OSN 3500 V100&V200 Installation Guide 15
OSN 3500 V100&V200 Installation Guide 15
OSN 3500 V100&V200 Installation Guide 15
System
V100&V200
Installation Guide
Issue 15
Date 2013-06-30
HUAWEI TECHNOLOGIES CO., LTD.
Copyright Huawei Technologies Co., Ltd. 2013. All rights reserved.
No part of this document may be reproduced or transmitted in any form or by any means without prior written
consent of Huawei Technologies Co., Ltd.
Trademarks and Permissions
and other Huawei trademarks are trademarks of Huawei Technologies Co., Ltd.
All other trademarks and trade names mentioned in this document are the property of their respective holders.
Notice
The purchased products, services and features are stipulated by the contract made between Huawei and the
customer. All or part of the products, services and features described in this document may not be within the
purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information,
and recommendations in this document are provided "AS IS" without warranties, guarantees or representations
of any kind, either express or implied.
The information in this document is subject to change without notice. Every effort has been made in the
preparation of this document to ensure accuracy of the contents, but all statements, information, and
recommendations in this document do not constitute a warranty of any kind, express or implied.
Huawei Technologies Co., Ltd.
Address: Huawei Industrial Base
Bantian, Longgang
Shenzhen 518129
People's Republic of China
Website: http://www.huawei.com
Email: support@huawei.com
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About This Document
Related Versions
The following table lists the product versions related to this document.
Product Name Version
OptiX OSN 3500 V100&V200
Intended Audience
This document describes the installation procedure of the OptiX OSN 3500, including the
installation of the cabinet, subrack, components, and cables. This document also provides the
grounding specifications. This documents describes the method and flowchart for installing the
OptiX OSN 3500.
The intended audiences of this document are hardware installation engineers and commissioning
engineers.
Symbol Conventions
The symbols that may be found in this document are defined as follows.
Symbol Description
DANGER
DANGER indicates a hazard with a high level or medium
level of risk which, if not avoided, could result in death or
serious injury.
WARNING
WARNING indicates a hazard with a low level of risk which,
if not avoided, could result in minor or moderate injury.
CAUTION
CAUTION indicates a potentially hazardous situation that,
if not avoided, could result in equipment damage, data loss,
performance deterioration, or unanticipated results.
TIP
Provides a tip that may help you solve a problem or save time.
OptiX OSN 3500 Intelligent Optical Transmission System
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Symbol Description
NOTE
Provides additional information to emphasize or supplement
important points in the main text.
GUI Conventions
The GUI conventions that may be found in this document are defined as follows.
Convention Description
Boldface Buttons, menus, parameters, tabs, window, and dialog titles
are in boldface. For example, click OK.
> Multi-level menus are in boldface and separated by the ">"
signs. For example, choose File > Create > Folder.
Change History
Updates between document issues are cumulative. Therefore, the latest document issue contains
all updates made in previous issues.
Updates in Issue 15 (2013-06-30) Based on Product Version
V100&V200
This document of the V100&V200 version is of the fifteenth release. Compared with Issue 14,
Issue 15 includes the following updates in V100R010C03SPC208:
"Installing the UPM Power System" is optimized.
"Operating Environment Requirements" is optimized.
Updates in Issue 14 (2012-10-31) Based on Product Version
V100&V200
This document of the V100&V200 version is of the fourteenth release. Compared with the
document of the twelveth release, this release has the following new or optimized contents:
"Installing the UPM Power System" is optimized.
"Powering on the Equipment" is optimized.
OptiX OSN 3500 Intelligent Optical Transmission System
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Updates in Issue 13 (2012-07-31) Based on Product Version
V100&V200
This document of the V100&V200 version is of the thirteenth release. Compared with the
document of the twelveth release, this release has the following new or optimized contents:
"Installing Parts in the 19-inch Rack" is deleted.
"Installing Cables and Fibers in the 19-inch Rack" is deleted.
