DB en PSR Urm 2x21 101762 en 05
DB en PSR Urm 2x21 101762 en 05
DB en PSR Urm 2x21 101762 en 05
Data sheet
101762_en_05 © Phoenix Contact 2024-02-29
1 Description
Intended Use The enabling current paths drop out without delay as per
stop category 0 in accordance with EN 60204-1.
The safe coupling relay is used for power adaptation and
electrical isolation in high and low-demand applications.
Control
The device couples digital signals from failsafe controllers.
Alternatively, when used in combination with a suitable – Single or two channel
basic device the device provides additional output contacts. – Automatic start
The coupling relay safely interrupts circuits.
Achievable safety integrity
Possible signal generators – Suitable up to category 1, PL c (EN ISO 13849-1),
– Failsafe controllers SIL 1 (EN IEC 62061), SIL 1 (IEC 61508)
– Safety relays
Additional features
Contact switching type – Safe readback due to force-guided signal contact in
– 2 changeover contacts (IEC/EN 61810-3) accordance with IEC/EN 61810-3
– Easy proof test according to IEC 61508 due to forcibly
Can be used in safety-related applications as:
guided signal contact
– 1 enabling current path without delay (N/O contact)
– 1 confirmation current path without delay (N/C – Fixed screw connection
contact) – 17.5 mm housing width
According to IEC/EN 61810-3, only one N/O contact/N/C
Approvals
contact pair should be used as force-guided contacts.
WARNING: Risk of electric shock
Observe the safety regulations and installation notes in the corresponding section.
This document is valid for the products listed in the “Ordering data” chapter.
This document meets the same requirements as the original operating instructions with respect to the contents.
PSR-SCF- 24UC/URM/2X21
2 Table of contents
1 Description .............................................................................................................................. 1
2 Table of contents ..................................................................................................................... 2
3 Ordering data .......................................................................................................................... 3
4 Technical data ......................................................................................................................... 3
5 Notes regarding documentation .............................................................................................. 6
6 Safety regulations and installation notes.................................................................................. 7
7 Transport, storage, and unpacking .......................................................................................... 8
8 Function description ................................................................................................................ 9
9 Function and time diagrams .................................................................................................. 10
10 Block diagram........................................................................................................................ 11
11 Load limit curve ..................................................................................................................... 11
12 Operating and indication elements ........................................................................................ 12
13 Mounting and removing ......................................................................................................... 13
14 Wiring .................................................................................................................................... 14
15 Startup ................................................................................................................................... 14
16 Calculating the power dissipation .......................................................................................... 15
17 Proof test ............................................................................................................................... 15
18 Application examples ............................................................................................................ 16
19 Device replacement, device defect, and repair...................................................................... 18
20 Maintenance, decommissioning, and disposal ...................................................................... 18
21 Attachment ............................................................................................................................ 19
3 Ordering data
4 Technical data
Hardware/firmware version
HW/FW ≥ 03/--
The technical data and safety characteristics are valid as of the specified HW/FW version.
Supply:
Rated control circuit supply voltage US 24 V AC/DC -15 % / +10 %
Rated control supply current IS typ. 30 mA
Power consumption at US typ. 0.72 W
Times
Typical starting time with Us 10 ms (with Us / when controlled via A1)
Typical release time with Us 10 ms (with Us / when controlled via A1)
Restart time < 1 s (Boot time)
Recovery time < 500 ms
General data
Relay type Electromechanical relay with force-guided contacts in
accordance with IEC/EN 61810-3
Nominal operating mode 100% operating factor
Degree of protection IP20
Min. degree of protection of inst. location IP54
Mounting type DIN rail mounting
Mounting position vertical or horizontal
Dimensions (W/H/D) 17.5 x 75 x 60.5 mm
Type of housing Polycarbonate, pale green (RAL 6021)
Operating voltage display 1 x yellow LED
Air clearances and creepage distances between the according to
power circuits DIN EN 60947-1
Rated insulation voltage 250 V
Rated surge voltage/insulation See “Insulation coordination”
Degree of pollution 2
Overvoltage category III
Maximum power dissipation for nominal condition 5.87 W (at UB = 26.4 V DC, US = 24 V, IS = 30 mA, n = 1,
IL² = 50 A², Rcontact = 0.1 )
Note on power dissipation See “Calculating the power dissipation”
Connection data
Connection method Screw connection
Conductor cross section rigid 0.2 mm² ... 2.5 mm²
Conductor cross section flexible 0.2 mm² ... 2.5 mm²
Conductor cross-section AWG 24 ... 12
Stripping length 7 mm
Screw thread M3
Tightening torque 0.6 Nm
Ambient conditions
Ambient temperature (operation) -20 °C ... 50 °C
Ambient temperature (storage/transport) -20 °C ... 70 °C
Max. permissible relative humidity (operation) 75 % (on average, 85% infrequently, non-condensing)
Max. permissible humidity (storage/transport) 75 % (on average, 85% infrequently, non-condensing)
Maximum altitude ≤ 2000 m (Above sea level)
Information on operating height See the “Using PSR devices at altitudes greater than
2000 m above sea level” section
Shock N/O contact: 10g, N/C contact: 5g
Vibration (operation) 10 Hz ... 150 Hz, amplitude 0.35 mm, 2g
Conformance/Approvals
CE CE-compliant
The full EC Declaration of Conformity can be downloaded for the product at phoenixcontact.com/products.
