
Ref.
Ref.
Not Used
1271617
1271618
2560191
3574184
3576932
3641619
3641620
3641650
3641651
3641652
3641653
3641654
4568667
4569404
4569428
1380132
2080040
2560088
3290606
3290806
3340612
3423278
3820019
3860111
3900345
4010617
1
1
2
1
1
1
1
1
1
2
1
1
2
2
1
2
8
2
14
2
18in/46cm
4
2
2
2
12
DESCRIPTION
RAIL INSTALLATION - 1930ES
Rails with Gate Closure
REV.
B
4-11
SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #
PART NUMBER
QTY.
128
129
4010618
4846723
2
1
2902536
4-12
DESCRIPTION
Screw M6 x 50mm
Gate
REV.
3121248
SECTION 4 PLATFORM
FIGURE 4-3. RAIL (FOLD-DOWN) INSTALLATION - 1930ES (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
4-13
SECTION 4 PLATFORM
FIGURE 4-4.RAIL INSTALLATION - 2030ES/2630ES
322
328
103
326
318
310
315
320
102
319
312
4
332
314
303
332
321
327
330
314
314
309
304
313
314
323
311
309
305
316
306
331
307
1
7
11
328
321
OR
205
308
206
308
9
105
10
328 6
321
206
202
203
4-14
3121248
SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES
ITEM #
1
2 to 3
4
5
6
7
8
9
10
11
101
102
103
104
105
PART NUMBER
QTY.
0274944
0274943
Ref.
Ref.
Ref.
0630565
Not Used
301
302
303
304
305
306
307
308
309
310
311
3121248
12
1
2902493
2902492
Not Used
3290606
3291005
3520072
3841716
4010616
4812000
2
12
4
2
2
12
Capnut M6
Locknut M10
Cap-Plug
Rod, Fiberglass
Screw M6 x 40mm
Flatwasher M10
0274944
Ref.
Not Used
2080040
2600281
Not Used
3080007
0274943
201
202
203
204
205
206
DESCRIPTION
Not Used
1260136
2820097
Not Used
1001101076
3010088
8
2
Fastener, Huck
Hinge
Magnet, Gate
Ref.
1.67ft/51cm
1.58ft/49cm
1
2
2902493
2902492
Ref.
Ref.
Ref.
Not Used
2560191
3576932
3574184
3641614
3641615
3641616
3641617
3641618
3641619
3641620
2
1
1
1
1
1
1
2
1
1
REV.
B
D
L
L
Handle, Extension
Plate, Billboard (Upper)
Plate, Billboard (Lower)
Rail, Upright (Left Rear)
Rail, Upright (Right Rear)
Rail, Side (Left)
Rail, Side (Right)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
4-15
SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #
PART NUMBER
QTY.
312
313
314
315
316
317
318
319
320
321
322
323
324 to 325
326
327
328
329
330
331
332
3641621
3641622
4568667
4569404
4569319
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
Not Used
3820019
3860111
3900345
4010617
4010618
4846723
3423278
1
1
4
2
1
2
10
2
20
2
Clip, Gripper
Fastener, Huck
Handle
Capnut M6
Capnut M8
Pad, Rail
2902494
4-16
18in/46cm
2
2
2
24
2
1
4
DESCRIPTION
Rivet
Roller
Screw M8 x 45mm
Screw M6 x 45mm
Screw M6 x 50mm
Gate (2902493 Assembly Only)
Snap Pin/Lanyard Kit
REV.
3121248
SECTION 4 PLATFORM
FIGURE 4-4. RAIL INSTALLATION - 2030ES/2630ES (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
4-17
SECTION 4 PLATFORM
FIGURE 4-5.RAIL INSTALLATION - 2646ES/3246ES
NOTE: REPLACEMENT DECALS
MUST BE ORDERED SEPARATELY
- SEE SECTION 8.
321
327
302
307
12
6
314
330
303
317
325
314
318
319
313
309
1
12
6
332
313
306
9
320
326
329
320
328
304
328
320
313
308
315
322
313
310
306
311
320
328
103
104
305
11
6
312
105
8
331
OR
2
7
13
205
305
10
206
320
328
11
203
204
206
4-18
3121248
SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES
ITEM #
PART NUMBER
QTY.
0274932
0274933
Ref.
Ref.
Ref.
2
3 to 5
6
7
8
9
10
11
12
13
101 to 102
103
104
105
201 to 202
203
204
205
206
301
302
303
304
305
306
307
308
309
310
311
312
3121248
DESCRIPTION
RAIL INSTALLATION - 2646ES/32646ES
Rails with Gate Closure
Rails with Chain Closure
2902490
2902491
0630565
Not Used
3290606
3291005
3300477
3520072
3841716
4010616
4010618
4812000
18
2
18
2
2
2
3
3
18
Capnut M6
Locknut M10
Nut, Acorn
Cap-Plug
Rod, Fiberglass
Screw M6 x 40mm
Screw M6 x 50mm
Flatwasher M10
0274932
Ref.
Not Used
2080040
2600281
3080007
8
2
1
0274933
Ref.
Not Used
1260136
2820097
1001101076
3010088
1.75ft/53cm
1.67ft/51cm
1
2
2902490
2902491
Ref.
Ref.
Ref.
Not Used
2560191
3576646
3641607
3641608
3641609
3641610
3641611
3641612
3641613
3641614
3641615
2
1
1
1
2
1
1
1
1
1
1
REV.
A
C
Fastener, Huck
Hinge
Magnet, Gate
CHAIN CLOSURE COMPONENTS
J
J
Handle, Extension
Plate, Billboard
Rail, Side (Left Lower)
Rail, Side (Right Lower)
Rail, Platform (Top)
Rail, Extension (Top)
Rail, Extension (Mid)
Rail, Slide (Left)
Rail, Slide (Right)
Rail, Side (Left Rear)
Rail, Side (Right Rear)
4-19
SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #
PART NUMBER
QTY.
313
314
315
316
317
318
319
320
321
322
323 to 324
325
326
327
328
329
330
331
332
4568667
4569404
4569310
Not Used
1380132
2080040
2560088
3290606
3290806
3340612
Not Used
3820019
3860111
3900345
4010617
4010618
4420037
4846723
3423278
4
2
1
2
6
2
18
2
Clip, Gripper
Fastener, Huck
Handle
Capnut M6
Capnut M8
Pad, Rail
2902489
4-20
18in/46cm
2
2
2
24
2
A/R
1
4
DESCRIPTION
Rivet
Roller
Screw M8 x 45mm
Screw M6 x 45mm
Screw M6 x 50mm
Tape, Insulation
Gate (2902490 Assembly Only)
Snap Pin/Lanyard Kit
REV.
3121248
SECTION 4 PLATFORM
FIGURE 4-5. RAIL INSTALLATION - 2646ES/3246ES (CONTINUED)
ITEM #
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
4-21
SECTION 4 PLATFORM
FIGURE 4-6.PLATFORM CONSOLE BOX INSTALLATION
13
24
50D
28
12
50C
50D
50A
50B
50C
50D
28
14
23
50D
2
19
50D
6
16
11
14
23
50D
17
202
201
20 204
204
203
21
3
18
25
21
10
9
8
17
20
22
101C
17
15
27
101D
101B
101A
4-22
3121248
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION
ITEM #
PART NUMBER
0272778
See Note
QTY.
DESCRIPTION
Ref.
Ref.
1001091153
Ref.
0272779
See Note
Ref.
1001091154
Ref.
Ref.
1
2
3
4
0140011
Use Item 50D
1380156
1
1
1
Use 1001134438
Use 1001134438
5
6
1671098
1
1
See Note
1705674
1705675
See Note
7
8
9
1001091272
1001091275
1705676
2560179
Use 1001091390
1001091277
3121248
1
1
1
REV.
I
4-23
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
10
1
Use 1001091390
1001091278
11
12
1001091279
1
1
See Note
1001091280
13
14
15
16
3300473
3340968
3380475
4
2
2
1
See Note
See Note
17
18
19
20
21
22
23
24
25
26
27
28
3900333
4160203
4191306
4191407
4191409
4360475
7020175
7020176
4360538
4360539
4568738
4922870
4
1
5
8
6
1
1
1
2
1
1
1
1703819
1
6
4191306
1001091396
4-24
DESCRIPTION
REV.
3121248
SECTION 4 PLATFORM
FIGURE 4-6. PLATFORM CONSOLE BOX INSTALLATION (CONTINUED)
ITEM #
PART NUMBER
QTY.
50
50A
1001091967
50B
1001091968
50C
1001091393
50D
1001091965
0272878
Ref.
1671131
Use 1001118216
Ref.
101
101A
101B
101C
101D
201
202
203
204
3121248
Use 1001118215
1001118215
0760808
1380159
Use Item 101
3290805
4
4
1
4
0274386
Ref.
3290405
3575794
3900338
4811400
2
1
2
4
DESCRIPTION
Kit Options:
Decal Kit for USA Built Machines S/N 02000152825 to S/N
0200163756 & Belgium Built Machines S/N 1200008481 to
S/N 1200011998 (Includes Items 6, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Note: If Housing has been replaced with Kit 1001091393
or Kit 1001091965, use Decal Kit p/n 1001091968
Decal Kit for USA Built Machines S/N 0200163756 to S/N
0200198014 & Belgium Built Machines S/N 1200011998 to
Present (Includes Items 6, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Decal & Housing Kit (Includes Items 6, 12, 16 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
Decal, Housing & PC Board Kit (Includes Items 2, 6, 12, 14,
16, 19, 23, 24 & 28)
Note: Two Item 6s are included in the kit - 1 for All Specs
Except CE and 1 for CE Specs. Use decal required for
applicable spec. Dispose of the decal not used.
ANTI-VANDELISM PACKAGE INSTALLATION (NOT SHOWN)
REV.
A
A/C
Locknut M4
Plate, Bracket
Screw M4 x 20mm
Flatwasher M4
4-25
SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES
S/N 0200152825 TO S/N 0200172402 & BELGIUM BUILT MACHINES S/N 1200008481 TO
S/N 1200015409)
4-26
3121248
SECTION 4 PLATFORM
FIGURE 4-7. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES S/N
0200152825 TO S/N 0200172402 & BELGIUM BUILT MACHINES S/N 1200008481 TO S/N
1200015409)
ITEM #
1
1A
1B
1C
1D
1E
1F
1G
2
2A
2B
2C
2D
2E
3
3A
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
See Note
Ref.
Ref.
CONTROLLER ASSEMBLY
Note: Original Equipment controller p/n 1600345 may have
been replaced with Service Replacement controller p/n
1001134438. Visually identify controller before ordering parts.
7020551
7020500
7020501
7003790
7011997
Not Available
Not Available
Not Available
Not Available
7020552
7020553
7020554
7020555
7020556
Not Available
4460266
4460226
4460265
4460227
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
7
1
7
Grip Assembly
Switch, Steer Rocker
Switch, Enable Push Button
Cap, Rubber Rocker (Includes Lock RIng)
Trigger
Grip - Right Half
Grip - Left Half
Actuator, Switch
Handle/Housing Assembly
Bezel
Gasket
Spring, Centering
Foot, Centering
Boot, Rubber
Electrical Assembly (Not Shown)
Connector, Receptacle - 9 Pin
Socket, Female
Plug, Male-9 Position (Part of Platform Box Harness)
Pin, Male (Part of Platform Box Harness)
4-27
SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES
S/N 0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015409 TO
PRESENT)
4-28
3121248
SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES S/N
0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015409 TO
PRESENT)
ITEM #
1
2
3
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
See Note
1
Ref.
70001250
70001252
70001251
70003650
1
1
1
1
70000084
70000082
7027766
7027365
70001253
70000683
70000685
70000686
70000684
7027367
7027765
1
1
1
1
1
4
2
2
2
1
1
Boot, Panel
Gasket, Mounting
Bezel, Mounting
Handle Repair Kit (Includes handle gasket, item#4 push button
and item #4 lever installed in front handle half, back handle half,
top actuator, boot and hardware.)
Cap, Rubber
Microswitch
Ring, Retaining
Actuator, Handle
Gasket, Handle
Washer, Neoprene
Spacer, Plastic
Screw (Top)
Screw (Bottom)
Switch, Push Button
Lever, Enable
4-29
SECTION 4 PLATFORM
FIGURE 4-8. DRIVE/STEER CONTROLLER ASSEMBLY (USA BUILT MACHINES S/N
0200172402 TO S/N 0200198014 & BELGIUM BUILT MACHINES S/N 1200015409 TO
PRESENT) (CONTINUED)
ITEM #
4-30
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
SECTION 5
CYLINDER
3121248
5-1
SECTION 5 CYLINDER
FIGURE 5-1.LIFT CYLINDER ASSEMBLY
251A
251B
251C
252A
252B
216
216
223
205
201
203
204
224
225B
207
227
210
202
225A
OR
208
9
222
206
208
1930ES
ONLY
317
206
208
316
315
215
213
7
226
214
5-2
221
3121248
SECTION 5 CYLINDER
102D
102B
102C
1
103K
106D
103J
8
102A
106J
106E
103H
103
103D
103H
103A
103E
103B
106B
4
104
103G
106K
106H
106G
106C
105
105A
106F
104A
107
106A
107A
101C
107
103F
103C
101B
101A
107B
5 3
219
220
212
107
101
220
2
6
217
218
OPPOSITE SIDE OF
CYLINDER PORT BLOCK
3121248
5-3
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
PART NUMBER
QTY.
