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Tele Fax: 079- 23243374
E-mail: tech-nw@indiancoastguard.nic.in Headquarters

Reply should be addressed to Coast Guard Region (NW)
The Commander Sector-11, Udyog Bhavan
Post Box No. 09
Gandhinagar
Gujarat-382 010

File No: 3432 22 Jan 13
M/S GRSE Ltd, Kolkata
M/s HSL Visakhapatnam
M/s Cochin Shipyard Ltd, Cochin
M/s Goa Shipyard Ltd, Goa
M/s Homa Engineering Works, Mumbai
M/s Marine Craft Engineers Pvt Ltd Kolkata
M/s Krasny Marine Services, Mumbai
M/s Inland Marine Works Pvt Ltd, Port Blair
M/s Papavav Defence & Offshore Engg. Co. Mumbai
M/s Marine 'N' Care Associates, Vishakhapatnam
M/s Western India Shipyard Ltd., Goa
M/s Yeoman Marine Services, Mumbai
PRE QUALIFICATION FOR SHORT REFIT OF ICGS VIJIT
INVITATION OF EXPRESSION OF INTEREST AND COMMENTS/QUERIES

Dear Sir

1. Please find attached E-mail containing defect list (SR-2012) in respect of ICGS
Vijit and serial wise RHQ (NW) remarks thereon. Details of defects are as under:
(a) Hull : HA 1001 to 1141
(b) Engg : EA 3001 to 3307
(c) Elect : LA 5001 to 5171
Contd..2/-

-2-

2. Item wise technical comments/queries are invited for the defects remarked DO
by RHQ (NW) on the defect list enclosed.
Please Note that only technical comments/queries need to be forwarded and no
Budgetary Cost is to be forwarded. Forwarding of budgetary offer will
disqualify the concerned yard from the tender.
3. Conduct of Refit: The refit is to be undertaken at West Coast only and
preferably in Gujarat. The refit is tentatively scheduled to commence in the month of
Apr 2013 for period of 120 days.
4. The conduct of refit including other general conditions, payment terms etc. will
be governed in accordance with provision of chapter 14 and standard conditions of
contract as per Appendix H of DPM-09, available at MoD (GoI) website
www.mod.nic.in for ready reference.
5. For details of defects on machinery and ships Hull, you are requested to contact
The District Technical Officer, Porbandar, (Tele No.0286-2241794) to ascertain
availability of ship in harbour and clearance to visit the ship.
6. It is intimated that a Request for Information Conference (RFIC) will be
held at Coast Guard Regional Headquarters (NW), Gandhinagar, Gujarat or at
alternate locations to discuss/clarify the scope of work and to bring all the
participating yards at par. It may be noted that the date and place of RFI Conference
will be intimated by CGRHQ (NW) at a later date. The work package as finalized
during the RFIC will eventually become SOW (scope of work) as part of RFP.
7. You are also requested to depute your reps to the ship for meeting with
Commanding Officer/Executive Officer/Technical Officer in order to assess the defect
wise work package physically prior submitting technical comments/queries.
8. It is also desired that suitable reps may be deputed for attending the RFIC on
receiving intimation from CGRHQ (NW). Alternatively, a communication may be sent to
CGRHQ (NW) that you would accept the work as finalized during RFIC.
9. It may be noted that RFP/Tender Enquiry will be issued to all those
yards who have not conveyed their unwillingness to undertake the refit in
accordance with provisions of DPM-09, irrespective of whether they attend
RFIC or not. As such if you do not wish to undertake the refit you should
communicate it in writing before the RFIC takes place.

Contd..3/-

-3-
10. It is requested that your technical comments/queries for the defect list
serials remarked DO by CGRHQ (NW) as per enclosure be forwarded to Coast Guard
Region (NW), Gandhinagar, with one copy each to CGDHQ-1 Porbandar and
ICGS Vijit at the addresses given below by 12 Feb 2013.
11. The yards are also requested to intimate this Headquarters regarding refits of
any other ICG ships being undertaken presently/likely to be undertaken shortly.

Yours faithfully

***SD***
(AVW Rao)
Chief Staff Officer (Tech)
Commandant
for Commander
Coast Guard Region (NW)

Encl: Main Defect list of ICGS Vijit (Hull, Engg and Electrical)

Copy to:-

The Commander
No. 1 Coast Guard District (Guj)
Post Box No. 25, Porbandar
Gujarat-360 575

The Commanding Officer
ICGS Vijit
C/o CG DHQ-1, Porbandar
Gujarat-361 350

MAIN DEFECT LIST FOR SHORT REFIT- ICGS VIJIT
HULL

DL SL DESCRIPTION REMARKS
RHQ(NW) REMARKS
DRY DOCKING AND ALLIED SERVICES
HA-1001 Pre refit and Post refit trials to be carried out along with PAC/OEM Rep and report with specific
recommendations to be rendered.
DO. All the PAC/ OEM firms to be
embarked onboard for PRT
HA-1002 Ship is to be docked in both versions as per the approved docking plan and berthing services to be
provided. Prior docking of ship, joint inspection of keel blocks with overseeing team and ships staff to
be carried out.
DO
HA-1003 Cleaning of dry dock during the stay of ship to be carried out and 10 nos suitable carry away pipes to
be provided.
DO
HA-1004 Tug and pilot facilities to be provided during docking / undocking and berthing / un berthing of ship. DO
HA-1005 20 tons fresh water per day to be supplied during entire refit duration for domestic consumption of
ship.
DO
HA-1006 Fire main connection including supply of fire main hose and 02 nos fire sentries with extinguishers to be
provided during entire refit (minimum 5 bar pressure and 40 TPH). In addition fire sentries and
extinguishers to be provided during hot work.
DO
HA-1007 02 nos direct telephone connections to be provided on board ship during entire refit period (One with
STD and FAX facility). In addition intercom facility between three offices and ship to be provided (5
units).
DO
One WLL and one Mobile phone with DATA
card to be provided by yard. Yard's office
fax facility will be used for fax in/out by
ship, if not held with CGRPT
HA-1008 One Staff car, one Scorpio / Innova and two mini bus (30 seater) to be provided during the entire refit
on all days (including holidays) and one three toner truck twice a week for fresh ration, store collection
etc. and as and when required for survey. Timings and mileage for transport to be for duration of 12
hrs and 120 kms.
DO
Transport to be provided as follows:-
(i) One Mini Bus (30 Seater)
(ii)One car for ship
(iii) One car for CGRPS/Overseeing Team
(iv) One three tonner truck three trip per
week from ship to railway station/any other
place for collection of stores

HA-1009 Garbage clearance facility to be provided twice a day

Ship to segregate organic/inorganic
garbage and hand over to yard for
disposal.
HA-1010 Shore crane facility to be provided as and when required.

DO
HA-1011 Shore galley and cooking facilities including gas burners and cooking gas to be provided when ships
galley becomes non-operational.
DO
HA-1012 Provision of 03 nos A/C office space / Portable cabins with office accessories near dry dock. Size 12 x
16 feet each. Each office to have four office Tables, ten chairs and one water dispenser each. Office
to have electrical peripherals for fitment of computers, printers and Xerox machine. One fridge to be
provided in each office.
DO
HA-1013 Following independent and separate toilet and bathroom facility to be provided :-
(a) Captain 01 (WC cum bathroom)
(b) Officers 03 (WC cum bathroom each)
(c) Subordinate Officers 04 (WC cum bathroom each)
(d) Pradhan Naviks 03 (WC cum bathroom each)
(e) Uttam Naviks/Naviks 06 (WC cum bathroom each)
Yard to ensure daily cleanliness of all WC and bathroom.
DO
Toilet facility available in the yard, to be
utilized by ship. Yard to ensure for proper
cleanliness and hygiene.

HA-1014 HP and LP compressed air with compatible hose of length 100 mtr each to be provided as and when
required.
DO
HA-1015 Provision of temporary lighting arrangement as and when required.

DO
HA-1016 Accommodation for Captain, 12 Officers ,40 SOs/Sr. sailors and 50 Jr. sailors to be provided
whenever the ship is considered uninhabitable as per TEC.
DO
HA-1017 12 Blowers (Industrial marine blowers) to be provided for effective ventilation when ships A/C,
Ventilation system remains non-operational.
DO
HA-1018 Yard to carryout test by authorized agency and issue gas free certificate for all fuel / AVCAT/ Lub oil
tanks prior man entry and hot work.
DO

HA-1019 10 portable fire extinguishers each of CO2 9 Kg. AFFF 9 ltrs and DCP 5 to be provided during
servicing of onboard portable/major fire fitting equipments in addition to those extinguishers
provided with the fire sentries.

DELETE
UNDER WATER WORK PACKAGES
HA-1020 Clean entire under water area including boot top by HP fresh water jet soon after docking to
remove marine growth (pressure 3000 PSI).
DO. All fasteners and locking pins are to be of
SS-316 material. No. of sea chest grating-22
nos. Painting of grating included in yard
scope of work.
HA-1021 Remove, scrap and clean all sea chest, eddy plates, rope guards, sea tubes, rudders, shaft
brackets, stabilizer fins, propellers, bow thruster tunnel with propellers and adjacent areas. All
nuts, bolts, lock wires of underwater fittings to be renewed.
HA-1022 Ultrasonic survey and scanning of underwater hull & boot top area including all U/W appendages is
to be jointly carried out by class surveyor, OEM/PAC firm reps, CGRPT, Ships Staff and Yard Reps
paying particular attention to hull plating, shafts and brackets, intermediate couplings, shaft
coating, plating below machinery compartments and bow thruster tunnel. Area deteriorated
beyond permissible limit is to be cropped and renewed as per surveyors recommendations. Yard to
cater for 2000 UTG points and 03 ton steel renewal. Yard to provide 05 copies survey report, UTG
report and details of steel renewal. Degutting/regutting and in-way jobs including insulation /
lagging renewal to be included.
DO. Yard to cater for 1500 UTG points and 01
ton of steel renewal.
Steel grade: IS2062 grade B. Thickness of
keel plate: 12 mm, Strake A,B,C: 10 mm,
balance strake: 08 mm
HA-1023 Renew all zinc anodes if consumed more than 50%. Anodes not renewed to be wire brushed
thoroughly
DO
HA-1024 Remove, clean and examine all sea chest gratings (Total-22 Nos). Renew if damaged. DO CLEANING ONLY. RENEWAL UNDER DFPR
HA-1025 Spot blasting of damaged under water and boot top areas including U/W appendages (areas where
tie coats is damaged) to be carried out to SA 2.5 as recommended by surveyor / paint Rep. (Yard to
cater for blasting of 30 % of the total area). Touch up painting to be carried out as per CGHQ policy
letter for entire under water hull and boot top areas including U/W appendages. Yard to cater for full
scheme painting (05 coats) by airless spray under supervision of paint rep for the 30 % blasted area
and one coat A/F paint for entire under water and boot top. U/W area - 1000 Sq. Mtr. Approx. and
Boot top area - 265 Sq. Mtr. Approx. Paint yard supply. (Existing paint scheme M/s Sigma Coatings).
DO. Yard to undertake spot blasting as
recommended by paint rep, CGRPS rep and
ship staff. Paints yard supply. touch up of
30%v area of U/W and top 02 coat of A/F to
be applied. Paint scheme: M/S sigma paints.
HA-1026 Drain out and clean the bilges, limber holes of AER, FER, Fin Stabilizer compartment, Bow thruster
compartment, Log Compartment, naval store, PC store, Magazine Compartment, ASP and paint store.
Examine the structure by class surveyor paying particular attention to bilges, longitudinal, transverse
stiffeners and welded joints for any buckling and deterioration. Renew / repair as recommended by
surveyors.
DO. Steel Renewal included in HA 1022

HA-1027 Chipping, cleaning and complete survey / hammer test to be carried out by class surveyor and take
UTG readings at 1000 points of underwater internal structure. Area deteriorated beyond permissible
limit is to be cropped and renewed as per surveyors recommendations. Degutting / regutting and in-
way jobs including insulation / lagging renewal to be included. Yard to cater for 01 ton steel renewal
DO in conjunction with HA 1022. All inway
jobs included
HA-1028 Survey by class surveyor to be carried out for under mentioned U/W appendages for roughness,
unfairness and fastenings. Report with specific recommendations to be rendered.
(a) Both propeller shafts, A brackets, intermediate brackets, intermediate couplings and stern tubes
(b) Both rudder stocks
(c) Both stabilizer fins
(d) ICCP anodes and draught / trim sensors
(e) EM log and ECHO sounder
(f) Under water plugs and sea chest gratings
(g) Bow thruster tunnel
(h) Both bilge keels
DO
HA-1029 Photography of U/W hull, appendages and critical areas to be carried out prior and post repairs (07
hard copies of each photograph & 07 soft copies in CD to be submitted)

SS
HA-1030 Draught marks to be cleaned and painted as per approved paint scheme. Paint yard supply. DO. Paint yard supply
HA-1031 10 nos under water GM storm valves and 01 no EVAC /STP overboard discharge valve to be
overhauled, pressure tested up to 5 Kg / cm2 and refitted. Size-65 NB.
DO. All consumable spares yard supply
except spindle and body.
HA-1032 Remove and check 26 nos under water plugs and their fastenings for wear and tear. Renew the
defective ones and reseal the plugs. Hose test to be carried out and inspection report to be
rendered.
DO inspection only. Specific defect if any, to
be undertaken as AWRF.
HA-1033 Breakage sight reading to be undertaken on three occasions i.e. before dry docking, at dry dock and
after undocking. Necessary precautionary measures to be taken to avoid deformation of keel, deck,
hull during docking. Stern drop arresting arrangement to be made and stern drop to be measured.

DO

BILGES OF MACHINERY AND NON MACHINERY COMPARTMENTS
HA-1034 Following machinery compartment Bilges to be cleaned, chipped / scrapped and touch up painting to
be carried out with one full coat Sigma cover 630 grey. Total area-990 Sq. Mtr. Approx. Paint yard
supply. (Existing paint scheme M/s Sigma Coatings).
(a) ASP- 60 sq. Mtrs
(b) FER- 220 sq. Mtrs
(c) AER-180 sq. Mtrs
(d) AMR-90 sq. Mtrs
(e) Ballast tank-110 sq. Mtrs
(f) Stabilizer compt - 100 sq. Mtrs
(g) Void space -120 sq. Mtrs
(h)Fore peak - 110 sq. Mtrs
(j) Bow thruster compt 80 sq. mtr
DO. Yard to undertake touch up paint
scheme as per CGHQ policy letter No.
SA/0100/Hull policy dated 26 Apr 06. Total
area - 990 Sq mtrs. Paints CG supply. DO in
conjunction with HA-1025. All inway jobs
included.
H-1035 Following non machinery compartment Bilges to be cleaned, chipped / scrapped and touch up
painting to be carried out with one full coat Sigma cover 630 Green. Total area- 340 Sq. Mtr.
Approx. Paint yard supply. (Existing paint scheme M/s Sigma Coatings).
(a) EM Log Compt 75 sq. mtrs
(b) Naval store 75 sq. mtrs
(c) PC store 50 sq. mtr
(d) Magazine compt 60 sq.mtr
DO. Yard to undertake touch up paint scheme
as per CGHQ policy letter SA/0100/Hull policy
dated 21 Apr 06. Total area -340 Sq mtrs.
Paints CG supply. DO in conjunction with HA-
1025. All inway jobs included.
FRESH WATER TANKS
HA-1036 Pump out fresh water from tanks, clean and scrap the loose/peeled off paint. Carry out 100% survey
by class surveyor and repaint the tanks with one full coat Sigmaguard EHB/Sigma Guard 720 Grey.
Total04 tank, Total area- 600 sq. Mtr. Approx. Paint yard supply. (Existing paint scheme M/s Sigma
paints).
DO only cleaning and painting. Yard to
undertake touch up paint scheme as per
CGHQ policy letter No. SA/0100/Hull policy
dated 26 Apr 06 Total area - 600 Sq mtrs.
Paints CG supply
HB-1037 Neoprene rubber gasket with stud and nuts (MS) of tank 06 Nos manhole covers perished. To be
renewed.
DO. All material yard supply.
FUEL OIL TANKS AND LUB OIL TANKS
HA-1038 04 nos Fuel oil tanks, 04 Nos fuel oil RU tanks (Area 1155 Sq. Mtr. Approx.) and 02 nos Lub oil tanks
(Area- 165 Sq. Mtr. Approx.) to be emptied, cleaned, gas freed and scraped the loose/peeled off
paint. Carry out 100% survey by class surveyor and repaint the tanks with 01 full coat Sigma guard
EHB /Sigma Guard 720 Grey / boiled oil. Paint / boiled oil yard supply. (Existing paint scheme M/s
Sigma Coatings)
DO only cleaning. Area- 1320 Sq mtrs.

HA-1039 01 no Foam tank (Area 100 Sq. Mtr), 01 no AVCAT tank (Area 155 Sq. Mtr) and 01 no dirty oil
tank (Area 35 Sq. Mtr) to be emptied cleaned and scraped the loose / peeled off paint. Carry out
100% survey by class surveyor and repaint the tanks 01 full coat Sigmaguard EHB/Sigma Guard 720
Grey. Paint yard supply. (Existing paint scheme M/s Sigma paints). Yard to provide empty tank for
storage of foam capacity 10 KL.
DO as follows:
Foam Tank: Deleted
AVCAT by yard, if paint peeled off, to be
raised as AWRF
Dirty Oil Tank: Only cleaning by yard
HA-1040 Following loose tanks to be emptied cleaned, gas freed and scrape the loose / peeled off paint.
Carry out 100% survey by class surveyor and repaint the tanks with 01 full coat Sigma guard EHB
/Sigma Guard 720 Grey / boiled oil. Paint / boiled oil yard supply. (Existing paint scheme M/s Sigma
Coatings):
(a) Sludge tank for incinerator: 400 ltr
(b) Fuel Oil service tank for emergency DG set: 400 ltr
(c) FO drain tank: 860 ltr
(d) AVCAT service tank: 585 ltr
(e) AVCAT drain tank: 50 ltr
(f) Steering gear hydraulic oil storage tank
(g) CPP storage, header and overflow tanks
DO as follows:
(i) Sl (a) to (e): Only cleaning
(ii) Sl (f): Deleted
SHIP SIDE, SUPER STRUCTURE, MAST AND EXPOSED DECKS
HA-1042 Entire ship side, super structure, mast and exposed decks to be washed with high pressure fresh
water jet to remove the salt deposits and loose flake paints. Approx area 5685 sq. Mtr.

COVERED IN HA 1044
HA-1043 Carry out 100 % survey by class surveyor paying particular attention to shell plating of ships sides,
super structure, mast, and weather decks. Carry out NDT survey by taking 500 UTG points. Plates
deteriorated beyond permissible limit to be cropped and renewed as per surveyors
recommendations. Cater for 01 ton of steel renewal. Degutting / re-gutting including in-way jobs and
insulation/lagging renewal to be included.

DTNR
HA-1044 Entire shipside, super structure and mast to be cleaned, scrape the loose / peeled off paint and touch
up painting to be carried out with 01 full coat final paint by airless spray as per the approved paint
scheme. Paint yard supply. Total area-3200 sq Mtr. Approx. (Existing paint scheme M/s Sigma
paints). Indian Coast Guard in Hindi and English, blue band and visual call sign to be painted as per
drawing.
DO including high pressure f/w washing for
cleaning. Yard to undertake touch up
painting scheme as per CGHQ policy letter
No. SA/0100/Hull/ policy dated 26 Apr 06.
Paint CG Supply. Total Cleaning Area: 5600
sqm, Total Painting Area: 3200 sqm
HA-1045 Internal funnel area to be cleaned, scrape the loose / peeled off paint and be carried out with 01 full
coat final paint by airless spray of Sigmarine Alumunium HR 500/Sigma Thern (Approx area 700 sq
mts)
DO. Paint CG Supply
HA-1045 Entire weather exposed deck and weather deck fittings to be cleaned, scraped the loose / peeled off DO. Yard to undertake touch up paint
paint and touch up painting to be carried out with 01 full coat final paint by airless spray as per the
approved paint scheme. Paint yard supply. Total area- 2485 sq Mtr. Approx. (Existing paint scheme
M/s Sigma paints).
scheme as per CGHQ policy letter No.
SA/0100/Hull/ policy dated 26 APR 06. Paint
CG Supply. Total area 2485 Sq Mtrs

HA-1047 Entire Helo Hangar and Helo deck including deck below the harpoon grid to be cleaned, scraped the
loose / peeled off paint and touch up painting to be carried out with 01 full coat inter guard non skid
epoxy NCD 1437 olive green paint as per the approved paint scheme. Paint yard supply. Total area-
400 sq Mtr. Approx. (Existing paint scheme M/s Akzo Noble paints). Deck landing markings and call
sign to be painted as per drawing.

DO
HA-1048 Overhauling of RAS/FAS fittings and gears (06 Nos).

DO. Material yard supply
ANCHOR AND CHAIN CABLE ARRANGEMENT
HA-1049 Both the anchors and entire chain cables to be removed and lay down on dock floor / jetty and
thoroughly washed by high pressure fresh water jet to remove the salt deposits and rusts.
DO
HA-1050 Clean, chip and copper grid blasting of 02 nos anchors, entire chain cables and all other accessories.
Carryout gauging of chain cables, bottle screw slip, Blake slip and riding slip and readings to be
recorded. Both the anchors and entire chain cables including all accessories to be surveyed by class
surveyor and be replaced if dia of the chain reduced beyond 10%. Report / recommendation also to
be submitted. Total length of cables 15 shackles, Size 34 mm.
DO as per surveyor recommendation. Chain
cables to be interchanged from inboard to
outboard and marshalling with casing wire to
be undertaken as per SS guidance.
HA-1051 Remove and dismantle 21 nos lug less (Kenter) joining shackles, pins and stoppers, lubricate and
replace them. Inter change end to end of chain cable and chain cable shot markings to be carried
out.
DO only lubrication, and survey.
HA-1052 Anchors, hawse pipe, naval pipe and entire chain cables including all accessories to be chipped to
bare metal and painted as per approved paint scheme. Paint yard supply. (Existing paint scheme M/s
Sigma paints).
DO. Paint Yard supply
HA-1053 Both cable ramps to be dismantled, scrapped, buffed, renewed Stainless steel nuts with bolts and
painted as per approved paint scheme. Area- 10 Sq. mtr. Paint yard supply.
DO.
Paint yard supply
HA-1054 Carryout load testing of 02 nos Cable Clench (29.5 tons) 04 nos Deck eyes for bottle screw and
blake (14.3 tons) and 02 Nos anchor strops (02 tons, 16 mm Dia, 6x36 construction, length 02
Mtr each).
DO. Carry out NDT for 04 Nos deck eyes. 02
nos anchor strops to be supplied by yard with
load test certificate

HA-1055 Both the cable lockers to be cleaned and remove portable perforated plates. Examine / survey
structure by class surveyor paying particular attention in vicinity of cable clench, ships side behind
protection plates and bars, junction between plating and horizontal stiffeners. Both cable lockers to
be scrapped and touch up painting to be carried out with Sigma universal primer and 01 full
coat Sigma Emaline 3000 Black. Area 140 Sq. Mtr. Approx. Ensure that the inboard end of the cable
is properly secured to the cable clench.
DO. Yard to undertake painting (Touch up).
Area-140 sq mtr. Paint yard supply.
ANCHOR CAPSTAN (QTY- 02 NOS), MAKE- M/S GRSE (KOL), TYPE SINGLE HEAD,
UNDER SERIALUNG ELECTRIC DRIVE.

