Series RM Rate-Master Flowmeters: Specifications - Installation and Operating Instructions
Series RM Rate-Master Flowmeters: Specifications - Installation and Operating Instructions
Series RM Rate-Master Flowmeters: Specifications - Installation and Operating Instructions
J
BACK WIDTH
A
B
Model RMB
8-1/2 (21.59)
6-7/16 (16.35)
1/4 NPT CONN.
3-15/16 (10.00)
1/4 - 20 Thds.
5/8 (1.59)
1-7/8 (4.76)
1-3/4 (4.45)
1 (2.54)
1-7/16 (3.65)
1-13/16 (4.60)
D
E
F
G
H
I
(OPEN)
J
1-1/4 (3.18)
3/4 (1.91)
K
4-13/16 (12.22) 8-3/4 (22.23)
L
1-1/2 (3.81)
1 (2.54)
Model RMA
4 -9/16 (11.59)
3 (7.62)
1/8 NPT CONN.
1-5/8 (4.13)
10 - 32 Thds.
3/8 (.95)
1-1/16 (2.70)
1-3/16 (3.02)
11/16 (1.75)
61/64 (2.42)
1-3/8 (3.49)
Model RMC
15 -1/8 (38.42)
12 -1/4 (31.12)
1/2 NPT CONN.
8-3/4 (22.23)
10 - 32 Thds.
1 (2.54)
2-3/4 (6.99)
2-1/2 (6.35)
1-7/16 (3.65)
1-31/32 (5.00)
2-1/2 (6.35)
2 (5.08)
15-3/8 (39.05)
2-1/4 (5.72)
D
I
FULL OPEN
G
H
RMC
RMB-SSV
RMA-TMV
Fig. 1
Fig. 2
The Series RM Rate-Master Flowmeters are furnished in three models (see Fig.
2), each available in a broad array of flow ranges with direct reading scales for air,
gas or water. Installation, operation and maintenance are very simple. Only a few
common-sense precautions must be observed to assure long, trouble-free service.
CAUTION: Rate-Master Flowmeters are designed to provide satisfactory longterm service when used with air, water or other compatible media. Refer to factory for information on questionable gases or liquids. Avoid solutions of acids, bases
or salts having a pH below 5.0 or above 8.5. Caustic solutions, antifreeze (ethylene glycol) and aromatic solvents should definitely not be used.
Inlet Piping Run: It is good practice to approach the flowmeter inlet with as few
elbows and restrictions as possible. In every case, the inlet piping should be at
least as large as the connection to the flowmeter; i.e.,1/8 Iron Pipe Size for RMA
models 1/4 IPS for RMB models,1/2 IPS for RMC models. Length of inlet piping
makes little difference for normal pressure-fed flowmeters.
For flowmeters on vacuum air service, the inlet piping should be as short and open
as possible. This will allow operation near atmospheric pressure and thereby
insure the accuracy of the device. (Note: for vacuum air service, the flow control
valve, if any, should be on the discharge side of the flowmeter. Either the TMV unit
or a separate in-line valve may be applied.).
Calibration
Each Rate-Master Flowmeter is calibrated at the factory. If at any time during the
meters life, you wish to re-check its calibration, do so only with devices of certified
accuracy. DO NOT attempt to check a Rate-Master Flowmeter with a similar
flowmeter, as seemingly unimportant variations in piping and back pressure may
cause noticeable differences in the indicated reading. If in doubt, return your RateMaster Flowmeter to the factory. Before proceeding with installation, check to be
sure you have the Rate-Master flowmeter model and flow range you require.
Bezel or Through-Panel Mounting: Make panel cutout using appropriate dimensions from Fig. 2. Flowmeter must fit into panel freely without forcing or squeezing.
Insert the flowmeter from the front of the panel and install the mounting clamps
from the rear. Insert and tighten the clamp bolts in the locations shown in Fig. 3.
Do not exceed 5 in./lbs. Make connections to inlet and outlet ports using pipe
thread sealant tape to avoid leakage. Avoid excess torque, which may damage the
flowmeter body.
Phone: 219/879-8000
Fax: 219/872-9057
www.dwyer-inst.com
e-mail: info@dwyer-inst.com
Fig. 6
Fig. 5
MOUNTING
BRACKET
SCREW 4
REQUIRED
Fig. 3
Fig. 4
Fig. 5B
Surface Mounting: Drill appropriate holes in panel, using the dimensions shown
in Fig. 2. Hold the flowmeter in position in front of the panel and install the clamp
bolts from the rear. (The mounting clamps may be used as washers, if desired, by
installing them backwards or straightening them out.) Pipe up inlet and discharge
following the directions in the previous sections.
Surface Mounting on Piping Only: An alternate method of surface mounting,
omitting the clamp bolts and supporting the flowmeter solely on the connecting piping, is possible. For this method, extra-long or straight pipe threads should be used
so that nuts may be run onto the pipe and later tightened against the back of the
panel to retain the unit in proper position. Use appropriate hole layout in formation
from Fig. 2, but omit the small holes.
Surface Mounting on Piping Only Without Panel: For a temporary or laboratory
type installation, the panel may be omitted altogether and the flowmeter installed
directly in rigid piping. Its light weight permits this without difficulty.
OPERATION
To start system, open valve slowly to avoid possible damage. Control valves on BV
and SSV models are turned clockwise to reduce flow, counter-clockwise to
increase flow (valve is designed for flow adjustment only, not intended to be used
as an open/shut-off valve). A nylon insert is provided in the threaded section of the
valve stem to give a firm touch to valve and to prevent change of setting due to
vibration.
The performance of low range units used in air or gas applications may be affected by static electricity. Excessive static charge may cause the ball float to behave
erratically or provide a false reading. To ensure the proper function of the unit, the
application should be designed to minimize or dispel static electricity.
The standard technique for reading a Variable Area Flowmeter is to locate the highest point of greatest diameter on the float, and then align that with the theoretical
center of the scale graduation. In the event that the float is not aligned with a grad,
an extrapolation of the float location must be made by the operator as to its location between the two closest grads. The following are some sample floats shown
with reference to the proper location to read the float.
Variable Area Flowmeters used for gases are typically labeled with the prefix S or
N, which represents Standard for English units or Normal for metric units. Use
of this prefix designates that the flowmeter is calibrated to operate at a specific set
of conditions, and deviation from those standard conditions will require correction
for the calibration to be valid. In practice, the reading taken from the flowmeter
scale must be corrected back to standard conditions to be used with the scale
units. The correct location to measure the actual pressure and temperature is at the
exit of the flowmeter, except when using the Top Mounted Valve under vacuum
applications, where they should be measured at the flowmeter inlet. The equation
to correct for nonstandard operating conditions is as follows:
Q2 = Q1 x
Where:
Fig. 6B
Fig. 7
(14.7 + 5) x 530
14.7 x (460 + 85)
P1 x T2
P2 x T1
Q1 = Actual or Observed Flowmeter Reading
Q2 = Standard Flow Corrected for Pressure and Temperature
Reassembly: Simply reverse steps 1 through 4 and place the flowmeter back in
service. A little stopcock grease or petroleum jelly on the O rings will help maintain a good seal as well as facilitate assembly. No other special care is required.
Teflon is a registered Trademark of E.I. DuPont Company
Phone: 219/879-8000
Fax: 219/872-9057
www.dwyer-inst.com
e-mail: info@dwyer-inst.com