Updates in Issue 12 (2012-01-30) Based on Product Version
V100&V200
This document of the V100&V200 version is of the twelfth release. Compared with the document
of the eleventh release, this release has the following new or optimized contents:
The outer view and specifications of the EPS75-4815AF power system are optimized in
"Installing the UPM Power System".
The "Installing Batteries" is added in "Installing Batteries and the EPS75-4815AF Power
System".
Updates in Issue 11 (2011-06-30) Based on Product Version
V100&V200
This document of the V100&V200 version is of the eleventh release. Compared with the
document of the tenth release, this release has the following new or optimized contents:
"Cable Connection of the UPM" is optimized in "Installing the UPM Power System".
Updates in Issue 10 (2011-04-15) Based on Product Version
V100&V200
This document of the V100&V200 version is of the tenth release. Compared with the document
of the ninth release, this release has the following new or optimized contents:
"Installing the OptiX OSN Product Series in One Cabinet" is optimized.
Updates in Issue 09 (2011-01-25) Based on Product Version
V100&V200
This document of the V100&V200 version is of the ninth release. Compared with the document
of the eighth release, this release has the following new or optimized contents:
"Installing the OptiX OSN Product Series in One Cabinet" is optimized.
OptiX OSN 3500 Intelligent Optical Transmission System
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Updates in Issue 08 (2010-07-20) Based on Product Version
V100&V200
This document of the V100&V200 version is of the eighth release. Compared with the document
of the seventh release, this release has the following new or optimized contents:
"About This Document" is optimized.
Updates in Issue 07 (2009-12-30) Based on Product Version
V100
This document of the V100 version is of the seventh release. Compared with the document of
the sixth release, this release has the following new or optimized contents:
l "Mapping Policies of Power Consumption" is added.
l "Checking Resistance Between the Power Input Terminals of the DC PDU" is added.
l "Reinforcement Flow" is optimized.
l "Installing the COA and DCM" is optimized.
l "Installing the UPM Power System" is optimized.
l "Power Jumpers on the GSCC" is optimized.
l "Checking Fuse Currents of the Power Supply" is optimized.
l "Powering on a Cabinet" is optimized.
l "Subrack Position in the Cabinet" is optimized.
Updates in Issue 06 (2009-08-30) Based on Product Version
V100
This document of the V100 version is of the sixth release. Compared with the document of the
fifth release, this release has the following new or optimized contents:
l "Affixing the Label to the IF Cables" is added in "Affix Labels".
l "Engineering Labels for IF Cables" is added in "Frequently Used Engineering Labels".
Updates in Issue 05 (2009-07-28) Based on Product Version
V100
This document of the V100 version is of the fifth release. Compared with the document of the
fourth release, this release has the following new or optimized contents:
A caution about covering the ventilation grid at the top of the subrack to prevent dust or foreign
articles from entering the subrack during the onsite implementation is added in "Unpacking the
Cabinet and Boards".
OptiX OSN 3500 Intelligent Optical Transmission System
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Updates in Issue 04 (2009-06-30) Based on Product Version
V100
This document of the V100 version is of the fourth release. Compared with the document of the
third release, this release has the following new or optimized contents:
Fix several bugs in the manual of the previous version.
Updates in Issue 03 (2009-05-08) Based on Product Version
V100
This document of the V100 version is of the third release. Compared with the document of the
second release, this release has the following new or optimized contents:
Fix several bugs in the manual of the previous version.
Updates in Issue 02 (2009-03-30) Based on Product Version
V100
This document of the V100 version is of the second release. Compared with the document of
the first release, this release has the following new or optimized contents:
The figures of this document are optimized.
Fix several bugs in the document of the previous version.
Updates in Issue 01 (2009-01-20) Based on Product Version
V100
This document of the V100 version is of the first release.