HA-1055 Dismantle and overhaul gear box, cable holder gypsy, warping drum, manual clutching and
declutching mechanism, manual brake, bush and shaft. All grease nipple to be renewed. If bearings
and bushes found defective to be renewed. Spares yard supply. DO. Oil CG supply. Spares as per standard
RFIC minutes. HA-1056 Drain oil from 02 nos gear box, flush out with flushing oil and refill with fresh oil SAE 104 / Servo
Mesh 220 or equivalent. Capacity 15 Ltr each.
HA-1057 Both Anchor capstan to be load tested post overhauling SWL 05 tons
MOORING CAPSTAN (QTY- 01 NO), MAKE- M/S GARDEN REACH SHIPBUILDERS & ENGINEERS
LTD.,TYPE : VERTICAL UNDER SERIALUNG ELECTRIC MOTOR DRIVEN, MODEL:- 4009-3X

HA-1058 Dismantle and overhaul gear box and warping drum, check the condition of bush and bearings. If
bearings and bushes found defective to be renewed. Spares yard supply.
DO
HA-1059 Drain oil from gear box, flushed out with flushing fluid oil and refill with fresh oil SAE 104 / Servo
Mesh 220 or equivalent. Capacity 15 Ltr
DO. Oil CG supply
HA-1060 Mooring capstan to be load tested post overhauling SWL 05 tons DO

POLLUTION CONTROL CRANE (QTY- 02 NOS), MAKE M/S NED-DECK MARINE B.V, TYPE- SCTT F
4t/5.5m- 2t/10m S

HA-1061 Drain hydraulic oil from the power pack, clean the tank and refill with fresh hydraulic oil (AGIP
HYDROIL GF46 / SS32 or equivalent). Capacity-200 Ltr each crane. Oil yard supply.
DO

All consumables yard supply.
HA-1062 Cranes to be fully over hauled including hydraulic control unit, knuckle & Boom cylinder and
hydrauilc slewing gear unit. Lubricating oil of hydraulic slewing gear unit to be replenished. Grease /
lubricate the booms, pulley and replenishes the corroded bolts, pin, grease nipples etc. Check
excessive wear and clearance of boom sliding shoe, If necessary to be replaced.
HA-1063 Remove wire rope, examine for serviceability, clean thoroughly and lubricate / grease and fit back.
Wire rope to be load tested for SWL 6 Tons.

HA-1064 Dead weight with lifting hook of both PC crane to be dismantled cleaned and overhauled. Dead
weight nut bolts to be renewed.
HA-1066 Cranes to be cleaned thoroughly by HP water jet and touch up painting with full final coat of Sigma
Dur gloss white 7000 to be carried out by airless spray. After washing all moving parts to be properly
greased. Paint yard supply.
HA-1067 02 nos filling and return pressure filters to be renewed as per sample.
HA-1068 Both PC crane to be load tested for static and dynamic load. Certificate to be rendered.
HB-1069 Both cranes cut off sensors for winches not operating. Sensor to be renewed. Spares yard supply.
SEA BOAT DAVITS (QTY- 02 NOS), MAKE- NED DECK MARINE BV, MODEL : PRH 30 AP
HA-1070 Drain hydraulic oil from both the power pack, clean the tank and refill with fresh hydraulic oil (SS-32
or equivalant). Capacity 500 ltr each. Oil yard supply.
DO
HA-1071 04 nos filling and return filters of both davits to be renewed as per sample. DO
HA-1072 Open and inspect the power pack, Over haul the pump and system. Grease / lubricate the booms,
pulley and replenishes the corroded bolts, pin, grease nipples etc. Venting of the hydraulic system to
be carried.
DO
HA-1073 Remove wire rope, examine for serviceability, if required renewed, clean thoroughly and lubricate /
grease and fit back. Davits to be load tested for SWL 2.5 Tons
DO
HA-1074 Emergency operating system to be overhauled and proved. All pulleys to be dismantled cleaned,
greased and refitted. Qty- 20 Nos for each davit
DO
HA-1075 Check the structural parts of davits and tightness of all fasteners, Undertake repair if necessary. DO
HA-1076 Both sea boat davits to be cleaned thoroughly by HP water jet and touch up painting with full final
coat of Sigma dur Gloss White 7000 to be carried out by airless spray. Paint Yard supply.

ACCOMMODATION LADDERS, (QTY- 02 NOS), MAKE- M/S JIANGSU LISHENG MARINE EQUIPMENT
MANUFACTURING CO, LTD. CHINA

HA-1077 Both the accommodation ladder gear boxes to be dismantled and overhauled. Drain oil from gear
box flushed out with flushing fluid oil and refill with fresh oil. Capacity 05 Ltr each. Spares yard
supply.

DELETE
HA-1078 Carryout survey and load test of all associated fittings. (wire, winches of boom, ladders including
guy, and topping lifts)
DO
HB-1079 Both limit switches of accommodation ladder not operational. Limit switches to be renewed DFPR
EVAC VACUUM TOILET SYSTEM, (QTY- 01 NO), MAKE- EVAC NORTH AMERICA INC.

HA-1080 Open the manhole of EVAC collecting tanks, check the condition, clean thoroughly and flush through
with fresh water. Capacity-1.5 Cu-Mtr
DO
HA-1081 Open the toilet mounting; Check the condition of control mechanism, discharge valves, water valves
etc. and defect observed to be renewed. Qty- 21 Nos. Spare yard supply
DO
HA-1082 Open the Urinal mounting; Check the condition of control mechanism, discharge valves, water valves
etc. and defect observed to be renewed. Qty- 03 Nos. Spare yard supply
DO
HA-1083 Carry out overhauling of the 02 nos vacuum pumps and 02 nos ejector valves. Check the condition
of bearings, impeller and pump casings. Renew pumps mechanical seals. Spares and material yard
supply.
DO
HA-1084 02 nos level switches to be cleaned overhauled and refitted.

DO
HA-1085 Open, overhaul and pressure test system shut-off and non-return valves. On completion of work
plant to be proved. Shut off valve DN 65 -09 nos, DN 100-04 nos, 65 mm NRV-02 nos.
DO
HA-1086 All Evac WC and Urinal drainage pipe line to be removed, chemically cleaned, pressure test-5 kgs.
After cleaning and pressure testing drainage pipe to be fitted back and system to be proved for
operations.
DO
HB-1087 02 nos Urinals not working in P/Nvk & Aft junior sailors bath room. Suspect control mechanism
defective. Urinal system to be overhauled and proved.

DO

HB-1088 01 nos WC not working in Aft junior sailors bath room. Suspect control mechanism defective. WC to
be overhauled and proved.
DO
HB-1089 WC seat covers damaged and broken. To be renewed as per sample. Qty- 21 Nos DFPR

SEWAGE TREATMENT PLANT, QTY-01 NO, MAKE-ORCAII A-70

HA-1090 Sewage treatment plant sedimentation tank, level float switches, backwash nozzles and strainers to
be opened, cleaned thoroughly, inspected and refitted. Back wash screen assembly to be renewed.
All spares and consumables yard supply.
DO
HA-1091 Flow pump, macerator pump and STP transfer pump to be dismantled and overhauled. All spares
and consumables yard supply.
DO
HA-1092 02 nos fire main reducer valve to be overhauled. Size-50 mm

DO
HA-1093 Inspect internally and externally for evidence of corrosion. Check security of mounting for treatment
and sedimentation modules and pressure switches.
DO
HA-1094 04 nos isolating valves to be overhauled and pressure tested. Size-50 mm.

DO
HA-1095 Chlorine generation cells to be cleaned and overhauled. Leakage to be arrested, if required renew
and corroded flexible hose clamps to be renewed with SS.
DO
HB-1096 STP not working in auto mode. Defect to be rectified and plant to be proved.

DO
HB-1097 STP glass cover cracked, to be renewed as per sample with water tight gasket. DO
HYDRAULIC WT SLIDING DOORS, (QTY- 02 NOS), MAKE- M/S WINEL
HA-1098 Drain hydraulic oil from the system / tank, clean the tank and refill with fresh hydraulic oil (SS-32).
Capacity-20 Ltr each. Oil yard supply.
QSD
HA-1099 Renew supply and return line filters. Spares yard supply QSD
HA-1100 Both the WT sliding doors local and emergency hand pumps from wheel house to be overhauled.
System to be proved for auto and manual operation. Spares yard supply.

QSD

SEA BOATS (QTY- 02 NOS), MAKE/MODEL- M/S NOREQ-FRB 650(GJ6.0B-1)
HA-1101 Sea boat centre lifting hook and painter device release mechanism to be opened, overhauled and
refitted.
DO
HA-1102 Both sea boats to be cleaned thoroughly by HP water jet and touch up painting with full final coat to
be carried out by airless spray. Paint Yard supply.
DO
HA-1103 Test boat falls, bridles and strong backs for any FWT. Carry out load testing of slings. DO
HB- 1104 Both Sea Boat 02 nos steel fuel SS tanks leaking. Leaking to be arrested and if not repairable, tank
to be renewed of equivalent capacity and dimension.
DFPR

VENTILATION AND AIR CONDITIONING SYSTEM

HA-1105 Inspect all ventilation truncking. Clean ventilation truncking by blowing through with compressed
air.
DO
HA-1106 Machinery compartment supply and exhaust fan fire dampers to be removed, cleaned, renewed
rubber beading, overhauled and proved. Qty-07 nos
DO
HA-1107 10 nos mushroom heads on weather deck to be dismantled, overhauled, renew wire meshes and
refitted. Internal painting to be carried out as per the approved paint scheme. Paint yard supply.
DO
HA-1108 250 Nos AC diffuser boxes of all cabins/compartments to be opened cleaned and fitted back and AC
ducting to be cleaned by blowing through with compressed air.
DO
HB-1109 AC duct are observed to be leaking at various locations causing heavy leakage of conditioned air and
undue load on AC compressor. The affected areas on 01 and 02 decks to be checked and repaired
by opening false ceiling and fitting back after completion of job
DO
HB-1110 All weather deck Multi louvers MS dampers to be replaced by stainless steel ventilation flaps/hatches
with butter fly nuts and bolt (mat-SS) due to high maintenance in MS damper. Total-29 nos
DFPR
HB-1111 Ventilation ducting in AMR and Fin stabilizer compartment damaged resulting in increase of
discharge temperature of fwd AC and REF plants. The ducting to be renewed.
DFPR

WATER TIGHT DOORS, HATCHES, SCUTTLES AND EMERGENCY ESCAPE PORTS.
HA-1112 Carry out 100% survey of all WT doors (22), hatches (24), scuttles(34) and emergency escape ports
(07). Carryout water tight test of doors, hatches, scuttles and escape ports by chalk test / hose test
and paint as per painting scheme. Paint Yard supply.

HB-1113 Weather decks 18 Nos water tight doors and 06 Nos water tight hatches (including 01 No cargo big
hatch on qtr deck) rubber beading damaged, to be renewed. Material yard supply (Length of
beeding approx. 150 mtrs, Mat neoprene)
DFPR
DOMESTIC FRESH WATER SYSTEM, BATHROOMS AND DRAINAGE SYSTEM

HA-1114 Remove, chemically clean & pressure test fresh water pipe lines off all bathrooms, pantries, galley
and wash place, refit and prove the system. Approx Length-300 mtr, Dia- 25 mm.
DO
HA-1115 Remove, chemically clean & pressure test hot water pipe lines off all bathrooms, pantries, galley
and wash place, refit and prove the system. Lagging to be renewed. Approx Length-250 mtr, Dia-
25 mm.
DO
HA-1116 68 nos isolating valves of fresh water and hot water domestic system to be overhauled, defective
valves to be renewed, pressure tested- 02 kgs and refitted. Size-25 mm.
DO OVERHAULING
HB-1117 42 Nos shower connectors corroded, holed & leaking, to be renewed with flexible rubber connectors
with brass adaptors at both the ends.
DFPR
HB-1118 20 Nos screw down taps (size- 20mm) defective to be renewed. S&D
HB-1119 20 Nos wash basin hot & cold water mixing taps defective to be renewed.

S&D
HB-1120 10 Nos shower mixing valves defective to be renewed. S&D
HA-1121 Remove, chemically clean & pressure test all drain pipes of pantries, galley, water cooler, laundry
and bathrooms. Renew the gasket of flanges, refit and prove the system. Approx Length-250 mtr,
Dia-50 mm.

DO
HB-1122 Water accumulation observed in between BO paneling and dadoes causing corrosion of deck plates
in all bathrooms. BO paneling joints and bottom channel to be remove/renew and applied
macrotech under lay with sealer coat in bare metal area and provision of water drainage facility
through dadoes area to be provided.

DO

HARPOON GRID, QTY- 01 NO, MAKE- LTD, CHENNAI
HA-1123 Harpoon grid to be dismantled, cleaned/scrapped thoroughly and buffed. Survey the deck below
the grid. Paint the grid internal area with approved paint scheme. Paint yard supply
DO as per CGRHQ Policy Letter No.
AV/T/0783/Policy dated 02 Jun 08.
HA-1124 Carry out choke fasting and load testing of harpoon grid up to inverted-2.5 & 4 ton and normal-5
ton.
DO
HA-1125 Drain pipes to be removed, cleaned chemically and pressure test. Length-25 mtr, Size-65 NB. DO
HELO HANGAR SHUTTER , QTY- 01 NO, MAKE- LARSEN & TOUBRO LTD, KANCHIPURAM
HA-1126 Helo hangar shutter gearbox to be overhauled. Spares yard supply.
QSD
HA-1127 Helo hangar manual drive assembly to be dismantled, overhauled and proved. Spares yard supply.
HA-1128 Shutter hood assembly, main shaft and bearings to be dismantled, overhauled and limit switch
settings to be carried out and proved. Spares yard supply.
HA-1129 Helo hangars pneumatically driven assembly to be dismantled, overhauled, defective parts to be
renewed and proved. Spares yard supply.
HA-1130 Survey hangar doors. Where the existing galvanizing and paint coverings have deteriorated to such
an extent as to warrant complete removal and renewal. Carry out following :-
(a) Remove door and strip down into ingle Slats.
(b) Regalvanise or abrasive blast and airless spray paint as per scheme. Paint yard supply
(c) Reassemble door and re-erect at ship.
GARBAGE DISPOSAL UNIT, QTY-01 NO.
HA-1131 Garbage disposal unit in Galley to be dismantled and overhauled. Mechanical seal to be renewed.
Spares yard supply.
DO
Spares Yard supply
GENERAL COMPARTMENTS AND ACCOMMODATIONS
HA-1132 Carry out 100% survey of exposed decks, bulkheads of dry and wet compartments on No. 1, 2
decks and below paying particular attention to ships side and frames / stiffeners.
DELETE
HA-1133 Carry out 100% survey of cool and cold room and carryout HP jet cleaning of entire area including
all fittings (All wooden gratings to be removed clean thoroughly the bulkheads, decks, trays and
varnish the gratings).
DELETE

PRE-WETTING SYSTEM
HA-1134 System to be thoroughly surveyed. 02 nos valves to be overhauled and refitted, all nozzles to be
cleaned and refitted and system to be tested for satisfactory operation. 50% of valves to be
stripped and refitted
QSD

LOAD TEST
HA-1135 Following lifting appliances and equipments will be due for load testing. Load testing to be carried
out as per standard procedures and test certificate to be submitted.
(a) Towing pad eyes (Qty-03 Nos) SWL 10 tons
(b) Guardrails SWL 750 kg
(c) Brow (Qty-02 Nos) SWL 01 Ton
(d) RAS & FAS Gears including King post.
(e) Towing gears
(f) Portable radial davit-250 kgs
DO as follows:-

(a): NDT
(b) ,(c), (e), (f): Deleted
(d), (g): Carry out load test
HA-1136 47 Nos helo securing rings load test to be carried out (SWL= 2.5 tons) and certificate to be
submitted. If worn out more than 10% of dia of the ring- rings to be renewed.
DO. Material/ spares yard supply. Inway jobs
included
HA-1137 Load testing of 03 Nos Gemini Slings is to be done (SWL= 500kg) and certificate to be submitted. DO
MISCELLANEOUS
HB-1138 Dismantle external drain pipes, chemical clean and blow through high pressure air if found
chocked. Renew pipes if corroded.
DFPR
HB-1139 40 nos. Bonding strip of MS stanchion perished /uprooted on weather deck. To be renewed as per
sample.
DFPR
HB-1140 Jr sailors dining hall wash BO panels damaged and undulated. To be renewed. Approx area- 16 sq
mtr. Material Yard supply
DO
HB-1141 SO toilet scuttle frame cracked. To be Manufactured as per sample and refitted. DO


E
NGINEE
RING

UNDER WATER WORK PACKAGE

RHQ(NW) REMARKS

DL SL DESCRIPTION OF DEFECT
EA-3001 Both propeller shafts are to be cleaned and visually inspected for any damage of the
Thorcoat and Celloflex coat. Repairs are to be carried out on damaged areas as per CGRPT
/ Classification Society recommendations. (Length of the shaft coat approx 15 mtrs each,
Dia : 374mm)
DO. Material Thorcoat/Cello flex to be applied
by yard on both shafts in consultation with
surveyor and through OEM. Material CG supply.
Repairs if any against AWRF.
Note:-Application of Thorcoat requires shaft
withdrawal as per OEM. However, application of
Celloflex can be done in situ.
EA-3002 If the celloflex coating of intermediate coupling is damaged then the forward and aft cones
of both shafts are to be opened and checked for any emulsifications and wear & tear. The
repairs if any, involves removal and renewal of complete celloflex coating alongwith
draining and refilling of oil and grease..
DO
EA-3003 Remove eddy plates and rope guards of A brackets, intermediate brackets and stern tubes
of port and stbd shafts for inspection and to measure all bush clearances. All eddy plates
and rope guards are to be fitted after inspection and measuring the clearances. All
fasteners and lock wires are to be renewed. Any abnormality is to be rectified.
DO
EA-3004 Both propeller blades are to be checked for smoothness of edge and pitting. Both Propellers
and the hubs are to be buffed and coated with grease. Acceptance of extent of pitting and
edge distortion is to be sought from refit overseeing authority / class surveyor. If found
beyond permissible limit, repair to be undertaken as directed. Any building up done on
propeller blades are to be followed by dynamic balancing before fitment
DO .
Repairs if any against AWRF.

EA-3005 Clearance readings of port and stbd stern tubes, intermediate brackets and A brackets
bearings are to be undertaken and recorded with the shafts in position. Clearances of port
and stbd inboard stern tube seals are to be taken with poker gauges (Post docking and
prior undocking). Take necessary remedial action if readings are beyond permissible
limits IAW CGRPT/Classification society recommendations.
DO. Pocker Gauge and commissioning data
will be provided by ship
EA-3006 Inboard port and stbd stern tube seals (MAKE : Deep Sea Seals), its sealing rings, bearing
surface and seal surface are to be checked in situ by OEM. Take necessary remedial
measures as applicable if required IAW CGRPT/Classification society recommendations.
QSD
EA-3007 Clean and pressure test pneumatic air system pipes of both inflatable seals. Overhaul the
pneumatic system needle valves (qty: 04 nos), air reducer (Qty: 01 no. range 4.5 to 2 bar)
and relief valves (Qty: 01 no. 2.5 bar) in the inflatable system. Pipe line Mat: Cu, Dia:-08
mm, Length: 2.5 mtrs x 2 nos.
QSD
EA-3008 Clean hydraulic power pack (02 nos) and gravity tank (02 nos) DO
EA-3009 Inspect shaft flanges and couplings DO
EA-3010 Inspect inboard shaft flanges and couplings DO
EA-3011 Inspect shaft brake, shaft locking device and shaft turning system. DO
EA-3012 Inspect shaft sealing DO
EA-3013 Perform a liquid penetrant inspection on all inboard shafts. DO
EA-3014 Inspect shaft flange protecting system DO
EA-3015 Check that the sacrificial anodes are intact and renew if required DO. ANODES CG SUPPLY
EA-3016 Run out check of shaft alignment before any overhaul, on both ends of OKC coupling on
shaft
DO
EA-3017 Take oil samples from the centre part of the hub DO
EA-3018 Drain the oil from the centre part of the propeller hub and the shaft line. DO
EA-3019 Inspect and ensure tightness of securing bolts of propeller blades. Replace the lock wires
(stainless steel). Check all bolts of propeller blades using DPT and renew the bolts as
required.
DO
EA-3020 Shaft withdrawal, inspect shaft and stern tube bearing for wear and water ingress DO

EA-3021 Refill hydraulic oil to the centre part of the propeller hub and the shaft line DO. OIL CG SUPPLY
EA-3022 Carry out hub pressure test DO
EA-3023 Carry out Functional inspection hydraulic system DO
EA-3024 Drain and inspect the OD-box DO
EA-3025 Functional inspection of OD-box DO
EA-3026 Pressure test the OD-box DO
EA-3027 Inspect the marking on the propeller hub against the pitch indicator on the OD-box DO
EA-3028 Adjustment of OD-box scale DO
BOW THRUSTER, MAKE: HRP THRUSTER SYSTEM, SINGAPORE, MODEL: HRP 4001 TT ,
QTY - 01 NO

EA-3029 Inspect bushes in feed back box for cracks DO
EB-3030 Sea water leakage from both in board stern tube seal cooling pipe line adaptors of. Adaptor
alongwith sensors pocket /unions and shutoff cocks to be renewed as per sample. Mat
Brass, Size 25 NB
DO. MATERIAL YARD SUPPLY. INWAY JOBS
INCLUDED
RUDDER AND RUDDER STOCKS, JASTRAM ENG. LTD TYPE- TWIN S2-200-1-35
EA-3031 Check for pitting marks on the port and stbd rudder surfaces. Take jumping clearance of
both rudder stocks and record. Check the clearance between rudder stock and sleeve/bush
and record and compare with installation readings.
DO
EA-3032 Glands packing of both rudder stocks are to be renewed (Gland packing size Dia- 1inch,
Length:3 mtrs x 2). 06 in nos of Sacrificial anodes of Aluminium Alloy NCML MK III (size
255x150x25mm thick) are to be renewed.