1684484
1684526
1684487
1684527
1684488
1684528
1684489
1684529
1684490
1684530
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
7023577
Not Available
Not Available
7023589
Not Available
7023539
2
1
1
4
2
1
1
7023558
7023549
7023568
7023557
7023535
8
2
70003646
70003645
Not Available
7023558
7023549
7023568
7023557
7023535
1
Ref.
Ref.
Ref.
Ref.
Ref.
101
101A
101B
101C
5-4
1
7023569
7023587
7023585
7023578
7023583
7023593
Use Item 101
Use Item 101
1
4
1
DESCRIPTION
REV.
D
C
D
C
D
C
D
C
D
C
O-Ring
Capscrew (All except 1930ES Models)
Locknut (All except 1930ES Models)
Capscrew
Flatwasher (All except 1930ES Models)
Clamp (All except 1930ES Models)
Power Pack Assembly - Complete Options (See Items 101-107B
for Breakdown):
1930ES
2030ES
2630ES
2646ES
3246ES
Pin, Alignment Options:
Pin, Dowel
Rollpin
Cylinder Assembly Only (See Items 201-227 for Breakdown)
POWER PACK ASSEMBLY - COMPLETE
1930ES (1684484/1684526 Cylinders)
2030ES (1684487/1684527 Cylinders)
2630ES (1684488/1684528 Cylinders)
2646ES (1684489/1684529 Cylinders)
3246ES (1684490/1684530 Cylinders)
Tank Kit Options (Note: Includes Tank & Item 101A-101C):
1930ES
2030ES
2630ES
2646ES
3246ES
Plug, Fill
Screw
Magnet
3121248
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
102
102A
102B
102C
102D
103
103
103A
103B
103C
103D
103E
103F
103G
103H
103J
103K
104
104A
105
105A
106
106A
106B
106C
106D
106E
106F
106G
106H
106J
106K
107
107A
107B
3121248
PART NUMBER
QTY.
7023570
70000658
Not Available
7023579
70000659
Not Available
Not Available
7023571
7023571
70000335
Use Item 103
Use Item 103
Use Item 103
See Note
Use Item 103
2220883
Use Item 103
Use Item 103
Use Item 103
A/R
1
1
2
1
1
4
4
1
1
1
1
1
1
1
1
2
3
1
1
1
7023572
7023588
7023580
See Note
7023573
7023591
Not Available
See Note
Not Available
Use Item 106J
Use Item 106J
See Note
Not Available
Not Available
7023574
7023581
Not Available
7023575
7023586
7023582
7023584
Use Item 107
7023576
1
1
1
A/R
1
1
1
1
1
1
1
1
1
4
1
1
1
DESCRIPTION
REV.
Motor Options:
1930ES/2030ES/2630ES Motor
Brush Kit - 7023570 Motor
Screw
2646ES/3246ES Motor
Brush Kit - 7023579 Motor
Screw
Washer
Adapter
Adapter Kit
O-Ring
Screw
Screw
Adapter
Seal (Note: Use Item 252A or 252B)
Retainer
Plug
Plug
Breather 9/16- 12UNC
Breather 9/16- 18SAE
Pump Options:
Note: Shaft Seal is only Repair Part Available. No Other
Service Parts Available - Replace Complete Pump.
1930ES/2630ES Pump
2030ES Pump
2646ES/3246ES Pump
Seal, Shaft (Note: Use Item 252A or 252B)
Relief Valve Assembly
Sealing Washer
Power Pack Miscellaneous Service Parts
Seal
Seal (Note: Use Item 252A or 252B)
Screw
Sleeve (1930ES/2030ES/2630ES Only)
Rollpin (1930ES/2030ES/2630ES Only)
Seal (Note: Use Item 252A or 252B)
Tab, Locking
Retainer, Tube
Coupler Kit Options:
1930ES/2030ES/2630ES (Includes Items 106D & 106E)
2646ES/3246ES
Screw
Tube Kit Options:
1930ES
2030ES/2630ES
2646ES
3246ES
Strainer
Filter Element (Includes Seal)
5-5
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
201
202
203
204
205
206
See Note
See Note
See Note
See Note
See Note
See Note
1
1
2
1
1
207
208
209
210
211
212
213
214
215
See Note
See Note
Not Used
Not Available
2220883
2220882
7023543
7023542
2
2
1
4
8
1
1
2
0962257
0962006
216
217
218
219
220
221
222
2
0962257
0962181
7023538
7023537
7023536
70000798
70000799
1
1
1
3
1
1
7023553
7023548
7023556
7023534
223
1
7023552
7023547
7023533
224
1
7023551
7023546
7023532
225
225A
225B
225B
226
227
1
7023550
7023545
7023531
7023530
Not Required
7023529
5-6
A/R
0
1
DESCRIPTION
REV.
3121248
SECTION 5 CYLINDER
FIGURE 5-1. LIFT CYLINDER ASSEMBLY (CONTINUED)
ITEM #
PART NUMBER
QTY.
Ref.
251
251A
251B
251C
252
7023554
7023544
7023528
252A
252B
70001709
70001982
0274874
0275692
0275016
0275693
0275017
0275694
0274879
0275695
0274881
0275696
301 to 314
315
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1061034
3121248
REV.
D
B
D
B
D
B
C
B
C
B
Not Used
1061036
Use 1061036
316
317
DESCRIPTION
1061034
7020218
70001878
3321402
4160078
1
1
1
1
5-7
SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY
10
12
3
9
5
13
2
6
14
3
12
1
2
14
5
11
15
51A
51B
5-8
3121248
SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY
ITEM #
1
2
3
4
5
6
7
8
9
10
PART NUMBER
QTY.
1684237
1684456
Ref.
Ref.
Ref.
See Note
See Note
See Note
See Note
See Note
See Note
Not Used
7023564
2110404
1
2
1
Ring, Retaining
Fitting, Straight Adapter
Tube Assembly Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Rod Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Head
Piston
Spacer Options:
1930ES/2030ES/2630ES
2646ES/3246ES
Bushing
12
13
14
15
16 to 50
51
51A
51B
3121248
1
7023562
70000110
7023561
7023560
Not Required
7023565
0440259
Not Used
2
1
0
2
2
1
7023559
70000107
1
2
2
2
2
1
7023563
70000108
11
DESCRIPTION
REV.
D
A
5-9
SECTION 5 CYLINDER
FIGURE 5-2. STEER CYLINDER ASSEMBLY (CONTINUED)
ITEM #
5-10
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
SECTION 6
HYDRAULIC
3121248
6-1
SECTION 6 HYDRAULIC
FIGURE 6-1.HYDRAULIC DIAGRAM
6-2
3121248
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM
ITEM #
1 to 4
5
PART NUMBER
QTY.
0272371
0273227
0274546
2792599
Ref.
Ref.
Ref.
Ref.
Ref.
2753883
Not Used
2110404
Hose Options:
1930ES
USA Built Machines S/N 0200152825 to S/N 0200161589
& Belgium Built Machines S/N 1200008481 to
S/N 1200011443
USA Built Machines S/N 0200161589 to S/N 0200198014
& Belgium Built Machines S/N 1200011443 to Present
2030ES/2630ES
USA Built Machines S/N 0200152825 to S/N 0200161589
& Belgium Built Machines S/N 1200008481 to
S/N 1200011443
USA Built Machines S/N 0200161589 to S/N 0200198014
& Belgium Built Machines S/N 1200011443 to Present
2646ES/3246ES
Fitting, Straight
1684237
1684456
Ref.
Ref.
Ref.
Not Used
2110404
2755056
2753882
2755061
101 to 108
109
3121248
HYDRAULIC COMPONENTS
Steer Hydraulics (1930ES)
Steer Hydraulics (2030ES/2630ES)
Steer Hydraulics (2646ES/3246ES)
Hydraulic Schematic
REV.
G
D
B
D
Not Used
2753882
6 to 12
13
DESCRIPTION
D
A
6-3
SECTION 6 HYDRAULIC
FIGURE 6-1. HYDRAULIC DIAGRAM (CONTINUED)
ITEM #
6-4
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
SECTION 7
ELECTRICAL
3121248
7-1
SECTION 7 ELECTRICAL
FIGURE 7-1. ELECTRICAL SCHEMATIC
7-2
3121248
SECTION 7 ELECTRICAL
1870205 C
3121248
7-3
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH
6
4
5
409A
409
3
410A
1
4
410
107A
503F
503A
503G
503B
503D
107A
107B
503C
606A
101
125
LIFT
CYLINDER
VALVE
BLOCK
107
PLATFORM
RECEPTACLE
118
121
107A
OR
BRAKE
DISCONNECT
SWITCH
PLATFORM
CONSOLE
BOX
2
118
122
504C
504B 504A
106P
606C
606B
106G
106
123 124
101B
118
OR
102
DIAGNOSTIC
105
ANALYZER
109
112
506
503F
113 503H
115 503J
506B
503E
114
115
116
117 101A
104
106N
503K
101
503L (CE ONLY)
106D
408A
408
506A
ROTARY ANGLE
SENSOR
MDI
106
404A 404
106L 401D
401D
401A
106H
201C
106C
201B
106L
401A
201
201A
401
201B
401C
GROUND
CONTROL
BOX
7-4
DRIVE
MOTORS
403
401B
402
401C
402 403
3121248
SECTION 7 ELECTRICAL
POTHOLE
PROTECTION
SWITCHES
106A
505F
505P
106K
505R
501
304A
305A
505H
505L
505K
505G
505J
505D
505C
505E
304
305
505M
505B
501A
106E
301
301
505A
305B
302B
505N
304B
302A
302
302
106B
505T
ALARM
106
502
301
505S
502A
106L
301
106
INVERTER
POWER
SWITCH
BATTERY
CHARGER/
INVERTER
BEACON LIGHT
302B
302A
306B
307A
309A
505V
301
301
505U
106
405
BATTERIES
CONTACTOR
RELAY
307
306
108B
309
106M
405A
303B
309A
303
401
306A
PUMP/MOTOR/
RESERVOIR
106
309
106F
406B
108B
106K
406C
108
DRIVE
307A
CONTROLLER
406A
*106B
108A
308A
406E
307
308B
303A
308B
406D
BATTERY
CHARGER
308
407
411 406G
106
106J
3121248
308
406F
7-5
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
Ref.
1
2
3
4
5
6
4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057
1
1
5
9
1
1
1
8
2
1
1
0274972
0275541
Ref.
Ref.
Ref.
101
101A
101B
102
103
104
105
7-6
1
1001094154
1001094332
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
1320318
0100048
4740545
1
4
3
1
1
A/R
A/R
1
4
3
1
1
A/R
A/R
A/R
A/R
A/R
A/R
DESCRIPTION
REV.
L
J
C
B
3121248
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
106
QTY.
1
Use 1001109218
1001109124
4933351
Ref.
Ref.
1001109123
Ref.
3990013
2
2
106A
Use 1001109345
1001109088
106B
106C
106D
106E
106F
106G
106H
106J
106K
106L
106M
3121248
4460884
4460465
4460320
2
4
1
4460226
4460321
4460227
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
4460944
0840057
4460870
4460877
4460894
4460465
0840059
4460897
4460464
4460897
4460465
2
1
4
1
3
1
2
1
1
4
1
31
6
1
1
4
1
4
1
3
6
1
2
DESCRIPTION
Chassis Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200195918
& Belgium Built Machines S/N 1200008481 to
S/N 1200022847 (was p/n 4923449)
USA Built Machines S/N 0200195918 to 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Wiring Diagram - Chassis Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines
S/N 1200008481 to S/N 1200022847
USA Built Machines S/N 0200195918 to
S/N 0200198014 & Belgium Built Machines
S/N 1200022847 to Present
Diode 1 Amp/400V (Not Shown)
Switch, Limit Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines S/N
1200008481 to S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 0200195918 to S/N0200198014
& Belgium Built Machines S/N 1200022847 to Present
Plug, Male 4 Position (Use with p/n 1001109088 Switch)
Socket, Female (Use with p/n 1001109088 Switch)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are
required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Socket, Female (Gold)
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
Receptacle, Female - 2 Position
Socket, Female
REV.
F
7-7
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
106N
4460931
4460464
4460943
0840058
4460899
4460464
4460931
4460464
4923350
4460891
4460465
4460894
4460465
0840059
1
4
3
1
1
6
1
4
1
4
8
1
6
1
1
106P
106R
107
107A
107B
108
4923271
4923647
108A
108B
109
1
1
1
2
A/R
Not Available
Not Available
0840041
0760610
0760614
110
111
112
113
114
115
116
117
118
1
0903339
1001110826
2902476
3290607
4811700
1321716
3291005
3900351
4812000
Ref.
4
2
2
A/R
A/R
A/R
1
Use 1001104466
1001096705
119 to 120
7-8
DESCRIPTION
REV.
Not Used
C
B
3121248
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
DESCRIPTION
121
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606
1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R
Ref.
4922865
4460265
4460268
4460761
4460267
Not Available
Use 4460418
Use 4460419
1
1
9
2
8
1
1
3
2902476
0275480
Ref.
Ref.
