HEATER
HEATER
HEATER
REPLACEMENT PARTS
Scope the heater. If you want parts for the burner, you will need to
If you own or operate a Heatec heater, this manual can help know the name, model and serial number of the burner. This
you identify replacement parts. information is shown on the nameplate affixed to the burner.
The parts shown are for Heatec HC and HCS heaters used The difference between HC and HCS heaters
in the hot mix asphalt industry. Only typical units produced The HC series of heaters has a manifold that distributes thermal
in recent years are shown. Locations and appearances of fluid to multiple thermal fluid circuits that are independently
components on your heater may differ somewhat from those controlled. (See Fig. 2) The HCS series does not have a
shown. Because of differences in heaters, some parts may not manifold, but has a single thermal fluid circuit that circulates
apply to your heater. through the heater and through various tanks and equipment
Importance of model and serial number being heated. (See Fig. 1.)
Before contacting Heatec for replacement parts you will Both the HC and HCS series of heaters have an operator
need to know the model and serial number of your heater. control panel that varies somewhat according to the number of
This information is shown on the heater nameplate affixed to thermal fluid circuits and options.
Page 2
Contents
Introduction ............................................................................................................................ 2
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Key Description Part No. Use On Key Description Part No. Use On
1 Expansion tank, 100 gal. 3000015 A 20 High flue gas temperature switch 5000901 All
Expansion tank, 175 gal. 3000016 B 21 Burner, modulating, oil C1-O 5009718 A
Expansion tank, 280 gal. 3000017 C, D Burner, modulating, gas C1G-12 5016187 A
2 Sight gage shutoff valve kit 5000923 All Burner, modulating, comb C1-GO-12 5009717 A
3 Sight gage 5000924 All Burner, modulating, oil C2-OA 5016405 B
4 Helical coil, 2”, 32-3/8” x 63-7/8” 3000011 A Burner, mdulating, gas C2-G-15 5017145 B
Helical coil, 2”, 34-3/8” x 87-5/8” 3000052 B Burner, modulating, comb C2-GO-15 5015998 B
Helical coil, 2-1/2”, 39-3/8 x 111-3/8” 3000013 C Burner, modulating, oil, C2-OB 5016261 C
Helical coil, 3”, 51-1/2 x 121-3/8” 3000014 D Burner, modulating, comb C2-G-20B 5016394 C
5 Insulation, 1” 5001201 All Burner, modulating, comb C2-GO-20B 5016062 C
Insulation, 2” 5001202 All Burner, modulating, oil C3-OB 5015958 D
6 Outlet pressure gage 5000922 All Burner, modulating, gas C3-G-25B 5016381 D
7 Thermometer 5015574 All Burner, modulating, comb C3-GO-25B 5015957 D
8 Thermocouple 5004184 All 22 Pump shaft hub, 24mm with bolts 5007607 A, B
9 Valve No. 2 (purge), 2” 50000531 All Pump shaft hub, 24mm with bolts 5007608 C, D
10 Valve No. 1 (strainer), 3” 5000535 All Coupling flange (2) 5007601 A, B
11 Valve No. 3 (expansion), 2” 5000531 All Coupling flange (2) 5007602 C, D