DO. MATERIAL CG SUPPLY
EA-3033 Both rudders to be drained , pressure tested at gravity pressure and coated with fish oil.
Both rudders palm bolts to be checked for torque and coated with anti rust coat.
DO. MATERIAL YARD SUPPLY
EA-3034 Remove both side gratings. Propeller is to be checked for smoothness of edge and pitting. Propeller is to be
cleaned, buffed and coated with grease. Acceptance of extent of pitting and edge distortion is to be sought
from refit overseeing authority / class surveyor. If found beyond permissible limits, repairs are to be
undertaken as required. Any building up done on propeller blades are to be followed by dynamic balancing
before refitment. Take necessary remedial measures as applicable if required IAW CGRPT/Classification society
recommendations.
DO
EA-3035 Oil change of the bow thruster. DO
EA-3036 Grease blank parts
DO. MATERIAL YARD
SUPPLY
ANODES CG SUPPLY
EA-3037 Check all bolts & nuts, both mechanical and electrical, renew if required
EA-3038 Check eventual oil leakage and tighten connections if necessary
EA-3039 Renew zinc type B (NCML) anodes (02 Nos, size: 250x3020mm)
EA-3040 Check condition of rubber elements in flexible coupling
EA-3041 Change lub oil of the bow thruster
STABILIZERS, MAKE: M/S VT MARINE PRODUCTS UK TYPE-500 SERIES, QTY - 02 NO.
EA-3042 Carry out following on port and stbd fin stabilizers.45
a) Both fins to be cleaned and both gland packin46g are to be renewed.(PTFE, 20mm SQ) (Material Yard
Supply)47
b) Check and record fin stock clearances.
c) Check inflatable seal for proper operation.
d) Renew zinc type B (NCML) anodes (08Nos, Size: 250x30x20mm)
DO through PAC firm. 08
Nos Zinc B type anodes
yard supply.
PAC firm:- (i) M/s
Machinery Sales
Corporation, Mumbai
(ii) M/s Lloyd Steel
Industries, Mumbai
EA-3043 Recondition fin and renew all fin coupling arrangements (Recommended Torque for Trunnion pin assembly
570 Nm, for Tiller pin assembly -1140 Nm)
EA-3044 Recondition top plates (Docking)

EA-3045 MAIN SEA TUBES
Carry out UTG survey of following sea tubes. Survey includes cleaning, thickness determination and visual crack
detection, supplemented by DPT or other NDT survey and water pressure test. Job includes renewal of all fasteners ( Mat
SS), joints and removal & re-fitment of associated fittings and renew sacrificial zinc anodes Dia- 25 mm x 125mm long on
each sea tubes.
(A) Fin stabilizer compartment
i) A/C & Ref plant - 02 nos -- OD: 323.8 x Thick 12.7 x Height 547.0 mm
ii) RO plant - 01 nos -- OD: 114.3 x Thick 8.6 x Height 424.0 mm
iii) Fwd fire pump - 01 nos -- OD: 273.0 x Thick 12.7 x Height 750.0 mm
(B) Forward Engine Room
i) Main Engine - 02 nos OD: 508.0 x Thick 12.0 x Height 450.0 mm
ii) Bilge and Ballast pump 01nos OD: 273.0 x Thick 12.7 x Height 750.0 mm
iii) Gear box inbuilt pump 02 nos OD: 219.1 x Thick 12.7 x Height 705.0 mm
iv) Gear box motor driven pump - 02 nos OD: 273.0 x Thick 12.7 x Height 660.0 mm
v) WHR Plant -02 nos OD: 219.1 x Thick 12.7 x Height 644.0 mm
vi) Fi-Fi pump - 02 nos OD: 905.0 x Thick 18.0x Height 760.0 mm
(C) Aft Engine Room
i) Diesel Generator - 04 nos OD: 168.3 x Thick 14.3 x Height 700.0 mm
ii) Bilge and Ballast pump - 01nos OD: 273.0 x Thick 12.7 x Height 729.0 mm
iii) Aft fire pump - 01 nos OD: 273.0 x Thick 12.7 x Height 495.0 mm
(D) Avcat compartment
i) Emergency Fire pump 01nos OD: 273.0 x Thick 12.7 x Height 832.0 mm

DO, Grating to be
removed, cleaned
manually by power
tooling and underwater
full paint scheme to be
applied. Zinc anode to
be renewed and yard
supply. Corroded
fasteners to be renewed
as yard supply. UTG not
to be taken.
EA-3046 Carry out UTG survey of following mud boxes. Survey includes cleaning, thickness determination and visual
crack detection, supplemented by DPT or other NDT survey and water pressure test. Job includes renewal of all
fasteners, joints and removal & re-fitment of associated fittings
(A) Fin stabilizer compartment 01 No, Size: 01 X 01X1/2
(B) Forward Engine Room -- 03 Nos, Size: 01 X 01x1/2
(C) Aft Engine Room 03 Nos, Size: 01 X 01x1/2
DO in situ only. Grating
to be removed/refitted
after cleaning. Corroded
fasteners to be renewed
as yard supply. UTG not
to be taken. Full paint
scheme to be applied.

EA 3047 SEA CHEST VALVES
Following sea chest valves of various compartments are to be overhauled and pressure tested up to 10
Kg/Cm
2
. Overhauling to include following :-
(a) Checking of the valves, lid and valve seat for correct seating and rework/renewal if required.
(b) Renewal of damaged bridge piece and the spindle.
(c) Renewal of Gaskets and fasteners (Mat: SS)
(d) Painting of valves. (Painting to include scraping of valves and painting with one coat of primer and
two coats of as per colour code (Paints Yard supply).
DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
A. FER SEA CHEST VALVES
Main Engine S/W cooling
pump suction vv (port & Stbd)
02 300 Butterfly v/v FER
EXT Fi-Fi pump suction vv 02 400 Butterfly v/v FER
Gear box driven S.W pp
suction vv (port & Stbd)
02 80 SDSL Angle FER
Gear box stand by (motor
driven) S/W pp suction vv
(port & Stbd)
Bilge & Ballast pump Sea
Chest Valve
Bilge & Ballast pump Duplex
filter cock
01 100 COCK FER
F.W Generator port & stbd
(WHR) suction vv
Air Bleed Valve 11 15 SDNR FER
DO. Spares/material as
per standard RFIC
minutes. Yard to cater
for 25% of total valves
spindle renewal.
GB inbuilt pp Duplex filter cock 02 80 COCK FER
GB M/D Sea water pp Duplex
filter cock
02 80 COCK FER

B. AER SEA CHEST VALVES
D/As Sea Chest Valve 04 65 SDSL
Angle
AER
DA Duplex filter cock 04 65 COCK AER
Fire & sprinkling pump Sea Chest Valve 01 100 SDSL
Angle
AER
Fire & sprinkling pump Duplex filter cock 01 100 COCK AER
Bilge Ballast Pump Sea Chest Valve 01 100 SDSL
Angle
AER
Bilge Ballast Pump Duplex filter cock 01 100 COCK AER
Air Bleed Valve 06 15 SDNR AER
C. FINS STABILIZER COMPARTMENT - SEA CHEST VALVES
A/C Condenser Pump Sea Chest Valve 02 150 SDSL
Angle
FINS
RO Plant sea chest valve 01 40 SDSL
Angle
FINS
Fire & Sprinkling Pump Sea Chest Valve 01 100 SDSL
Angle
FINS
Fire & Sprinkling Pump Duplex filter cock 01 100 COCK FINS
Air Bleed Valve 04 15 SDNR FINS
D. EMERGENCY FIRE PUMP - SEA CHEST VALVE
Emergency Fire pp sea chest valve 01 100 SDNR Cofferdam
below AVCAT
compt.
Air Bleed Valve 01 15 SDNR -do-

EB-3048 Pressure gauge adaptor pocket on port FI-FI pump of sea suction pipe uprooted, resulting excessive sea
water leakage. The adaptor pocket, adaptor and the pressure gauge line to be renewed with Cu-Ni material
and the sea suction pipe is to be pressure tested.
DFPR

EA 3049 OVER BOARD VALVES
Following overboard valves of various compartments are to be overhauled and pressure tested up to 10
Kg/Cm
2
. Overhauling to include following :-
(a) Checking of the valves, lid and valve seat for correct seating and rework/renewal if required.
(c) Renewal of Gaskets and fasteners(Mat: SS)
(d) Painting of valves. (Painting to include scraping of valves and painting with one coat of
primer and two coats as per colour coding (Paints Yard supply).

DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
A. FER OVER BOARD VALVES
Main Engine 02 200 SDNR
Angle
FER
Gear box 02 65 FER
Bilge Pump 01 65 FER
Bilge and Ballast
pump
01 80 FER
WHR 02 80 FER
Air cooler 02 65 Strom VV FER
Fi-Fi pump 02 65 SDNR FER
OBS 01 40 SDNR FER
Eductor 01 80 SDNR FER
B. AER OVER BOARD VALVES
D/As O/B vv 04 65 SDNR AER
Bilge Pump 01 65 SDNR
Angle
AER
Bilge and Ballast 01 80 AER
Air cooler 02 65 Strom VV AER
Educator 01 80 SDNR AER
Fire & Sprinkling
Pump
01 32 SDNR
Angle
AER
C. AMR/FIN STABILISER OVER BOARD VALVES
Fire & Sprinkling
Pump
01 32 SDNR
Angle
FINS
Eductor 01 80 SDNR AMR
per standard RFIC
spindle renewal.
Fin Stabiliser 02 25 SDNR AMR
RO Plant 01 25 SDNR AMR
REF Plant 01 50 SDNR AMR
A/C Plant 01 125 SDNR AMR
D. ASP & MAGAZINE COMPARTMENT OVER BOARD VALVES
Eductor 02 80 SDNR ASP &
Magazine 01
Each

EA-3050 SYSTEM VALVES (UNDERWATER)
Following system valves of various compartments are to be overhauled and pressure tested up to 10
Kg/Cm
2
. Overhauling to include following.
(a) Checking of the valves, lid and valve seat for correct seating, rework / renewal of lid and
seat if required
(c) Renewal of Gaskets and fasteners (Mat: SS)
(d) Painting of valves. (Painting to include scraping of valves and painting with one coat of
primer and two coats of paint as per colour coding (Paints Yard supply).
per standard RFIC
spindle renewal.
DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCATION
Main Engine SW cooling system 03 300 Butterfly FER

Gear box driven S.W pp system
(port & Stbd)
02 50 SDNR FER
Gear box stand by (motor driven)
S.W pp system (port & Stbd)
04 65 SDNR FER
Gear box SW system drain valve 02 40 SDSL FER
DA SW Cooling system 04 65 SDNR AER
Stern tube cooling system 05 25 Ball v/v AER
Stern tube SW system drain valve 02 45 SDSL AER
AC condenser pp discharge valve 02 125 SDNR FINS

Ref. condenser pp suction valve 02 40 Gate FINS
Ref. condenser pp discharge valve 02 40 SDNR FINS
Fin stabiliser cooler inlet valve 02 32 SDSL FINS
Bilge Eductor suction valve 01 65 SDNR FINS
Bilge Eductor suction valve 01 80 SDNR FINS
Eductor isolation valve 01 80 Butterfly FINS
Bilge suction valve 02 50 SDNR FER

Bilge pp disc. interconnecting valve 01 50 SDNR FER
Bilge pp discharge valve 01 65 SDNR FER
Bilge Eductor suction valve 01 100 SDNR FER
Bilge/Ballast pp interconnecting
valve
02 100 SDNR FER
Bilge/Ballast system valve 06 100 Butterfly FER/FIN
Bilge/Ballast pp discharge valve 01 80 SDNR FER
Bilge/Ballast system valve 05 100 Butterfly AER
Bilge suction valve 03 100 SDNR AER
Bilge suction valve 04 65 SDNR AER
Bilge pp Disc. Valve 01 65 SDNR AER

Bilge/Ballast pp interconnecting
valve
02 100 SDNR AER
Bilge/Ballast pp discharge valve 01 80 SDNR AER
Bilge pp disc. Inter connecting valve 01 50 SDNR AER
Bilge Eductor suction valve 01 100 SDNR AER
Bilge Hat Check Valve 02 40 NR check
v/v
Heavy Engg store
Fire main pp Disc valve 01 80 SDNR FINS
Fire main pp Disc interconnection
valve
01 80 SDNR FER
Fire main pp O/B system valve 01 32 SDNR FINS
Fire main supply to Eductor No.2 01 80 SDSL FINS
Fire main supply to Eductor No.3 01 80 SDSL FER
Fire main pp Disc valve 02 80 SDNR AER
Fire main pp O/B system valve 01 32 SDNR AER
Fire main supply to Eductor No.4 01 80 SDSL AER
WHR Ejector pp Disc vv 02 65 SDNR FER

EA-3051

NOISE AND VIBRATION ANALYSIS
Noise and vibration analysis of the following Machineries/Equipment to be carried out during pre refit and
post refit trials. Vibration measurements are to be taken on the equipment bearing points in the axial,
radial, vertical and horizontal directions. Also the vibrations readings are to be taken on the Top and Bottom
of equipment anti-vibration pads to know the level of attenuation. In case the vibration levels are more than
the accepted level detailed frequency analysis is to be carried out to find the cause of excessive vibration.
Remedial actions to be taken based on recommendations after analysis of vibration signatures.
i) Main Engines 02 Nos
ii) Gear box 02 Nos
iii) Main shaft 02 Nos
iv) Plummer block 04 Nos
v) D/A 04 Nos
vi) Steering gear - 02 Nos
vii) Fi-Fi Pump - 02 Nos
viii) A/C Compressor 02 Nos
ix) ATU 03 Nos
x) HP Air Compressor 02 Nos
xi) Centrifuges 04 Nos
xii) S/W Pumps 08 Nos
xiii) Chiller Pumps - 02 Nos
xiv) Emergency DA 01 No
xv) Emergency HP air compressor 01 No
xvi) Emergency fixed fire pump 01 No
xvii) Ref Compressor - 02 Nos
xviii) Cold & Cool Room fan assembly 02 Nos
xix) RO Plant - 01 No
xx) Emergency Air compressor 01 No
xxi) Fin stabilizer 02 Nos

DO

EQUIPMENT: MAIN ENGINE MAKE: 20V 8000 M90 NOS. FITTED : 02 (PORT & STBD)
2000 HRLY ROUTINE TO BE CARRIED OUT ON BOTH MAIN ENGINES JOB INCLUDES
FOLLOWING

EA-3052 Carry out 1000 hrly routine on BME
Clean filter of pressure reducing station
Check condition(visual inspection) of butterfly coupling
Check exhaust system visually, check drainage for obstructions
(all jobs will be undertaken by SS)
SS
Check threaded connections for secure seating: high pressure pump to gear case as a part of 2000 hrly
routine
DO
Fuel filter : check differential pressure (fault message on lop), replace easy-change filter if necessary (when
the time limit in years is reached, at the latest) as a part of 2000 hrly routine
DO
Check threaded connections for secure seating: starter ring gear at intermediate ring and intermediate ring
to starter and coupling as a part of 2000 hrly routine
DO
Check valve clearance of valve gear as a part of 2000 hrly routine DO
EB-3053 STBD Main engine fails to start in three attempts suspect starter motor solenoid valve malfunctioning. To be
overhauled and proved.

DO THROUGH PAC FIRM

EB-3054 High fuel pressure common rail alarm activating intermittently in SME suspect HP Pump control block
malfunctioning. To be rectified.
EB-3055 BME Pressure Reducing Station is not maintaining 30 to 15 bar pressure for starting. Both PRS to be
overhauled and proved.
EB-3056 Fuel oil temp high alarm activating frequently on BME resulting in restriction of exploiting at idling RPM. BME
heat exchanger to be chemically cleaned and pressure tested.
GEAR BOX, MAKE: M/S RENK, MODEL: ASL 103, QTY 02
AUTHORISED REP : M/S ELECON, VALLABH VIDYANAGAR, INDIA 5000 HRLY/ 02 YEARLY

EA-3057 5000 H -1 Clean and pressure test both lub oil coolers and renew Zinc anodes. Testing pressure for shell &
tube side -21 and 13 bar respectively -. Anode size 3/8 Qty-02 Nos each, Mat- Zinc. Length of the cooler
770mm, Dia 240mm, Qty- 02 Nos (Job involves renewal of O Rings, gaskets and SS fasteners)
DO
Anode yard supply. Any
other Spares CG Supply
EA-3058 5000 H-2 Inspect toothing of all gears through inspection cover.
5000 H-3 Inspect condition of elastic element of flexible coupling.
2Y-1 Change gear oil

SS

EA-3059 Check curved tooth coupling sleeve for axial displace ability; inspect coupling and change grease as a part of
2 yearly routine
DO
EA-3060 Check fixing and tightening of all equipment in gear unit as a part of 2 yearly routine.
DO
EB-3061 Frequent declutching of Port gear box observed view fluctuation in control oil pressure. Suspect pressure
relief valve 40 malfunctioning. To be overhauled and proved.
DO
EB-3062 Lub oil leakage observed from various pressure switches of control system view defective O-rings. All
danfoss make pressure switches on LOP to be overhauled and proved. Repair kit for pressure switches yard
supply
DO
CONTROLLABLE PITCH PROPELLERS,
MAKE : M/S ROLLS ROYCE, SWEDEN), NOS. FITTED : 02 (PORT & STBD)

EA-3063 Clean and pressure test both oil cooler fin type. Testing pressure -06 bar at sea water side. DO. Gasket CG Supply
EB-3064 Port CPP static pressure not showing PTO pump operation and oil leakage observed from emergency pitch
locking device tank. Job is to be undertaken under guarantee by M/s GSL, Goa against GDE-001
(only renewal of hand shut off cock pending) DELETE VIEW GUARANTEE
DEFECT EA-3065 Port CPP header tank oil draning to power pack tank. Suspect V25 valve not holding. To be rectified. (New
valve received fitment by OEM pending) Job is to be undertaken under guarantee by M/s GSL, Goa
against GDE-048
EB-3066 Frequent failure observed on of STBD CPP Hydraulic system view defective High pressure joints. All hydraulic
joints of ahead / astern piping for servo and booster lines to be renewed.
DO THROUGH PAC FIRM.
MATERIAL YARD SUPPLY
DIESEL ALTERNATORS, MAKE : CUMMINS, MODEL : VTA 28 D(M), CAPACITY : 450 KW / 562.5 KVA, NOS.
FITTED : 04 NOS,
D CHECKS 6000 HRLY for all four DAs

EA-3067 Carry out all B Checks. Job will be carried out SS
DO through PAC Firm
EA-3068 Clean engine thoroughly with LP air.
EA-3069 Check tappet clearance adjust crossheads and valves Check nozzle spray, injector holder tightness, pressure
test all injectors. check and adjust fuel timing.

EA-3070 Carry out functional checks of all engine safeties
EA-3071 Check condition of all SV mounts and tighten if required.
EA-3072 Check crankshaft end clearance at damper side for axial clearance of crank shaft.
EA-3073 Inspect seawater pump and overhaul, if required
EA-3074 Chemically clean Fresh water and lub oil cooler. Inspect all Zinc anodes and change, if required.
EA-3075 Check functioning of pneumatic starter and accessories and overhaul, if required.
EA-3076 Clean, calibrate all injectors and fuel pump.
EA-3077 Inspect turbo charger and overhaul if required.
EA-3078 Inspect Vibration damper and renew defective parts. Inspect and overhaul FW pump.
EA-3079 Chemically clean and flush Fresh water cooling system pipe lines.
EA-3080 Chemically clean and flush SW cooling system pipe lines.
EA-3081 Check thermostat and renew sensing elements.
EA-3082 Check valve Solenoid and adjust throttle linkage in governor

AIR CONDITIONING PLANTS, COMPRESSOR MAKE : BITZER, GERMANY MODEL : CSH 8571-140-40P
CAPACITY: 90 TR, NOS FITTED : 02 NOS

EA-3083 Overhaul the compressors and loading mechanism. On completion of overhaul performance of the
compressor to be proved for correct operating parameters and efficiency.
(Spares yard supply)
DO SPARES CG SUPPLY
EA-3084 The following A/C system Teflon valves to be overhauled / serviced. Job involves removal of Freon gas,
storage & renewal of Teflon seat, gland bush along with renewal of defective gland nut and fastners.
Description Size Qty
Compressor suction 3-5/8 inch 02 Nos
Compressor discharge valve 3-1/8 inch 02 Nos
(C) Brassomatic valve 3-1/8 inch 02 Nos
(D) Brassomatic valve 3-5/8 inch 12 Nos
(E) Thermostatic Expansion valve ALCO 02 Nos
(F) Pilot Controlled solenoid valve S-180 02 Nos
(G) Relief valve 3-1/8 inch(350 psi) 04 Nos
(H) Gauge line hand shut off valve 1/4 inch 04 Nos
(J) Angle Valve 1/4 inchx 1/4MPT 07 Nos
(K) Drain Cock MPT 02 Nos
(H) Hand shut off valve for 1 inch 04 Nos
sight glass
DO, Spares/Material as per
RFIC minutes. Yard to cater
for supply of 300 Kg Freon
gas and 40 Ltrs of B 320
SH oil.
EA-3085 Post repair work/assembling, blow through with dry nitrogen. pressure test for 24 hours to 1.5 times the
working pressure to check for leakage.
COVERED IN EA 3084
EA-3086 On completion of the pressure test, system is to be dehydrated by vacuum pump. On completion carry out
vacuum test for 24 hours.
EA-3087 On Completion of vacuum test Charge the plant with fresh lub oil, refrigerant and prove for normal operating
parameters and temperature efficiency. Freon R-22 Qty 300 Kg, lub oil B 320 SH of Qty- 40 ltrs. Freon & Lub
oil yard supply.
EA-3088 Overhaul 03 Nos air treatment units (ATU). Job includes renewal of ATU foundation mountings (04 Nos for
one ATU), ATU bearings, V - belts, Air filters and Dynamic Balancing of ATU fans to be carried out. Clean and
paint ATU internally. (All Materials yard supply)
DO. Bearings, V-belts and
air filters yard supply.