0840060
1060998
Not Available
Not Available
1061001
Not Available
Not Available
8
2
2
2
1
1
1
122
123
124
125
201
201A
201B
201C
201D
301
302
302A
302B
303
303A
303B
3121248
REV.
E
A
7-9
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
304
1
4923365
4923414
304A
304B
305
1
Not Available
Not Available
Not Available
1
1
4923366
Use 1001127523
305A
1
1
1
1
Not Available
Not Available
305B
306
306A
306B
307 & 307A
308
Not Available
Not Available
4923367
Not Available
Not Available
Not Required
1
1
1
2
4923272
4923648
308A
308B
309
309A
1
1
1
1
1
2
Not Available
Not Available
0840041
4923374
Not Available
Ref.
401
2
Use 1001099628
1001091502
401A
4460891
4460465
2
4
401B
70001442
Not Available
70001443
70001444
2
4
2
4
401C
7-10
DESCRIPTION
REV.
C
E
B
B/E
C
B
STANDARD HARNESSES
Drive Motor/Brake Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
(was p/n 7024770)
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
3121248
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
Not Available
A/R
1
4461261
4460509
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465
2
4
2
2
4
2
2
2
1
1
2
Ref.
401D
402
403
404
404A
405
405A
406
406A
406B
406C
406D
Not Available
4460648
4460899
4460464
Not Available
1
1
6
1
406E
4460424
4460227
Not Available
Not Available
2
1
1
1
406F
406G
407
408
408A
409
409A
410
410A
3121248
1060688
1001103257
1060689
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226
1
3
1
1
1
1
8
DESCRIPTION
Connector Options:
USA Built Machines S/N 0200152825 to S/N 0200156117
Use Butt Connector (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and
butt splice to Drive Harness from opposite side.
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Plug, Male - 1 Position
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Terminal
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector
(Note: Connection to this plug used only when battery interlock
options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Black)
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Black)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
REV.
7-11
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
411
QTY.
1
Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249
0275663
4661202
0275664
4661205
501
501A
502
502A
Ref.
Ref.
Ref.
Ref.
0272839
0272843
Ref.
1
1
3
1
1
2
Ref.
Ref.
Ref.
Ref.
0272843
Ref.
Ref.
0275487
0272843
Ref.
Ref.
Ref.
Use 0275488
Ref.
0275486
Ref.
0275472
Ref.
0275489
Ref.
0275485
Ref.
1001096628
Ref.
0275490
Ref.
0140043
4460536
4460464
2920161
4460891
4460465
503
7-12
Ref.
DESCRIPTION
REV.
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
CEE 7 Post Ground Receptacle Installation
Receptacle, CEE 7 Post Ground
CEE 7 Side Ground Receptacle Installation
Receptacle, CEE 7 Side Ground
A
A
A
A
A
OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
220V without Receptacle & Plug (Locally Supplied
Components)
220V with IEC Blue Receptacle & Plug & Circuit Breaker (was
p/n 02754887)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box)
H
F
C
F
C
C
C
D
C
A
3121248
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
503 contd
QTY.
1
1703464
3252507
503A
0861731
A/R
1
Not Available
4460315
0861781
See Note
0
1
1
1
1001141967
1671207
Not Available
4461244
4461245
A/R
1
0
1
1
4461246
4461198
4461201
Use 1001100343
1
1
1
1
Use 1001100344
1001141968
1001141969
4460662
1
1
A/R
1
Not Available
4461257
0
1
4461258
4460633
4460428
4460346
Not Available
4461244
4461245
1
1
A/R
1
0
1
1
4461246
4461198
4461201
1
1
1
503B
503C
503D
3121248
DESCRIPTION
REV.
7-13
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
503D contd
Use 1001100343
Use 1001100344
1001141968
1001141969
4460138
Not Available
4461202
1
1
A/R
1
0
1
4461203
4461205
4461206
4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206
1
1
1
1
1
1
1
1
1
1
A/R
503E
503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G
503H
7-14
Not Required
A/R
0
0903569
0903484
0903566
1
1
1
01001096627
DESCRIPTION
REV.
3121248
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
503J
Use 2902541
A/R
Ref.
1
Use 2902541
See Note
See Note
1001109475
1001109482
1
250135
4460957
1
Not Required
4460956
503K
1
4460633
1001097150
503L
1060908
55in/1.4m
503M
1060908
55in/1.4m
3121248
DESCRIPTION
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Note: Original box assembly used one single large
breaker which is no longer available. For USA Built
Machines S/N 0200152825 to S/N 0200163756 & Belgium Built Machines S/N 1200008481 to S/N
1200011329 Purchase p/n 2902541 as replacement. For
USA Built Machines S/N 0200163756 to S/N0200191894
& Belgium Built Machines S/N 1200011329 to S/
N1200021491, the one large single may be replaced
with 2 breakers.
Purchase qty 1 each of p/ns 1001109475 & 1001109482.
Circuit Breaker Options:
Circuit Breaker - USA Built Machines S/N 0200152825
to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329 (was p/n 240015)
Circuit Breaker - USA Built Machines S/N 0200163756
to S/N 0200191894 & Belgium Built Machines
S/N 1200011329 to S/N 1200021491 (was p/n
2400093)
Circuit Breaker - 16A USA Built Machines S/N
0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Circuit Breaker - 30mA USA Built Machines S/N
0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Barrier, Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
USA Built Machines S/N 0200152825 to
S/N 0200173859 & Belgium Built Machines
S/N 1200008481 to S/N 1200015447
USA Built Machines S/N 0200173859 to
S/N 0200198014 & Belgium Built Machines
S/N 1200015447 to Present
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)
REV.
E
7-15
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
504
504A
504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R
505S
505T
505U
7-16
PART NUMBER
QTY.
2902431
0275216
0275217
0275452
Use 1001100343
0275453
Use 1001100344
0275454
4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
1
1
15ft/2.7m
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1
DESCRIPTION
REV.
C
1
B/A
B/A
A/D
3121248
SECTION 7 ELECTRICAL
FIGURE 7-2. 1930ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
505V
506
4923393
1001093556
1
1
506A
4460321
4460226
4460868
4460877
1001094105
1
4
1
4
1
506B
Ref.
601
602
603
604
605
606
606A
606B
606C
607
3121248
7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005
1
1
A/R
A/R
1
1
1
1
2
8
1
DESCRIPTION
Cable, Battery to Inverter
MDI Harness (USA Built Machines S/N 0200168420 to
S/N 0200198014 Only & Belgium Built Machines S/N 1200014906
to Present Only)
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot
REV.
A
B
7-17
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH
6
4
5
409A
409
3
410A
1
4
410
107A
503F
503A
503G
503B
503D
107A
107B
503C
606A
101
125
LIFT
CYLINDER
VALVE
BLOCK
107
PLATFORM
RECEPTACLE
118
121
107A
OR
BRAKE
DISCONNECT
SWITCH
PLATFORM
CONSOLE
BOX
2
118
122
504C
504B 504A
106P
606C
606B
106G
106
123 124
101B
118
OR
102
DIAGNOSTIC
105
ANALYZER
109
112
506
503F
113 503H
115 503J
506B
503E
114
115
116
117 101A
104
106N
503K
101
503L (CE ONLY)
106D
408A
408
506A
ROTARY ANGLE
SENSOR
MDI
106
404A 404
106L 401D
401D
401A
106H
201C
106C
201B
106L
401A
201
201A
401
201B
401C
GROUND
CONTROL
BOX
7-18
DRIVE
MOTORS
403
401B
402
401C
402 403
3121248
SECTION 7 ELECTRICAL
POTHOLE
PROTECTION
SWITCHES
106A
505F
505P
106K
505R
501
304A
305A
505H
505L
505K
505G
505J
505D
505C
505E
304
305
505M
505B
501A
106E
301
301
505A
305B
302B
505N
304B
302A
302
302
106B
505T
ALARM
106
502
301
505S
502A
106L
301
106
INVERTER
POWER
SWITCH
BATTERY
CHARGER/
INVERTER
BEACON LIGHT
302B
302A
306B
307A
309A
505V
301
301
505U
106
405
BATTERIES
CONTACTOR
RELAY
307
306
108B
309
106M
405A
303B
309A
303
401
306A
PUMP/MOTOR/
RESERVOIR
106
309
106F
406B
108B
106K
406C
108
DRIVE
307A
CONTROLLER
406A
*106B
108A
308A
406E
307
308B
303A
308B
406D
BATTERY
CHARGER
308
407
411 406G
106
106J
3121248
308
406F
7-19
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
Ref.
1
2
3
4
5
6
4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057
1
1
6
8
1
1
1
8
2
1
1
0274973
0275542
0274974
0275543
Ref.
Ref.
Ref.
Ref.
Ref.
101
101A
101B
102
103
104
105
7-20
1
1001094155
1001094333
1001094156
1001094334
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
Not Used
0100048
4740545
DESCRIPTION
REV.
1
4
3
1
1
A/R
A/R
1
4
3
1
1
A/R
A/R
A/R
A/R
A/R
Grease, Dielectric
Washer, Special Cable
J
H
J
H
C
B
C
B
3121248
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
106
QTY.
1
Use 1001109218
1001109124
4933351
Ref.
Ref.
1001109123
Ref.
3990013
2
2
106A
Use 1001109345
1001109088
106B
106C
106D
106E
106F
106G
106H
106J
106K
106L
106M
3121248
4460884
4460465
4460320
2
4
1
4460226
4460321
4460227
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
4460944
0840057
4460870
4460877
4460894
4460465
0840059
4460897
4460464
4460897
4460465
2
1
4
1
3
1
2
1
1
4
1
31
6
1
1
4
1
4
1
3
6
1
2
DESCRIPTION
Chassis Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200195918
& Belgium Built Machines S/N 1200008481 to
S/N 1200022847 (was p/n 4923449)
USA Built Machines S/N 0200195918 to S/N 0200198014 &
Belgium Built Machines S/N 1200022847 to Present
Wiring Diagram - Chassis Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines
S/N 1200008481 to S/N 1200022847
USA Built Machines S/N 0200195918 to
S/N 0200198014 & Belgium Built Machines
S/N 1200022847 to Present
Diode 1 Amp/400V (Not Shown)
Switch, Limit Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines S/N
1200008481 to S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 0200195918 to
S/N 0200198014 & Belgium Built Machines
S/N 1200022847 to Present
Plug, Male 4 Position (Use with p/n 1001109088 Switch)
Socket, Female (Use with p/n 1001109088 Switch)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are
required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Socket, Female (Gold)
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
Receptacle, Female - 2 Position
Socket, Female
REV.
F
7-21
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
106N
4460931
4460464
4460943
0840058
4460899
4460464
4460931
4460464
4460930
4460466
4923350
4460891
4460465
4460894
4460465
0840059
1
4
3
1
1
6
1
4
1
1
1
4
8
1
6
1
1
106P
106R
106T
107
107A
107B
108
4923271
1001096794
108A
108B
109
110
111
1
Not Available
Not Available
0840041
2
A/R
0760610
0760614
Not Used
2902509
1001096799
112
113
114
115
116
117
118
3290607
4811700
1321716
3290605
4031713
4811700
4
2
2
A/R
A/R
A/R
1
Use 1001104467
1001096706
119 to 120
7-22
DESCRIPTION
REV.
Not Used
C
B
3121248
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
DESCRIPTION
121
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606
1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R
Ref.
4922865
4460265
4460268
4460761
4460267
Not Available
Use 4460418
Use 4460419
1
1
9
2
8
1
1
3
2902509
Ref.
Ref.
1001096799
Ref.
0840060
1060998
Not Available
Not Available
1061001
Not Available
Not Available
8
2
2
2
1
1
1
122
123
124
125
201
201A
201B
201C
201D
301
302
302A
302B
303
303A
303B
3121248
REV.
F
C
7-23
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
304
304A
Use 1001127523
4460618
Use 2560205
Not Available
4923414
4460618
Not Available
4923415
Not Available
Not Available
4923416
Not Available
1
1
1
1
1
1
1
1
1
1
1
1
2
304B
305
305A
305B
306
306A
306B
307
307A
308
4923272
1001096795
308A
308B
309 & 309A
1
Not Available
Not Available
0840041
Not Required
Ref.
401
2
Use 1001099676
Use 1001134012
401A
401B
401C
4460891
4460465
70001442
Not Available
70001443
70001444
Not Available
2
4
2
4
2
4
A/R
1
4461261
4460509
401D
7-24
DESCRIPTION
REV.
B/E
C
C
STANDARD HARNESSES
Drive Motor/Brake Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
(was p/n 7024770 & 7024775)
USA Built Machines S/N 0200170585 to S/N 0200198014 &
Belgium Built Machines S/N 1200015159 to Present (was p/n
1001091843)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Connector Options:
USA Built Machines S/N 0200152825 to S/N 0200156117
Use Butt Connector (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and
butt splice to Drive Harness from opposite side.
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Plug, Male - 1 Position
USA Built Machines S/N 0200156117 to S/N 0200198014 &
All Belgium Built Machines Use Terminal
3121248
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
402
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465
2
4
2
2
4
2
2
2
1
1
2
Ref.
403
404
404A
405
405A
406
406A
406B
406C
406D
Not Available
4460648
4460899
4460464
Not Available
1
1
6
1
406E
4460424
4460227
Not Available
Not Available
2
1
1
1
406F
406G
407
408
408A
409
409A
410
410A
1060688
1001103257
1060689
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226
411
1
1
3
1
1
1
1
8
1
Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249
3121248
Ref.