12 Strainer 5002889 All Coupling insert 5007610 A, B
13 Valve No. 4 (coil inlet), 2” Y 5006875 All Coupling insert 5007611 C, D
14 Flame scanner 5000879 All Motor shaft hub, 1-3/8” with bolts 5007604 A, B, D
15 Circulating pump, 100 gpm 5002670 A Motor shaft hub, 1-5/8” with bolts 5007605 C
Circulating pump, 100 gpm 5007639 B 23 Circulating pump motor, 5 hp 5000934 A
Circulating pump, 150 gpm 5007584 C, D Circulating pump motor, 10 hp 5001615 B
Circulating pump, 150 gpm 5003108 F Circulating pump motor, 15 hp 5002490 C, D
16 Inlet pressure gage 5015574 All 24 Fuel oil cooling coil All
17 Inlet pressure gage valve, 1/4” ball 5000549 All 25 Fuel oil filter 5001147 All
18 Shutoff valve, low media pressure 5000549 All 26 Low media pressure switch 5005665 All
switch 27 Expansion tank pressure relief valve 5000561 All
19 Low media level switch 5005541 All (for nitrogen only), 1”
Low media level float (not visible) 5009044 All
USE ON CODES
HEATER MODEL CODE
HCS-70 A
HCS-100 B
HCS-175 C
HCS-250 D
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12 1 2
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6 5 4
4 Switch, 2-pos, GE blk 5015614 All Pilot light with red lens. GE 5015594 All
5 Transformer with screw terminals. 5015592 All 9 Transformer with screw terminals. 5015592 All
110–120 v, incl lamp, w/o lens 110–120 v, GE, incl lamp, w/o lens
Pilot light with blue lens. GE 5015596 All Pilot light with orange lens. GE 5015598 All
6 Transformer with screw terminals. 5015592 All 10 Transformer with screw terminals. 5015592 All
110–120 v, GE, incl lamp, w/o lens 110–120 v, GE, incl lamp, w/o lens
USE ON CODES
HEATER MODEL CODE
HCS-70 A
HCS-100 B
HCS-175 C
HCS-250 D
HC-120 E
HC-200 F
HC-300 G
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Page 10
Parts list for Figure 4
Key Description Part No. Use On Key Description Part No. Use On
1 Breaker 100A ED63B100L 5007760 All 11 Motor controller 5006388 All
2 Breaker 5SX2204-8 (4A DP) 5006365 All 12 Auxillary contact 5006401 All
3 Breaker 5SX2110-7 (10A) 5006357 All 13 Motor controller 5007759 All
4 Breaker 5SX2105-7 (.5A) 5006353 All 14 Feeder line side 3RV1915-1A 5006397 All
5 Breaker 5SX2101-7 (1A) 5006354 All 15 Relay RY4SUL-AC120 5006479 All
6 Transformer Mach 1 kva 460/230- 5000760 All 16 Base IDEC SY4S-05 5002568 All
115v 17 Hold down spring 5007511 All
7 Lug line side 3VU9135-1BB00 5006396 All 18 Fireye chassis 5005976 All
8 Motor controller 5015635 A, B, Fireye programmer 5000877 All
C, D
Fireye amplifier 5000876 All
Motor controller 5008591 E, F, G
Fireye display 5005977 All
9 Feeder line side 3RV1915-1B 5006398 All
Fireye base 5000882 All
10 Auxillary contact 5006401 All
USE ON CODES
HEATER MODEL CODE
HCS-70 A
HCS-100 B
HCS-175 C
HCS-250 D
HC-120 E
HC-200 F
HC-300 G
Page 11
Figure 5. Power Flame burner, fully modulating, oil-fired
Page 12
Parts list for Figure 5
Key Description Part No. Use Key Description Part No. Use Key Description Part No. Use
On On On