EB-3089 03 Nos Electro 3-way mixing valve not holding to be overhauled and functioning with respect to thermostat
setting to be proved
DFPR
EA-3090 Carry out chemical cleaning and pressure testing of all evaporator coils. DO
EA-3091 Overhaul flaps in air intake (Qty-06 Nos) and distribution (Qty-10 Nos) system air tight integrity to be
maintained. Job involves removal / re-lagging.
Do. material yard supply.
inway jobs included
EA-3092 Chemically clean and pressure test the condensers (Length- 1500 mm and Dia 390 mm, Qty-02 Nos).
Renew all gaskets, sacrificial anodes, purging cocks (SW and Gas). Condensers are to be pressure tested at
25 bar from Freon side and 04 bar from sea water cooling side. Condensers to be scraped, cleaned, painted
with one coat each of primer and machinery colour paint. Foundation frames are to be chipped, cleaned, and
painted with one coat primer and two coats of deck green. (paint yard supply)
DO. Gaskets, sacrificial
anodes, purging cocks and
paint yard supply.
EA-3093 Chemically clean and pressure test the receivers (Length- 1600mm & Dia 350mm, Qty-02 Nos). Receivers
to be scrapped externally and painted with one coat each of primer and machinery colour paint.
DO. Paint yard supply
EA-3094

Chemically clean and pressure test the chillers units (Length- 2460mm & Dia 550mm, Qty-02 Nos) up to 6
kg/cm
2
. Re-insulate the chillers units as per standard specification. Yard has to cater removal and renewal of
Lagging including material.
EA-3095 Chemical clean and pressure test of Chiller expansion tank (Height 720mm Dia 550) Testing pressure -
06 bar.
EA-3096 Following cut-outs to be calibrated and proved for operation, defective cut outs to be renewed. (Make
Danfoss)
(a) High pressure MP 5 - 02 Nos
(b) Low pressure MP1 - 02 Nos
(c) Sea Water IPS 70 - 02 Nos
(d) ATU (Room Thermostats) - 03 Nos
(e) Antifreeze cutout. - 02 Nos
(f) Cooling thermostats - 06 Nos
DO. Spares Yard supply
EB-3097 Following gauges showing erratic reading, to be calibrated and proved, defective gauges to be renewed.
Make Danfoss
(a) High pressure Gauge - 02 Nos
(b) Low pressure Gauge - 02 Nos
(c) Sea Water Gauge - 04 Nos
(d) Thermometers - 18 Nos
(e) Chiller pressure gauges. - 05 Nos
S&D

REFRIGERATION PLANTS, COMPRESSOR:- MAKE : BOCK MODEL : F4/FK-4
CAPACITY: 2.15 TR QTY : 02 NOS

EA-3100 Dismantle compressor examine components and renew as necessary. Examine to include :-
(a) Piston rings, gudgon pins, liners, crank shaft journals, pins, keyway, oil passage, connecting rods,
bearing and buses, main bearings, suction & discharge valve, lubricating pump assembly and oil separator
DO. SPARES CG SUPPLY
EA-3101 Chemically clean and pressure test the condensers (Make -Bitzer, Type K283HB, Qty-02 Nos). Renew all
gaskets, sacrificial anodes, purging cocks (SW and Gas). Condensers are to be pressure tested at 25 bar
from Freon side and 04 bar from sea water cooling side. Condensers to be scraped, cleaned, painted with
one coat each of primer and machinery colour paint. Foundation frames are to be chipped, cleaned, and
painted with one coat primer and two coats of deck green. (paint yard supply)
DO.
Material & Paint Yard
supply
EB- 3102 The following Ref system Teflon valves to be overhauled / serviced. Job involves removal of Freon gas,
storage & renewal of Teflon seat, gland bush along with renewal of defective gland nut and fastners.
Description Size Qty
Compressor suction valve 1-1/8 inch 02 Nos
Compressor discharge valve 7/8 inch 02 Nos
Globe stop valve 7/8 inch 05 Nos
Globe stop valve inch 01 Nos
Angle Valve 1/4 inch X 1/4MPT 11 Nos
Hand shut off valve 1/4 inch 06 Nos
Drain Cock MPT 02 Nos
Purge Valve 1/4MPT 04 Nos
Thermostatic Expansion valve TEX-2 02 Nos
Relief valve 3-1/8 inch(350 psi) 04 Nos
Needle Valve 3/8 inch 03 Nos
Needle Valve inch 03 Nos
Gauge line hand shut off valve 1/4 inch 04 Nos
DO, Spares/Material as per
RFIC minutes. Yard to cater
for supply of 100 Kg Freon
gas & 08 ltrs lub oil Suniso
5-G.
EB- 3098 Condensation leakage observed at various places of chilled water system. Pipe to be re lagged with cold
lagging as per sample. Aprx length 30 mtrs.
DFPR
EB-3099 Sea water leakage observed from A/C condenser thermometer pockets. New thermometer pockets to be
brazed and thermometer fixing adaptor to be renewed. (Qty 04 Nos)
DFPR
EB-3103 Following cut-outs to be calibrated and proved for operation, defective cut outs to be renewed. (Make
Danfoss)
(a) High pressure MP 5 - 02 Nos
(b) Low pressure MP1 - 02 Nos
(c) Sea Water IPS 70 - 02 Nos
(d) Cool room/cold room thermostats - 02 Nos
(e) Oil Pressure cutout. MP 55 - 02 Nos
(f) Loading Pressure switch - 02 nos

DO.
Material yard supply
EA-3104 Following gauges showing erratic reading, to be calibrated and proved, defective gauges to be renewed.
Make Danfoss
(a) High pressure Gauge - 02 Nos
(b) Low pressure Gauge - 02 Nos
(c) Sea Water Gauge - 04 Nos
(d) Thermometers (stem type) - 11 Nos
(d) Thermometers (Dial type) - 02 Nos
(e) Oil Pressure gauge . - 02 Nos

DO
EA-3105 Remove all solenoid valves, pressure test and carry out functional tests. (Type EVJD-6, 3/8 inch, EVJD-10,
inch)
DO
EA-3106 Post repair work/assembling, blow through with dry nitrogen. pressure test for 24 hours to 1.5 times the
working pressure to check for leakage
DELETE. COVERED IN EA
3012
EA-3107 On completion of the pressure test, system is to be dehydrated by vacuum pump. On completion carry out
vacuum test for 24 hours.
EA-3108 On Completion of vacuum test Charge the plant with fresh lub oil, refrigerant and prove for normal operating
parameters and temperature efficiency. Freon R-22 Qty 60 Kg, lub oil SF-68 of Qty- 10 ltrs. Freon & Lub oil
yard supply.
EA-3109 Chemical cleaning of evaporator coils for cool room and cold room

DO
EB -3110 Excessive vibration and noise observed on cold room evaporator fan view defective mountings and brackets.
Brackets and mounting to be renewed as per sample
DO. INWAY JOBS
INCLUDED. MATERIAL
YARD SUPPLY

HYDROPHORE PUMPS, MAKE - BE PUMPS, TYPE A 5120 KK-6-316-MS3, QTY 02 NOS.
EA-3111 Overhaul the pumps. Overhauling to include the following. Pumps to be proved for rated output.
(a) Renewal of bearing
(b) Renewal of both end Mechanical seal
(c) Check the alignment of pump with motor
(d) Renew coupling and pads with SS coupling bolts
(e) Renew shaft and impeller. Check wear down of pump casing (internally) and built up as required.
(f) Paint pump casing internally and externally
All Material Yard supply.
DO. Spares yard supply
A/C PLANT CONDENSER PUMPS MAKE : BE PUMPS
TYPE : CENTRIFUGAL (VERTICAL) CAPACITY: 85 T/HR NOS FITTED : 02 NOS

EA-3112 Overhaul the 02 in no pumps. Overhauling to include the following. Pumps to be proved for rated output.
(b) Renewal of mechanical seal
(c) Inspection of stuffing box
(d) Renew coupling and pads/shims with SS fasteners
(e) Renew shaft and impeller. Check wear own of pump casing (internally) and built up
if required
(f) Check the alignment of pump with motor
DO. Spares yard supply
A/C PLANT CHILLER PUMPS
MAKE : BE PUMPS TYPE : CENTRIFUGAL (VERTICAL), MODEL BV 50- 160 L,
CAPACITY: 56 T/HR NOS FITTED : 02 NOS

(c) Inspection of stuffing box
(d) Renew coupling and pads/shims with SS fasteners
(e) Renew shaft and impeller. Check wear down of pump casing (internally) and built up if required.
(f) Check the alignment of pump with motor
DO spares yard supply

REFRIGERATION PLANT - CONDENSER PUMPS
MAKE : BE PUMPS, TYPE : CENTRIFUGAL , CAPACITY: 2.3 T/HR , NOS FITTED : 02 NOS

(c) Check the alignment of pump with motor
(d) Renew coupling and pads
(e) Renew shaft and impeller. Check wear down of pump casing (internally) and built up as required.
DO
AIR SYSTEM BOTTLES,
MAKE : MTU MODEL: CYLINDRICAL HORIZONTALLY MOUNTED ( Qty 02 NOS)

EA-SS HP air bottles are to be internally checked and painted after inspection. Paint Yard supply. DO
EA-3121 Overhaul air bottle valve head consisting filling valve, discharge valve, auxiliary valve, Quantity- 02 sets
and pressure test up to 45 bar
DO
EA-3122 Check functioning of bottle relief valve and renew if required DO
EB -3123 02 Nos auto drain system to be overhauled and proved. DO
HYDROPHORE TANK, CAPACITY- 1000 LITERS ( Qty 01 NO)
EA-3114 Chemically clean hydrophore tank. DO
EA-3115 Check and calibrate pressure gauge and pressure switch and prove auto functioning of both Hydrophore
pumps.
DO
EA-3116 Repaint hydrophore tank with approved paint scheme DO
EA-3117 Carry out pressure test of hydrophore tank DO
EB-3118 Drain valve to be overhauled (Size 20mm, SDNR) DO
EXTERNAL FI-FI PUMPS & FIRE MONITORS
MAKE : EUREKA PUMP SYSTEMS, NORWAY MODEL: 300X400 OGF , QTY 02 NOS

EA-3124 Carry out functional checks of motor and hydraulic system for operation of fire monitor SS
EA-3125 Inspect sea water system lines from AER to fire monitor for any leakage. Renew flexible hoses/gaskets, if
required.
SS
EA-3126 Check functioning of electrically operated gate valves from MCR and overhaul if required. QTY -06 Nos
SS

EA-3127 Check hydraulic power pack of both fire monitor for functioning & leakage of oil and overhaul if required job
involves renewal of all hydraulic hoses.
SS
EA-3128 Overhaul the both FIFi pump and replace spares as required DO. SPARES / MATERIAL
YARD SUPPLY. INWAY JOBS
INCLUDED
EA-3129 Paint pump casing internally and externally.
COVERED IN EA 3128
EA-3130 Check alignment of pump with Gear Box.
EA-3131 Check condition of rubber elements of Vulcan coupling and replace, if required.
EA-3132 Blow through nozzles of deluge (prewetting) system and replace defective nozzles.
DO
BILGE EDUCTORS MAKE: M/S SAXENA MARINE,
SUCTION CAPACITY: 40 T/HR QTY : 05 NOS

EA-3133 05 in No. bilge Eductors to be overhauled, ventury is to be inspected and proved for satisfactory operation. DO
EA-3134 SYSTEM VALVES, EMERGENCY COOLING SYSTEM
Following valves of Emergency cooling system to be overhauled and pressure tested up to 10 Kg/cm
2
. Valves
to be painted with suitable colour code and refitted in position. Job involves renewal of gaskets, SS
fasteners. Mat Yard supply.

DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
DO. SPARES/ MATERIAL
YARD SUPPLY. YARD TO
CATER FOR 25% OF TOTAL
VALVE SPINDLE RENEWAL
Main Engine Emergency cooling
valve
125 03 SDNR FER
Geax box Emergency cooling
vv
65 02 SDNR FER
DA Emergency Cooling system 65 05 SDNR AER
A/C Emergency cooling valve 125 01 SDNR AMR
Ref Plant Emergency cooling
valve
40 01 SDNR AMR

EA-3135 A/C & REF. CONDENSER COOLING SYSTEM VALVES
Following valves of A/C condenser cooling system to be overhauled and pressure tested upto 10 Kg/cm
2
.
Valves to be painted with suitable colour code and refitted in position. Job involves renewal of gaskets, SS
fasteners. Mat Yard supply

DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
A/C Condenser inlet
valve
125 02 GATE AMR
A/C Condenser outlet
valve
125 02 SDNR AMR
Ref. condenser inlet
valve
40 02 GATE AMR
Ref. condenser outlet
valve
40 02 GATE AMR

VALVE SPINDLE RENEWALS
EA-3136 LUB OIL SYSTEM VALVES
Following valves of Lub Oil system to be overhauled and pressure tested upto 04 Kg/cm
2
. Valves to be
painted with suitable colour code and refitted in position. Job involves renewal of gaskets, SS fasteners. Mat
Yard supply

DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
Quick closing VV 40 02 Quick closing FER
Tank Outlet VV 50 02 Gate FER

EA-3137

BILGE SYSTEM VALVES
Following valves of bilge system to be overhauled and pressure tested upto 10 Kg/cm
2
. Valves to be painted
with suitable colour code and refitted in position. Job involves renewal of gaskets, SS fasteners. Mat Yard
supply.

DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
Bilge Suction VV 50 10 SDNR ASP
Bilge Suction VV 50 08 SDNR Magazine
Compt


EA-3138 FRESH WATER HYDROPHORE SYSTEM VALVES
Following valves of Domestic F/W system to be overhauled and pressure tested upto 4 Kg/cm
2
. Valves to be
Yard supply
DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCA
TION
F/O Purifier supply valve 20 02 BALL FINS
F/W pp Disc vv 50 02 SDNR FINS
F/W pp Suct vv 50 02 GATE FINS
F/W System valve 50 02 GATE FINS
M/E Expansion Tank
Filling vv
20 02 BALL P & S FUNNEL
COMPT
L/O Purifier Supply Valve 20 02 BALL AER
Aft F/W Tank Outlet valve 50 02 GATE AER
Aft F/W Tank filling valve 65 02 GATE AER
FWD F/W Tank Outlet VV 50 02 GATE FINS
FWD F/W Tank filling line
VV
65 03 GATE COLD ROOM
LOBBY
Hydrophore system valve 50 03 SDNR AMR
Calorifier inlet valve 40 01 SDNR AMR
Hot water pump system
vv
25 02 SDNR AMR
F/W Transfer System
valve
50 01 GATE AMR
Calorifier Out let vv 40 01 BALL AMR
Hot water pp inlet vv 25 01 BALL AMR
Hot water pp system vv 25 02 SDNR AMR
RO Plant F/W supply vv 20 01 BALL AMR
A/C Chiller tank supply vv 15 01 BALL AMR
F/W supply vv to Main
deck
40 01 BALL AMR
Supply vv from WHR 32 01 BALL FER
plant
Filling line vv AFT Tank 65 01 GATE AER
Aft Tank filling vv 65 02 Hydrant Q-DECK
24 Hrs F/W supply vv 40 02 BALL Dining Hall
Lobby
Limited F/W supply vv 40 02 BALL Dining Hall
Lobby
Hot water system vv 40 02 BALL Canteen Lobby
FWD F/W filling vv 65 02 Hydrant Foxle

EA-3139

FRESH WATER GENERATION SYSTEM
Following valves of F/W Generation system to be overhauled and pressure tested up to 05 Kg/cm
2
. Valves to
be painted with suitable colour code and refitted in position. Job involves renewal of gaskets, SS fasteners.
Material Yard supply
DESCRIPTION QTY
(Nos)
SIZE
(mm)
TYPE LOCATION
RO Plant product out let
vv
15 01 SDSL FINS
WHR to F/W Tank 32 01 SDSL FER
WHR Product outlet line 15 02 SDNR FER
RO Plant booster pump
disc
25 01

SDNR AMR

DO. SPARES/
MATERIAL YARD SUPPLY.
YARD TO CATER FOR 25%
OF TOTAL VALVE SPINDLE
RENEWAL
EA-3140 FIRE MAIN SYSTEM
Following valves of Fire main system to be overhauled and pressure tested upto 10 Kg/cm
2
. Valves to be
Yard supply

DESCRIPTION SIZE
(mm)
QTY
(Nos)
TYPE LOCATION
AFT Fire & sprinkling
pp to fire main system
80 01 Gate Main Alleyway
near AHU-1
Fire main supply to
AER
65 01 Gate
Emergency cooling to 80 01 Gate

D/A
Emergency cooling to
M/E
near AHU-2
Fire main supply to
FER
65 01 Gate
Bilge Ballast pp supply
vv to fire main system
near electrical
office
Fwd fire & sprinkling
pp to fire main system
near AMR
Entrance
Emergency cooling to
A/C & Ref
near AMR
Entrance
Fire main supply to
No.1 deck (Port &
Stbd)
near Junior sailor
dining hall
Fire man supply to
No.1 deck Lobby
near sub- officer
cabin No.1
Fire main supply to
foxle hydrant
65 01 Gate Boatswain store
Fire main supply to
anchor chain
32 01 SDSL Foxle
Fire main supply to
bilge eductor No.5
80 01 SDSL ASP
Fire main supply to
bilge eductor No.1
80 01 SDSL Magazine
Fire main supply from
emergency fire pp
80 01 SDNR Q-Deck
Fire main isolating vv
(AFT Section)
125 01 Butte
rfly
Main Alleyway
near AHU-1
(AFT Section)
01 Butte
rfly
Main Alleyway
near laundry
(FWD Section)
01 Butte
rfly
Main Alleyway
near gunnery
office
(FWD Section)
01 Butte
rfly
Boatswain store
Fire Hydrant valves 24 Angle

EA-3141

FUEL SYSTEM VALVES
Following valves of Fuel system to be overhauled and pressure tested upto 08 Kg/cm
2
. Valves to be painted
with suitable colour code and refitted in position. Job involves renewal of gaskets, SS fasteners. Mat Yard
supply

DESCRIPTION SIZE
(mm)
QTY
(Nos)
TYPE LOCATION
Fuel filling valves 125 02 Gate 01 each on Foxle
& Q-Deck
Fuel filling valves 80 02 SDSL AMR ( Port &
Stbd)
Fuel filling valves ( N/O
valve)
80 01 SDSL AMR
Fuel filling valve (N/C
Valve)
40 01 SDSL AMR
Pressure relief vv (4-6
bar)
50 01 -- AMR
Fuel filling vv Port &
Stbd Fuel Tank of 75
tons capacity.
80 02 SDSL FINS
tons capacity.
80 02 SDSL AER
Suction valve from RU
Tanks to FOT Pump
65 02 Gate 01 each at FER &
AER
M/E F/O drain tank
suction vv
25 01 SDSL FINS
Fuel disc. vv of semi
rotary hand pp
25 01 SDNR FINS
Fuel pp Suction vv 80 02 Gate FINS

DO 50 %. SPARES/
RENEWAL
Fuel pp Disc vv 80 02 SDNR FINS
Fuel oil semi rotary
hand pp disc vv
40 01 SDNR FINS
Fuel oil semi rotary
hand pp suction vv
40 01 Gate FINS
Fuel filling vv for sludge
tank
15 01 Gate FINS
Fuel Oil Semi rotary disc
vv
25 01 SDSL FINS
tons capacity
40 02 SDSL AER
Suction line for fuel oil
Purifiers
50 02 SDSL FINS
Fuel filling for
incinerator fuel tank
25 01 SDSL AMR
Fuel filling for RU fuel
tank - FER
40 02 SDSL AMR Near
hydrophore tank &
incinerator
Quick shut off valve for
main
fuel tanks
80 04 Quick
closing
vv
02 each Fin & AER
Forward RU tanks
65 02 -Do- FER
AFT RU tanks
50 02 -Do AER
incinerator and
Emergency DA
15 02 -Do- 1 each at AMR &
Emergency DA
M/E Fuel oil heat
exchanger inlet valve
20 02 SDSL FER
M/E Return valve from
fuel pre-filter module to
RU Tank
20 02 SDNR
ANGLE
FER
M/E Fuel drain valve 20 02 Self
closing
FER
valve
Interconnecting valve
between FWD & AFT
RU Tanks
50 01 SDSL FER
DA Fuel inlet valve 20 04 SDNR AER

EA-3142 M/E -F/W COOLING SYSTEM VALVES
Following valves of Main Engine F/W cooling system to be overhauled and pressure tested upto 10.5Kg/cm
2
.
Valves to be painted with suitable colour code and refitted in position. Job involves renewal of gaskets, SS
fasteners. Mat Yard supply

DESCRIPTION SIZE
(mm)
QTY
(Nos)
TYPE LOCATION
Filling line for coolant (P & S) 40 02 SDNR FER
M/E cooler inlet valve (P & S) 125 02 SDSL FER
M/E cooler outlet valve (P &
S)
150 02 SDSL FER
Hot water inlet/out valves to
WHR (P&S)
65 04 SDSL FER
Preheating Unit Inlet/Outlet
valves
40 04 SDSL FER

DO 50% ONLY . SPARES/
RENEWAL

EA-3143
COMPRESSED AIR SYSTEM VALVES
Following valves of compressed air system to be overhauled and pressure tested as mention each. Valves to
be painted with suitable colour code and refitted in position. Job involves renewal of gaskets, fasteners & SS
bolts. Mat Yard supply

DESCRIPTION SIZE
(mm)
QTY
(Nos)
TYPE LOCATION
M/E Starting air control unit
inlet vv (Port & Stbd) TP-45
bar
40 02 Ball vv FER

RENEWAL
M/E Pressure reducing station
inlet valve (30-16 bar)
08 02 Ball vv FER
D/A Pressure reducing valve
(30 to 7 bar)
-- 02 -- AER
D/A Pressure relief valve (12
bar)
-- 02 -- AER
D/A Pressure reducer inlet
valve TP-45 bar

