Components For Safety Applications: Preventa Safety Modules Intermediate Relay Concepts

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Te
1
M
KM1
KM1
KM1
Components for safety applications
Preventa safety modules
Intermediate relay concepts
Operation of the control circuit without interposing relays
The control signal from the protection device (emergency
stop pushbutton illustrated to the left) acts directly on the
power contactor of the device.
In this type of scheme, the risks of simple faults are :
- emergency stop button auxiliary contact being shorted
out,
- KM1 contactor sticking in.
When the operator presses an emergency stop button, the
instruction is not processed, and another sequence can
begin following the emergency stop, despite the presence
of the fault.
In this case of failure, the safety function is
compromised.
Operation of the control circuit with interposing relays
KM5 and KM6 contactors with mechanically linked contacts
Preventa safety modules provide a reliable interposing relay function by overcoming a number of risks associated with :
- control circuit fault (inputs),
- power circuit fault (outputs),
- safety module internal component fault.
For the use of mechanically linked contact relays CA2-DN22/DN31 and contactors LC1-D09/D18/D25, LP1-D09/D18/
D25, with contacts which can be used in the feedback loop, consult your local Customer support centre.
Independent safety circuits
KM6
M
KM5
KM6 KM5
KM5
KM6
KM6
KM5
Feedback loop
Emergency
stop
Start
Redundancy
Start
Stop
Emergency
stop
Preventa safety module
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Safety solutions :
Applications for protection systems and access doors
Selection criteria
Refer to EN1050 and EN1088
Locking or interlocking device based on the principle of safe design Locking or interlocking device based on the principle of redundancy
(tried and tested components and principles). (mechanical and electrical redundancy) and self-monitoring.
The safety modules perform both functions.
Machines with instant stopping. Interlocking
(stopping time < access time) (1)
Locking by actuator key Locking by actuator key and Activation in positive and negative
activation in positive mode (combined) mode associated with
associated with a safety module a safety module
Activation in positive mode Activation in positive and
negative (combined) mode
High inertia machines with long stopping times. Interlocking with solenoid locking
(stopping time > access time) (1)
Interlocking device with actuator key captive in the guard Interlocking device with actuator Interlocking device with actuator
key captive in the guard key captive in the guard and zero
speed detection
Interlocking device with electromagnetic lock
(1) Stopping time : time elapsed between activation of the machine stop command and the moment when the machine stops (risk eliminated).
Access time : time required for a person to access the hazardous zone (calculated on the basis of an approach speed).
Other configurations Please consult your local Customer support centre.
XPS-FB XPS-FB
XPS-FB XPS-FB
XPS-FB XPS-VN
XPS-VN
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Rating curves
Electrical life
Utilisation category AC-15
1 XPS-AL, XPS-AT (delayed opening contacts), XPS-FB,
XPS-BC, XPS-PVT, XPS-PVK, XPS-OT, XPS-CE,
XPS-NS, XPS-VN, GNK-L.
2 XPS-AS, XPS-ASF, XPS-AT (instantaneous contacts).
3 XPS-AX, XPS-AM, XPS-AMF, XPS-AP, XPS-APF,
XPS-ECM, XPS-ECP.
Figure 1
Derating factor for inductive circuits
Note : In a.c. inductive circuits, the breaking capacity and
electrical life are determined by cos . The breaking capacity
and electrical life can be calculated using the rating curves
(Figures 1 and 2).
Example : According to the derating factor curve (Figure 2),
an electrical circuit with a power of 1000 VA and cos = 0.4
has a derating factor (F) of 0.7. The power then becomes
1000 x 0.7 = 700 VA.
Figure 2
0,1 0,3 1 0,5 5 6 3 10 0,2 2
0,1
0,2
0,3
0,5
1
2
3
5
10
1 2 3
cos = 1
Number of operating cycles (millions)
Current A
0,9
0,8
0,7
0,6
0,5
0,4
0,3
1 cos 0,3 0,4 0,8 0,5 0,7 0,9 0,6
F
Te
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1
198
207
216
226
230
242
244
253
255
220 V 220 V 230 V 240 V 240 V
Conformity to standards
Standard IEC 38
With the publication of international standard IEC 38, 1983 edition, voltage ratings in the field of low voltage products were
redefined. The a.c. power supply mains ratings 220 V/380 V and 240 V/415 V have been replaced by a single rating of
230 V/400 V.
For a 20-year transitional period until the year 2003, a + 6 %/- 10 % tolerance corresponding to 244 V and 207 V has been
established for countries that used the voltage rating 220 V/380 V. For countries that used the voltage rating 240 V/415 V,
a + 10 %/- 6 % tolerance corresponding to 253 V and 216 V is applicable. Establishing mains tolerances until the year
2003 ensures that electronic equipment designed for the old voltages will function safely until the end of their service life.
Starting in 2003, voltage ratings will be expanded to + 10 %/- 10 % in all countries.
Refer to technical data section on Preventa modules for voltage tolerances.
Phase to neutral voltage ratings and their tolerances for various low voltage mains supplies
Old mains supply
Transitional period to the year 2003 for the old mains supply
Application of standard IEC 38
Voltage (V)

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