Ref.
Ref.
DESCRIPTION
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector
(Note: Connection to this plug used only when battery interlock
options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Black)
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Black)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
REV.
A
A
A
7-25
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
411 contd
0275663
4661202
0275664
4661205
Ref.
Ref.
Ref.
501
501A
502
502A
0140043
4460536
4460464
2920161
4460891
4460465
0272839
0272843
1
1
3
1
1
2
Ref.
Ref.
Ref.
Ref.
0272843
Ref.
Ref.
Use 0275487
Ref.
Ref.
0272843
Ref.
Use 0275488
Ref.
Use 0275486
Ref.
Use 0275472
Ref.
Use 0275489
Ref.
Use 0275485
Ref.
1001096628
Ref.
Use 0275490
Ref.
503
1
1703464
3252507
503A
7-26
0861731
A/R
1
Not Available
4460315
0861781
0
1
1
DESCRIPTION
REV.
A
A
OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(was p/n 0275513)
220V without Receptacle & Plug (Locally Supplied
Components)
220V with IEC Blue Receptacle & Plug & Circuit Breaker (was
p/n 0275514)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (was p/n 0275512)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (was p/n 0275510)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275515)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box) (was p/n 0275511)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275516)
Decal - AC Power (Not Shown)
110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations
H
F
C
F
C
C
C
D
C
A
3121248
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
503A contd
See Note
1001141967
1671207
Not Available
4461244
4461245
A/R
1
0
1
1
4461246
4461198
4461201
Use 1001100343
1
1
1
1
Use 1001100344
1001141968
1001141969
4460662
1
1
A/R
1
Not Available
4461257
0
1
4461258
4460633
4460428
4460346
Not Available
4461244
4461245
1
1
A/R
1
0
1
1
4461246
4461198
4461201
Use 1001100343
1
1
1
1
Use 1001100344
1001141968
1001141969
1
1
503B
503C
503D
3121248
DESCRIPTION
REV.
7-27
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
4460138
Not Available
4461202
A/R
1
0
1
4461203
4461205
4461206
4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206
1
1
1
1
1
1
1
1
1
1
A/R
503E
503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G
503H
7-28
Not Required
A/R
0
0903569
0903484
0903566
1
1
1
01001096627
DESCRIPTION
REV.
3121248
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
503J
Use 2902541
A/R
Ref.
1
Use 2902541
See Note
See Note
1001109475
1001109482
1
250135
4460957
1
Not Required
4460956
503K
1
4460633
1001097150
503L
1060908
55in/1.4m
503M
1060908
55in/1.4m
2902431
3121248
DESCRIPTION
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Note: Original box assembly used one single large
breaker which is no longer available. For USA Built
Machines S/N 0200152825 to S/N 0200163756 &
Belgium Built Machines S/N 1200008481 to
S/N 1200011329 Purchase p/n 2902541 as replacement.
For USA Built Machines S/N 0200163756 to
S/N0200191894 & Belgium Built Machines
S/N 1200011329 to S/N1200021491, the one large single
may be replaced with 2 breakers.
Purchase qty 1 each of p/ns 1001109475 & 1001109482.
Circuit Breaker Options:
Circuit Breaker - USA Built Machines S/N 0200152825
to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329 (was p/n 240015)
Circuit Breaker - USA Built Machines S/N 0200163756
to S/N 0200191894 & Belgium Built Machines
S/N 1200011329 to S/N 1200021491 (was
p/n 2400093)
Circuit Breaker - 16A USA Built Machines
S/N 0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Circuit Breaker - 30mA USA Built Machines
S/N 0200191894 to S/N 0200198014 & Belgium Built
Machines S/N 1200021491to Present
Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Barrier, Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to
S/N 0200198014 & Belgium Built Machines
S/N 1200011329 to Present
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
USA Built Machines S/N 0200152825 to
S/N 0200173859 & Belgium Built Machines
S/N 1200008481 to S/N 1200015447
USA Built Machines S/N 0200173859 to
S/N 0200198014 & Belgium Built Machines
S/N 1200015447 to Present
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)
REV.
E
7-29
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
504
504A
504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R
505S
505T
505U
505V
7-30
PART NUMBER
QTY.
0275216
0275217
0275452
Use 1001100343
0275453
Use 1001100344
0275454
4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
4923393
1
1
15ft/2.7m
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1
1
DESCRIPTION
REV.
B/A
B/A
A/D
A
A
3121248
SECTION 7 ELECTRICAL
FIGURE 7-3. 2030ES/2630ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
506
1001093556
506A
4460321
4460226
4460868
4460877
1001094105
1
4
1
4
1
7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005
Ref.
1
1
A/R
A/R
1
1
1
1
2
8
1
506B
601
602
603
604
605
606
606A
606B
606C
607
3121248
DESCRIPTION
MDI Harness (USA Built Machines S/N 0200168420 to
S/N 0200198014 Only & Belgium Built Machines
S/N 1200014906 to Present Only)
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot
REV.
B
7-31
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
BRAKE
RELEASE
SWITCH
6
4
5
409A
409
3
410A
1
4
410
107A
503F
503A
503G
503B
503D
107A
107B
503C
606A
101
125
LIFT
CYLINDER
VALVE
BLOCK
107
PLATFORM
RECEPTACLE
118
121
107A
OR
BRAKE
DISCONNECT
SWITCH
PLATFORM
CONSOLE
BOX
2
118
122
504C
504B 504A
106P
606C
606B
106G
106
123 124
101B
118
OR
102
DIAGNOSTIC
105
ANALYZER
109
112
506
503F
113 503H
115 503J
506B
503E
114
115
116
117 101A
104
106N
503K
101
503L (CE ONLY)
106D
408A
408
506A
ROTARY ANGLE
SENSOR
MDI
106
404A 404
106L 401D
401D
401A
106H
201C
106C
201B
106L
401A
201
201A
401
201B
401C
GROUND
CONTROL
BOX
7-32
DRIVE
MOTORS
403
401B
402
401C
402 403
3121248
SECTION 7 ELECTRICAL
POTHOLE
PROTECTION
SWITCHES
106A
505F
505P
106K
505R
501
304A
305A
505H
505L
505K
505G
505J
505D
505C
505E
304
305
505M
505B
501A
106E
301
301
505A
305B
302B
505N
304B
302A
302
302
106B
505T
ALARM
106
502
301
505S
502A
106L
301
106
INVERTER
POWER
SWITCH
306B
BATTERY
CHARGER/
INVERTER
BEACON LIGHT
302B
302A
307A
309A
505V
301
301
505U
106
405
BATTERIES
CONTACTOR
RELAY
307
306
108B
309
106M
405A
303B
309A
303
401
306A
PUMP/MOTOR/
RESERVOIR
106
309
106F
406B
108B
106K
406C
108
DRIVE
307A
CONTROLLER
406A
*106B
108A
308A
406E
307
308B
303A
308B
106
106J
3121248
406D
BATTERY
CHARGER
308
407
411 406G
308
406F
7-33
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
Ref.
1
2
3
4
5
6
4922870
4461016
4460464
4460466
4460496
4460497
4460265
4460267
2540042
Not Available
4461057
1
1
6
8
1
1
1
8
2
1
1
0274975
0275544
Ref.
Ref.
Ref.
101
101A
101B
102
103
104
105
7-34
1
1001094157
1001094335
4460930
4460465
4460944
4460466
0840061
2820026
2820028
4460930
4460465
4460944
4460466
0840061
2820026
2820028
1380158
1320318
0100048
4740545
1
4
3
1
1
A/R
A/R
1
4
3
1
1
A/R
A/R
A/R
A/R
A/R
A/R
DESCRIPTION
REV.
J
I
C
B
3121248
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
106
QTY.
1
Use 1001109219
1001109125
4933351
Ref.
Ref.
1001109123
Ref.
3990013
2
2
106A
Use 1001109345
1001109088
106B
106C
106D
106E
106F
106G
106H
106J
106K
106L
106M
106N
3121248
4460884
4460465
4460320
2
4
1
4460226
4460321
4460227
4460539
4460465
4460539
4460465
4460648
4460761
4460227
4460814
4460465
4460944
0840057
4460870
4460877
4460894
4460465
0840059
4460897
4460464
4460897
4460465
4460931
4460464
4460943
0840058
2
1
4
1
3
1
2
1
1
4
1
31
6
1
1
4
1
4
1
3
6
1
2
1
4
3
1
DESCRIPTION
Chassis Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200195918
& Belgium Built Machines S/N 1200008481 to
S/N 1200022847 (was p/n 4923450)
USA Built Machines S/N 0200195918 to Present & Belgium
Built Machines S/N 1200022847 to Present
Wiring Diagram - Chassis Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines
S/N 1200008481 to S/N 1200022847
USA Built Machines S/N 0200195918 to Present &
Belgium Built Machines S/N 1200022847 to Present
Diode 1 Amp/400V (Not Shown)
Switch, Limit Options:
USA Built Machines S/N 0200152825 to
S/N 0200195918 & Belgium Built Machines S/N
1200008481 to S/N 1200022847 (was p/n 4360633)
USA Built Machines S/N 0200195918 to Present &
Belgium Built Machines S/N 1200022847 to Present
Plug, Male 4 Position (Use with p/n 1001109088 Switch)
Socket, Female (Use with p/n 1001109088 Switch)
Plug, Male - 2 Position (Note: Connection to this plug used
only when footswitch or battery interlock options are required)
Socket, Female
Plug, Male - 4 Position
Pin, Male
Plug, Male - 3 Position
Socket, Female
Plug, Male - 3 Position
Socket, Female
Connector, Anderson
Receptacle, Female - 4 Position
Pin, Male
Plug, Male - 40 Position
Socket, Female
Socket, Female (Gold)
Boot
Plug, Male - 12 Position
Pin, Male
Plug, Male - 6 Position
Socket, Female
Boot
Receptacle, Female - 2 Position
Pin, Male
Receptacle, Female - 2 Position
Socket, Female
Receptacle, Female -8 Position
Pin, Male
Pin, Male (Gold)
Boot
REV.
E
7-35
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
106P
4460899
4460464
4460931
4460464
4460930
4460466
4923350
4460891
4460465
4460894
4460465
0840059
1
6
1
4
1
1
1
4
8
1
6
1
1
106R
106T
107
107A
107B
108
4923271
4923647
1001093693
Ref.
108A
108B
109
110
111
1
Not Available
Not Available
0840041
2
A/R
0760610
0760614
Not Required
2902507
1001096798
112
113
114
115
116
117
118
3290607
4811700
1321716
3290605
4031713
4811700
4
2
2
A/R
A/R
A/R
1
Use 1001104468
1001096707
119 to 120
7-36
DESCRIPTION
REV.
Not Used
C
B
B
3121248
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
DESCRIPTION
121
4460931
4460464
4460943
4460466
0840058
2820026
2820028
4460754
4460465
4460944
4460466
3730119
4460493
2820026
1001094175
4010617
3290606
1001094180
0760606
3290606
1001104465
4010617
3290606
1
4
3
1
1
A/R
A/R
1
4
3
4
1
1
A/R
A/R
A/R
A/R
4
4
4
A/R
A/R
A/R
Ref.
4922865
4460265
4460268
4460761
4460267
Not Available
Use 4460418
Use 4460419
1
1
9
2
8
1
1
3
2902507
Ref.
Ref.
1001096798
Ref.
0840060
1060998
Not Available
Not Available
1061001
Not Available
Not Available
8
2
2
2
1
1
1
122
123
124
125
201
201A
201B
201C
201D
301
302
302A
302B
303
303A
303B
3121248
REV.
E
C
7-37
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
304
304A
4923401
4460618
Use 2560205
Not Available
4923402
4460618
Not Available
4923406
Not Available
Not Available
4923409
Not Available
1
1
1
1
1
1
1
1
1
1
1
1
2
304B
305
305A
305B
306
306A
306B
307
307A
308
4923410
1001096796
308A
308B
309
309A
1
Not Available
Not Available
0840041
Not Required
Not Required
1
1
2
Ref.
401
2
Use 1001099676
Use 1001134012
401A
401B
401C
4460891
4460465
70001442
Not Available
70001443
70001444
Not Available
2
4
2
4
2
4
A/R
1
4461261
4460509
401D
7-38
DESCRIPTION
REV.
D
B
STANDARD HARNESSES
Drive Motor/Brake Harness Options:
USA Built Machines S/N 0200152825 to S/N 0200170585 &
Belgium Built Machines S/N 1200008481 to S/N 1200015159
(was p/n 7024770 & 7024775)
USA Built Machines S/N 0200170585 to Present & Belgium Built
Machines S/N 1200015159 to Present (was p/n 1001091843)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Plug, Male - 2 Position (1 Per Harness) (To Brake)
Socket, Female (2 Per Harness) (To Brake)
Plug, Male - 2 Position (1 Per Harness) (To Motor)
Socket, Female (2 Per Harness) (To Motor)
Connector Options:
USA Built Machines S/N 0200152825 to S/N 0200156117
Use Butt Connector (Purchase Locally)
Note: P/N 7024770 Harness is equipped with a connector at this location. When replacing, clip connector and
butt splice to Drive Harness from opposite side.