40 02 SDNR AER
D/A starting air valve (TP-11
bar)
40 04 Ball vv AER
HP Air compressor outlet
(TP-45 bar)
20 03 Ball vv FER/AER
Pr Reducing valve 30 to 7 bar
(reducer)
-- 01 -- AER
Pr. relief valve (7.5 bar) -- 01 -- AER
Pr. reducing valve 7 to 4.5
bar
-- 01 -- AER
Pr. Relief valve (5 bar) -- 01 -- FER
Sea chest air bleeding line
valve (TP-6 bar)
15 04 Ball vv FINS
Air supply to Fwd Fire &
sprinkling pp (TP-6 bar)
15 01 Ball vv FINS
Air supply vv to Fuel oil
purifier (TP-6 bar)
06 02 Needle
vv
FINS
Air supply vv to stabilizers
(TP-6 bar)
06 02 Needle
vv
FINS
valve (TP-6 bar)
15 09 Ball vv FER
Air supply vv to Oily Bilge
Water Separator (TP-6 bar)
15 01 Ball vv FER
Air supply vv to Bilge pp (TP-
6 bar)
15 01 Ball vv FER
Air supply vv to Fwd Bilge &
Ballast pp (TP-6 bar)
15 01 Ball vv FER
Fi-Fi pp Sea chest air
bleeding line valve (TP-6 bar)
15 02 SDSL
vv
FER
Pressure reducer (7 4.5
bar) inlet valve
20 01 BALL
vv
FER
Pressure reducer (7 4.5
bar) outlet pr. gauge line
valve
20 01 Needle
vv
FER
valve (TP-6 bar)
15 06 Ball vv AER
Air supply vv to Aft Fire &
sprinkling pp (TP-6 bar)
15 01 Ball vv AER
Air supply vv to Aft Bilge &
Ballast pp (TP-6 bar)
15 01 Ball vv AER
Air supply vv to Aft Bilge pp
(TP-6 bar)
15 01 Ball vv AER
Air supply vv to Lub oil
purifier (TP-6 bar)
06 02 Needle
vv
AER
Pressure reducer (4.5 2
bar) outlet pr. gauge line
valve
08 02 Needle
vv
AER
Pressure reducer (30 7 bar)
inlet valve
20 01 SDSL
vv
FER
Air supply vv to expansion
tank for chilled water (TP-6
bar)
15 02 Ball vv AMR
Check vv of expansion tank
for chilled water (TP-6 bar)
15 01 NRV AMR
Air supply vv to Hydrophore
tank (TP-6 bar)
15 02 Ball vv AMR
Check vv for Hydrophore tank
(TP-6 bar)
15 01 NRV AMR
Emergency Fire pp Sea chest
air bleeding line valve (TP-6
bar)
15 01 Ball vv AVCAT
Room
Air supply vv to fire &
sprinkling system(TP-6 bar)
15 01 SDNR
vv
Paint store
Air supply vv to air horn (TP-
11 bar)
20 01 Ball vv Main deck
(bet.
Frame 93-
94)
Air supply vv to Moisture
eliminator (TP-6 bar)
15 01 Ball vv Fan Room
( 01 Deck)
Air supply helicopter
traversing gear line (TP-6
bar)
15 01 Ball vv Halo
hanger
Air supply vv to air horn(TP-
11 bar)
20 01 Ball vv Bridge top
(04 Deck)
Air supply vv to port & stbd
moisture eliminator (TP-6
bar)
15 02 Ball vv 02 Deck
Air supply vv to drive shutter
assembly (TP-6 bar)
15 01 Ball vv Aviation
store
Air hydrant valve for general
services (TP-11 bar)
15 11 Ball vv Various
locations

EA-3144 AVCAT FUEL OIL SERVICE SYSTEM VALVES
Following valves of Avcat Fuel oil service system to be overhauled and pressure tested upto 08 Kg/cm
2
.
Valves to be painted with suitable colour code and refitted in position. Job involves renewal of Teflon full face
gaskets, SS fasteners. Mat Yard supply

DESCRIPTION SIZE
(mm)
QTY
(Nos)
TYPE LOCATION
Quick Closing vv for
Main/Service tank one each

65 02 Quick
Closin
g vv
Avcat
Control
Room
Quick Closing vv of main tank
for hand pp line
25 01 Quick
Closin
g vv
Transfer pump suction valve 65 01 Gate
valve
Transfer pump discharge
valve
50 02 SDNR
RENEWAL
Hand pump suction valve 25 03 SDNR
Water separator inlet and
system valve
50 05 Gate
valve
3-way cock 50 01
Ball valve 40 04 Ball
valve
Filling and system valve 65 02 Gate
valve
EA-3145 EXTERNAL FI-FI & DELUGE SYSTEM VALVES
Following valves of External FI-FI & Deluge system to be overhauled and pressure tested to 20 Kg/cm
2
.
Valves to be painted with suitable colour code and refitted in position. Job involves renewal of gaskets,
fasteners & SS bolts. Mat Yard supply. Yard to provide suitable storage tank (capacity: 10 KL) for storing the
foam compound during refit.

DESCRIPTION SIZE
(mm)
QTY
(Nos)
TYPE LOCATION
Foam valve (P & S) 50 02 Butter
Fly
FER
Foam system VV (P & S) 65 02 NRV FER
Foam system VV (P & S) 65 02 Ball
Type
FER
Foam suction valve (P & S) 65 02 Butter
Fly
AER
Water Spray VV
Electrically/wheel operated
250 02 Butterf
ly vv
Funnel
Compartmen
t
Fi-Fi pp Disc valve (Port &
Stbd)
Electrically/wheel operated
300 02 Butterf
ly vv
FER
Fi-Fi pp priming valve (Port &
Stbd )
50 02 Butter
fly
FER

RENEWAL
EA-3146 Check 09 nos FM-200 and 12 nos nitrogen cylinders weight and record, if less than 95 % of original weight,
recharge the bottles, Details as follows.
(a) FM-200 - 600 lbs - 05 nos
(b) FM-200 - 350 lbs - 02 nos
(c) FM-200 - 125 lbs - 01 nos
(d) FM-200 - 70 lbs - 01 nos
(e) Nitrogen Cylinder - 12.2 lbs - 10 nos

DO Through PAC Firm.
Additional Gas charges
under AWRF
EA-3147 Pressure test of all system piping to be carried out and Blow through system pipes with hot air and check
nozzles (22 nos) of respective compartments for blockage, if any. (Working Pressure. 25 bar)
DO
EA -3148 Check Electric and pneumatic operation and detection system.
DO
EA-3149 Test all pressure switches for correct operation.
DO

EA-3150 Test pneumatic detection system
DO

STEERING GEAR MAKE : JASTRAM ENGINEERING LTD, CANADA TYPE: TWIN S2-200-1-35, QTY 02 Sets.
EA-3151 Overhaul the pump and renew coupling pad.(04 Nos) DO
EA-3152 Clean and repaint the Storage and power pack tanks DO
EA-3153 Renew suction strainer and return filter. Qty-02 Nos each. DO
EA-3154 Change steering gear oil. DO
EA-3155 Hydraulic oil leakage observed from DARB units and proportional valve assy of both steering units. DARB units
and proportional valves to be overhauled and setting to be carried out. Repair kits for both units yard supply.
DO
EA-3156 PORT steering system DARB unity hydraulic hoses rubbing with actuators. Both DARB unit height to be
increased as per STBD DARB unit.
DO
EA-3157 Following steering system Steering Gear system valves to be overhauled, pressure tested and fitted back.
SL No Description Size Qty
(a) Pump Suction ball valves 40mm 04
(b) Pump Discharge valve 25mm 04
(c) DARB Assy Valves 08
(d) Actuator isolation valve 25 mm 08
(e) Helm Pump shut off valves 04
DO

RO Plant, Make:- SLCE Water makers, France
Model:- SD21-404, 20 TPD, Qty-01

EA-3169 Following jobs to be carried out as part of 2 yearly routine.
Replacement of cartridges filters seals
DO
EA-3158 Overhaul Helm pump and prove for normal operation. DO
EB-3159 16 Nos hydraulic flexible hose perished to be renewed as per sample. Size 01 inch Dia, Normal working
pressure 1500 PSI and maximum system pressure 1875 PSI, length 70 (04Nos) , 40 (08 Nos), 42(02
Nos), and 46(02 Nos)
DO
EA-3160 On completion of all jobs prove the steering system from all modes including helm pumps. DO
EMERGENCY DIESEL GENERATOR , Make Caterpillar, USA Model- C4.4 DITA / 75 KW, Qty-01
EA-3161 Carryout following as a part of 2 yearly routine.
Inspect heat exchanger clean if required
DO
EA-3162 Inspect after cooler core
DO
EA-3163 Replace cooling system water temperature regulator.
DO
EA-3164 Inspect generator
DO
EA-3165 Inspect generator set vibration
DO
EA-3166 Inspect/ clean turbocharger
DO
EA-3167 Inspect water pump
DO
EA-3168 Add/Change cooling system coolant extender (ELC)
DO
EA-3170 Checking of pulsation dampener inflation pressure with loading bed and charge if required
DO
EA-3171 Replacement of the active carbon cartridge
DO
EA-3172 Replacement of captive acceleration tube
DO
EA-3173 Cleaning pump to be overhauled
DO
WHR Plant, Techno Process Equipments (I) Ltd Mumbai
Model:- BRAVAC, Capacity 10 TPD, QTY-02 Nos

EA-3174 Evaporator shell to be cleaned, gasket to be renewed and leak test to be carried out. Check shell thickness
and renew if less by 15 %.
DO Through PAC
Firm
EA-3175 Replace valve kit in solenoid valve.
EA-3176 Clean/ Renew Demister
EA-3177 All pressure gauges to be calibrated and renewed if required.
EA-3178 Overhaul Distillate pump, and Sea water pumps.
EA-3179 Open condenser cooling tubes. Chemically clean it and carry out pressure test.
EA-3180 Open heater tubes, chemically clean and pressure test.
EA-3181 Check the shell safety relief valve for proper functioning.
EA-3182 Replace orifice plates in SW/FW lines.
EA-3183 Chemical cleaning and pressure testing of all SW system pipe lines of lant
EA-3184 Check ejector nozzle, replace if necessary.
EA-3185 Ultrasonic cleaning of UV sterilizers.
EA-3186 Functional/operational checks and proving the system for designed out.
EA-3187 Check NC/NO valves.
Fire & Sprinkle Pump, Pompe Garbarino S.P.A. Italy, Model:-MU 65/250 LE, Qty-02 Nos
EA-3188 Overhauls the pump and renew the following
a) Elastic inserts/ met. Membranes change
b) Gasket change
c) Mechanical seal / soft packing change
d) Wear ring change
e) Bearings change
f) Pump oil lip seals change
All spares yard supply
DO in conjunction
with EA 3189
EA-3189 Air ejection system of both pumps to be overhauled and proved. Job involves renewal of adaptor/connectors.
Mat Brass.
EA-3190 On completion of overhauling of pump alignment to be proved with motor and pump to be proved for rated
output and pressure
Bilge & Ballast Pump, Pompe Garbarino S.P.A. Italy, Model:-MU 65/250 LE, Qty-02 Nos
b) Gasket change
d) Wear ring change
e) Bearings change
DO

Mat Brass.
DO
EA-3193 On completion of overhauling of pump alignment to be proved with motor and pump to be proved for
ballasting and de-ballasting of tanks at rated output and pressure
DO
Bilge Pump, Make:- Pompe Garbarino S.P.A. Italy
Model:- MU 50/200 LE,QTY-02 Nos

b) Gasket change
d) Wear ring change
e) Bearings change
DO
Mat Brass.
DO
EA-3196 On completion of overhauling of pump alignment to be proved with motor and pump to be proved for
pumping out of Compartments at rated output.
DO
Sea water cooler, Make:-ABB, Qty- 04 Nos
EA-3197 All four sea water cooler coil to be chemically cleaned and pressure tested at 08 Kg/cm2
DO
EA-3198 Both sea water cooler of Main Engine Room leaking excessively through coil. To be brazed. (DTNR remarks
obtained from CGRPS(Goa) during Guarantee dry docking)

DO
Lub Oil & Fuel Oil Purifiers Westfalia, Germany OSD 18-91-067, Lub Oil-02, Fuel Oil-02
EA-3199 Carryout following jobs as part of 8000 hrly routine.
gasket replacement of bowl and hood
DO
EA-3200 Clean inside of the upper section of frame
DO
EA-3201 Replace gasket and retaining ring
DO
EA-3202 Replace drive belt
DO
EA-3203 Replace spindle ball bearing DO
EA-3204 Replace ball bearings of centrifugal clutch and replace if necessary
DO
EA-3205 Replace vibration absorber
DO

EA-3206 Check thickness of clutch shoes & replace if necessary
DO
EA-3207 Check thickness of brake lining, replace if necessary
DO
EA-3208 Check the bowl height
DO
EA-3209 In case of direct current check the spindle speed (bowl)
DO
EA-3210 Check the starting time, samples to be tested in lab to check the performance of purifiers to meet the
requirement of MTU engines and purifiers to be proved for normal operation.
DO
EB-3211 08 Nos of suction and discharge wire braded hoses deteriorated to be renewed as per sample.
DO
Avcat Service and Transfer Pumps, Make:- Tushaco India Type:-T 3 S -52/40,Qty- 01 EACH
EA-3212 Overhaul the pump, check alignment of pump and replace necessary spares.
DO
EA-3213 Check foundation bolts.
DO
EA-3214 Water separator and moisture absorber elements to be renewed.
DO
EA-3215 Defueling hose to be checked for any damage/crack and pressure tested upto 100 psi. Renew if required
DO
EA-3216 Hose nozzle strainer and cap deteriorated to be renewed as per sample
DO
EB-3217 06 nos pressure gauges and 01 no. flow meter to be calibrated. Renew if required

DO
Main HP Air compressor ,Make :- ELGI, Coimbatore (TN) Model:- HP 20300, Qty-02 Nos
EA-3218 Carryout Following jobs as part of 2500 Hrly Routine on Both compressor.
Complete overhauling of the compressor and proving the compressor for rated output and pressure. Spares
yard supply.
DO
EA-3219 Change inlet air filter element
DO
EA-3220 Safety sequence to be checked with respect to the air bottles. Job includes checking of relief valves, un-
loader mechanism and auto cut in/cut off of compressor.
DO
Emergency Air Compressor Engine,
Make: KOEL, PUNE HA-294, Qty-01

EA-3221 Top overhaul and change engine oil
DO
EA-3222 Renew V belt and safeties to be checked and set if required
DO

Emergency Air Compressor,
Make-Elgi Model- HP 20301, QTY 01 No

EA-3223 Overhaul compressor and renew V belts
DO
EA-3224 Change inlet air filter element and compressor to be proved for normal operation.
DO
Emergency Fire Pump Engine, Make- KOEL, Model- HA 394
EA-3225 Top overhaul and change engine oil
DO
EA-3226 Renew V belt
DO
Emergency Fire Pump Make- BE Pumps, Model- MA844KKS6316
b) Gasket change
c) Mechanical seal (3)/ soft packing change
d) Wear ring change (3)
e) Bearings change (3)

DO
Portable Pneumatic Pump with Trolley Mounted air Compressor
Make-M/S Kaeser Kompressoren GMBH, Germany ASK Sigma Control Basic

EA-3228 Check the pressure relief valve
DO
EA-3229 Carry out Oil and air coolers maintenance
DO
EA-3230 Change the oil filter DO
EA-3231 Change oil separator cartridge
DO
EA-3232 Change the drive belts DO
EA-3233 Overhaul Compressor and Engine. DO
EA-3234 Clean and pressure test finned coolers
DO
Hot Water Circulation Pump Make-BE Pumps, Calcutta, Model- 1210KH-6-316-MS3 Qty- 01 No
EA-3235 Overhaul the pump and change spares as required.
DO
EA-3236 Check the alignment of shaft with motor. DO

DO
EA-3238 Check shaft for any wear. If worn out renew. DO
EA-3239 Renew bearings if abnormal noise exists.
DO
Diving Air Compressor Make- M/S Goenka, Model- Air cooled Three Stage / GA 9D, Qty-01 No
EA-3240 Overhaul Compressor, renew defective spares and prove.
DO
EA-3241 Clean and pressure test finned coolers
DO
EA-3242 Change system filters. Air analysis to be carried out post overhauling
DO
Diving Air Compressor engine, Make- M/S Greaves cotton, Model- 1510, Qty-01 No

EA-3243 Clean fuel tank.

DO
EA-3244 Overhaul the engine and prove for normal operation. DO
Portable Non Submersible Pump Motor Driven,
Make- MODY Industries (F.C.) Pvt Ltd, Mumbai, Cap-35 M3/HR, Model-DC6-EV, Qty-01 No

EA-3245 Overhaul the pump. Examine internal wear. Renew spares if required. Check running clearances
DO
EA-3246 Check the alignment of pump with the motor.
DO
DO
DO
EQPT: STABILIZERS MAKE : M/S VT MARINE PRODUCTS UK TYPE-500 SERIES QTY : 02 NO
EA-3249 Check all accumulator and charge pressures if required (System must be stopped)
DO
EA-3250 Clean and examine all oil cooler tube nests and renew as necessary
DO
EA-3251 Renew all pressure/ return filter elements
DO
EA-3252 Analyse oil sample. Change Oil if required
DO
EA-3253 Recondition all hydraulic actuators.
DO
EA-3254 Flush all hydraulic systems.
DO

MARINE INCINERATOR Make:- M/S Teamtec, Type:- OG 120 C, Qty:- 01
EA-3255 Check paintwork. Make sure the paint is not chipped or scratched. Paint if required
DO
EA-3256 Check the control and alarm system according to Test of function and safety devices.
DO
EA-3257 Check all safety devices and adjust if necessary.
DO
EA-3258 Check all valves on oil system for leakage and arrest leaks.
Type Size Qty
SDSL 15 NB 01
SDNR 40 NB 02
SDSL 25 NB 01
Ball valve 25 NB 02

DO
EA-3259 Check all oil solenoid valves for leakage.
DO
EA-3260 Replace nozzle for D.O. burner with new ones.
DO
EA-3261 Overhaul Diesel and sludge pump and prove the system for burning of solid waste and sludge.
DO
Oily Bilge Water Separator, Make- NFV Filteration & Separation Hamburg, Type- MPEB, Qty-01
EA-3262 Drain oil and water fully from the separator body before opening the body.
DO
EA-3263 Clean vessel inside MPS (1
st
stage) and separation insert with MPS-profiles
DO
EA-3264 Replace the element
DO
EA-3265 Clean vessel inside and insert for MESB elements
DO
EA-3266 Check the pump bearing, impeller, seals, and sealing rings. Replace if necessary.
DO
EA-3267 Unit filter, air vent valve, pressure setting of safety Check and ensure the proper operation of fine separating
valve.
DO
EA-3268 Replace oil separator filter, if damaged/clogged and prove operation on completion and prove the system for
normal operation
DO

90 HP OBM, Make- Mercury marine, Qty- 04 nos
EA-3269 Overhaul the engine.
DO
EA-3270 Inspect remote steering assembly and renew defective components.
DO
EA-3271 Clean the feed tank and replace the flexible hoses, if required.
DO
EA-3272 Check timing of engine and adjust if required
DO
EA-3273 Inspect control cable and adjust if required
DO
25 HP OBM, Make- Mercury Marine, Qty-03 nos

EA-3274 Complete overhauling of the engine including water pump and propeller shaft assembly
DO
EA-3275 Replace gear case lub oil

DO
EA-3276 All electrical connections to be inspected thoroughly and replace if necessary

DO
EA-3277 Replace spark plug
DO
EA-3278 Following auxiliary sea water cooling system pipe lines to be chemically cleaned, pressure tested and refitted.
Renew defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS. Pressure
Test- 5kg/sq. cm Note: Length of pipes mentioned below is only 25% of total system pipes length.

Description Qty mat
Auxiliary sea water cooling system
(a) Pipe dia-30mm OD
(b) Pipe dia-38mm OD
(c) Pipe dia-44.5mm OD
(d) Pipe dia-57mm OD
(e) Pipe dia-133mm OD
(f) pipe dia-76.1mm OD
03mt
r
03mt
r
02mt
r
02mt
r
02mt
r
09mt
r
cupro-
nickel

DO
EA-3279 Following Bilge and Ballast system pipe lines to be chemically cleaned, pressure tested and refitted. Renew
defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS. Pressure Test-
5kg/sq. cm Note: Length of pipes mentioned below is only 25% of total system pipes length.

Description Qty Material
Bilge and Ballast
system
(a) Pipe dia-33.4mm
OD
(b) Pipe dia-42.2mm
OD
(c) Pipe dia-48.3mm
OD
(d) Pipe dia-60.3mm
OD
(e) Pipe dia-73mm OD
(f) Pipe dia-88.9mm OD
(g) Pipe dia-114.3mm
OD
(h) Pipe dia-114.3mm
OD
(i) Pipe dia-141.3mm
OD
(j) Pipe dia-57mm OD
(k) Pipe dia-76.1mm
OD
(l) Pipe dia-88.9mm OD
(m) Pipe dia-108mm
OD

15mtr
03mtr
15 mtr
110 mtr
19 mtr
20 mtr
62 mtr
12 mtr
03 mtr
01 mtr
11 mtr
10 mtr
05 mtr

Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel

DO
EA-3280 Following Fresh Water Generating system pipe lines to be chemically cleaned, pressure tested and refitted.
Renew defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS. Pressure

Description Qty Material
Fresh Water Generating System
(a) Pipe dia-20mm OD,Thk-01mm
(b) Pipe dia-38mm OD,Thk-1.5mm
I Pipe dia-20mm OD,Thk-01mm
(d) Pipe dia-30mm OD,Thk-1.5mm
(e) Pipe dia-38mm OD,Thk-1.5mm
(f) Pipe dia-44.5mm OD,Thk-1.5mm
(g) Pipe dia-57mm OD,Thk-1.5mm
(h) Pipe dia-76.1mm OD,Thk-02mm
(i) Pipe dia-88.9mm OD,Thk-2.5mm

13mtr
04 mtr
02 mtr
05 mtr
01 mtr
01 mtr
01 mtr
07 mtr
02 mtr

Copper
Copper
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel

DO
EA-3281 Following Incinerator piping system pipe lines to be chemically cleaned, pressure tested and refitted. Renew
DO
Description Qty. Mat.