61 Mod motor 5015229 all 15 Blower motor 1/2 5002167 A 32.1 Oil ignition cables 5001124 all
hp pair
Mounting bkt 5009256 A
Blower motor 1 hp 5001382 B 32 Ignition cable guide 5001291 all
Mounting bkt 5001656 B/C
Blower motor 1-1/2 5002588 C 26 Oil ignition elec- 5001107 all
57.2 Hub 3/8” square 5001483 all hp trodes (pair)
57.3 Crank arm assy 5001486 all Blower motor 3 hp 5005388 D 31 Ignition electrode 5001290 all
57.10 Extension shaft 5001484 all 2 Blast tube 5001880 A clamp
57.8 Ball joints 5004590 all 5016013 B/C 4 Diffuser 5005218 A
23 Ignition transformer 5001103 all 5006759 D 5001080 B/C
120/6000V
5001081 D
9 Back plate assy 5008004 B/C
27 Oil nozzle (Delavan 5001276 A
94 Sight glass 1-1/8” 5002159 all 3 Choke & end ring 5001273 A Simplex Type B
5016203 B/C 4.5 gph/45 deg
5 Damper blade 5017192 A
5017201 D Oil nozzle (Delavan 5015966 B
5002133 B/C
Variflow Bypass
5002134 D 34.2 Flame scanner 5000879 all 6.5 gph/45 deg
6 Damper axle 5017193 A 15 Fuel pump motor 5000929 all Oil nozzle (Delavan 5016267 C
21.4 Pump stand 5017229 all Variflow Bypass
5001980 B/C/
9.5 gph/45 deg
D 21.5 Adapter plate 5002762 all
Oil nozzle (Delavan 5017215 D
92 Oil return ck valve 5002385 all 21 Oil pump 5001094 A Variflow Bypass
60 Modulating oil valve 5015999 A 5001095 B/C 16 gph/45 deg
Modulating oil valve 5001654 B 5002304 D 30 Oil gun mounting 5017224 all
plate
Modulating oil valve 5002386 C/D 21.3 Bell housing 5001097 all
25 Oil gun assembly 5001647 A
57.4 Crank arm assy 5009110 all 21.2 Coupling 5017228 all
5001104 B/C
57.9 Push rod 5/16 x 36” 5017194 all 22.1 Oil valve 5001098 all
5001106 D
102 Damper guard 5017195 A
20 Pump coupling 5017212 A
5017196 B/C
5001088 B/C
5017197 C
5001089 D
7 Damper axle bush- 5002135 all
ing
48.1 Damper arm 5/16 x 5010280 all
1-5/8”
56 Linkage cross strap 5017198 A
5017199 B/C/
D
47 Horseshoe clip (2) 5001780 all
46 Long brass pin (2) 5001779 all
57.5 Crank arm assy 5001400 all
19 Pump coupling 5001086 all
adapter
16 Blower wheel 5001082 A/B
5001084 C
5009421 D USE ON CODES
8 Motor mtg plate 5016760 A
BURNER MODEL CODE
5002598 B/C
C1-O A
5016060 C
C2-OA B
C2-0B C
C3-OB D
Page 13
Figure 6. Power Flame burner, fully modulating, gas-fired
Page 14
Parts list for Figure 6.
Key Description Part No. Use Key Description Part No. Use Key Description Part No. Use
On On On
61 Mod motor 5015229 all 15 Blower motor 1/2 5002167 A 79.1 Honeywell valve 5010522 A
hp
Mounting bkt 5009256 A Honeywell valve 1.5 5002683 B
Blower motor 1 hp 5001382 B
Mounting bkt 5001656 B/C Honeywell valve 2” 5002453 C
Blower motor 1-1/2 5002588 C
57.2 Hub 3/8” square 5001483 all hp Honeywell valve 2.5 5004246 D
57.3 Crank arm assy 5001486 all Blower motor 3 hp 5005388 D 79 Honeywell gas valve 5001476 all
operator
57.10 Extension shaft 5001484 all 2 Blast tube 5002584 A
84 Buterfly valve 1” 5009109 A
57.8 Ball joints 5004590 all 5016012 B/C
Buterfly valve 1.5” 5012236 B/C/
78 Ignition transformer 5001132 all 5017200 D D
120/6000V