USA Built Machines S/N 0200156117 to Present & All
Belgium Built Machines Use Plug, Male - 1 Position
USA Built Machines S/N 0200156117 to Present & All
Belgium Built Machines Use Terminal
3121248
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
402
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
4923602
4461260
4460508
3740150
4460891
4460465
2
4
2
2
4
2
2
2
1
1
2
Ref.
403
404
404A
405
405A
406
406A
406B
406C
406D
Not Available
4460648
4460899
4460464
Not Available
1
1
6
1
406E
4460424
4460227
Not Available
Not Available
2
1
1
1
406F
406G
407
408
408A
409
409A
410
410A
1060688
1001103257
1060689
1001103258
1001092354
4460536
4460464
4360539
Not Available
Not Available
4460266
4460226
411
1
1
3
1
1
1
1
8
1
Not Available
Not Available
0275666
4461196
0276667
4661199
0275665
4661249
3121248
Ref.
Ref.
Ref.
DESCRIPTION
Harness, Brake (Internal Connections - Purchase Complete
Brake)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Motor (Internal Connections - Purchase Complete Motor)
Receptacle, Female - 2 Position (1 Per Harness)
Pin, Male (2 Per Harness)
Harness, Field Wire Connection
Receptacle, Female - 1 Position
Terminal
Contactor Relay Harness (Includes Relay)
Plug, Male - 2 Position
Socket, Female
Battery Charger Components
DC Harness/Cord Set
Plug, Anderson
Connector, Female - 6 Position
Pin, Male
Harness with Connector (Note: Connection to this plug used
only when battery interlock options are required)
Connector, Female - 2 Position (Note: Connection to this plug
used only when battery interlock options are required)
Pin, Male
AC Harness/Cord Set
Connector, Female
Cable, AC Power to Charger Options:
Cable with Factory Supplied Plug (Black)
Cable with Factory Supplied Plug (Orange)
Cable with Locally Supplied Plug (Black)
Cable with Locally Supplied Plug (Orange)
Rotary Angle Sensor and Harness (Separate Harness Not
Available) (was p/n 4360526)
Receptacle, Female - 3 Position
Pin, Male
Toggle Switch and Harness (No Separate Harness Available)
Plug, Male - 3 Position
Joystick Harness
Receptacle, Female - 9 Position
Socket, Female
Plug Options:
ANSI Spec Plug (Use p/n 1001103257)
Australian & Japanese Specs (Purchase Locally)
CE Spec Options:
IEC Yellow Receptacle Installation
Receptacle, IEC Yellow
IEC Blue Receptacle Installation
Receptacle, IEC Blue
AFSINT 107 Keyed Ground Receptacle Installation
Receptacle, AFSINT 107 Keyed Ground
REV.
A
A
A
7-39
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
411 contd
0275663
4661202
0275664
4661205
Ref.
Ref.
Ref.
501
501A
502
502A
0140043
4460536
4460464
2920161
4460891
4460465
0272839
0272843
1
1
3
1
1
2
Ref.
Ref.
Ref.
Ref.
0272843
Ref.
Ref.
Use 0275487
Ref.
Ref.
0272843
Ref.
Use 0275488
Ref.
Use 0275486
Ref.
Use 0275472
Ref.
Use 0275489
Ref.
Use 0275485
Ref.
1001096628
Ref.
Use 0275490
Ref.
503
1
1703464
3252507
503A
7-40
0861731
A/R
1
Not Available
4460315
0861781
0
1
1
DESCRIPTION
REV.
A
A
OPTIONAL HARNESSES
Alarm and Harness (Separate Harness Not Available)
Receptacle, Female - 3 Position
Pin, Male
Beacon Light and Harness (Separate Harness Not Available)
Plug, Male - 2 Position (1 Per Harness)
Socket, Female (2 Per Harness)
Platform Electrical Outlet Components
ANSI, ANSI Export, CSA, Japanese & UL Specs Options:
110V with Receptacle & Plug
220V without Receptacle & Plug (Locally Supplied
Components)
Australian Specs Options:
220V without Receptacle & Plug (Locally Supplied
Components)
CE Specs Options:
110V with IEC Yellow Receptacle & Plug & Circuit Breaker
(was p/n 0275520)
220V without Receptacle & Plug (Locally Supplied
Components) (All Models)
220V with IEC Blue Receptacle & Plug & Circuit Breaker
(was p/n 0275521)
220V with AFSINT 107 Keyed Ground Receptacle & Plug &
Circuit Breaker (was p/n 0275519)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (2x4 Box) (was p/n 0275517)
220V with CEE 7 Post Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275522)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Single Box) (was p/n 0275518)
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (2x4 Dual Boxes)
Note: Qty shown is for single Receptacle Box. Double Qty
listed for Dual Receptacle Boxes.
220V with CEE 7 Side Ground Receptacle & Plug & Circuit
Breaker (70x70 Box) (was p/n 0275523)
Decal - AC Power (Not Shown)
110V
220V
Box, Switch Options:
0272839, 0275472, 0275485, 0275486 & 1001096628
Installations
0272843 Installation (Purchase Locally)
0272839 Installation (Terminal, Spade) (Not Shown)
0275487 & 0275488 Installations
H
F
C
F
C
C
C
D
C
A
3121248
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
503A contd
See Note
1001141967
1671207
Not Available
4461244
4461245
A/R
1
0
1
1
4461246
4461198
4461201
Use 1001100343
1
1
1
1
Use 1001100344
1001141968
1001141969
4460662
1
1
A/R
1
Not Available
4461257
0
1
4461258
4460633
4460428
4460346
Not Available
4461244
4461245
1
1
A/R
1
0
1
1
4461246
4461198
4461201
Use 1001100343
1
1
1
1
Use 1001100344
1001141968
1001141969
1
1
503B
503C
503D
3121248
DESCRIPTION
REV.
7-41
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
4460138
Not Available
4461202
A/R
1
0
1
4461203
4461205
4461206
4461249
4461250
4461196
4461197
4461199
4461200
4461202
4461203
4461205
4461206
1
1
1
1
1
1
1
1
1
1
A/R
503E
503F
4010405
4010408
4010612
4191706
4191708
0760619
3290405
3290605
3290607
4811400
1001091102
4811700
503G
503H
7-42
Not Required
A/R
0
0903569
0903484
0903566
1
1
1
1001096627
DESCRIPTION
REV.
3121248
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
503J
Use 2902541
A/R
Ref.
1
Use 2902541
See Note
See Note
1001109475
1001109482
1
250135
4460957
1
Not Required
4460956
503K
1
4460633
1001097150
503L
1060908
55in/1.4m
503M
1060908
55in/1.4m
2902431
0275216
3121248
DESCRIPTION
Circuit Breaker Box Assembly (Required Only on CE Spec
Installations Except 0272843 Installation):
Note: Original box assembly used one single large
breaker which is no longer available. For USA Built
Machines S/N 0200152825 to S/N 0200163756 & Belgium Built Machines S/N 1200008481 to S/N
1200011329 Purchase p/n 2902541 as replacement. For
USA Built Machines S/N 0200163756 to S/N0200191894
& Belgium Built Machines S/N 1200011329 to S/
N1200021491, the one large single may be replaced
with 2 breakers.
Purchase qty 1 each of p/ns 1001109475 & 1001109482.
Circuit Breaker Options:
Circuit Breaker - USA Built Machines S/N 0200152825
to S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329 (was p/n 240015)
Circuit Breaker - USA Built Machines S/N 0200163756
to S/N 0200191894 & Belgium Built Machines
S/N 1200011329 to S/N 1200021491 (was p/n
2400093)
Circuit Breaker - 16A USA Built Machines S/N
0200191894 to Present & Belgium Built Machines S/N
1200021491to Present
Circuit Breaker - 30mAUSA Built Machines S/N
0200191894 to Present & Belgium Built Machines S/N
1200021491to Present
Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to Present &
Belgium Built Machines S/N 1200011329 to Present
Barrier, Terminal Block Options:
USA Built Machines S/N 0200152825 to
S/N 0200163756 & Belgium Built Machines
S/N 1200008481 to S/N 1200011329
USA Built Machines S/N 0200163756 to Present &
Belgium Built Machines S/N 1200011329 to Present
Connector, Strain Relief (Required Only on CE Spec
Installations Except 0272843 Installation)
USA Built Machines S/N 0200152825 to
S/N 0200173859 & Belgium Built Machines
S/N 1200008481 to S/N 1200015447
USA Built Machines S/N 0200173859 to Present &
Belgium Built Machines S/N 1200015447 to Present
Cable, Extension (Required Only on CE Spec Installations
Except 0272843 Installation)
Cable, Electrical (Required Only on CE Spec 1001096628
Installation) (Not Shown - Connects 2 Receptacle Boxes)
REV.
E
C
1
7-43
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
504
504A
504B
504C
505
505A
505B
505C
505D
505E
505F
505G
505H
505J
505K
505L
505M
505N
505P
505R
505S
505T
505U
505V
7-44
PART NUMBER
QTY.
0275217
0275452
Use 1001100343
0275453
Use 1001100344
0275454
4922944
1060680
4240003
4360613
4360387
Not Available
Not Available
Not Available
Not Available
Not Available
Not Available
Use 1001091479
4460138
Not Available
4923390
4460779
Not Available
4923391
Not Available
4460899
4460464
4460466
3990010
4360336
4460424
4460267
4923392
4923393
1
1
15ft/2.7m
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
1
1
2
2
1
1
DESCRIPTION
REV.
B/A
B/A
A/D
A
A
3121248
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
PART NUMBER
QTY.
506
1001093556
506A
4460321
4460226
4460868
4460877
1001094105
1
4
1
4
1
506B
Ref.
601
602
603
604
605
606
606A
606B
606C
607
3121248
7002821
7002823
4460467
4460510
7002828
2901443
1600244
1060633
4460321
4460226
1001137005
1
1
A/R
A/R
1
1
1
1
2
8
1
DESCRIPTION
MDI Harness (USA Built Machines S/N 0200168420 to Present
Only & Belgium Built Machines S/N 1200014906 to Present Only)
Plug, Male
Socket, Female
Plug, Male - 6 Position
Terminal
Boot
REV.
B
7-45
SECTION 7 ELECTRICAL
FIGURE 7-4. 2646ES/3246ES ELECTRICAL COMPONENTS INSTALLATION
ITEM #
7-46
PART NUMBER
QTY.
DESCRIPTION
REV.
3121248
SECTION 8
DECALS
3121248
8-1
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
9
16
LIFT
CYLINDER
DETAIL
142
35
175
174
1
LIFT CYLINDER
HARDWARE
DETAIL
22
1930ES
16
21
1930ES
27
1930ES
22
2030ES
2630ES
2646ES
3246ES
143
32
21
17
144
21
2030ES
2630ES
2646ES
3246ES
27
2030ES
2630ES
2646ES
3246ES
1930ES
5
171
18
44
15
2030ES/2630ES/
2646ES/3246ES
22
144
14
15
18
12 144 14
2646ES
3246ES
15
OR
12
8-2
18
2030ES
2630ES
5
171
3121248
SECTION 8 DECALS
3121248
8-3
SECTION 8 DECALS
PLATFORM DECAL
PANEL DETAILS
131
19
26
24
172
130
174
46
25
23
172 19
23
24
174
130
46
26
25
26
24
46
19
130
13
2
8-4
23
25
3121248
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC)
ITEM #
PART NUMBER
QTY.
0275220
0272870
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
2080040
0860520
Not Used
1700584
2080057
Not Used
Not Available
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28 to 31
32
33 to 34
35
36 to 38
39
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705694
1705695
1705686
1705680
1705679
1705681
1703813
Not Used
1705781
Not Used
1702773
Not Used
40 to 43
44
45
46
3121248
1703464
3252507
Not Used
1701499
Not Used
1001094359
DESCRIPTION
DECALS INSTALLATION
1930ES/2030ES/2630ES/2646ES/3246ES
JLG Decals
4
1
Fastener
Box, Manual Storage
1
4
1
1
Decal - Patent
Fastener
REV.
5
2
1
1
1
2
1
1
4
3
3
4
1
1
4
4
1
1
1
1
2
Decal - JLG
Decal - JLG
Decal - No Lift
8-5
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
101 to 129
130
PART NUMBER
QTY.
2902267
2902522
1
1
0010588
Not Used
Ref.
A/R
1705638
1705699
1705639
2
1
3
1705941
1705880
1705941
1705640
1705641
1
1
1
3
3
1
131
Not Required
1001092071
132 to 141
142
143
Not Required
Not Used
1001116915
1705642
1001099919
1705643
1001099920
1705644
1001099921
1705645
1001099922
8-6
1
2
DESCRIPTION
REV.
8
2
DECAL OPTIONS
83
3121248
SECTION 8 DECALS
FIGURE 8-1. DECAL INSTALLATION (ANSI SPEC) (CONTINUED)
ITEM #
PART NUMBER
143 Contd
1705646
QTY.
1001099923
144
145 to 170
171
172 to 173
174
4
1705647
1706310
1706311
Not Used
Not Available
Not Used
3251813
175
1705850
1705850
1705850
1705851
1705851
3121248
REV.