Incinerator Piping System
(a) Pipe dia-21.3mm OD,Thk-2.8mm
(b) Pipe dia-33.4mm OD,Thk-3.4mm
(c) Pipe dia-48.3mm OD,Thk-3.7mm
(d) Pipe dia-219.1mm OD,Thk-3.76mm
(e) Pipe dia-10mm OD,Thk-01mm

02 mtr
08 mtr
08 mtr
05 mtr
01 mtr

Seamless Steel
Seamless Steel
Seamless Steel
SS
Copper
EA-3282 Following Fuel oil filling and transferring system pipe lines to be chemically cleaned, pressure tested and
refitted. Renew defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with
SS. Pressure Test- 5kg/sq. cm Note: Length of pipes mentioned below is only 25% of total system pipes
length.
DO
Fuel Oil Filling And Transferring System
(g) Pipe dia-114.3mm OD,Thk-06mm
(h) Pipe dia-141.3mm OD,Thk-6.6mm
(i) Pipe dia-10mm OD,Thk-01mm

03 mtr
17 mtr
20 mtr
15 mtr
02 mtr
50 mtr
13 mtr
13 mtr
01 mtr

Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Copper

EA-3283 Following Compressed air system pipe lines to be chemically cleaned, pressure tested and refitted. Renew
DO
Compressed Air System
(b) Pipe dia-26mm OD,Thk-02mm
(f) Pipe dia-08mm OD,Thk-01mm

53 mtr
02 mtr
85 mtr
03 mtr
08 mtr
10 mtr

Seamless Steel
Precision Steel
Seamless Steel
cupro-nickel
Copper
Copper
EA-3284 Following Fire main and sprinkling system pipe lines to be chemically cleaned, pressure tested and refitted.
Renew defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS.
Pressure Test- 10 kg/sq. cm Note: Length of pipes mentioned below is only 25% of total system pipes
length.
DO
Description
Qty.
Mat.
Firemain And Sprinkling System
(g) Pipe dia-26.7mm OD,Thk-2.9mm
(h) Pipe dia-26mm OD,Thk-02mm

04 mtr
04 mtr
36 mtr
38 mtr
06 mtr
19 mtr
09 mtr
16 mtr

Copper
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel

EA-3285 Following Lub oil filling and transferring system pipe lines to be chemically cleaned, pressure tested and
refitted. Renew defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with
SS. Pressure Test- 5kg/sq. cm Note: Length of pipes mentioned below is only 25% of total system pipes
length.
DO
Description
Qty.
Mat.
Lub Oil Filling And Transferring System
(e) Pipe dia-48.3mm OD,Thk-3.7mm
(g) Pipe dia-73mm OD,Thk-5.2mm

06 mtr
09 mtr
23 mtr
01 mtr
21 mtr
06 mtr
01 mtr

Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
EA-3286 Following Fresh water cooling system pipe lines to be chemically cleaned, pressure tested and refitted.
Pressure Test- 5kg/sq. cm Note: Length of pipes mentioned below is only 25% of total system pipes
length.
DO

Description
Qty. Mat.
Fresh Water Cooling System
(c) Pipe dia-73mm OD,Thk-5.2mm

20 mtr
20 mtr
07 mtr
07 mtr
08 mtr

Copper
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel

EA-3287 Following Sea water cooling system pipe lines to be chemically cleaned, pressure tested and refitted.
length.
DO

Description

Qty.
Mat.
Sea Water Cooling System
(f) Pipe dia-57mm OD,Thk-1.5mm
(g) Pipe dia-76.1mm OD,Thk-02mm
(h) Pipe dia-88.9mm OD,Thk-2.5mm
(j) Pipe dia-108mm OD,Thk-2.5mm
(k) Pipe dia-133mm OD,Thk-2.5mm
(l) Pipe dia-159mm OD,Thk-2.5mm
(m) Pipe dia-219.1mm OD,Thk-03mm
(n) Pipe dia-323.9mm OD,Thk-04mm

04 mtr
07 mtr
12 mtr
08 mtr
12 mtr
07 mtr
32 mtr
06 mtr
05 mtr
07 mtr
03 mtr
12 mtr
03 mtr

Copper
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
EA-3288 Following Lub oil service system pipe lines to be chemically cleaned, pressure tested and refitted. Renew
defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS. Pressure
DO

Description

Qty.
Mat.
Lub Oil Service System
(e) Pipe dia-114.3mm OD,Thk-06mm

06 mtr
01 mtr
03 mtr
06 mtr
03 mtr
01 mtr

Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Seamless Steel
Copper

EA-3289 Following Avcat system pipe lines to be chemically cleaned, pressure tested and refitted. Renew defective
pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS. Pressure Test- 5kg/sq.
cm Note: Length of pipes mentioned below is only 25% of total system pipes length.
DO

Description

Qty.
Mat.
Avcat System
(f) Pipe dia-76.1mm OD,Thk-02mm
(g) Pipe dia-88.9mm OD,Thk-2.5mm

01 mtr
01 mtr
05 mtr
02 mtr
25 mtr
05 mtr
01 mtr

Copper
Copper
Copper
Copper
Copper
Copper
Copper
EA-3290 Following sounding system pipe lines to be chemically cleaned, pressure tested and refitted. Renew
defective pipe lines. Job involves painting of pipes, colour coding, renewal of fastners with SS. Note: Length
of pipes mentioned below is only 25% of total system pipes length.

DO

Description

Qty.
Mat.
Sounding System

30 mtr
01 mtr

Seamless Steel
Copper

EA-3291 Following Air/Vent system pipe lines to be chemically cleaned, pressure tested and refitted. Renew
defective pipe lines. Job involves painting of pipes, colour coding, renewal of fasteners with SS. Pressure
DO

Description

Qty.
Mat.
Air/Vent System
(b) Pipe dia-139.65mm OD,Thk-
5.4mm

08 mtr
08 mtr
29 mtr
05 mtr
21 mtr
02 mtr

ERW Steel
ERW Steel
ERW Steel
ERW Steel
ERW Steel
Copper

EA-3292 Following Propulsion starting air system pipe lines to be chemically cleaned, pressure tested and refitted.
length.
DO

Description

Qty.
Mat.
Propulsion Starting Air System
(a) Pipe dia-25mm OD,Thk-1.5mm

15 mtr
40 mtr
12 mtr
10 mtr

cupro-nickel
cupro-nickel
cupro-nickel
cupro-nickel
MISCELLANEOUS
EA-3293 Sprinkling system nozzles of following compartment to be removed, cleaned, and refitted after pressure
testing of system pipes. (Testing pressure 10.5 bar).
(a) Hello hanger - 12 in Nos Nozzle
(b) Magazine compartment 12 Nos Nozzle
(c) Paint store 08 in Nos Sprinkling holes
DO

EA-3294 Lathe Machine to be overhauled and proved. Spares yard supply Make:-M/s Unitech, Model:-MTT 1440 DO
EA-3295 Drilling Machine to be overhauled and proved. Spares yard supply Make:-M/s Ambica Machine Tools Gujrat DO
EA-3296 Grinding Machine to be overhauled and proved. Spares yard supply Make:-M/s Aleeka Industries, Model:-
314
DO
EA-3297 Submersible Pump to be overhauled and proved. Spares yard supply Make:-M/s Kulkarni Engg, Qty- 02 Nos
(40 TPH, Model:- KS-2550) and 01 No (20 TPH, Model:- KS- 2430)
DO
EA-3298 Ships air siren to be overhauled and proved and air filter to be renewed. Make:- Zollner Germany, Type:-
MAKROFON M 75 F/260 HZ. Spares yard supply
DO
EA-3299 Fuel oil transfer pumps to be overhauled, alignment with motor to be carried out and to be proved. Spares
yard supply Make:- Tuschaco pumps, Type:- T3S 70/46 LVS, Qty:- 02 nos
DO
EA-3300 External Fire Fighting system pipe line to be chemically cleaned, pressure tested & refitted back. Length- 30
mtr, dia- 300mm, Length- 30 mtr, dia- 150mm and Length- 20 mtr, dia- 65mm
DO
EA-3301 Quick Shut-off levers and mechanism to be overhauled and to be proved. Qty- 05 Nos. DO
EA-3302 Portable fire pump with engine to be overhauled and proved. Make-M/s Modi Industries pvt ltd, Model:-
DC8Y-DE
DO
EA-3303 Avcat hand pumps to be overhauled and proved. Qty:-02 nos, capacity:-1.5 ton/hr at 1 bar, Make:- M/s
Bhargab
DO
EA-3304 Portable motor driven pumps to be overhauled and proved. Qty:-02 nos, capacity:-1 ton/hr DO
EA-3305 LP air system pipe line to be blown through with 7 bar and 80 mtr,dia 20NB pipe to be chemically cleaned
and pressure tested up to 10.5 bar.
DO
EA-3306 Pressure reducing valves of compressed air system to be overhauled and proved. QTY-03, Set pressure:-30
to 7bar,7 bar to 4.5, 4.5 to 2 bar.
DO
EA-3307 Stern tube seal cooling system pipe line to be chemically cleaned and pressure tested up to 3.5 bar and
refitted in position. Length:- 50 mtr, Dia:- 32 mm
DO


ELECTRICAL

DL SL DEFECT/ROUTINE DESCRIPTION REMARKS
ELECTRICAL RHQ (NW)
ICCP SYSTEM (Make- M/s Cathodic Controls Company, Bangalore)
(System under AIAMC)

LA-5001

(a) Inspect 04 Nos. anodes, 02 nos. reference electrodes and dielectric shielding around anodes for any
mechanical damages, immediately after docking. Fresh coats of araldite putty be applied if dielectric shielding
around anodes found damaged/deteriorated.
(b) Clean all the anodes and reference Electrodes. Replace if required.
(c) Before sand blasting / hull cleaning, all anodes and reference electrodes to be suitably covered to avoid
any damage or paint deposit.
AIAMC
LA-5002 (a) Inspect all cables and cable leads for any mechanical damage.
(b) Check electrical contacts in junction boxes, if loose tighten it.
(c) Check for any leakage in cofferdams and the lids to be tightened.
(d) Check the condition of shaft carbon brush & slip ring. Resistance between Hull and Slip Rings should be
zero. If not, replace the carbon brush.
AIAMC
LA-5003 (a) Check all anodes by Megger to ensure that there is no shorting of anodes and improve insulation if
required.
(b) Overhaul control panel of ICCP system. Calibrate 04 Nos. digital meters (Volts /Amps). Replace all the
defective components.
AIAMC
ICAF (M/s SARGAM METAL LTD. CHENNAI)
LA-5004 (a) Check the status of all fitted anodes. Total nos of anodes 16.
(b) Replace the anode if life time has expired.
AIAMC
LA-5005 Overhaul control panel & 16 nos Digital Processing Unit. Calibrate 01 no Digital Volt meter. Replace all the
defective components.
AIAMC

EM LOG (M/S JOHN LILLEY AND GILLIE PVT LTD, ENGLAND. PAC firm M/s Elcome Marine Services)
LA-5006 (a) Remove LOG pick up head from the housing after closing isolation valve well before the ship entering to
dry dock.
(b) Overhaul log pick up head housing and isolation valve, replace O rings.
(c) Assemble valves and housing into the location and carry out pressure testing prior ships undocking.
(d) Overhaul the control panel.
(e) Calibrate and align 06 Nos digital repeaters at ops room, Bridge console, Docking console Port/stbd, MCR
console and steering gear compartment.
(f) Check insulation of pick up electrodes and excitation coil.
(g) Check coil resistance of excitation coil (Minimum acceptable: 10 Mega ohm)
(h) Carry out calibration of EM Log by measured distance run test procedure.
UNDER AIAMC
LB-5007 EM log buffer unit for bridge not working suspect PCB defective. To be repaired and proved. DO
ECHO SOUNDER (M/S SKIPPER ELECTRONICS, TYPE: GDS 102)

LA-5008 (a) Inspect transducer fitment along with surface ring to be cleaned properly and sea weeds to be removed.
(In Dry Dock).
(b) Apply grease on surface and cover with plastic sheet.
(c) Remove grease prior undocking.
(d) Overhaul the equipment, printer & control panel.
DO THROUGH PAC FIRM
MAGNETIC COMPASS Navipol 1 (M/S Cplath) , PAC firm M/S Kongsberg Marine, Navi Mumbai
LA-5009 (a) Check feed to Autopilot and proper function of magnetic sonde.
(b) Overhaul magnetic compass and carry out compass swing test.
UNDER AIAMC
AUTO PILOT (M/s Kongsberg Marine) , PAC firm M/S Kongsberg Marine, Navi Mumba
LA-5010 Autopilot and feedback units are to be calibrated, aligned and proved for satisfactory performance. UNDER AIAMC

STEERING GEAR MOTOR -04 Nos. 15 HP (M/s BALDOR ELECTRIC CO.) , & CONTROL PANEL (M/s JASTRAMS
ENGG)

LA-5011

Overhaul 04 nos steering gear motors and control panel as follows:
(a) Record Insulation of motor prior to dismantling.
(b) Dismantle motor and withdraw rotor.
(c) Clean stator and rotor with fresh water followed by tri chloro ethyle/ arma cleaner.
(d) Dry with hot air blower and apply thin layer of quick drying thermal conductivity \varnish.
(e) Replace both bearings.
(f) Paint internal and external parts of motors.
(g) Change motor terminal lugs, if required.
(h) Change motor terminal cover gasket.
(j) Check motor terminal strip / post and replace, if found cracked.
(k) Check Insulation and record the values in MRC and carryout trials (Min. Resistance 1Mohm).
(l) Calibrate overload relays, Under Voltage trip relay & single phasing preventer.
(m) Calibrate feedback system along with panorama indicator and rudder angle indicator.
DO . SPARES CG SUPPLY
BOW THRUSTER MOTOR (450 KW) & CONTROL PANEL (MOTOR: M/S ATB SEVAR, PANEL: M/S HRP
THRUSTER SYSTEMS, NETHERLAND)

LA-5012 Carry out overhauling of motor 415 Volt 400 KW as follows.
(a) Record Insulation of motor prior to dismantling.
(c) Clean stator and rotor with fresh water followed by tri chloro ethyle/ arma cleaner.
(d) Dry with hot air blower and apply thin layer of quick drying thermal conductivity varnish.
(e) Replace both bearings.
(g) Change motor terminal lugs, if required.
(j) Check motor terminal strip / post and replace, if found cracked.
(k) Check Insulation and record the values in MRC and carryout trials
(l) Check carbon brushes and slip rings, replace if required.
(m) Carry out overhauling of starter panel, remote control panel, electronic control unit, resistor box and

DO THROUGH YARD/ PAC
AS PER MAINTENANCE
SCHEDULE
calibrate all relays, MCCBs and replace if required.
(n) Shock/Vibration mounting to be renewed.

AC CONTROL PANEL -02 NOS (M/s Electronic Control Corporation, Kolkata)
LA-5013 (a) Overhaul both AC control panel and Check all power and control wirings for proper tightness and no sign
of overheating.
(b) Check operation of all the capacity control solenoid valves, chiller control solenoid and liquid control
solenoid for satisfactory performance.
(c) Open all the terminal covers and check tightness of terminal strips for intactness.
(d) Check all contactors and clean moving/ fixed contacts, replace if required. Renew if unsatisfactory.
(e) Calibrate HP & LP cut outs and capacity controls of plant. Prove them in the system.
(f) Check the Local / Remote starting of AHUs for satisfactory operation.
(g) Calibrate overload relays by using current injection tester.
(h) Calibrate Voltmeters, Ammeters.
(j) Calibrate soft stators for both control panels.

DO
LB-5014 (a) Both control panel are heating up causing soft Starter malfunctioning.
Defect to be repaired.

DO
AC COMPRESSOR MOTORS : 02 NOS, (MAKE : BITZER KUHLMASCHINENBAU GMBH)
CAPACITY: 110 KW/4 POLE (SOFT STARTER)
SEA WATER PP MOTOR:- 02 NOS MAKE: ALSTOM CAPACITY : 9.3 KW,
CHILLER PUMP: - 02 NOS, (MAKE: MARATHON, CAPACITY 11 KW)

LA-5015

Overhaul 06 nos motors (chiller and sea water pump) as per following :
(a) Record insulation of motor prior to dismantling.
(c) Clean stator and rotor with fresh water followed by trichloroethyle / arma cleaner.
DO

(e) Renew all bearings.
(g) Change motor terminal lugs if required.
(j) Renew terminal cover screw, if required
(k) Check Insulation and record the values in MRC.
(l) Replace gaskets; re-fix motor and carryout trials of motor.

AHU :03 NOS, MAKE : ZECO AIRCON CAPACITY: 11, 9 & 7.5 KW AHU
(M/s Electronic Control Corporation, Kolkatta)

LA-5016

Overhaul 03 nos AHU motors and control panel as per following :
(a) Remove entire blower unit from location and dismantle fan.
(b) Clean and check balancing of fan impeller.
(c) Record insulation of motor prior to dismantling.
(d) Dismantle motor and withdraw rotor.
(e) Clean stator and rotor with fresh water followed by trichloro ethyle / arma cleaner.
(f) Dry with hot air blower and apply thin layer of quick drying thermal conductivity varnish.
(g) Renew all bearings.
(h) Paint internal and external parts of motors.
(j) Change motor terminal lugs if required.
(k) Change motor terminal cover gasket.
(l) Renew terminal cover screw, if required
(m) Check Insulation and record the values in MRC.
(n) Replace gaskets; re-fix motor and carryout trials of motor.
(p) Check all contactors and clean moving/ fixed contacts, replace if required. Renew if unsatisfactory.
(q) Check the Local / Remote starting of AHUs for satisfactory operation.
(r) Calibrate overload relays by using current injection tester.
(s) Calibrate Voltmeters, Ammeters and all relays. Renew if required.
Indicate PAC firm address.

DO
GYRO COMPASS 02 nos. (M/s Sperry Marine)
MODEL: NAVIGAT X MK1 PAC firm M/S Kongsberg Marine, Navi Mumbai

LA-5017 (a) Overhaul the 02 nos. master gyro compass and 01 no. gyro switchover unit in gyro compartment.
Replace supporting liquid, check and ensure contacts screws for proper functioning.(if routine follow due for
18 month)
(b) Check and align all synchro transmitters in transducer box.
UNDER AIAMC

REF PLANT CONTROL PANEL & COMPRESSOR MOTOR: - 2NOS, CAPACITY: 11Kw(MAKE M/S ABB)
SEA WATER PUMP MOTOR:-02 NOS, CAPACITY: 1.1KW (MAKE M/S ABB) COOL ROOM/ COLD ROOM
FAN MOTOR CAPACITY: 0.37 KW, 02 NOS, MAKE : M/S ABB
LA-5018 Overhaul motor as per following :
(a) Record insulation of motor prior to dismantling.
(c) Clean stator and rotor with fresh water followed by trichloro ethyle / arma cleaner.
(e) Renew all bearings.
(g) Change motor terminal lugs if required.
(j) Renew terminal cover screw, if required
(k) Check Insulation and record the values in MRC.
(l) Overhaul 02 nos ref plant control panel and 01 no defrosting panel. Calibrate HP, LP and OP cut outs and
capacity controls of plant. Prove them in the system.
(m) Calibrate overload relays by using current injection tester.
(n) Calibrate 06 nos. OLR, 04 nos. timer and 01 no defrosting timer.
(o) Calibrate ammeter and voltmeter
(p) Defrosting and pressure switches to be checked and setting device to be adjusted for correct functioning
of defrosting system.
DO . YARD TO
PRODUCE CERTIFICATE
ANCHOR CAPSTAN MOTOR 02 Nos. 16 KW (M/S NARHARI ENGG WORKS)
& CONTROL PANEL (M/S ELECTRONIC CONTROLS CORP) SUPPLIER : M/S GRSE

LA-5019 Overhaul 02 nos. capstan motors and brake assembly as follows.
(a) Record Insulation of motor and brake assembly prior opening the motors.
(c) Clean stator and rotor with tri chloro ethyl / aroma cleaner.
(e) Renew both bearings.
(f) Cover up the motor and brake assembly and apply paint externally.
(g) Check and adjust air gap of brake liner with rotor as required for satisfactory operation of brake.
(h) Check conditions of motor terminal strips and replace, if found cracked.
(k) Check insulation of motor and brake coil and record the values in MRC and carryout trials.

DO . YARD TO
PRODUCE CERTIFICATE
Overhaul master control panel as per following.
(a) Dismantle control panel covers.
(b) Clean and renew fixed and moving contacts of contactors.
(c) Check tension of retaining spring on control lever and lubricate lightly.
(d) Change gasket of control panel openings and ensure water tightness.
(e) Calibrate all overload relays and ammeter.
(f) Space heater to be checked for proper functioning.
(g) Rectifiers to be checked for correct output.
MOORING CAPSTAN MOTOR -01 NO. 14 KW (M/S EMCO DYNATORN)
CONTROL PANEL (M/S ELECTRONIC CONTROL CORP) SUPPLIER : M/S GRSE

LA-5020 Overhaul Capstan motor and brake assembly as follows.
(a) Record insulation of motor and brake assembly prior opening the motors.
(c) Clean stator and rotor with tri chloroethyl / aroma cleaner.
(f) Cover up the motor and brake assembly and apply paint externally.
(g) Check and adjust air gap of brake liner with rotor as required for satisfactory operation of brake.
(h) Check conditions of motor terminal strips and replace , if found cracked.
(k) Check insulation of motor and brake coil and record the values in MRC and carryout trials.
Overhaul master control panel as per following.
(c) Check tension of retain spring on control lever and lubricant lightly.
(e) Calibrate all overload relays and ammeter
(g) Space heater to be checked for proper functioning.
(h) Rectifiers to be checked for correct output.

DO . YARD TO
PRODUCE CERTIFICATE
CPP PUMP MOTOR 15 KW - 04 nos, 1.5 KW -02 nos. (MOTOR:M/S LONNE PANEL) &
CONTROL SYSTEM MOTOR: M/S ROLLS ROYCE

LA-5021

Overhaul 06 nos. motors as follows:
(a) Record insulation resistance prior opening the motor.
(c) Clean starter winding and rotor.

DO BY PAC FIRM

(d) Apply thin layer of thermal conductive quick drying varnish.
(e) Heat up the winding by using hot air blower/oven baking.
(f) Renew both end bearings.
(g) Cover up the motor and apply paint externally.
(h) Check the condition of motor terminal strip/post and replace, if found cracked /damaged.
(j) Check Insulation and record the value in MRC and carryout trials.
Overhaul Control panel as per following procedure:
(e) Calibrate all the defective angle indicators, check auto start/stop operation of CPP motor and calibrate
pressure switches.
(f) Calibrate all overload relays by CIT.
MAIN ENGINE PRE HEATER PANEL ( 24 KW ) M/S RICA HILZINGER
MOTOR -180 W, 440V , 0.40A (MAKE WILO, GERMANY) 02 NOS.

LA-5022 (a) Overhaul preheater module and replace the heater elements if found damaged / low insulation observed.
(b) Overhaul the hot water circulating pump motor.
(c) Check function of thermostat operation and replace, if defective.
(d) Control panel to be overhauled, all switches, & indication lamps to be checked for proper functioning and
proved for satisfactory operation of system.