3 Choke & end ring 5001273 A 89 High gas pressure 5007560 B/C
9 Back plate assy 5008004 B/C
5016203 B/C switch
5017211 D
94 Sight glass 1-1/8” 5002159 all
5017201 D 28 Nozzle adapter 5001272 all
5 Damper blade 5017192 A
34.2 Flame scanner 5000879 all 30 Oil gun mounting 5017221 all
5002133 B/C
62.3 Ignition cable 5001128 all plate
5002134 D
62.1 Iginition electrode 5001127 all 4 Diffuser 5005218 A
6 Damper axle 5017193 A
62.2 Electrode clamp 5017202 all 5001080 B/C
5001980 B/C/
63 Pilot orfice 5017203 all 5001081 D
D
69 Pilot mtg plate assy 5017204 A 25.1 Gas gun assembly 5017222 A
57.4 Crank arm assy 5009110 all
5017205 B/C 5001105 B/C
57.9 Push rod 5/16 x 36” 5017194 all
5017206 D 5017223 D
102 Damper guard 5017195 A
5017196 B/C 59S Complete scanner 5001363 A/B/
pilot assy C
5017197 C
5001783 D
7 Damper axle bush- 5002135 all
ing 71 Pilot valve 5001131 all
58 Air switch 5008488 all 70 Pilot gas regulator 5001130 all
48.1 Damper arm 5/16 x 5010280 all 93 Pilot shutoff cock 5000549 all
1-5/8” 80 Ball valve (with 5017207 A
56 Linkage cross strap 5017198 A port)
5017208 B
5017199 B/C/ 5017209 C
D
5005983 D
47 Horseshoe clip (2) 5001780 all
91 Main gas pressure 5001140 A
46 Long brass pin (2) 5001779 all regulator
5001141 B
57.5 Crank arm assy 5001400 all
5001142 C
16 Blower wheel 5001082 A/B
5016116 D
5001084 C
90 Low gas pressure 5016312 B/C
5009421 D
switch
5017210 D
8 Motor mtg plate 5016760 A
5002598 B/C
5016060 C
USE ON CODES
BURNER MODEL CODE
C1-G-12 A
C2-G-15 B
C2-G-20B C
C3-G-25B D
Page 15
Figure 7. Power Flame burner, fully modulating, combination gas-oil fired
Page 16
Parts list for Figure 7.
Key Description Part No. Use Key Description Part No. Use Key Description Part No. Use
On On On
61 Mod motor 5015229 all 15 Blower motor 1/2 5002167 A 79.1 Honeywell valve 5010522 A
hp
Mounting bkt 5009256 A Honeywell valve 1.5 5002683 B
Blower motor 1 hp 5001382 B
Mounting bkt 5001656 B/C Honeywell valve 2” 5002453 C
Blower motor 1-1/2 5002588 C
57.2 Hub 3/8” square 5001483 all hp Honeywell valve 2.5 5004246 D
57.3 Crank arm assy 5001486 all Blower motor 3 hp 5005388 D 79 Honeywell gas valve 5001476 all
operator
57.10 Extension shaft 5001484 all 2 Blast tube 5002584 A
84 Buterfly valve 1” 5009109 A
57.8 Ball joints 5004590 all 5016012 B/C
Buterfly valve 1.5” 5012236 B/C/
78 Ignition transformer 5001132 all 5017200 D D
120/6000V
3 Choke & end ring 5001273 A 89 High gas pressure 5007560 B/C
9 Back plate assy 5008004 B/C
5016203 B/C switch
5017211 D
94 Sight glass 1-1/8” 5002159 all
5017201 D 32.1 Oil ignition cables 5001124 all
5 Damper blade 5017192 A
34.2 Flame scanner 5000879 all pair
5002133 B/C
62.3 Ignition cable 5001128 all 32 Ignition cable guide 5001291 all
5002134 D
62.1 Iginition electrode 5001127 all 26 Oil ignition elec- 5001107 all
6 Damper axle 5017193 A trodes (pair)
62.2 Electrode clamp 5017202 all
5001980 B/C/ 31 Ignition electrode 5001290 all
D 63 Pilot orfice 5017203 all clamp
92 Oil return ck valve 5002385 all 69 Pilot mtg plate assy 5017204 A 4 Diffuser 5005218 A