1705850
1001149795
1001149796
1001149797
1001149798
1001149799
DESCRIPTION
A
A
A
A
A
8-7
SECTION 8 DECALS
FIGURE 8-2.DECALS INSTALLATIONS (ANSI EXPORT SPEC)
9
16
LIFT
CYLINDER
DETAIL
142
35
175
174
1
22
LIFT CYLINDER
HARDWARE
DETAIL
1930ES
41
1930ES
21
16
1930ES
40
1930ES
22
2030ES
2630ES
2646ES
3246ES
41
27
1930ES
143
40
144
21
40
2030ES
2630ES
2646ES
3246ES
27
2030ES
2630ES
2646ES
3246ES
32
17
2030ES
2630ES
2646ES
3246ES
21
2030ES
2630ES
2646ES
3246ES
1930ES
5
171
18
44
15
41
2030ES/2630ES/
2646ES/3246ES
22
144
14
18
15
2646ES
3246ES
12 144 14
15
172
OR
12
8-8
18
2030ES
2630ES
5
171
3121248
SECTION 8 DECALS
3121248
8-9
SECTION 8 DECALS
PLATFORM DECAL
PANEL DETAILS
131
19
26
24
172
130
174
46
25
23
172
19
172 19
25
23
NOTE: S/Ns 0200166041
& 0200166080 ALSO
USE THIS DESIGN.
24
24
4
174
130
174
130
46
26
26
23
USA BUILT MACHINES
S/N 0200152825 TO S/N 0200168420
& BELGIUM BUILT MACHINES
S/N 1200008481 TO S/N 1200014874
25
4
USA BUILT MACHINES
S/N 0200168420 TO S/N 0200198014 &
BELGIUM BUILT MACHINES
S/N 1200014874 TO PRESENT
43
26
24
26
19
24
43
19
4
4
46
130
130
13
13
2
25 23
3
USA BUILT MACHINES
S/N 0200152825 TO S/N 0200168420
& BELGIUM BUILT MACHINES
S/N 1200008481 TO S/N 1200014874
8-10
2
23 25
3
USA BUILT MACHINES
S/N 0200168420 TO S/N 0200198014 &
BELGIUM BUILT MACHINES
S/N 1200014874 TO PRESENT
3121248
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC)
ITEM #
PART NUMBER
QTY.
0275225
0275226
0275223
0275227
0275224
0272870
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
2080040
0860520
1060279
1700584
2080057
Not Used
Not Available
4
1
1
1
4
1
1
8
9
10
11
12
13
14
15
16
17
18
19
20
21
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1
1
1
2
1
1
3
3
3
4
1
1
4
1705694
1705722
22
4
1705695
1703834
23
1
1705726
1705946
1705723
1706057
1705720
24
1
1705680
1705894
25
1
1705679
1705727
3121248
DESCRIPTION
DECALS INSTALLATION - ANSI EXPORT SPECS
Brazilian Spec (Portuguese/Spanish Spec)
Chinese Specs (English/Chinese Spec)
CSA Spec (English/French)
Korean Spec
Latin American Spec (English/Spanish)
JLG Decals
REV.
5
5
5
6
5
2
Fastener
Box, Manual Storage
Cable, Lanyard
Decal - Patent
Fastener
Decal - Bar Code (Not Shown - Located on Back of Platform
Console Box) (USA Built Machines S/N 0200152825 to S/N
0200195328 Only & Belgium Built Machines S/N 1200008481
to S/N 1200022484 Only)
Decal - Hydraulic Oil
Decal - Safety Prop
Decal - Forklift
Decal - Battery Disconnect
Decal - Manual Reference
Decal - Lifting Lugs
Decal - Tie Down
Decal - Attach Lanyard Here
Decal - Directional Arrow
Decal - Manual Descent
Decal - Control Box Location
Decal - Crushing Hazard
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Danger Electrocution
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Legend
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
Decal - Danger/Warning
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Inspection
All Specs Except Brazilian Spec
Brazilian Spec
8-11
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
PART NUMBER
26
QTY.
1
1705681
1705721
27
28 to 31
32
33 to 34
35
36 to 38
39
2
1704341
1704344
1704340
1703856
1704339
Not Used
1705781
Not Used
1702773
Not Used
Decal - JLG
Decal - JLG
4
1705725
1705717
1705943
1706052
41
42
43
44
45
46
4
1705724
1705718
1705944
1706056
Not Used
1
1705719
3252098
1705945
1706053
1701499
Not Used
1001094359
2902267
Use 2902526
Use 2902528
Use 2902524
Use 2902532
Use 2902525
8-12
1
1
1
1
REV.
Decal - Electrocution
All Specs Except Brazilian Spec
Brazilian Spec
Decal - Warning Battery Vent
Brazilian Spec
Chinese Spec
CSA Spec
Korean Spec
Latin American Spec
1703464
3252507
40
DESCRIPTION
8
2
2
2
2
2
3121248
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
101 to 129
130
PART NUMBER
QTY.
0010588
Not Used
Ref.
A/R
1705638
1705699
1705639
2
1
3
1705941
1705880
1705941
1705640
1705641
1
1
1
3
3
1
131
Not Required
132 to 141
142
143
1001092071
1001120623
1001092580
1001120622
1001120621
1001120629
Not Required
Not Used
1001116915
1705642
1001099919
1705643
1001099920
1705644
1001099921
1705645
3121248
1
2
DESCRIPTION
DECAL OPTIONS
REV.
83
8-13
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
PART NUMBER
143 contd
1001099922
QTY.
1705646
1001099923
144
145 to 170
171
172
4
1705647
1706310
1706311
Not Used
Not Available
1705303
Not Required
173
174
175
Not Used
3251813
A/R
1
0
1
2
1705850
1705850
1705850
1705850
1705851
1705851
176
8-14
1705880
DESCRIPTION
REV.
3121248
SECTION 8 DECALS
FIGURE 8-2. DECALS INSTALLATIONS (ANSI EXPORT SPEC) (CONTINUED)
ITEM #
3121248
PART NUMBER
QTY.
DESCRIPTION
REV.
8-15
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS)
9
16
LIFT
CYLINDER
DETAIL
142
35
175
1
LIFT CYLINDER
HARDWARE
DETAIL
22
1930ES
125
16
21
1930ES
27
1930ES
22
2030ES
2630ES
2646ES
3246ES
32 143
21
17
144
21
109A 109B
44
15
109C
2030ES
2630ES
2646ES
3246ES
27
2030ES
2630ES
2646ES
3246ES
1930ES
5
171
18
2030ES/2630ES/
2646ES/3246ES
109B 109A 22
144
14
15
18
12 144 14
2646ES
3246ES
15
OR
12
8-16
18
2030ES
2630ES
5
171
3121248
SECTION 8 DECALS
3121248
8-17
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS)
ITEM #
PART NUMBER
QTY.
0275222
0275221
0272870
Ref.
Ref.
Ref.
Ref.
1
2
3
4
5
6
7
2080040
0860520
Not Used
1700584
2080057
Not Used
Not Available
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23 to 26
27
28 to 31
32
33 to 34
35
36 to 38
39
Not Used
1704412
1705693
1704016
1702155
1701509
1703811
1703814
1704277
1703819
1703822
1705692
Not Used
1705673
1705671
Not Used
1705670
Not Used
1705781
Not Used
1702773
Not Used
40 to 43
44
45
46
8-18
DESCRIPTION
REV.
4
1
Fastener
Box, Manual Storage
1
4
1
1
Decal - Patent
Fastener
5
5
2
1
1
1
2
1
1
3
3
3
4
1
1
4
5
Decal - JLG
Decal - JLG
1703464
3252507
Not Used
1701499
Not Used
1001094359
Decal - No Lift
2902267
2902523
2890186
1
1
1
8
1
1
3121248
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) (CONTINUED)
ITEM #
PART NUMBER
QTY.
0010588
Ref.
101 to 108
109
Not Used
0273454
A/R
109A
109B
109C
1703811
1703814
0240055
3574636
Not Used
110 to 124
125
126 to 129
130
2
2
1
1
A/R
0272721
0272862
4420051
4420051
Not Used
1.3m
1.2m
1
1705666
1705667
1705887
1705942
1705668
1705819
1705704
131
1
Not Required
Use 1001092497
132 to 141
142
143
Not Required
Not Used
1001116915
1705642
1001099919
1705643
1001099920
1705644
143 Contd
3121248
1001099921
1
2
DESCRIPTION
DECAL OPTIONS
REV.
83
B
B
8-19
SECTION 8 DECALS
FIGURE 8-3. DECAL INSTALLATION (AUSTRALIAN, CE & JAPANESE SPECS) (CONTINUED)
ITEM #
PART NUMBER
QTY.
1705645
1001099922
1705646
1001099923
144
145 to 170
171
172 to 174
175
4
1705648
1706310
1706312
Not Used
Not Available
Not Used
1705850
1705850
1705850
1705851
1705851
8-20
REV.
2
1705850
DESCRIPTION
3121248
Part Number
Description
STANDARD PARTS
4360069
4360328
2860030
4360475
4360387
1001092354
1001134438
4360538
4360539
7027367
70000798
70000799
7023593
7023576
1001097347
1600346
2915064
3740150
1001114933
4360469
4360470
3080007
1001101076
1001091965
1001109088
1001109475
1001109482
4360613
4360336
3990010
3121248
Qty./Machine
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ref.
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
9-1
Part Number
Description
MAINTENANCE KITS
1001101329
1001101330
9-2
Qty./Machine
Ref.
1
1
3121248
PART NUMBER
101
3121248
QTY.
Ref.
DESCRIPTION
REV.
0274516
0274370
0274517
0274446
Ref.
Ref.
Ref.
Ref.
Ref.
0275432
2902331
4922944
0275530
Ref.
Ref.
Ref.
Ref.
Ref.
See Note
Ref.
2915016
Ref.
1001110179
1001106715
1001109207
1001110176
1001109146
1001109210
1001110180
1001106716
1001109208
1001110177
1001109147
1001109211
1001110181
1001106717
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1001109209
1001110178
1001109148
Ref.
Ref.
Ref.
1001109212
2890186
0272721
0272862
0273603
Ref.
Ref.
Ref.
Ref.
Ref.
Decal Options:
Decals - Boels (1930ES CE Spec - Dutch Belgium)
Decals - Boels (1930ES CE Spec - Dutch Netherlands)
Decals - Boels (1930ES CE Spec - French)
Decals - Boels (1930ES CE Spec - German Austria)
Decals - Boels (1930ES CE Spec - German Deutchland)
Decals - Boels (1930ES CE Spec - TJECH)
Decals - Boels (2030ES CE Spec - Dutch Belgium)
Decals - Boels (2030ES CE Spec - Dutch Netherlands)
Decals - Boels (2030ES CE Spec - French)
Decals - Boels (2030ES CE Spec - German Austria)
Decals - Boels (2030ES CE Spec - German Deutchland)
Decals - Boels (2030ES CE Spec - TJECH)
Decals - Boels (2646ES/3246ES CE Spec - Dutch Belgium)
Decals - Boels (2646ES/3246ES CE Spec - Dutch
Netherlands)
Decals - Boels (2646ES/3246ES CE Spec - French)
Decals - Boels (2646ES/3246ES CE Spec - German Austria)
Decals - Boels (2646ES/3246ES CE Spec - German
Deutchland)
Decals - Boels (2646ES/3246ES CE Spec - TJECH)
Decals - CE Kit
Decals - Corner Stripes (1930ES/2030ES/2630ES)
Decals - Corner Stripes (2646ES/3246ES)
Decals - Commercial Solutions Group (ANSI & CSA Specs
Only)
10-1
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
DESCRIPTION
Continued
1705304
Ref.
Ref.
0274545
0273603
0274527
0273543
0272877
0273544
0274242
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0274251
Ref.
0275900
1705304
1706922
0272872
0274179
0274126
1001126013
0272871
1001103307
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Decal Options:
Decals - Service Support (Commercial Solutions Group
Only) (ANSI, CSA & UL Specs Only)
Decals - FedEx (ANSI, CE, CSA & UL Specs Only)
Decals - Grainger Spec (ANSI, CSA & UL Specs Only)
Decals - Head & Engquist Equipment (ANSI Specs Only)
Decals - Hertz
Decals - Home Depot (ANSI, CSA & UL Specs Only)
Decals - Nations Rent (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (1930ES/2030ES/
2630ES) (ANSI, CSA & UL Specs Only)
Decals - Nations Equipment Services (2646ES/3246ES)
(ANSI, CSA & UL Specs Only)
Decals - RSC Equipment Rental (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Service Support (ANSI & CSA Specs Only)
Decals - Sunbelt (ANSI, CSA & UL Specs Only)
Decals - Sunstate (ANSI, CSA & UL Specs Only)
Decals - UL Specs (EE Rating) (USA Built Machines)
Decals - UL Specs (EE Rating) (China Built Machines)
Decals - United Rentals (ANSI, CSA & UL Specs Only)
Decals - UPS (ANSI Spec Only)
1001148902
1001148903
1001148904
1001148905
1001148906
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0273950
0273955
Ref.
Ref.
Ref.
Ref.
10-2
REV.
0240092
Ref.
1001102549
Ref.
0274153
Ref.
0274849
Ref.
3121248
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
2300028
70010346
2300042
Ref.
A/R
A/R
A/R
Fluids
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (Bulk)
Fluid, Hydraulic - Mobil DTE 10 Excel 15 (1 Gallon)
Fluid, Hydraulic - Synthetic Biodegradeable
0273761
0273762
Ref.
Ref.
Ref.
3128145
Ref.