OptiX OSN 3500 Intelligent Optical Transmission System
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Contents
About This Document.....................................................................................................................ii
1 Safety Precautions.........................................................................................................................1
1.1 General Safety Precautions.............................................................................................................................................2
1.2 Warning and Safety Symbols.........................................................................................................................................3
1.3 Electrical Safety..............................................................................................................................................................4
1.4 Environment of Flammable Gas.....................................................................................................................................7
1.5 Storage Batteries.............................................................................................................................................................7
1.6 Radiation.........................................................................................................................................................................9
1.6.1 Safe Usage of Optical Fibers.......................................................................................................................................9
1.6.2 Electromagnetic Exposure.........................................................................................................................................11
1.6.3 Forbidden Areas........................................................................................................................................................11
1.6.4 Laser..........................................................................................................................................................................11
1.6.5 Microwave.................................................................................................................................................................12
1.7 Working at Heights.......................................................................................................................................................12
1.7.1 Hoisting Heavy Objects.............................................................................................................................................13
1.7.2 Using Ladders............................................................................................................................................................14
1.8 Mechanical Safety........................................................................................................................................................16
1.9 Other Precautions.........................................................................................................................................................17
2 Before You Start...........................................................................................................................19
2.1 Equipment Structure.....................................................................................................................................................20
2.2 Types of Cabinets.........................................................................................................................................................22
2.3 Mapping Policies of Power Consumption....................................................................................................................29
2.4 Required Documents and Tools...................................................................................................................................30
2.4.1 Technical Documents................................................................................................................................................31
2.4.2 Tools and Instruments...............................................................................................................................................31
2.5 Checking Installation Conditions.................................................................................................................................35
2.6 Unpacking the Equipment............................................................................................................................................35
2.6.1 Unpacking the Cabinet..............................................................................................................................................35
2.6.2 Unpacking the Subrack..............................................................................................................................................39
2.6.3 Unpacking Boards.....................................................................................................................................................40
2.6.4 Requirements of Inspection.......................................................................................................................................42
2.7 Checking the Equipment..............................................................................................................................................42
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3 Removing Doors of the Cabinet...............................................................................................44
4 Installing the Cabinet on the Antistatic Floor.......................................................................45
5 Installing the Cabinet on the Cement Floor...........................................................................46
6 Reinforcing the Cabinet.............................................................................................................47
6.1 Combining the Adjacent Cabinets................................................................................................................................48
6.2 Reinforcing the Cabinet to the Cabling Frame.............................................................................................................49
6.2.1 Reinforcement Flow..................................................................................................................................................49
6.2.2 Reinforcing the Cabinet by Method 2.......................................................................................................................50
6.2.3 Reinforcing the Cabinet by Method 4.......................................................................................................................52
6.3 Checking the Installation..............................................................................................................................................54
7 Installing the Cable Distribution Plate...................................................................................55
8 Installing the UPM Power System...........................................................................................56
8.1 Overview of the UPM Power System...........................................................................................................................57
8.1.1 Power System............................................................................................................................................................57
8.1.2 Storage Batteries........................................................................................................................................................59
8.1.3 Installation Position...................................................................................................................................................59
8.1.4 Power Cables and Management Cables.....................................................................................................................60
8.2 Installing Batteries and the EPS75-4815AF Power System.........................................................................................61
8.2.1 Installing Batteries.....................................................................................................................................................61
8.2.2 Installing the EPS75-4815AF Power System in the ETSI Cabinet...........................................................................62
8.3 Cable Connection of the UPM......................................................................................................................................63
9 Installing the COA and DCM...................................................................................................66
9.1 Installing the COA........................................................................................................................................................67
9.2 Installing the DCM.......................................................................................................................................................67
9.2.1 Overview of DCM and DCM Frame.........................................................................................................................67
9.2.2 Installing the DCM and DCM Frame........................................................................................................................67
9.2.3 Routing Optical Fibers for DCM...............................................................................................................................69