60 Modulating oil valve 5015999 A 5017205 B/C 5001080 B/C
Modulating oil valve 5001654 B 5017206 D 5001081 D
Modulating oil valve 5002386 C/D 59S Complete scanner 5001363 A/B/ 27 Oil nozzle (Delavan 5001276 A
pilot assy C Simplex Type B
57.4 Crank arm assy 5009110 all
5001783 D 4.5 gph/45 deg
57.9 Push rod 5/16 x 36” 5017194 all
15 Fuel pump motor 5000929 all Oil nozzle (Delavan 5015966 B
102 Damper guard 5017195 A Variflow Bypass
21.4 Pump stand 5017229 all 6.5 gph/45 deg
5017196 B/C
21.5 Adapter plate 5002762 all Oil nozzle (Delavan 5016267 C
5017197 C
21 Oil pump 5001094 A Variflow Bypass
7 Damper axle bush- 5002135 all 9.5 gph/45 deg
ing 5001095 B/C
Oil nozzle (Delavan 5017215 D
58 Air switch 5008488 all 5002304 D Variflow Bypass
21.3 Bell housing 5001097 all 16 gph/45 deg
48.1 Damper arm 5/16 x 5010280 all
1-5/8” 21.2 Coupling 5017228 all 30 Oil gun mounting 5017224 all
plate
56 Linkage cross strap 5017198 A 71 Pilot valve 5001131 all
25 Oil gun assembly 50011571 A
5017199 B/C/ 70 Pilot gas regulator 5001130 all
D 5004037 B/C
22.1 Oil valve 5001098 all
47 Horseshoe clip (2) 5001780 all 5011570 D
93 Pilot shutoff cock 5000549 all
46 Long brass pin (2) 5001779 all 20 Pump coupling 5017212 A
80 Ball valve (with 5017207 A
57.5 Crank arm assy 5001400 all port) 5001088 B/C
5017208 B
19 Pump coupling 5001086 all 5001089 D
adapter 5017209 C
16 Blower wheel 5001082 A/B 5005983 D
5001084 C 91 Main gas pressure 5001140 A USE ON CODES
regulator BURNER MODEL CODE
5009421 D 5001141 B
8 Motor mtg plate 5016760 A 5001142 C C1-GO-12 A
5002598 B/C 5016116 D C2-GO-15 B
5016060 C 90 Low gas pressure 5016312 B/C C2-GO-20B C
switch
5017210 D C3-GO-25B D
Page 17
Figure 8. Sihi centrifugal pump.
NOTE: When ordering relacemenat parts for Sihi centrifugal pumps, please refer to the item
number shown above and the Heatec part number for the pump. The Heatec part numbers are
shown in the parts list for Figures 1 and 2.
Page 18
Figure 9. Nitrogen system for expansion tank. Optional for all HC and HCS heaters.
Parts list for Figure 9
Key Part No. Description Qty
1 5009064 Regulator Fisher #Y600, 3/4” NPT, Spring Range 1-2.5 PSIG* 1
2 5007589 Back Press. Relief Valve Fisher #289H-41/V2 Spring Range 1-4.5 PSIG* 1
3 5002057 Ball Valve, 3/4” NPT Apollo #80-103-01 2
4 5003662 Pressure Gauge, 2 1/2” Dial 0-5 PSIG 1/4” Bottom Conn. 25 1490A 02L 1
5 5003273 Check Valve, 3/4” NPT 800# F/S 1
6 5007430 1” Cross 3000# F/S 1
7 5002755 1” Union 3000# F/S 1
8 5003721 1” x 3/4” Bushing 3000# FPT SA 105 2
9 5008738 1” x 1/4” Bushing 3000# FPT SA 105 1
10 5002746 Pipe Nipple 3/4” x 2 1/2” SCH.80 4
11 5002744 Pipe Nipple 1” x 3” SCH.80 3
12 5003426 Gauge Valve 1/4” FPT 60-101-01 1
13 5004319 Pipe Nipple 1/4” x 2” SCH. 80 1
14 5001676 1” TEE 3000# F/S 1
* SET PRESSURE AT 2 PSIG MAX
Page 19
November 2002
HEATEC, INC. 5200 WILSON RD, CHATTANOOGA, TN 37410 • PHONES 423-821-5200 • 1-800-235-5200 • WWW.HEATEC.COM • E-MAIL: HEATEC@HEATEC.COM