DO
ME LUBE OIL PRIMING PUMP MOTOR (5.5KW) -02 NOS. & ME OIL REFILL
PUMP MOTOR (0.55 KW) -02 NOS. & CONTROL PANEL M/S MTU

LA-5023 Overhaul 04 nos. motors and control panel as follows:
(a) Record insulation resistance prior opening the motor.
(f) Renew both end bearings.
(h) Check the condition of motor terminal strip/post and replace, if found cracked/damaged.
(k) Calibrate overload relays by CIT.

DO
AIR COMPRESSOR MOTOR: 02 NOS. (15 KW) AND
CONTROL PANEL M/S BHARAT BIJLEE LTD.
LA-5024 Carry out overhauling of 02 nos motor and control panel as per the following;
(a) Record Insulation of motor prior opening the motors.
(c) Clean stator by tri chloro ethyl / aroma cleaner.
(f) Cover up the motor and assembly and apply paint externally.
(g) Check conditions of motor terminal strips/post and replace, if found cracked.
(h) Check Insulation of motor and record the values in MRC and carryout trials.
(i) Check and replace all pressure cut-outs and contractors.
(j) Calibrate overload relay by using current injection test.

DO
GEAR BOX LUB OIL STANDBY PUMP MOTOR (15 KW) -02 NOS &
TURNING DEVICE MOTOR (1.1 KW) -02 NOS & CONTROL PANEL MOTORS:
M/S AC MOTREN, Gmbh & CO. M/S VEM MOTORS THURM, GERMANY STARTER: RITTAL Gmbh & CO.

LA-5025 Carry out overhauling of 04 nos motor and control panel as per the following;
(a) Record Insulation of motor prior opening the motors.
(c) Clean stator by tri chloro ethyl / aroma cleaner.
(f) Cover up the motor and assembly and apply paint externally.
(h) Check conditions of motor terminal strips/post and replace, if found cracked.
(k) Check Insulation of motor and record the values in MRC and carryout trials.
Overhaul Control panel as per following procedure:
(e) Calibrate all overload relays /replace if defective.
(f) Check and replace all pressure cut-outs and contractors.
(g) Calibrate overload relay by using current injection test.

DO
GEAR BOX SEA WATER PUMP MOTOR (11 KW) -02 NOS & CONTROL PANEL M/S ELECON
LA-5026

Overhaul 02 nos motors and control panel as follows:
(a) Record Insulation Resistance prior opening the motor.

(f) Heat up the winding by using hot air blower/oven baking.
(g) Replace both end bearings.
(h) Cover up the motor and apply paint externally.
(k) Check the condition of motor terminal strip/post and replace, if found cracked/ damaged.
(l) Check insulation and record the value in MRC and carryout trials.
(m) Check and renew all pressure cut-outs and contactors.
(n) Calibrate overload relays/relays.
DO
FIRE & SPRINKLING PUMP MOTOR 30 KW, -02 NOS
(M/S MARELLIMOTORI, ITALY) STARTER PANEL (M/S MARINE ELECTRICALS)

LA-5027 Overhaul 02 nos motors as follows:
(c) Clean stator winding and rotor.
(d) Apply thin layer of thermal, conductive quick drying varnish.
(f) Replace both end bearings.
(h) Check the condition of motor terminal strip and replace, if found cracked / damaged.
(k) Check Insulation and record the value in MRC and carryout trials.(should be more than 1 M)

DO
LA-5028 (a) Overhaul the both control panel and Calibrate 02 nos overload relays.
(b) Renew 06 nos main contactors.
(c) Check all under/over voltage relay and single phasing relay renew if required.

DO
MSB, MAKE - M/S MARINE ELECTRICAL, MUMBAI.

LA-5029
Overhaul both MSBs as follows
(a) Clean by using vacuum cleaner and record the insulation, renew deteriorated component.
(b) Calibrate AVR of all DAs.
(c) Calibrate all the safety trips and meters of both MSBs.
(d) Overhaul all Air circuit breakers and check for all safety trips.
(e) Calibrate Reverse Power Relay for all DGs.
(f) Calibrate power factor relay of both MSB.

DO THROUGH OEM/
PAC FIRM
(g) Calibrate MCCBs of all outgoing feeders.
(h) Overhaul Governor control unit and control panels of all 04 nos generators and check functioning of
DGs after fitment.
(k) Check functioning single / parallel test of all DG in manual mode
POWER MANAGEMENT SYSTEM , MAKE - M/S DEIF
LA-5030 (a) Calibrate all units of 02 nos power management system (PMS).
(b) Check for functional test of system in manual, semi auto and auto mode.
(c) Renew 04 nos. sealed maintenance free battery 12V, 26AH of both MSB.
(d) Check 24V DC main supply and alternate supply for PMS. Prove for satisfactory operation.

DO
LB-5031 (a) PMS sometime coming semi auto to manual mode automatically. defect to be repaired. DO
MAIN ALTERNATOR 04 NOS. M/S STAMFORD, 450 KW, 562.5 KVA Model : HCM-634 W2
LA-5032 Overhaul 04 nos. main alternator 415v, 3ph, 450KW as per following:
a) Open alternators both ends terminal covers.
b) Record insulation values prior and after commencement of routines. Record Insulation values of Stator,
exciter and rotor winding with respect to phase to phase and phase to earth as applicable and record the
values.
c) Clean stator, exciter and rotor windings and terminal lugs and associated wirings with hot air and alcohol.
Apply super thermal conductive quick drying insulation varnish to the exposed portion of winding.
d) Renew both end bearings and proper alignment to be done.
e) Overhaul the local control panel, all auxiliary contactors to be cleaned.
f) Engine starting system to be checked. 100% load test to be carried out for satisfactory operation of
generator.
g) Manual voltage regulator to be checked and functional test to be carried out.
h) check serviceability of bearing by shock pluse meter (spm) and lubricate bearings.if required, renew.
i) Measure and record the gap between stator and rotor and ensure air gap is within permissible limits (not
more than 0.2mm) and alternator shaft is properly aligned with the prime mover.
j) carryout settings of electronic governor for optimum performance of Das in single and parallel operation
and carryout load trials in steps of 25%,up to 100% and on 110% load for 10 minutes.

DO
CONTROL PANEL OF MAIN ALTERNATORS 04 Nos. (MAKE CUMMINS)
LA-5033 Overhaul 04 nos. Control panel as per following procedure:
a) Check internal components and wiring of LCPs.
b) Check all connections and indication in MCP for proper functioning.
c) Check the function of emergency stop button in local and remote.
d) Check proper function of Lub oil pressure, exhaust temperature, lub oil temperature, and fresh water
temperature sensors and over speed safety system for satisfactory operation. Defective sensor to be

DO THROUGH PAC
FIRM
replaced.
EMERGENCY GENERATOR (MAKE: M/S LEROY SOMER), LCP
(MAKE: M/S CATERPILLER) & EMERGENCY SWITCH BOARD (M/S L&T, MUMBAI) 68.5 KW, RPM-1500

LA-5034

Overhaul the alternator and control panel as per following:-
(a) Open alternators both ends terminal covers.
(b) Record insulation values prior commencement of routines.
(c) Clean stator, exciter and rotor windings and terminal lugs and associated wirings with hot air and alcohol.
Apply super thermal conductive quick drying insulation varnish to the exposed portion of winding.
(d) Renew both end bearings and proper alignment to be done.
(e) Overhaul the local control panel, all auxiliary contactors to be cleaned.
(f) Engine starting system to be checked. 100% load test to be carried out for satisfactory operation of
generator.
(g) Record Insulation values of Stator, exciter and rotor winding with respect to phase to phase and phase to
earth as applicable and record the values.

DO. Only cleaning of
alternator by blowing
hot air
LB-5035 Rectifier diodes frequently burn out when starting in auto mode. Defect to be repaired.
DO IN CONJUNCTION
WITH LA 5034
EDC 415V, 3 PH, 50 HZ 07 NOS. MAKE: M/S MARINE ELECTRICALS, MUMBAI
LA-5036

(a) Overhaul 07 nos energy distribution centre.
(b) Calibrate 110 nos MCCBs (630A-14nos, 100A-10 nos, 200A-02 nos, 160A-01no, 125A-03nos, 80A-06nos,
63A-16nos, 40A-19nos,25A-24nos, 16A-17nos & 32A- 01no for incoming / outgoing feeders and all trips &
safeties. Replace if defective.
(c) Check performance of auto change over switch (electronic PCB) for changing of supply.
(d) Calibrate 07 nos Voltmeters (0-500V) and 07 nos Ammeters (0-300/500A).

Do

LB-5037 EDC-1 MCCB Frequently tripping in auto mode. Defect to repair/renewed DO IN CONJUNCTION
WITH LA 5034
PDB 415V, 3 PH, 50 HZ-10 NOS. MAKE: M/S MARINE ELECTRICALS, MUMBAI
LA-5038 (a) Overhaul 10 nos Power Distribution Board.
(b) Calibrate 10 nos MCCB (200A-01no, 160A-01no, 100A-03nos, 40A-02nos) and 91 nos MCB for incoming /
outgoing feeders, all trips and safeties to be checked. Replace if defective.

Do
TRANSFORMERS -07 NOS MAKE: M/S FABRICONS (MB) 30 KVA 415/230 V
LA-5039 (a) Rust/Corrosion to be removed. Windings to be varnished with air drying varnish.
(b) Overhaul the transformer.
(c) Switch OFF power input of the transformer, open all inspection and terminal cover and check for all
terminal & stamping for proper tightness.

DO
230V ( DP, ADB, LDB, CNDP, CNDB) MAKE: M/S MARINE ELECTRICAL, MUMBAI
LA-5040 Check 294 Nos. MCBs, if defective replace. DELETE
SHORE CONNECTION BOX-02 NOS. MAKE: M/S MARINE ELECTRICAL, MUMBAI
LA-5041 (a) Calibration of Volt meter, Ammeter, KWH meter and phase sequence meter.
(b) MCCB to be tested by CIT for 800A.
(c) Boxes to be painted.

DO
LB-5042 Shore supply cables (06 nos) insulation material deteriorated cable cracked at many places. Cable to be
replaced. (Approx length: 150 mtrs each)
S&D
LB-5043 02 nos shore supply connection box corroded. To be repaired and painted. DFPR
24V DC RECTIFIER UNIT CUM BATTERY CHARGERS -05 NOS MAKE: M/S AEC, PUNE
LA-5044 (a) Calibrate Voltmeter and Ammeter and replace push button switches, gaskets & locking arrangements.
(b) Lightly lubricate moving parts of change over switches. Ensure all connections in the switches are intact
and no sign of overheating and burning.
(c) Overhaul battery charger cum rectifier unit.
DO
LB-5045 (a) Battery charger no. 4 frequently tripping the DG-1 & 2 while charger is switched ON. DFPR
24 V DC PANEL (EMG LDB, AUX DB, NAV AIDS DB, COM & NAV AIDS DB
LA-5046 Check 56 Nos MCB, if defective replace. SS
BILGE & BALLAST PUMP MOTOR 30KW 02 NOS (M/S MARELLIMOTORI, ITALY)
& STARTER PANEL (M/S MARINE ELECTRICALS)

LA-5047 Overhaul 02 nos motors as follows:
DO THROUGH PAC
FIRM
(h) Check the condition of motor terminal strip and replace, if found cracked /damaged.
(k) Check Insulation and record the value in MRC and carryout trials.
LA-5048 (a) Overhaul the control panel and Calibrate 02 nos overload relays.
(b) Renew 06 nos main contractors.
DO
BILGE PUMP MOTOR -02 NOS (15 KW) PUMP MOTOR
M/S MARELLI MOTORI ITALY PANEL: M/S MARINE ELECTRICALS

LA-5049

Overhaul 02 nos motors as follows:
(h) Check the condition of motor terminal strip and replace, if found cracked /damaged.
(k) Check Insulation and record the value in MRC and carryout trials.(should be more than 1 M)

DO THROUGH PAC
FIRM
LA-5050 (a) Overall the control panel and Calibrate 02 nos overload relays.
(b) Renew 06 nos main contractors.

DO

CALORIFIER (500 Ltrs.) AND CONTROL PANEL M/S KANTILAL CHUNILAL & SONS PVT LTD, UDHANA
(SURAT)

LA-5051 Dismantle heater banks and de-scale heaters as follows:
(a) Drain the Calorifier completely
(b) Open the flanges cover of heaters.
(c) Remove electrical connections and withdraw heater bank from Calorifier casing and remove all foreign
deposit from the heater element, defective heater to be replaced.
(d) Overhaul the hot water circulating pump motor.
(e) Check function of thermostat operation and replace, if defective.
(f) Control panel to be overhauled, all switches, & indication lamps to be checked for proper functioning and
proved for satisfactory operation of system.

DO
LB-5052 (a) Heating element no-1 defective. To be repaired/renewed. S&D
BOAT DAVIT 42.6 HP MOTORS /STARTER PANEL, M/S NED-DECK MARINE MODEL: PRT-V08025 02 NOS.
LA-5053 Overhaul the 02 nos hydraulic motor as follows:
(c) Clean stator winding and rotor of motor.
(g) Box up the motor and apply paint externally.
(h) Check the condition of motor terminal strip/post and replace if found cracked /damaged.
(k) Overhaul the control panel and operator panel.
(l) All sensor and solenoids to be check renew if defective.
(m) Check the limit switches setting and prove.

DO THROUGH PAC
ACCOMMODATION LADDER MOTOR - 2HP AND CONTROL PANEL 02 NOS.
M/S JIANGSU LISHENG MARINE LTD.

LA-5054 (a) Carryout the overhauling of motor and brake assembly.
(b) overhaul and check function of 04 Nos limit switch ,replace if malfunctioning
(c) Overhaul control panel and Calibrate 02 nos overload relays. Replace defective components.
DO OVERHAUL &
CALIBRATION ONLY
LB-5055 (a) limit switch is not working .Defect to be repaired. DFPR

FUEL OIL PURIFIER (9.7 KW) -02 NOS MOTOR/STARTER PANEL STARTER:
M/ S GEA SEPERATOR LTD

LA-5056

(a) Overhaul 02 nos 9.7 Kw motor.
(b) Overhaul control panel, remote control box and calibrate all overload relays, display operator unit and
pressure switches.
(C) Check the proper functioning of emergency shutdown switch.

DO
FO TRANSFER PUMP MOTOR 7.5 KW (02 Nos) AND CONTROL PANEL
M/S CROMPTON GREAVES M/S SWITCH GEAR AND CONTOLS PVT. LTD.

LA-5057 (a) Carry out overhauling of 02 nos. motors (7.5KW).
(b) Carry out overhauling of starter panel, remote control box and calibrate overload relays, replace if
required.
(c) Check Shock/Vibration mounting, replace if required.
(d) Check the proper functioning of emergency shutdown switch.

DO
LUBE OIL PURIFIER MOTOR WITH HEATER (52 KW) (02 nos.) /STARTER PANEL STARTER:
M/S GEA SEPERATOR LTD

LA-5058 (a) Carry out overhauling of 02 nos. motors (52KW).
(b) Check the insulation/condition of heater, De-scale heater and calibrate thermostat, replace if required.
(c) Calibrate overload relay and pressure switches.
(d) Carry out overhauling of starter panel, and calibrate overload relays, replace if required.

DO

LO TRANSFER PUMP MOTOR 1.1 KW (02 Nos.) AND CONTROL PANEL
M/S CROMPTON GREAVES M/S SWITCH GEAR AND CONTOLS PVT. LTD.

LA-5059 (a) Carry out overhauling of 02 nos motor.
(b) Carry out overhauling of starter panel, calibrate 02 nos. overload relays, replace if required.

DO
HYDROPHORE PUMP MOTOR 02 NOS. (7.5 KW) (M/S CROMPTON GREAVES)
STARTER PANEL (M/S ELECTRONIC CONTROL CORP, KOLKATA)

LA-5060 (a) Carry out overhauling of 02 nos (7.5 KW) motor renew both bearings.
(b) Carry out overhauling of starter panel Calibrate 02 Nos. overload relays and 01 no. pressure switch,
replace if required.

DO
SUBMERSIBLE PUMP MOTOR 03 Nos.
Capacity (40 TPH 02nos. 20TPH 01NO.) M/S MODI INDIA PVT LTD

LA-5061 (a) Overhaul the complete 03 NOS. submersible pump by removal of sealed bearing.
(b) Carry out overhauling of starter panel, Calibrate 03 Nos. overload relays, replace if required.
DO
LB-5062 (a) 02 nos submersible pump socket burn out. Defect to be repaired. DFPR
NON SUBMERSIBLE PUMP MOTOR M/S MODI INDIA PVT LTD capacity
LA-5063 Overhaul 01 no. the non- submersible pump motor by removal of sealed bearing. DELETE
ELECTRIC COOKING RANGE (29 KW & 11 KW) M/S KANTILAL CHUNILAL
LA-5064 Overhaul 29 KW and 11KW cooking range as follows:
(a) Renew heat proof cables from cooking range terminal to hot plate terminal posts.
(b) Renew heat proof cable along with heat proof porcelain sleeves from terminal posts to hot plate
elements.
(c) Check status of terminal post and renew, if required.
(d) Check and calibrate temperature control thermostat, replace if defective.
(e) Check heat loss of oven chamber is within limit, if not, renew insulation around oven chamber.
(f) Check the condition and insulation (50 Mega ohm) of heating elements/hot plates renew if poor.
(g) Check 08 nos 3 way heat control switch and indication lamp, replace if required.

DO
GALLEY OVEN M/S KANTILAL CHUNILAL & SONS, UDHANA (GUJRAT)
LA-5065 Overhaul the oven as follows:
(a) Renew all heat proof cables of oven terminal to hot plate terminal posts.
(b) Renew heat proof cable along with porcelain sleeves from terminal post to hot plate terminal.

DO
(c) Check status of terminal posts and renew if required.
(d) Check conditions of all heat switches and renew if required.
(e) Check and calibrate oven temperature control thermostat.
(f) Check heat loss of oven chamber is within the limits. If not, renew insulation around oven chamber.

DEEP FAT FRIER M/S KANTILAL CHUNILAL, UDHANA, SURAT (GJ)
LA-5066 (a) Remove all the heating elements and clean the heater, terminal chambers and record the Insulation
Resistance. (Should be more than 1 Mega ohm)
(b) Clean and check the contacts of conductors, switch, fuses, indication lamps and thermostats. Replace if
defective.
(c) Clean and paint the panels supports, if necessary with heat resisting paint.
(d) Re-assemble the parts and check complete unit for satisfactory operation.

DO
MEAT MINCER M/S SUSMA & COMPANY,MUMBAI.
LA-5067 Overhaul the motor and other associated components and Check the equipment for its satisfactory
performance.
DO
ELECTRIC 12 DISH HOT CUPBOARD M/S KANTILAL CHUNILAL & SONS, UDHANA (GUJRAT)
LA-5068 (a) Check proper functioning of thermostat, if required calibrates the same.
(b) Checks the Insulation of heating element, if required replace the heating element.

DO
FOOD PROCESSOR HEAVY DUTY M/S KENSTAR -01 NO
LA-5069 Overhaul the equipment. DFPR
MICROWAVE OVEN M/S IFB, MODEL: 30SC 2 ---03 NOS
LA-5070 Overhaul the equipment. DFPR
GARBAGE DISPOSAL UNIT M/S KRIST ENGG. & MANUFACTURING CORPORATION GHAZIABAD
LA-5071 Overhaul complete disposal unit including drive motor and replace all deteriorated components and bearings. DFPR
ELECTRIC WASHER & EXTRACTOR M/S STEFAB
LA-5072 (a) Overhaul the extractor motors and control panel.
(b) Calibrate Overload relay, renew if defective.
(c) check condition of V belt, replace if worn- out.
DO
LB-5073 01 nos timer relay unit of dry tumbler not working .Defect to be repaired. DFPR
DRYING TUMBLER M/S STEFAB INDUSTRIES LTD, MODEL: DRG 30
LA-5074 (a) Overhaul the motor and control panel.
(b) Calibrate Overload relay, renew if defective.
DO
SIGNALING PROJECTOR M/S RAY ENTERPRISES -02 NOS
LA-5075 Overhaul light unit and ensure reflectors are chromium plated. Check operation of signaling projector.
b) Replace/repair any damaged items.
DO
NAVIGATION LIGHT CONTROL PANEL M/S MARINE ELECTRICAL, MUMBAI
LA-5076

(a) Overhaul control panel. defective component renewed if required
(b) Clean all light fitting lenses with fresh water and sponge and ensure all lamp holders and connections in
the lamp fittings are intact. If required replace lamp holders and lamps including relays.
DO
LB-5077 (a) 230 relay in navigation control panel frequently burn out. Defect to be repair.
(b) Navigation light socket provided at quarter deck to be shifted in ASP compartment to avoid frequent
corrosion and ingress of seawater in rough weather. Jobs include cabling work.
DFPR

DECK LIGHT FITTINGS M/S LEC
LA-5078 Replace the damage fittings, deteriorated lamp holder and cable with new one.
S&D
LB-5079 All weather deck electrical fittings to be painted as per paint scheme. SS
FAN COIL UNIT & CONTROL PANEL 13 nos M /S ELECT
RONIC CONTROL CORPORATION, KOLKATTA

LA-5080 (a) Replace contactors in 13 nos starter panel.
(b) Calibrate overload relays and thermostat.
DO
LB-5081 Cable from EDC-7 to MSO for FCU unit is showing low insulation. Cable to be replaced/repaired.
S&D
FITMENT UNDER DFPR
HELO NIGHT FLYING CONSOLE M/S FABRICONS (MB)
LA-5082 Overhaul the following by dismantling fittings, clean internal part of the light fittings, and replace gaskets,
holders and screw cap as applicable.
(a) 03 nos. stop go light.
(b) 06 nos. conical flood light.
(c) 19 nos. peripherals light.
(d) 17 nos. horizontals light.
(e) Helo flying console in LSO cabin.

DO
LB-5083 (a) Fitment of conical flood lights vertically for uniform illumination of landing area.
(b) Provision of additional stern light on Helo deck centre line as Ensign staff is lowered during flying
operation.
QUOTE AUTHORITY
LB-5084 Helo hanger lights control switches to be shifted from LSO Cabin to inside helo hanger.
HELO STARTING RECTIFIER CUM BATTERY CHARGER
M/S STATIC TRANSFORMERS PVT LTD.