9.3 Checking the Installation..............................................................................................................................................70
10 Installing the Fiber Spool Box................................................................................................71
11 Installing a RPC Frame.............................................................................................................72
12 Checking the Power Jumpers on the Board..........................................................................73
12.1 Checking Power Jumpers on the GSCC.....................................................................................................................74
12.1.1 Power Jumpers on the GSCC..................................................................................................................................74
12.1.2 Checking Power Jumpers on the GSCC..................................................................................................................83
12.2 Checking Jumpers on the AUX..................................................................................................................................85
12.2.1 Jumpers on the AUX...............................................................................................................................................85
12.2.2 Checking Jumpers on the AUX...............................................................................................................................86
13 Installing and Routing the Cables.........................................................................................89
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13.1 Instructions for Cable Routing...................................................................................................................................90
13.2 Checking the Cable Installation..................................................................................................................................93
14 Installing and Routing Fiber Jumpers...................................................................................95
14.1 Fiber Jumpers.............................................................................................................................................................96
14.2 Instructions for Fiber Jumper Routing........................................................................................................................97
14.3 Checking the Fiber Jumper Installation....................................................................................................................100
15 Installing the Orderwire Phone............................................................................................101
16 Installing Doors of the Cabinet............................................................................................102
16.1 Affixing the Cabinet Labels.....................................................................................................................................103
16.1.1 Cabinet Labels.......................................................................................................................................................103
16.1.2 Locating the Cabinet and Affixing the Label........................................................................................................103
16.2 Checking the Doors Installation...............................................................................................................................104
17 Hardware Installation Checklist.......................................................................................... 105
17.1 Checking the Cabinet................................................................................................................................................106
17.2 Checking the Subrack...............................................................................................................................................107
17.3 Checking the Board..................................................................................................................................................107
17.4 Checking the Cable Routing.....................................................................................................................................108
17.5 Checking the Fiber Jumper Installation....................................................................................................................109
17.6 Checking the UPM Power System...........................................................................................................................109
18 Powering on the Equipment..................................................................................................111
18.1 Checking Fuse Currents of the Power Supply..........................................................................................................113
18.2 Checking Resistance Between the Power Input Terminals of the DC PDU............................................................113
18.3 Powering on a Cabinet..............................................................................................................................................119
18.4 Powering On the Subrack.........................................................................................................................................120
18.4.1 Subrack Power Switch...........................................................................................................................................120
18.4.2 Powering on a Subrack..........................................................................................................................................121
18.5 Observing the Fan Running Status...........................................................................................................................122
19 Checking Fiber Jumper Connection.................................................................................... 125
19.1 Using External and Stable Optical Source for the Check.........................................................................................126
19.2 Using the Optical Interface Board for the Check.....................................................................................................127
20 Installing the Subrack and the Boards................................................................................130
20.1 Installing the Subrack...............................................................................................................................................131
20.1.1 Subrack Position in the Cabinet.............................................................................................................................131
20.1.2 Installing the Subrack into the Cabinet..................................................................................................................133
20.2 Installing the Boards.................................................................................................................................................134
20.3 Removing the Boards...............................................................................................................................................137
20.4 Checking the Subrack and the Boards Installation...................................................................................................138
21 Operating Environment Requirements...............................................................................139
21.1 Equipment Room Environment Requirements.........................................................................................................141
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21.2 Layout of the Equipment Room...............................................................................................................................142
21.3 Construction of an Equipment Room.......................................................................................................................142
21.4 Cleanliness of an Equipment Room.........................................................................................................................144
21.5 Temperature and Humidity.......................................................................................................................................145
21.6 Corrosive Gas Control Requirements.......................................................................................................................146
21.7 Electromagnetic Requirements.................................................................................................................................147
21.8 ESD Protection.........................................................................................................................................................147
21.9 Lightening Protection and Grounding Requirements...............................................................................................148
21.10 Requirements for the Power Supply.......................................................................................................................150
21.11 Lighting in the Equipment Room...........................................................................................................................153
21.12 Protection System...................................................................................................................................................154
22 Grounding Specifications......................................................................................................157
