4. Van Và Các Giải Pháp Cân Bằng Thủy Lực
4. Van Và Các Giải Pháp Cân Bằng Thủy Lực
4. Van Và Các Giải Pháp Cân Bằng Thủy Lực
CALEFFI
130 series
01251/14 GB
ACCREDITED
ISO 9001
FM 21654
Function
Balancing valves are hydraulic devices used for accurately regulating
the flow rate of the thermal medium supplying the terminal emitters of
a system.
Correct balancing of the hydraulic circuits is essential to guarantee
system operation according to design specifications, high thermal
comfort and low energy consumption.
On 130 series threaded valves, the flow rate is measured with a
Venturi device, housed inside the valve body. This devices guarantees
balancing accuracy and is extremely practical to use during setting.
Product range
130 series Balancing valve with Venturi device. Threaded version
130 series Balancing valve. Flanged version
130 series Shell insulation for threaded balancing valves with Venturi device
Technical specifications
series
Materials
Body:
Cover:
Control stem:
Obturator:
Seal seat:
Hydraulic seals:
Obturator seal:
Knob:
Pressure test ports:
Performance
Medium:
Maximum percentage of glycol:
Maximum working pressure:
Working temperature range:
Accuracy:
Number of adjustment turns:
Connections
- main:
- valve body pressure test ports:
130 threaded
EN 12165 CW602N
EN 12165 CW511L
EN 12164 CW724R
stainless steel (AISI 303)
dezincification resistant alloy
EN 12165 CW602N
EPDM
PTFE
PA6G30
brass body with EPDM seal elements
130 flanged
Material
Material:
Thickness:
Density: - inner part:
- outer part:
>1300
0100C
class B2
Dimensions
OPEN
CLOSE
BT OFF
RESET
ON OFF
Operating principle
Code
Code
Mass (kg)
Mass (kg)
Corrosion-proof materials
130 series balancing valves are made using dezincification resistant
alloy, a material that is highly resistant to corrosion and ensures the
best performance over time.
3
4
Pressure
measurement
Automatic
reclosure
Safety cap
Measuring
syringe
Seal
element
Insulation
For the threaded balancing valve there is also, available as an
accessory, hot pre-formed shell insulation, with Velcro closing. It
ensures perfect thermal insulation and tightness against water vapour
getting inside from the ambient when using chilled water.
Adjustment knob
The shape of the adjustment knob is the outcome of research into
ergonomics to ensure the greatest operator comfort and accurate
adjustment.
The range of adjustment with 5 complete turns permits great
accuracy when balancing hydraulic circuits.
The micrometric scale graduations are large and clear and make it
easy to refine the flow rate adjustment.
The knob is made of high-strength, corrosion-proof, reinforced
polymer.
Reference scale for adjustment
Each 360 clockwise turn of the
knob moves the red indicator by
one step, from position 0 (valve
closed) to position 6 (valve fully
open). In addition, the decimal
graduations of the black
micrometric scale enable further
refining of the adjustment.
DpVenturi
(1.2)
Note: The diagram used in this phase is not the one used for preadjustment as it refers to the characteristics of DpVenturi-Flow rate of the
Venturi device located upstream of the valve and not those of the
entire valve (including the obturator), which instead are indicated in the
diagrams used for pre-adjustment.
Manual flow rate adjustment
To manually set the flow rate through the valve, adjust the position of
the knob until the differential pressure, indicated by the measurement
device, corresponds to the desired flow rate on the characteristic
Venturi diagram of the valve that you are using.
Or analytically calculate the head loss of the Venturi device by applying
the equation:
G2
DpVenturi =
(1.3)
KvVenturi2
Then turn the adjustment knob until you reach the value of Dp
calculated theoretically with the formula (1.3) indicated above.
Note: The diagram used in this phase is not the one used for preadjustment as it refers to the characteristics of DpVenturi - Flow rate of
the Venturi device inserted in the valve and not those of the entire valve
(including the obturator), which instead are indicated in the diagrams
used for pre-adjustment.
p (kPa)
Position
Example of pre-adjustment
A flow rate G = 900 l/h must create a head loss Dp = 14 kPa.
Choosing the diagram of the valve code 130600 size 1 gives an
adjustment position 2,3 (blue line).
Or, analytically, applying the formula (1.1) gives the value
Kv = 0,9 / 0,14 = 2,40.
From the table for the valve code 130600 1 you choose a
corresponding adjustment position 2,3 (value coinciding with or
nearest the one required).
Position
Kvs
Size 1"
Venturi
p (mm w.g.)
p (kPa)
Using the analytical method with a flow rate value equal to G = 2500 l/h
and with KvVenturi = 9,64 for the valve 130600 size 1 at issue, using the
formula (1.3) we have DpVenturi = 2,52/9,642 = 6,72 kPa. Regulate the
valve accordingly until you reach DpVenturi as calculated.
Example of correction for liquid with different density
Desired liquid flow rate G = 2.500 l/h.
Wit the formula (1.3) or the Venturi graph, we obtain the reference
head loss Dp = 2,52/9,642 = 6,72 kPa.