0274341
Ref.
0272876
0273070
0273071
2460042
4360482
1705051
1705052
Ref.
Ref.
Ref.
Ref.
1
1
1
1
0273454
Ref.
Ref.
1001101329
1001101330
Ref.
Ref.
2902405
Ref.
3125053
Ref.
Ref.
Ref.
0274980
1001121695
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0274981
Ref.
No Longer Available
No Longer Available
0275006
0275007
3121248
DESCRIPTION
REV.
10-3
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref.
Ref.
REV.
Use 1001092074
Ref.
Use 1001092073
1001092074
Ref.
1001092073
1001135316
1001135317
Ref.
Ref.
Ref.
0275082
1001092702
1001098162
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
1001121295
Ref.
0272850
0272851
0272852
0272853
0275937
Ref.
Ref.
Ref.
Ref.
Ref.
Ref.
0273951
Ref.
0275078
0275080
1001100029
0275077
0275081
1001092701
0275076
Ref.
10-4
DESCRIPTION
3121248
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
0273951
Ref.
Ref.
0273859
Ref.
7002821
7002823
4460467
4460510
7004275
7004276
7002826
7016654
7002822
7002828
2901443
4341055
1706331
70000555
2915230
Ref.
1
1
A/R
A/R
1
1
1
1
1
1
1
1
1
1
1
Ref.
Ref.
Ref.
Ref.
0240093
3121248
0272879
0275072
Ref.
Ref.
0272880
0275073
Ref.
Ref.
0272881
0275074
Ref.
Ref.
0272882
0275075
Ref.
Ref.
DESCRIPTION
REV.
10-5
SECTION 10
SPECIAL OPTIONS
Note: This list is to accommodate machines ordered with special equipment. Options may not
be applicable to all models. For more specific parts information contact JLG Parts Department.
FIG & ITEM #
PART NUMBER
QTY.
Ref.
Ref.
10-6
0273965
0240087
0273955
Ref.
Ref.
Ref.
0273955
Ref.
0240071
Ref.
DESCRIPTION
REV.
3121248
Part Number
Page
3121248
Part Number
0272811
0272839
0272843
0272850
0272851
0272852
0272853
0272862
0272870
0272871
0272872
0272874
0272875
0272876
0272877
0272878
0272879
0272880
0272881
0272882
0272884
0272887
0272888
0272913
0272980
0273070
0273071
0273227
0273443
0273444
0273454
0273543
0273544
0273603
0273698
0273761
0273762
0273841
0273859
0273950
0273951
0273955
0273965
0273966
0274012
0274126
0274153
0274179
0274242
0274251
0274341
0274370
0274386
0274446
0274516
0274517
0274527
0274545
0274546
Page
Part Number
0274816
0274817
0274818
0274841
0274849
0274874
0274878
0274879
0274880
0274881
0274929
0274930
0274931
0274932
0274933
0274943
0274944
0274969
0274970
0274971
0274972
0274973
0274974
0274975
0274980
0274981
0274985
0274991
0274992
0275006
0275007
0275016
0275017
0275018
0275019
0275020
0275021
0275022
0275029
0275042
0275043
0275044
0275072
0275073
0275074
0275075
0275076
0275077
0275078
0275079
0275080
0275081
0275082
0275088
0275092
0275093
0275094
0275103
0275104
Page
......................... 4-7
......................... 4-3
..................4-3, 4-4
......................... 3-3
....................... 10-2
..................3-3, 5-7
....................... 3-16
................3-17, 5-7
....................... 3-16
................3-17, 5-7
..................4-3, 4-4
......................... 4-3
......................... 4-3
....................... 4-19
....................... 4-19
....................... 4-15
....................... 4-15
....................... 10-3
....................... 10-3
..................4-3, 4-4
......................... 7-6
....................... 7-20
....................... 7-20
....................... 7-34
....................... 10-3
....................... 10-3
......................... 4-7
......................... 4-3
......................... 4-3
....................... 10-3
....................... 10-3
..................3-8, 5-7
................3-13, 5-7
......................... 3-7
....................... 3-12
......................... 2-3
......................... 2-3
......................... 2-3
......................... 4-3
......................... 2-3
......................... 2-3
......................... 2-3
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-5
....................... 10-4
....................... 10-4
....................... 10-4
....................... 1-29
....................... 10-4
....................... 10-4
....................... 10-4
....................... 1-29
....................... 1-21
....................... 1-21
....................... 1-25
....................... 1-33
....................... 1-33
Part Number
Page
11-1
SECTION 11
Part Number
Page
11-2
Part Number
Page
0760814 ........................1-33
0761014 ..........................3-3
0840041 .. 7-8, 7-10, 7-22, 724, 7-36, 7-38
0840057 ....... 7-7, 7-21, 7-35
0840058 7-8, 7-9, 7-22, 7-23,
7-35, 7-37
0840059 7-7, 7-8, 7-21, 7-22,
7-35, 7-36
0840060 ....... 7-9, 7-23, 7-37
0840061 ....... 7-6, 7-20, 7-34
0860520 ....... 8-5, 8-11, 8-18
0861669 ..........................2-7
0861678 .................. 2-3, 2-4
0861731 ..... 7-13, 7-26, 7-40
0861781 ..... 7-13, 7-26, 7-40
0861782 ..... 7-13, 7-27, 7-41
0902780 ........................1-33
0902905 ........................1-35
0902906 ........................1-35
0903086 ........................1-35
0903098 ........................1-18
0903319 ........................1-33
0903339 ..........................7-8
0903444 ........................1-33
0903484 ..... 7-14, 7-28, 7-42
0903566 ..... 7-14, 7-28, 7-42
0903569 ..... 7-14, 7-28, 7-42
0903574 ..........................4-4
0903598 ........................2-11
0962006 ..........................5-6
0962181 ..........................5-6
0962257 ..........................5-6
0962292 ........................1-25
1001091102 7-14, 7-28, 7-42
1001091153 ..................4-23
1001091154 ..................4-23
1001091272 ..................4-23
1001091275 ..................4-23
1001091277 ..................4-23
1001091278 ..................4-24
1001091279 ..................4-24
1001091280 ..................4-24
1001091390 ........ 4-23, 4-24
1001091393 ..................4-25
1001091396 ..................4-24
1001091479 7-16, 7-30, 7-44
1001091492 ..................1-19
1001091502 ........ 1-13, 7-10
1001091843 1-13, 7-24, 7-38
1001091965 .......... 4-25, 9-1
1001091967 ..................4-25
1001091968 ..................4-25
1001092071 . 8-6, 8-13, 8-19
1001092073 ..................10-4
1001092074 ..................10-4
1001092354 3-4, 3-8, 3-13, 317, 7-11, 7-25,
7-39, 9-1
Part Number
1001092454
1001092497
1001092580
1001092701
1001092702
1001092737
1001092738
1001092739
1001092740
1001092741
1001093556
1001093693
1001093839
1001094105
1001094124
1001094154
1001094155
1001094156
1001094157
1001094175
1001094180
1001094203
1001094301
1001094332
1001094333
1001094334
1001094335
1001094359
1001096627
1001096628
1001096705
1001096706
1001096707
1001096794
1001096795
1001096796
1001096798
1001096799
1001097150
1001097347
1001098162
1001099628
1001099676
1001099919
1001099920
1001099921
1001099922
1001099923
1001100029
1001100343
1001100344
1001100819
1001100820
1001100840
Page
................. 2-11
................. 8-19
................. 8-13
................. 10-4
................. 10-4
.......... 1-7, 1-12
.......... 1-7, 1-12
...1-7, 1-8, 1-17
...1-7, 1-8, 1-17
...1-7, 1-8, 1-17
...2-11, 7-17, 731, 7-45
................. 7-36
................. 1-33
7-17, 7-31, 7-45
................. 1-19
................... 7-6
................. 7-20
................. 7-20
................. 7-34
.7-9, 7-23, 7-37
.7-9, 7-23, 7-37
................. 2-11
................. 1-19
................... 7-6
................. 7-20
................. 7-20
................. 7-34
.8-5, 8-12, 8-18
................. 7-42
7-12, 7-26, 7-40
................... 7-8
................. 7-22
................. 7-36
................. 7-22
................. 7-24
................. 7-38
........7-36, 7-37
........7-22, 7-23
7-15, 7-29, 7-43
................... 9-1
................. 10-4
........1-13, 7-10
1-13, 7-24, 7-38
.8-6, 8-13, 8-19
.8-6, 8-13, 8-19
.8-6, 8-13, 8-19
.8-6, 8-14, 8-20
.8-7, 8-14, 8-20
................. 10-4
...7-13, 7-14, 716, 7-27, 7-30,
7-41, 7-44
...7-13, 7-14, 716, 7-27, 7-30,
7-41, 7-44
................. 1-14
................. 1-14
............ 1-4, 1-8
Part Number
Page
1001100894
1001100974
1001100975
1001101076
3121248
SECTION 11
Part Number
Page
3121248
Part Number
Page
Part Number
1684528
1684529
1684530
1700584
1701499
1701509
1702155
1702773
1702928
1703464
1703811
1703813
1703814
1703819
1703822
1703834
1703856
1704016
1704277
1704339
1704340
1704341
1704344
1704412
1705051
1705052
1705303
1705304
1705638
1705639
1705640
1705641
1705642
1705643
1705644
1705645
1705646
1705647
1705648
1705666
1705667
1705668
1705670
1705671
1705673
1705674
1705675
1705676
1705679
1705680
1705681
1705686
1705692
1705693
1705694
1705695
1705696
1705697
Page
................3-12, 5-4
................3-16, 5-4
................3-16, 5-4
...... 8-5, 8-11, 8-18
...... 8-5, 8-12, 8-18
...... 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
...... 8-5, 8-12, 8-18
....................... 8-18
7-13, 7-26, 7-40, 85, 8-12, 8-18
8-5, 8-11, 8-18, 8-19
......................... 8-5
8-5, 8-11, 8-18, 8-19
4-24, 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
....................... 8-11
....................... 8-12
...... 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-12
...... 8-5, 8-11, 8-18
....................... 10-3
..............1-33, 10-3
....................... 8-14
....................... 10-2
................8-6, 8-13
................8-6, 8-13
................8-6, 8-13
................8-6, 8-13
...... 8-6, 8-13, 8-19
...... 8-6, 8-13, 8-19
...... 8-6, 8-13, 8-19
...... 8-6, 8-13, 8-20
...... 8-7, 8-14, 8-20
................8-7, 8-14
....................... 8-20
....................... 8-19
....................... 8-19
....................... 8-19
....................... 8-18
....................... 8-18
....................... 8-18
....................... 4-23
....................... 4-23
....................... 4-23
................8-5, 8-11
................8-5, 8-11
................8-5, 8-12
......................... 8-5
...... 8-5, 8-11, 8-18
...... 8-5, 8-11, 8-18
................8-5, 8-11
................8-5, 8-11
......................... 2-7
......................... 2-7
Part Number
Page
1705698
1705699
1705704
1705717
1705718
1705719
1705720
1705721
1705722
1705723
1705724
1705725
1705726
1705727
1705754
1705781
1705819
1705850
1705851
1705880
1705887
1705894
1705941
1705942
1705943
1705944
1705945
1705946
1706052
1706053
1706056
1706057
1706310
1706311
1706312
1706331
1706350
1706679
1706749
1706765
1706922
1810140
1930ES
2080040
......................... 2-7
................ 8-6, 8-13
....................... 8-19
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-11
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-11
......................... 2-4
....... 8-5, 8-12, 8-18
....................... 8-19
....... 8-7, 8-14, 8-20
....... 8-7, 8-14, 8-20
....... 8-6, 8-13, 8-14
....................... 8-19
....................... 8-11
................ 8-6, 8-13
....................... 8-19
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....................... 8-12
....................... 8-12
....................... 8-12
....................... 8-11
....... 8-7, 8-14, 8-20
................ 8-7, 8-14
....................... 8-20
....................... 10-5
......................... 2-4
....................... 2-11
....................... 1-33
....................... 1-33
....................... 10-2
......................... 2-8
.......................... 1-1
4-7, 4-8, 4-11, 4-15,
4-16, 4-19, 4-20,
8-5, 8-11, 8-18
2080057 ....... 8-5, 8-11, 8-18
2110404 ....1-3, 1-7, 5-9, 6-3
2220882 ......................... 5-6
2220883 .................. 5-5, 5-6
2300028 ....................... 10-3
2300042 ....................... 10-3
2400093 ..... 7-15, 7-29, 7-43
240015 ....... 7-15, 7-29, 7-43
2420172 ......................... 2-7
2460042 ....................... 10-3
250135 ....... 7-15, 7-29, 7-43
2540042 ....... 7-6, 7-20, 7-34
2540045 ......................... 4-4
11-3
SECTION 11
Part Number
2560088
2560179
2560191
2560205
2600281
2753882
2753883
2755056
2755061
2760113
2760114
2760115
2760116
2780266
2792599
2820026
2820028
2820097
2820239
2860030
2890186
2901443
2902267
2902278
2902301
2902302
2902331
2902335
2902378
2902405
2902431
2902448
2902449
2902455
2902475
2902476
2902489
2902490
2902491
2902492
2902493