22.1 General Grounding Specifications............................................................................................................................158
22.2 Grounding Specifications for the Building...............................................................................................................158
22.3 Equipment Grounding Specifications.......................................................................................................................158
22.4 Grounding Specifications for Office Power.............................................................................................................159
22.5 Grounding Specifications for Signal Cables............................................................................................................160
22.6 Specifications for Managing Ground Cables............................................................................................................160
23 Requirements of Cabling and Bundling.............................................................................162
23.1 Requirements of Cabling..........................................................................................................................................163
23.2 Requirements for Cable Bundling............................................................................................................................163
24 Engineering Labels..................................................................................................................165
24.1 Introduction to Labels...............................................................................................................................................166
24.1.1 Material..................................................................................................................................................................166
24.1.2 Type and Shape.....................................................................................................................................................166
24.2 Information Carried on Labels.................................................................................................................................167
24.2.1 Labels for Power Cables........................................................................................................................................167
24.2.2 Labels for Signal Cables........................................................................................................................................167
24.2.3 Remarks.................................................................................................................................................................168
24.3 Filling Information on Labels...................................................................................................................................168
24.3.1 Printing Labels.......................................................................................................................................................168
24.3.2 Writing Labels.......................................................................................................................................................171
24.4 Affixing Labels.........................................................................................................................................................172
24.4.1 Affixing the Label to the Signal Cable..................................................................................................................172
24.4.2 Affixing the Label to the Power Cable..................................................................................................................173
24.4.3 Affixing the Label to the IF Cables.......................................................................................................................173
24.5 Frequently Used Engineering Labels.......................................................................................................................174
24.5.1 Engineering Labels for Power Cables...................................................................................................................174
24.5.2 Engineering Labels for External Cables of Alarm Box.........................................................................................175
24.5.3 Engineering Labels for Ethernet Cables................................................................................................................176
24.5.4 Engineering Labels of the Fibers Between Two Devices......................................................................................177
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24.5.5 Labels for the Fiber that Connects the Device and the ODF.................................................................................178
24.5.6 Engineering Labels for Trunk Cables ...................................................................................................................180
24.5.7 Engineering Labels for Subscriber Cables ...........................................................................................................182
24.5.8 Engineering Labels for IF Cables..........................................................................................................................183
25 Binding Strap........................................................................................................................... 185
25.1 Binding Strap............................................................................................................................................................186
25.1.1 Architecture...........................................................................................................................................................186
25.1.2 Cutting...................................................................................................................................................................186
25.2 Bundling Fibers by Using the Binding Strap............................................................................................................187
25.2.1 Procedures for Bundling the Fibers.......................................................................................................................188
25.2.2 Expected Result.....................................................................................................................................................189
25.2.3 Precautions.............................................................................................................................................................189
26 Making and Testing Cable Connectors...............................................................................190
26.1 Making the Connector for the Coaxial Cable...........................................................................................................191
26.1.1 Straight BNC Male Connector..............................................................................................................................191
26.1.2 L9 Male Connector................................................................................................................................................195
26.1.3 Straight SMB Female Connector...........................................................................................................................199
26.2 Testing Cable Connectivity......................................................................................................................................203
27 Installing the OptiX OSN Product Series in One Cabinet..............................................205
27.1 Subrack Combination in One Cabinet......................................................................................................................206
27.2 Desriptions of Cabinet-Sharing Installation.............................................................................................................207
27.2.1 Preparations...........................................................................................................................................................207
27.2.2 Descriptions of Installation Process......................................................................................................................210
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1 Safety Precautions
About This Chapter
This topic provides the safety guidelines during the equipment commissioning. The safety
guidelines include the personal safety regulations and equipment operating regulations. Ensure
that the regulations are strictly followed to prevent personal injury and damage to the equipment
when you operate the equipment.
1.1 General Safety Precautions
This topic describes essential safety precautions that instruct you in the selection of measuring
and testing instruments when you install, operate, and maintain Huawei devices.
1.2 Warning and Safety Symbols
Before using the equipment, note the following warning and safety symbols on the equipment.
1.3 Electrical Safety
This topic describes safety precautions for high voltage, lightning strikes, high leakage current,
power cables, fuses, and ESD.
1.4 Environment of Flammable Gas
This topic describes safety precautions for the operating environment of a device.
1.5 Storage Batteries
This topic describes safety precautions for operations of storage batteries.
1.6 Radiation
This topic describes safety precautions for electromagnetic exposure and lasers.
1.7 Working at Heights
This topic describes safety precautions for working at heights.