Approvals
Safety data
Stop category according to IEC 60204 0
There are three signal words indicating the severity of a potential injury.
DANGER Indicates a hazard with a high risk level. If this hazardous situation is not avoided, it will result in
death or serious injury.
WARNING Indicates a hazard with a medium risk level. If this hazardous situation is not avoided, it could
result in death or serious injury.
CAUTION Indicates a hazard with a low risk level. If this hazardous situation is not avoided, it could result
in minor or moderate injury.
This symbol together with the NOTE signal word warns the reader of actions that might cause property damage
or a malfunction.
General In operation
• Observe the safety regulations of electrical engineering During operation, parts of electrical switching devices carry
and industrial safety and liability associations. hazardous voltages.
Disregarding these safety regulations may result in death, • Protective covers must not be removed when operating
serious personal injury or damage to equipment. electrical switching devices.
For emergency stop applications, automatic startup of the
Direct/indirect contact machine can pose serious risks for the user.
• Protection against direct and indirect contact according • The machine must be prevented from restarting
to VDE 0100 Part 410 must be ensured for all automatically by a higher-level controller.
components connected to the system. Inductive loads can lead to welded relay contacts.
In the event of an error, parasitic voltages must not occur • Connect a suitable and effective protective circuit to
(single-fault tolerance). inductive loads.
• Implement the protective circuit parallel to the load and
Power supply units for 24 V supply
not parallel to the switch contact.
• Only use power supply units with safe isolation Magnetic fields can influence the device. The magnetic field
and SELV/PELV. strength of the environment must not exceed 30 A/m.
• Protect the 24 V area with a suitable external fuse. • Do not use the device in the vicinity of strong magnetic
• Make sure that the power supply unit is able to supply fields (e.g., caused by transformers or magnetic iron).
four times the nominal current of the external fuse, to Noise emission may occur when operating relay modules.
ensure that it trips in the event of an error. Wireless reception may be disrupted in residential areas.
• Make sure that the output voltage of the voltage supply
The device is a Class A product.
does not exceed 32 V even in the event of error.
• Observe the requirements for noise emission for
Startup, mounting, and modifications electrical and electronic equipment (EN 61000-6-4).
• Implement appropriate precautions against noise
Startup, mounting, modifications, and upgrades may only be
emission.
carried out by qualified personnel.
• Before working on the device, disconnect the power.
• Carry out wiring according to the application. Refer to
the “Application examples” section for this.
Reliable operation is only ensured if the device is installed in
housing protected from dust and humidity.
• Install the device in housing protected from dust and
humidity (min. IP54).
8 Function description
8.1 Type B changeover contacts 8.2 One or two-channel activation
The device has two type B changeover contacts. One The external enable signal of the failsafe controller or basic
changeover contact can act as both the N/O contact and the device is switched at A1.
N/C contact. The external enable signal can also be switched at A2 as an
According to IEC/EN 61810-3, only one N/O contact/N/C option.
contact pair should be used as force-guided contacts.
The two changeover contacts can therefore be used in 8.3 Automatic start
safety-related applications as: The device starts automatically once it has received the
– 1 enabling current path without delay (N/O contact) external enable signal.
– 1 confirmation current path without delay (N/C In the activated state, N/O contacts 11/14 and 21/24 of both
contact) changeover contacts are closed. N/C contacts 11/12 and
The figure below shows the assignment of the possible N/O 21/24 are therefore open.
contact/N/C contact pairs. The respective other pair is not
available in the safety-related application. 8.4 Safe shutdown
Figure 1 Changeover contacts as NC and NO Once the external enable signal has been deactivated, the
enabling current paths open and the contacts enter the safe
1 NO NC state.
12 14 22 24 When the enabling current paths are open, the device is in
the safe state.
The confirmation current paths close.
PSR-URM/2x21
1 Pair 1: N/O contact 11/14 as enabling current path, N/C If several devices are used, the N/C contacts of the
contact 21/22 as confirmation current path confirmation current paths can be connected in series.