If the density of the liquid used is = 1,1 kg/dm3 the head loss DpVenturi
that we need to read off the measuring device, to have the desired
flow rate, will be given by the equation:
DpVenturi = x Dp = 1,1 x 6,72 = 7,39 kPa.
Venturi
p (kPa)
p (mm w.g.)
DN
Size
Kv Venturi (m3/h)
Position
Position
Size 1/2"
p (mm w.g.)
p (kPa)
Position
Position
Kvs
Size 3/4
Kvs
p (kPa)
Position
Position
Position
Kvs
Size 1 1/4
Position
Position
Size 1 1/2
p (kPa)
Position
Kvs
Size 1"
p (mm w.g.)
p (mm w.g.)
p (mm w.g.)
Position
Position
Kvs
Size 2"
p (kPa)
Kvs
1
Adjustment knob
The shape of the adjustment knob is the outcome of research into
ergonomics to ensure the greatest operator comfort and
accurate adjustment.
- The range of adjustment with a number of complete turns permits
great accuracy when balancing hydraulic circuits.
- The micrometric scale graduations are large and clear and make it
easy to refine the flow rate adjustment.
- The knob is made of corrosion-proof technopolymer, for the sizes
from DN 65 to DN 100; it is made of stamped steel, for sizes DN 125
and DN 150, as handwheel for easier adjustment of medium/large
sized devices.
Memory stop
The valves are equipped with an adjustment position memory system
that, after full closure, which may be necessary for various reasons,
allows easy re-opening at the initial position.
Locking the position to be saved needs no special tools and is
protected, to avoid improper use. Unscrew the threaded protective
cap with a screwdriver, then insert the screwdriver in the knob and fully
turn the internal screw clockwise
Pressure
measurement
Automatic
reclosure
Safety cap
Measuring
syringe
Seal
element
For sizes DN 200DN 300, the internal hexagonal screw (6 mm) of the
memory stop is located under the central protective cap.
Kv =
(1.1) where:
G
Dp
G = Kv
(1.2)
Dp
where:
and you compare the value obtained with the typical values for each
valve size.
It is recommended to choose the valve size so it is pre-set on a
medium opening position in order to have room for both opening
and closing.
p (kPa)
Position
Example of pre-adjustment
A flow rate G = 40 m3/h must create a head loss Dp = 8 kPa.
Choosing the diagram of the straight valve code 135100 DN 100 gives
an adjustment position 4 (blue line).
Or, analytically, applying the formula (1.1) gives the value
Kv = 40 / 0,08 = 141,84.
From the table for the valve code 135100 DN 100 you choose a
corresponding adjustment position 4 (value nearest the one
required).
Example of correction for liquid with different density
Liquid density = 1,1 kg/dm3
Measured (or desired) head loss Dp = 8 kPa.
Reference head loss Dp = 8/1,1 = 7,27 kPa
With this value you use the diagram or the formula (1.1) and obtain the
corresponding adjustment position for the flow rate G (new position 4,2).
1,5
12
2
29
3
78
Position
4
142
5
195
6
234
7
265
Kvs
8
296
DN65
65
Code 130060 DN
p (mm w.g.)
Code 130080 DN 80
p (kPa)
Position
Kvs
Position
p (kPa)
Position
1,5
12
2
29
3
78
Position
4
142
p (kPa)
Position
Kvs
5
195
6
234
7
265
Kvs
8
296
Installation
The balancing valves must be installed in such a way as to ensure free
access to the pressure test ports, drain cocks and the adjustment
knob. The valves can be fitted on either horizontal or vertical pipes.
We recommend keeping the upstream and downstream sections of
pipe straight, as shown in the illustrations below, to ensure accurate
flow measurement. It is necessary to respect the flow direction shown
on the valve body.
p (mm w.g.)
p (kPa)
Position
Position
Kvs
p (kPa)
Position
Position
Position
p (mm w.g.)
Accessories
Tech. broch. 01041
Pos. 0,51
Position
Kvs
DN 300
100010
Kvs
Position
Pos.
p (kPa)
Pos.
Kvs
p (mm w.g.)
6 7 8 910 11 p (kPa)
Kvs
Accessories
Product range
Code 130006 Electronic flow rate and differential pressure measuring station complete with remote control unit
Code 130005 Electronic flow rate and differential pressure measuring station without remote control unit, with Android app
Technical specifications
Operating principle
Range of measurement
Differential pressure:
Static pressure:
System temperature:
01000 kPa
< 1000 kPa
-30120C
Measurement accuracy
Differential pressure:
Sensor
Battery capacity:
Operating time:
Charging time:
IP class:
6600 mAh
35 hours of continuous operation
6 hours
IP 65
540 g
2,8 kg
Characteristic components
- Measuring sensor
The operator chooses the balancing valve from the list on the terminal
(manufacturer, model, size and position with the corresponding Kv).
The data of the valve, together with the measured Dp, are the basis for
calculating the flow rate that is displayed on the terminal screen. If the
valve on which you are making the measurement is not available in the
database, it is still possible to enter the Kv value manually.