1.8 Mechanical Safety
This topic describes safety precautions for drilling holes, handling sharp objects, operating fans,
and carrying heavy objects.
1.9 Other Precautions
This topic describes safety precautions for removing and inserting boards, binding signal cables,
and routing cables.
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1.1 General Safety Precautions
This topic describes essential safety precautions that instruct you in the selection of measuring
and testing instruments when you install, operate, and maintain Huawei devices.
All Safety Precautions
To ensure the safety of humans and a device, follow the marks on the device and all the safety
precautions in this document when installing, operating, and maintaining a device.
The "CAUTION", "WARNING", and "DANGER" marks in this document do not cover all the
safety precautions that must be followed. They are supplements to the safety precautions.
Local Laws and Regulations
When operating a device, always comply with the local laws and regulations. The safety
precautions provided in the documents are in addition/supplementary to the local laws and
regulations.
Basic Installation Requirements
The installation and maintenance personnel of Huawei devices must receive strict training and
be familiar with the proper operation methods and safety precautions before any operation.
l Only trained and qualified personnel are permitted to install, operate, and maintain a device.
l Only certified professionals are permitted to remove the safety facilities, and to troubleshoot
and maintain the device.
l Only the personnel authenticated or authorized by Huawei are permitted to replace or
change the device or parts of the device (including software).
l The operating personnel must immediately report the faults or errors that may cause safety
problems to the person in charge.
Grounding Requirements
The grounding requirements are applicable to the device that needs to be grounded.
l When installing the device, always connect the grounding facilities first. When removing
the device, always disconnect the grounding facilities last.
l Ensure that the grounding conductor is intact.
l Do not operate the device in the absence of a suitably installed grounding conductor.
l The device must be connected to the PGND permanently. Before operating the device,
check the electrical connections of the device, and ensure that the device is properly
grounded.
Human Safety
l When there is a risk of a lightning strike, do not operate the fixed terminal or touch the
cables.
l When there is risk of a lightning strike, unplug the AC power connector. Do not use the
fixed terminal or touch the terminal or antenna connector.
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NOTE
The preceding requirements apply to wireless fixed station terminals.
l To avoid electric shocks, do not connect safety extra-low voltage (SELV) circuits to
telephone-network voltage (TNV) circuits.
l Do not look into optical ports without eye protection. Otherwise, human eyes may be hurt
by laser beams.
l Before operating the device, wear an ESD protective coat, ESD gloves, and an ESD wrist
strap. In addition, you need to get off the conductive objects, such as jewelry and watches,
to prevent electric shock and burn.
l In case of fire, escape from the building or site where the device is located and press the
fire alarm bell or dial the telephone number for fire alarms. Do not enter the burning building
again in any situation.
Device Safety
l Before any operation, install the device firmly on the ground or other rigid objects, such as
on a wall or in a rack.
l When the system is working, ensure that the ventilation hole is not blocked.
l When installing the front panel, use a tool to tighten the screws firmly, if required.
l After installing the device, clean up the packing materials.
1.2 Warning and Safety Symbols
Before using the equipment, note the following warning and safety symbols on the equipment.
Table 1-1 lists the warning and safety symbols of the OptiX OSN equipment and their meanings.
Table 1-1 Warning and safety symbols of the OptiX OSN equipment
Symbol Indication
This symbol is for anti-static protection.
A notice with this symbol indicates that you
should wear an ESD wrist strap or glove when
you touch a board. Otherwise, you may cause
damage to the board.
CLASS 1
LASER
PRODUCT
LASER
RADIATION
DO NOT VIEW DIRECTLY
WITH OPTICAL
INSTRUMENTS
CLASS 1M LASER
PRODUCT
This symbol is for the laser class.
A notice with this symbol indicates the class
of the laser. Avoid direct exposure to the laser
beams. Otherwise, it may damage you eyes or
skin.
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Symbol Indication
A notice with this symbol indicates where the
subrack is grounded.
ATTENTION
CLEAN PERIODICALLY
A notice with this symbol indicates that the
air filter should be cleaned periodically.