2 Pair 2: N/O contact 21/24 as enabling current path, N/C
contact 11/12 as confirmation current path
US
NO
NC
Key:
10 Block diagram
Figure 3 Block diagram 10.1 Insulation coordination
A1 12 14 22 24
A1/A2 11/12-14 21/22-24
A1/A2 - 6 kV ST 6 kV ST
PSR-URM/2x21
PWR 11/12-14 - - 4 kV BI
21/22-24 - - -
K1
24V UC
Key:
A2 A2 11 21
BI Basic insulation
Key: ST Safe isolation
200
100
50
40
30
20
10
0,1 0,2 0,5 1 2 5 10 20
IDc [A]
0,5-0,6 Nm
21
7 mm 5-7 lb In
11
24
14 2
2
12
1
A
1
A
A2
A2
A1
24
21
22
14
12
11 LED Operating voltage display
A1 A2
A1 24 V AC/DC control
A1 A2 A2 A2 0 V control
14 Wiring
• Connect the cables to the connection terminal blocks 14.2 Feedback circuit connection versions
using a screwdriver.
To carry out the diagnostic function via the confirmation
Figure 7 Connecting cables 2 current path, proceed as follows:
1
1 • Read the confirmation current path back to one of the
4
2
1 2
2
4
AWG 24-12
2
24
0,2-2,5
AW 250 Cmm
VA
/
• Place the relevant N/C contacts in the confirmation
current path to the digital input of the failsafe controller
V DC
PS G 24 AC / -15
N /
O r R -S C-12 O :5 +10%
to monitor external contactors or extension devices with
d. F - A,N
No 24
.:2 UC C :3 A2
98 /U ,5A A2
13 R M
63 /2
X2
A1 force-guided contacts.
7 mm 03
1
A 1 2
SIS / FS-PLC SIS / FS-PLC
24V 0V DO DI 24V 0V DO DI
0,5-0,6 Nm GND GND
5-7 lb In
K1
For compliance with UL approval, use copper wire 1 Confirmation current path without monitored contact
that is approved for > 75°C. extension
2 Confirmation current path with monitored contact
extension
14.1 Signal generator connection versions
NC Confirmation current 11/12 or 21/22
• Connect suitable signal generators to A1/A2. path
Figure 8 Signal generator connection versions
P Power dissipation in mW
UB Applied operating voltage
US Rated control circuit supply voltage
IS Rated control supply current
n Number of enabling current paths used
IL Contact load current
RContact Contact resistance of the relay contacts
General: 100 m
With minimum approved load 5 V / 10 mA:
20
18 Application examples
18.1 High-demand application with failsafe controller
– Single-channel control
Figure 10 High-demand application with failsafe
– Integration of the confirmation current path in the safe controller
controller 24 V DC SIS / FS-PLC
– It is assumed that errors in the cable installation have Logic
A2 A2 11 21
WARNING: Loss of functional safety due to M
infiltration of process safety time!
K1 24 V DC
If the evaluation of the confirmation current path is
not performed in high-demand applications within
the process safety time, this may lead to a loss of N
functional safety.
Key:
• Ensure that the evaluation of the confirmation
current path is performed in high-demand
applications within the process safety time. SIS / FS- Safety Instrumented System / failsafe control-
PLC ler
Cross-circuits in the cable installation can be ruled DI Digital input
out in the same electrical installation space or DO Digital output
through mechanically protected cable installation. K1 Force-guided contactor
K1
The confirmation current path is not absolutely
necessary for low-demand applications. However,
readback is recommended so a potential error in N
Device disposal
• Do not dispose of the device with household waste; it
should instead be disposed of in accordance with the
currently applicable national regulations.
Packaging disposal
• Dispose of packaging materials that are no longer
needed (cardboard packaging, paper, bubble wrap
sheets, pillow bags, etc.) with household waste in
accordance with the currently applicable national
regulations.
21 Attachment
21.1 Using PSR devices at altitudes greater than 2000 m above sea level
The following section describes the special Altitude above sea Temperature derating factor
conditions for using PSR devices at altitudes level
greater than 2000 m above sea level. 2000 m 1
Observe the relevant device-specific data 2500 m 0.953
(technical data, derating, etc.) according to the 3000 m 0.906
product documentation for the individual device.
3500 m 0.859
Using the device at altitudes greater 4000 m 0.813
than 2000 m above sea level up to max. 4500 m above 4500 m 0.766
sea level is possible under the following conditions:
1. Limit the rated control circuit supply voltage (US) in Example calculation for 3000 m
accordance with the table below. Observe the technical
data for the device.
The following calculation and the illustrated
US according to the tech- US when used at altitudes derating curve are provided as examples.
nical data for the device greater than Perform the actual calculation and offset the
2000 m above sea level derating curve for the device used according to the
technical data and the “Derating” section.
< 150 V AC/DC US according to the techni-
cal data for the device still
27 °C 0.906 24 °C
valid
> 150 V AC/DC Limited to max. 150 V AC/ 55 °C 0.906 49 °C
DC Figure 12 Example of a suspended derating curve (red)
101762_en_05 Phoenix Contact GmbH & Co. KG • 32823 Blomberg • Germany 20/20
phoenixcontact.com