Methods of measurement
The complete device allows to choose 3 methods of measurement:
1) Measurement with set position. The display shows the flow rate
calculated by the device in relation to the chosen valve and
assigned position.
2) Measurement with set flow rate. The position is calculated to
assign to the valve in order to obtain the desired flow rate.
3) Simple measurement Dp. The screen shows the differential
pressure value measured by the sensor.
Characteristic components of the Dp measuring station
10
- 2 measuring pipes
OPEN
- 2 measuring needles
- Touchscreen terminal with active licence and accessories
- Sensor battery charger
- Terminal battery charger
- Communication cable between terminal and PC
11
CLOSE
BT OFF
RESET
ON OFF
12
- Instructions with licence to download the Android app (for code 130005)
- Instructions manual
- CD containing the instructions manual, measurement and balancing
software, valve database and the report viewing tool.
- Calibration protocol. The sensor is supplied with a specific calibration
protocol drawn up by a certified laboratory
7. Bluetooth OFF
8. Reset button
9. ON/OFF button
10. Bluetooth indicator ON
11. Battery charging indicator
12. ON/OFF indicator
OPEN
OPEN
CLOSE
CLOSE
RESET
BT OFF
ON OFF
RESET
ON OFF
D
P N N2
15 20 5
0
BT OFF
D
P N N2
15 20 5
0
PC connection
The values obtained with the measurements, and the corresponding
valve data, can be saved and viewed directly on the terminal screen or
sent to a PC for later processing.
The Report Viewer software supplied on the CD-ROM in the package
can be installed on a PC. It enables collecting the measured data and
drafting a report. In addition,
this software lets you load
the project before making
any measurements and
export the data on the terminal to help save the
measurements in an orderly
fashion.
The CD-ROM also contains the Valve Browser software which provides
a simulation of the measurement in order to estimate the behaviour of
the various valves during the design phase.
SPECIFICATION SUMMARY
Code 130006
Electronic flow rate and differential pressure measuring station with remote control unit and with Bluetooth
transmission. Supplied complete with shut-off valves and connection fittings. Differential pressure 01000 kPa. Static
pressure: < 1000 kPa. System temperature: -30120C.
Code 130005
Electronic flow rate and differential pressure meter with no remote control unit, with Android app. Supplied complete with
shut-off valves and connection fittings. Differential pressure 01000 kPa. Static pressure: < 1000 kPa. System temperature:
-30120C.
Application diagrams
GR1
GR2
GR1
GR2
SPECIFICATION SUMMARY
130 series threaded version
Balancing valve with Venturi device, threaded version. Size DN 15 (from DN 15 to DN 50). Main connections 1/2 (from 1/2
to 2) F (ISO 228-1). Quick-fit pressure test port connections on valve body 1/4 F (ISO 228-1). Body, control stem and seal
seat made of dezincification resistant alloy, stainless steel obturator. EPDM hydraulic seals. PA6G30 control knob. Medium
water and glycol solutions; maximum percentage of glycol 50%. Maximum working pressure 16 bar. Working temperature
range -20120C. Accuracy 10%. Knob with micrometric indicator. Number of adjustment turns 5. Locking/sealing and
saving the adjustment position. Complete with quick-fit pressure test ports made of brass with EPDM seal elements.
130 series flanged version
Balancing valve, flanged version. Size DN 65 (from DN 65 to DN 300). Quick-fit pressure test port connections on valve
body 1/4 F (ISO 228-1). Body and cover made of grey cast iron. Brass control stem, PPS obturator. EPDM hydraulic seals.
PA knob for size DN 65 (DN 80, 100, 200, 250 and 300), stamped steel for size DN 125 (and DN 150). Medium water and
glycol solutions; maximum percentage of glycol 50%. Maximum working pressure 16 bar. Working temperature range
-10140C (-10120C for DN 200, 250 and 300) Accuracy 10%. Knob with micrometric indicator. Number of adjustment
turns 6 for size DN 65 (7 DN 80 and 100; 12 DN 125; 14 DN 150; 10 from DN 200 to DN 300). Saving of the adjustment
position. Complete with quick-fit pressure test ports made of brass with EPDM seal elements.
130 Series insulation
Hot pre-formed shell insulation for balancing valves with threaded connections, 130 series. For heating and air-conditioning.
Material closed cell expanded PE-X. Thickness: 15 mm. Density: inner part 30 kg/m, outer part 80 kg/m; thermal
conductivity (ISO 2581): at 0C 0,038 W/(mK), at 40C 0,045 W/(mK). Coefficient of resistance to the diffusion of water vapour
(DIN 52615): >1300. Working temperature range: 0100C. Reaction to fire (DIN 4102): class B2.
We reserve the right to change our products and their relevant technical data, contained in this publication, at any time and without prior notice.
Caleffi S.p.A.
S.R. 229 n. 25 28010 Fontaneto dAgogna (NO) Italy
Tel. +39 0322 8491 Fax +39 0322 863723
info@caleffi.com www.caleffi.com
Copyright 2014 Caleffi