LA-5085 (a) Calibrate all meters.
(b) Carryout overhauling and load trials of the equipment up to 110% load.
(c) Overhaul rectifier contactor box and socket box.
DO
HELO HANGER DOOR SHUTTER MOTOR (2.2 kw) & CONTROL PANEL
M/S NARHARI M/S L& T LTD, CHENNAI

LA-5086 (a) Carry out overhauling of motor.
(b) Carry out overhauling of starter and remote control box and calibrate overload relays, if required replace.
DO
(c) Shock/Vibration mounting to be renewed.

WHR PLANT M/S TECHNO PROCESS EQUIPMENT LTD.-02 NOS
LA-5087 Overhaul 04 nos motors(7.5 kw-02 nos & 1.1 kw -02 nos) as follows:-
(h) Check the condition of motor terminal strip/post and replace if found cracked / damaged.
(j) Check Insulation and record the value.
(k) Overhaul control panel. Replaced defective component.
(l) Calibrate overload relays using CIT.

DO THROUGH PAC
FIRM
FIN STABILIZER MOTOR- 30 KW AND CONTROL PANEL
(M/s VOSPER THORNYCROFT (UK) LTD.)

LA-5088

Overhaul electric motors as follows;
(h) Check the condition of motor terminal strip/post and replace if found cracked / damaged.
(j) Check Insulation and record the value in MRC and carryout trials. (Should be more than 1 Mohm)
(k) Calibrate overload relays.
(l) Check & overhaul control panel functions. replaced defective component

DO THROUGH PAC
FIRM
LB-5089 (a) Both fin stabilizer control panel getting heat up view cooling fan defective To be repaired.
(b) Fin unlock limit switch cover broken. To be replaced by new one.
DO THROUGH PAC
FIRM

STP, M/S ORCA II A
LA-5090 Calibrate overload relays using CIT.
Overhaul motors as follows:-
(h) Check the condition of motor terminal strip/post and replace, if found cracked / damaged.
(j) Check Insulation and record the value.

DO THROUGH PAC
FIRM
LB-5091 STP solenoid valve not operating in auto mode .Defect to be rectified. DO THROUGH PAC
FIRM
EVAC SYSTEM M/S WARTSILA ENVIROVAC INC USA MODEL: 587B
LA-5092 (a) Carryout overhauling of 03 nos motor and control panel.
(b) Calibrate pressure switches and overload relays.
(c) Calibrate Hour meter and relay timer. Defective component to be renewed.

DO THROUGH PAC
FIRM
OILY BILGE WATER SEPARATOR (0.37 KW) MOTOR:
M/S MOTOVARIO PANEL: ALFA LAVEL (I) LTD

LA-5093 (a) Overhaul motor and control panel.
(b) Calibrate overload relay.
(c) Clean photo sensor.
DO THROUGH PAC
FIRM
RUDDER ANGLE INDICATORS M/S JASTRAM
LA-5094 If required overhaul the transmitters and receivers. Calibrate all defective indicators and align them with
mechanical indicator.
COVERED IN AIAMC
FM-200 CONTROL PANEL M/S SUPER FIRE
LA-5095 (a) Overhaul and check switching OFF of all ventilation blowers and activation of FM 200 release alarm at
pressing the release switches / opening of control valves/opening of nitrogen release cabinets.
(b) Calibrate all pressure threshold devices.
(c) Check performance of all zones, test, control and power supply cards.
DO THROUGH
CERTIFIED AGENCY
FIRE DETECTION SYSTEM M/S AUTRONICA PAC Firm M/S Elcome Marine Services,
LA-5096 Overhaul the main unit, calibrate all sensors and prove the system.
UNDER AIAMC LB-5097 (a) In Fire Detection System BSD-310 Loop-1 showing false loop faults. To be rectified.
(b) Stbd flame sensor of main E/R showing false alarm. To be rectified.

ELECTRIC MOTOR 5.5 KW. / AIR SIREN AND CONTROL PANELS
M/S ZOILNER SIGNAL SYSTEM TECHNOLOGIES

LA-5098

(a) Open solenoid mechanism and lubricate moving parts of solenoids.
(b) Overhaul electric siren motor 5.5 KW.
(c) Check the condition of electric siren control box and renew defective contacts/contactors.
DO
IMCS/RCS 24V DC RECTIFIER UNIT CUM BATTERY CHARGERS -5 NOS , M/S WAVES ELECTRONICS PVT LTD
LA-5099 (a) Calibrate Voltmeter and Ammeter and replace push button switches, gaskets and locking arrangements. if
required
(b) Lubricate moving parts of change over switches and ensure all connections in the switches are intact and
no sign of overheating and burning.
(c) Complete overhauling of rectifier unit.

COVERED UNDER
AIAMC
LB-5100 (a) IMCS Battery charger no-1,2,3 frequently showing earthing. Defect to be rectified.
(b) 02 nos UPS of IMCS defective. To be repaired/ replaced.
DFPR
GLIDE PATH INDICATOR M/S AMA PVT LTD, MUMBAI AMA TYPE SBI
LA-5101 Overhaul the equipment and carryout functional test of the equipment and prove for satisfactory
performance.
DO
FI-FI MONITORING MOTOR 0.55 KW AND CONTROL PANEL 02 M/S AKER KVAERNER
LA-5102

Overhaul motors as follows;
(h) Check the condition of motor terminal strip/post and replace, if found cracked / damaged.
(k) Overhaul control panel and all solenoids.

DO THROUGH PAC
FIRM
LB-5103 (a) Remote control panel of FIFI working intermittently. Defect to be rectified. DO
DECK CRANE MOTOR(30 KW ) AND CONTROL PANEL -02 NOS M/S NED-DEK MARINE BR
LA-5104 (a) Overhaul 02 nos motor and starter panel.
(b) Calibrate the overload relays.
DO

AVCAT PUMP MOTORS(7.5kw ) -02 NOS M/S CROMPTON GREAVES
LA-5105 (a) Carry out overhauling of 02 nos motor.
(b) Carry out overhauling of starter and remote control box.
(c) Calibrate overload relays, if required replace. Shock/Vibration mounting to be renewed.
DO
HYDRAULIC DOOR MOTOR (0.75KW)-02 NOS M/S CROMPTON GREAVES M/S EN MOTARIAN
LA-5106 (a) Carry out overhauling of 02 nos motor and starter panel and remote control box.
(b) Calibrate proximity limit switches and overload relays, if required replace.
DO
HOT WATER CIRCULATING PUMP (0.37 KW ) M/S CROMPTON GREAVES
LA-5107 (a) Carry out overhauling of motor.
(b) Carry out overhauling of starter panel, remote control box and calibrate overload relays, if required
replace.
(c) Shock/Vibration mounting to be renewed.

DO
RO PLANT MOTORS & CONTROL PANEL M/S SLCE
LA-5108 (a) Carry out overhauling of 03 Nos. motors(7.5kw-01 no and 0.75-02 nos)
(b) Calibrate hand conductivity meter.
(c) Inspect all pressure switches.
(d) Check and replace PT-60 & Potential meter, if required.
(e) Clean conductivity meter probe and calibrate.
(f) Replace circuit breakers and contactors as required.
(g) Carry out overhauling starter panel and observe starting & running current.

DO THROUGH PAC
FIRM
RCS M/S NORIS AUTOMATION GMBH, GERMANY PAC M/s Elcome Marine
LA-5109 Changing of the load setting to be checked/ verified with load chart after any major routine/ overhaul in Main
engines, G/B, Shaft, CPP etc.
DO THROUGH PAC
FIRM
IMCS / RTUs NORIS N 3000 DSP M/S NORIS AUTOMATION GMBH,
GERMANY PAC M/s Elcome Marine

LA-5110 Check and Calibrate all sensors connected to IAMCS (RTU wise & equipment wise), carry out their functional
test and prove for satisfactory performance.(Approx - 1200)
DO THROUGH PAC
FIRM
LB-5111 (a) DCHQ IMCS UPS not working to be rectified.
(b) RTU -5 giving alarm of N-3000-a11.1 sensor/insulation failure continuously. To be rectified.
(C) A false alarm of steering gear bilge level high continuously appearing. Defect to be rectified.

TORSION METER (KDU-110) M/S KYMA
LA-5112 (a) All cables must be checked for integrity and proper termination. Insulation and earth connection should
be checked and any deviation should be corrected.
(b) System verification and performance checks to be carried out and comparison with commissioning
records to be done. Any deviation to be corrected.
QSD
WINDOW WIPER M/S WYNN (230 volt , 120 watt) -05 NOS
LA-5113 Check the bearings and gear assembly. If required replace motor bearings, sealed bearings and gear
assembly also lubricate it.
DO
LB-5114 Window wiper solenoid coil is defective. To be repaired. DFPR
BATTERY (180 AH, 100AH) (MAKE-EXIDE)
LB-5115 Reconditioning of following batteries if performance not satisfactory replace.
(a) 02 nos. Emergency lighting batteries (12V, 180Ah).
(b) 04 nos. Comm & Nav batteries (12V, 180Ah).
(c) 06 nos. IMCS batteries (12V, 180Ah).
(d) 04 nos RCS batteries (12V ,100Ah)
(e) 02 nos. main DA Control batteries (12V, 180Ah).
(f) 02 nos. Aux Control batteries (12V, 180Ah).MD Lobby
(g) 01 no emergency air compressor bettery (12v,180 Ah)
(h) 01 no emergency fire pump battery (12v,180 Ah)
(j) 02 nos emergency DA control batteries (12v ,180Ah)
(k) 04 Nos sea boat batteries (12v , 100Ah)
S&D
RADAR 'S' BAND, 30 KW M/S DECCA MARINE, UK PAC M/s Kongberg Marine
LA-5116

(a) Carry out complete overhauling of the Radar system including Scanner unit, Antenna, Transceiver, Display
unit, CPU etc.
(b) Overhaul Inter switch unit, man aloft switches and scanner motor and replace bearings and worn-out
gears.
(c) Carry out detailed performance checks and prove.

COVERED UNDER
AIAMC
RADAR 'X' BAND, 25 KW, DOWNMAST M/S DECCA MARINE, UK OEM/
PAC - M/S KONGSBERG MARINE

LA-5117 (a) Carry out complete overhauling of the Radar system including Scanner unit, Antenna, Transceiver,
Display unit, CPU etc.
(b) Carry out detailed performance checks and prove.
COVERED UNDER
AIAMC

RADAR 'X' BAND, 10 KW, UPMAST M/S DECCA MARINE, UK
OEM- M/S KONGSBERG MARINE

LA-5118

(a) Carry out complete overhauling of the Radar system including Scanner unit, Antenna, Transceiver, Display
unit, CPU etc.
(b) Carry out detailed performance checks and prove.
COVERED UNDER
AIAMC
ECDIS-1 M/S KONGSBERG NORWAY OEM- M/S KONGSBERG MARINE
LA5119 Carry out complete overhauling of the ECDIS system including Display unit, CPU etc. COVERED UNDER
AIAMC
ECDIS-2 & 3 M/S KONGSBERG NORWAY OEM- M/S KONGSBERG MARINE
LA-5120 Carry out complete overhauling of the ECDIS system in OPS room & Chart Table including Display unit, CPU
etc.
COVERED UNDER
AIAMC
IBS & SINT, M/s KONGSBERG
LA-5121 (a) Overhaul SINT console, CPU, Power supply unit,, TFT monitors and associated units including 02 nos
UPS in full bridge console and ops room.
(b) Check fiber optic cables intensity at junction points of Radar, if it is less than the required value improve
the same or replace. Inspect Fiber optics cable and if required repair/renewal to be carried out.
AIAMC
DGPS-1 MX- 420/8 M/S MAGNAVOX PAC M/S Kongsberg Marine, Navi Mumbai.
LA-5122 (a) Carryout Overhauling of full equipment including antenna.
(b) Replace Lithium battery.
COVERED UNDER
AIAMC
DGPS-2 GLONASS M/S KONGSBERG TYPE DPS 200
LA-5123 Overhaul equipment carry out functional test and proved for satisfactory performance including antenna. COVERED UNDER
AIAMC
AIS 200, M/S KONSBERG, NORWAY
LA-5124 (a) Carryout functional tests and prove equipment for satisfactory performance.
(b) AIS feed to all interfaced equipments to be proved.
COVERED UNDER
AIAMC
XBT, M/S ECIL TYPE: RS 10A
LA-5125 Overhaul the equipment and calibrate the equipment by using simulator and test probes as per laid down
procedure.
DO
IFF TRANSPONDER M/S HAL, HYDERABAD TYPE-1410 (NV)
LA-5126 (a) Overhaul the equipment.
(b) Check functional test and prove the equipment for satisfactory performance.
DO
WEATHER FAX M/S JRC, TYPE JAX-9A
LA-5127 Overhaul the equipment and prove equipment for satisfactory performance. COVERED UNDER
AIAMC

NAVTEX RECEIVER M/s MACMURDO LTD
LA-5128 Overhaul the equipment and prove equipment for satisfactory performance. COVERED UNDER
AIAMC
EPIRB - 04 nos. M/S JOTRON ELECTRONICS MODEL: MT400-e999B
LA-5129 Carryout servicing of the set by authorized Rep, performance to be checked and proved for satisfactory
operation. Carryout the self test as provided in operators manual.
COVERED UNDER
AIAMC
SART 08 nos. (M/s Jotron Electronics Ltd)
LA-5130 (a) Carryout servicing of the test by authorized rep, performance to be checked and proved, carry out self
test as provided in operators manual.
(b) Renew all 02 nos. batteries as self life time exhausted.
COVERED UNDER
AIAMC
MF/HF TX/RX (M/s SKANTI DENMARK, MODEL:TU95075-D6T)
LA-5131 (a) Overhaul the complete system.
(b) Carryout performance check as per service manual.
DO THROUGH PAC
FIRM
HF TX/RX (M/s CODEN LTD, AUSTRALIA)
LA-5132 (a) Overhaul the complete system.
(b) Carryout performance check as per service manual.
(c) Overhaul all three remote stations.
DO THROUGH PAC
FIRM
HF RECEIVER (02 nos) M/S THRANE & THRANE MODEL: IC- R75
(b) Carry out performance check as per service manual and adjustment to be done as per technical manual
for optimum performance.
COVERED IN LA 5132
VHF RT 5022 02 Nos. M/S SAILOR,
LA-5134 (a) Overhaul the equipment along with accessories.
(b) Carry out performance check as per service manual and adjustment to be done as per technical manual.

DO THROUGH PAC
FIRM
PAE 3060 03 Nos. M/S ECIL HYDERABAD, MODEL: 34U, 24U
LA-5135 (a) Overhaul all the 03 sets along with accessories.
(b) Carry out full performance check as per service manual and adjustment to be done as per technical
manual.
(c) All 03 sets to be proved for optimum performance.

DO THROUGH PAC
FIRM
LB-5136 01 no PAE-3060 is giving abnormal background noise. Defect to be rectified. DO THROUGH PAC
FIRM

SATCOM F (FLEET 77) M/S SAILOR
LA-5137 (a) Overhaul the complete system including Tx/Rx unit, Antenna unit, Data terminal, Fax terminal and 02
nos. hand set.
(b) Check the performance and prove it for satisfactory operation.
DO THROUGH PAC
FIRM
SATCOM C (M/s Thrane & Thrane)

LA-5138 Carryout overhauling of equipment. DO THROUGH PAC
FIRM
SACU-3100 DCT (M/s BEL, KODTHWARA)
LA-5139 (a) Overhaul the equipment. Replace the deteriorated wiring, component/PCBs.
(b) 3.6 V DC, 10 AH lithium memory backup battery is very weak. To be renewed.
DO THROUGH PAC
FIRM
LUP-322, M/s BEL, PANCHKULA
LA-5140 Overhaul the complete set. Replace damage/deteriorated internal components and deteriorated wiring.
Overhauling includes following
(a) Check power output level of Tx at VHF and UHF band frequencies.
(b) Check Rx sensitivity and prove.
(c) Replace defective PCB, relay, battery, handset cable and rubber cascading.
(d) Overhaul the battery charger. Replace internal components and deteriorated wiring.
DO THROUGH PAC
FIRM
HF TX/RX SET-02 NOS (PRC 6020) M/s BEL, BANGALORE
LA-5141 Overhaul the complete set. Replace damage/deteriorated internal components and deteriorated wiring.
Overhauling includes following
(a) Check power output level of Transmitter at all frequencies.
(b) Check Rx sensitivity and prove.
(c) Replace defective PCB, relay, battery, handset cable and rubber cascading.
(d) Overhaul the battery charger. Replace internal components and deteriorated wiring.
DO THROUGH PAC
FIRM
AERIALS

LA-5142 Whip Aerials: Remove old paint and repaint with RF paint. Replace mounting nuts, bolts and brackets, if
deteriorated.
Aerial Domes: Remove and replace mounting nuts, bolts & brackets.
DO

WALKIE TALKIE SETS

LA-5143 Following Walkie Talkie sets are to be overhauled and proved for optimum performance.
(a) 10 nos. Make:- Sailor, Model:- SP3510
(b) 08 nos. Make:- Sailor, Model:- SP3520
(c) 16 nos. Make:- Motorola, Model:- GP338
DO
LB-5144 03 nos. portable VHF sets (Make: sailor) are defective. To be repaired and proved. DFPR
CCTV (M/s HERNIS)
LA-5145 (a) Overhaul 05 nos. camera units, check the gear and adjust if any error in movements is observed.
(b) Overhaul horizontal & vertical motors and mechanism. Replace the water tube and wiper, if defective.
DO
AUTO TELEPHONE EXCHANGE (M/s AMPLIDAN ENGLAND)
LA-5146 (a) Carry out functional checks / overhauling of exchange, all telephone units including shore line connectivity
and prove the system.
(b) Inspect all telephone line junction boxes, replace if defective.
COVERED UNDER
AIAMC
LB-5147 (a) 03 nos telephone units are defective. Defective cable also to be checked and defect to be rectified. S&D
MB/ SRE M/S ZENITEL
LA-5148 (a) Overhaul all 06 amplifiers and accessories and prove for optimum performance.
(b) Check all weather deck MB/SRE junction boxes and socket for corrosion and replace the defective.
DO
LB-5149 02 nos speakers 4w and 02 nos 2w speakers are defective. To be repaired. DFPR
INTERCOMS 04 NOS (M/s ZENITEL)
LA-5150 (a) Overhaul all 04 amplifiers and prove for optimum performance.
(b) Check all weather deck intercom junction boxes and socket for corrosion and replace the defective.
DO

INFRARED INTERCOM M/S AZDEC PAC firm M/s Elcome Marine Services

LA-5151 (a) Overhaul the equipment and Check the performance of amplifiers.
(b) Check all weather deck intercom junction boxes and socket for corrosion, if required replace the same.
DO THROUGH PAC
FIRM
LB-5152 (a) Infrared intercom not working from foxel to LSO and Bridge cable showing open circuit. To
be rectified and proved.

DO THROUGH PAC
FIRM
(b) 05 nos IR antennas are defective. To be repaired.

PA SYSTEM M/S:VECTRONIX AG SWITZERLAND
LA-5153 (a) Overhauling of the system including amplifier, mic and speakers and prove for satisfactory
performance.
DO
TVRO & TV DISTRIBUTION SYSTEM AND TELEVISIONS (M/s ORBIT Communications, Israel) AL-7203-
CONT3 PAC M/s Elcome Marine Services

LA-5154 (a) Overhaul full system. Renew the defective RF cable, connectors and deteriorated / damaged parts.
(b) Carryout performance checks of aerial amplifier and distribution amplifier. COVERED UNDER
AIAMC LB-5155 (a) 02 nos. Set Top Box defective. To be renewed/repaired and proved for optimum performance.
(b) Signal strength of TVRO in ward room is poor view amplifier unit is defective. To be repaired
PHOTO COPIER MACHINE M/S CANON -02 NOS
LA-5156 (a) Overhaul the machines and replace the defective parts.
(b) Renew the drum and cartridge as they exhausted their lives. DFPR
LB-5157 Photo copier machine and voltage stabiliser in electrical office defective. To be repaired proved.

ELECTRIC TREAD MILL, M/s MAGNUM 7600 2.2 KW

LB-5158 (a) Electric Tread Mill at Gymnasium (Make Magnum 7600 2.2 KW) not working. Suspect inverter
PCB malfunctioning. To be rectified and proved.
DFPR
CLEAR VIEW SCREEN
LB-5159 (a) Glass of stbd Clear view screen cracked and uprooted, to be repaired.
(b)Clear view screen assembly of LSO is broken .To be renewed.
DFPR
ANEMOMETER [MAKE-LAMBECHT]
LA-5160 (a) Overhaul the equipment including sensor and calibrate the system.
DO
SHIPS SECURITY ALERT SYSTEM (M/S THRANE & THRANE]
(b) Change The battery if required.
(c) Check the earthing point.
DO

SOUND RECEPTION SYSTEM (M/S ZENITEL) TPPE VSS-111
LA-5162 (a) Overhaul the system and prove for satisfactory performance. COVERED UNDER
AIAMC
TEST EQUIPMENT
LA-5163 Calibration and certification of following test equipment and prove for satisfactory performance
a) Oscilloscope
b) Current injectors
c) Megger
d) Directional wattmeter
e) Analog multimeter
f) Digital multimeter
g) Motor checkers
h) Signal generator
i) Tong tester
j) Vibration analyser
k) Transistor checker
l) Oscillator
m) Tachometer
n) Electronic RPM Indicator meter
o) IC tester
p) Continuity tester
q) RF energy meter

DO

30 MM CRN- 91 GUN
MAKE: ORDINANCE FACTORY MEDAK

LA-5164 Overhaul the following :
a) Gong Bell Switch Unit,
b) Communication Unit,
c) Traversing Motor,
d) Elevation Motor,
e) Blower Motor,
f) Rotary Converter Unit,
g) Control Gear Stabilization amplifier,
h) DC Filter Unit,
j) Both Gyro Scopes,
k) Gun Stabilization Amplifier
l) Control Unit.
m) Ammunition belt feed booster electric motor
DO by PSU
LA-5165 Check the functional test after overhauling the equipments cover under LA-5164, if required carry out
calibration and prove the system for satisfactory performance.
DO
MISCELLANEOUS DEFECTS
LB-5166 Fitment of Interactive white Board in briefing room. All in way job included and system to be proved for
satisfactory operation.
DFPR
LB-5167 01 no ALDIS lamp charger defective. To be rectified and proved. DFPR
LB-5168 02 Pedestal fan and 03 nos wall mounted fan not working. To be repaired. DFPR
LB-5169 Battery charger for 02 nos handicam defective. To be repaired. DFPR
LB-5170 05 in nos aqua guards (water purifier) to be serviced.
DFPR
LB-5171 10 nos lead lamp holder fitting and cable defective. To repaired. DFPR

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