2902494
2902496
2902499
2902500
2902507
2902509
2902522
2902523
2902524
2902525
2902526
2902528
2902532
2902535
2902536
11-4
Page
Part Number
2902541
2915012
2915013
2915016
2915039
2915064
2915230
2915236
2915240
2915241
2920026
2920094
2920161
2930005
2940064
2940174
2940175
3010088
3010158
3080007
3121248
3125053
3128145
3128601
3128703
3160306
3160307
3160337
3200454
3251813
3252098
3252507
3290405
3290605
3290606
3290607
3290805
3290806
3291005
3291007
Page
Part Number
3300423
3300473
3300477
3321005
3321402
3340612
3340957
3340962
3340964
3340965
3340968
3340975
3340976
3380475
3420156
3422997
3422998
3423009
3423011
3423014
3423026
3423031
3423032
3423036
3423037
3423038
3423039
3423042
3423045
3423049
3423067
3423170
3423189
3423239
3423255
3423259
3423267
3423278
3423289
3450303
3450406
3510888
3510890
3510892
3520072
3520193
3574067
3574159
3574161
3574176
3574184
3574249
3574636
3574714
3574981
3574984
3575794
3576093
Page
......................... 1-4
....................... 4-24
....................... 4-19
......................... 2-7
3-4, 3-8, 3-13, 3-17,
5-7
4-8, 4-11, 4-16, 4-20
.......3-8, 3-13, 3-17
3-3, 3-7, 3-12, 3-16
......................... 3-3
......................... 4-3
....................... 4-24
......................... 2-4
......................... 4-3
....................... 4-24
.......3-7, 3-12, 3-16
3-7, 3-12, 3-13, 3-16
..............3-12, 3-16
....................... 3-16
....................... 3-16
3-7, 3-12, 3-13, 3-16
....................... 3-16
......................... 3-3
......................... 3-3
................ 3-7, 3-12
.................. 1-3, 1-7
.........3-3, 3-7, 3-12
....................... 3-12
......................... 3-3
..............1-21, 1-25
......................... 4-3
................ 3-7, 3-12
....................... 3-17
..............1-21, 1-25
......................... 3-3
....................... 3-17
................ 3-8, 3-13
..............1-21, 1-25
.....4-11, 4-16, 4-20
....................... 1-25
......................... 3-3
......................... 1-4
......................... 4-4
......................... 4-4
......................... 4-4
4-7, 4-11, 4-15, 4-19
......................... 2-7
......................... 4-3
......................... 3-3
.......3-7, 3-12, 3-16
..............1-21, 1-25
.......4-7, 4-11, 4-15
....................... 4-24
....................... 8-19
....................... 1-19
......................... 2-3
......................... 2-3
....................... 4-25
......................... 3-3
Part Number
3576349
3576645
3576646
3576932
3577029
3577030
3577112
3641604
3641605
3641606
3641607
3641608
3641609
3641610
3641611
3641612
3641613
3641614
3641615
3641616
3641617
3641618
3641619
3641620
3641621
3641622
3641650
3641651
3641652
3641653
3641654
3730119
3740146
3740150
3760115
3760170
3760348
3760387
3760463
3820019
3820032
3841143
3841716
3860104
3860107
3860111
3860118
3900333
3900336
3900338
3900339
3900345
3900351
3900356
3990010
3990013
4000006
4010405
Page
....................... 1-35
......................... 4-7
....................... 4-19
.............. 4-11, 4-15
.............. 1-21, 1-25
.............. 1-21, 1-25
......................... 1-4
......................... 4-7
......................... 4-7
......................... 4-8
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
....................... 4-19
.............. 4-15, 4-19
.............. 4-15, 4-19
....................... 4-15
....................... 4-15
....................... 4-15
.............. 4-11, 4-15
.............. 4-11, 4-15
....................... 4-16
....................... 4-16
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-11
....................... 4-11
....... 7-9, 7-23, 7-37
....................... 1-18
1-18, 7-11, 7-25, 739, 9-1
....... 1-21, 1-25, 3-3
......................... 3-3
.............. 1-21, 1-25
....... 3-7, 3-12, 3-16
.................. 1-4, 1-7
4-8, 4-11, 4-16, 4-20
......................... 2-4
3-3, 3-7, 3-12, 3-16
4-7, 4-11, 4-15, 4-19
....................... 3-16
....................... 3-12
4-8, 4-11, 4-16, 4-20
......................... 4-4
....................... 4-24
......................... 2-7
................ 2-7, 4-25
......................... 2-7
4-8, 4-11, 4-16, 4-20
......... 1-21, 4-3, 7-8
......................... 2-7
7-16, 7-30, 7-44, 9-1
....... 7-7, 7-21, 7-35
......................... 2-8
..... 7-14, 7-28, 7-42
3121248
SECTION 11
Part Number
4010408
4010415
4010612
4010616
4010617
4010618
4031512
4031607
4031713
4060865
4071094
4071102
4160078
4160202
4160203
4191306
4191407
4191409
4191706
4191707
4191708
4191709
4220252
4220253
4220287
4220293
4240003
4240147
4240172
4340739
4340751
4340914
4341055
4360069
4360328
4360336
4360387
4360469
4360470
4360475
4360482
4360526
4360538
4360539
4360613
4360633
4420037
3121248
Page
Part Number
4420051
4420070
4420071
4420072
4420073
4420074
4420075
4420080
4460138
4460226
4460227
4460265
4460266
4460267
4460268
4460315
4460320
4460321
4460346
4460418
4460419
4460424
4460428
4460464
4460465
4460466
4460467
4460493
4460496
4460497
Page
....................... 8-19
....... 1-35, 3-4, 3-17
......................... 4-4
......................... 4-4
......................... 4-4
......................... 4-4
......................... 4-4
.............. 1-35, 3-17
7-14, 7-16, 7-28, 730, 7-42, 7-44
.. 4-27, 7-7, 7-11, 717, 7-21, 7-25,
7-31, 7-35, 7-39,
7-45
.. 1-29, 4-27, 7-7, 711, 7-21, 7-25,
7-35, 7-39
4-27, 7-6, 7-9, 7-20,
7-23, 7-34, 7-37
4-27, 7-11, 7-25, 739
7-6, 7-9, 7-16, 7-20,
7-23, 7-30, 7-34,
7-37, 7-44
....... 7-9, 7-23, 7-37
..... 7-13, 7-26, 7-40
....... 7-7, 7-21, 7-35
.. 7-7, 7-17, 7-21, 731, 7-35, 7-45
..... 7-13, 7-27, 7-41
....... 7-9, 7-23, 7-37
....... 7-9, 7-23, 7-37
1-29, 7-11, 7-16, 725, 7-30, 7-39,
7-44
..... 7-13, 7-27, 7-41
. 1-29, 7-6, 7-7, 7-8,
7-9, 7-11, 7-12,
7-16, 7-20, 7-21,
7-22, 7-23, 7-25,
7-26, 7-30, 7-34,
7-35, 7-36, 7-37,
7-39, 7-40, 7-44
7-6, 7-7, 7-8, 7-9, 710, 7-11, 7-12,
7-20, 7-21, 7-22,
7-23, 7-24, 7-25,
7-26, 7-34, 7-35,
7-36, 7-37, 7-38,
7-39, 7-40
7-6, 7-9, 7-16, 7-20,
7-22, 7-23, 7-30,
7-34, 7-36, 7-37,
7-44
7-17, 7-31, 7-45, 105
....... 7-9, 7-23, 7-37
....... 7-6, 7-20, 7-34
....... 7-6, 7-20, 7-34
Part Number
Page
Part Number
Page
11-5
SECTION 11
Part Number
4846684
4846723
4846752
4846757
4846764
4846768
4846775
4846811
4846812
4846813
4846816
4846861
4846862
4846863
4922865
4922870
4922944
Page
....................... 3-16
4-8, 4-12, 4-16, 4-20
....................... 3-12
.................. 1-3, 1-7
......................... 4-4
......................... 4-4
....................... 1-21
....................... 1-25
....................... 1-35
....................... 1-35
....................... 1-21
....................... 1-21
....................... 1-25
....................... 1-21
2-8, 7-9, 7-23, 7-37
4-24, 7-6, 7-20, 7-34
2-11, 7-16, 7-30, 744, 10-1
4923271 .......7-8, 7-22, 7-36
4923272 .............. 7-10, 7-24
4923350 .......7-8, 7-22, 7-36
4923365 ....................... 7-10
4923366 ....................... 7-10
4923367 ....................... 7-10
4923374 ....................... 7-10
4923389 .....7-16, 7-30, 7-44
4923390 .....7-16, 7-30, 7-44
4923391 .....7-16, 7-30, 7-44
4923392 .....7-16, 7-30, 7-44
4923393 .....7-17, 7-30, 7-44
4923401 ....................... 7-38
4923402 ....................... 7-38
4923406 ....................... 7-38
4923409 ....................... 7-38
4923410 ....................... 7-38
4923413 .............. 7-10, 7-24
4923414 .............. 7-10, 7-24
4923415 ....................... 7-24
4923416 ....................... 7-24
4923449 ................ 7-7, 7-21
4923450 ....................... 7-35
4923587 ......................... 7-6
4923602 1-19, 7-11, 7-25, 739
4923647 ................ 7-8, 7-36
4923648 ....................... 7-10
4933218 ......................... 7-6
4933351 .......7-7, 7-21, 7-35
70000082 ..................... 4-29
70000084 ..................... 4-29
70000107 ....................... 5-9
70000108 ....................... 5-9
70000110 ....................... 5-9
70000191 ..................... 1-12
70000335 ....................... 5-5
70000383 ..................... 1-13
70000555 ..................... 10-5
70000658 ....................... 5-5
70000659 ....................... 5-5
11-6
Part Number
70000683
70000684
70000685
70000686
70000790
70000791
70000792
70000798
70000799
70001250
70001251
70001252
70001253
70001263
70001265
70001345
70001442
70001443
70001444
70001709
70001739
70001878
Page
......................4-29
......................4-29
......................4-29
......................4-29
......................1-13
......................1-13
......................1-13
................ 5-6, 9-1
................ 5-6, 9-1
......................4-29
......................4-29
......................4-29
......................4-29
......................1-14
......................1-14
......................1-14
... 7-10, 7-24, 7-38
... 7-10, 7-24, 7-38
... 7-10, 7-24, 7-38
........................5-7
......................1-12
.. 3-4, 3-8, 3-13, 317, 5-7
70001949 ......................1-13
70001982 ........................5-7
70003645 ........................5-4
70003646 ........................5-4
70003650 ......................4-29
70010346 ......................10-3
7002821 7-17, 7-31, 7-45, 105
7002822 ........................10-5
7002823 7-17, 7-31, 7-45, 105
7002826 ........................10-5
7002828 7-17, 7-31, 7-45, 105
7003790 ........................4-27
7004275 ........................10-5
7004276 ........................10-5
7010641 .................. 1-4, 1-7
7010642 .................. 1-4, 1-7
7011997 ........................4-27
7012524 .................. 1-4, 1-7
7016319 ........................1-35
7016372 ........................1-35
7016654 ........................10-5
7019697 .................. 1-4, 1-8
7020175 ................ 2-7, 4-24
7020176 ................ 2-7, 4-24
7020218 3-4, 3-8, 3-13, 3-17,
5-7
7020500 ........................4-27
7020501 ........................4-27
7020551 ........................4-27
7020552 ........................4-27
7020553 ........................4-27
7020554 ........................4-27
7020555 ........................4-27
Part Number
7020556
7023528
7023529
7023530
7023531
7023532
7023533
7023534
7023535
7023536
7023537
7023538
7023539
7023542
7023543
7023544
7023545
7023546
7023547
7023548
7023549
7023550
7023551
7023552
7023553
7023554
7023556
7023557
7023558
7023559
7023560
7023561
7023562
7023563
7023564
7023565
7023568
7023569
7023570
7023571
7023572
7023573
7023574
7023575
7023576
7023577
7023578
7023579
7023580
7023581
7023582
7023583
7023584
7023585
7023586
7023587
7023588
7023589
7023591
Page
....................... 4-27
......................... 5-7
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-7
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-4
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-6
......................... 5-7
......................... 5-6
......................... 5-4
......................... 5-4
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-9
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
.................. 5-5, 9-1
......................... 5-4
......................... 5-4
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
......................... 5-4
......................... 5-5
Part Number
7023593
7024747
7024748
7024749
7024750
7024756
7024757
7024758
7024770
7024771
7024772
7024773
7024774
7024775
7024776
7024777
7024785
7024786
7024787
7026183
7026184
7026185
7027365
7027367
7027765
7027766
7027863
Page
3121248
3121248
Corporate Office
JLG Industries, Inc.
1 JLG Drive
McConnellsburg PA. 17233-9533
USA
(717) 485-5161
(717) 485-6417
+61 2 65 811111
+61 2 65 813058
Oshkosh-JLG Singapore
Technology Equipment Pte
Ltd
29 Tuas Ave 4,
Jurong Industrial Estate
Singapore, 639379
+65-6591 9030
+65-6591 9031
Plataformas Elevadoras
JLG Iberica, S.L.
Trapadella, 2
P.I. Castellbisbal Sur
08755 Castellbisbal, Barcelona
Spain
+34 93 772 4700
JLG Sverige AB
Enkopingsvagen 150
Box 704
SE - 176 27 Jarfalla
Sweden
+46 (0)850 659 500
+46 (0)850 659 534
www.jlg.com