PP-9, STAGE-III (PLANT - F), EXTENSION PROJECT

CALCULATION - HVAC SYSTEM

TABLE OF CONTENTS

CLAUSE NO.

PAGE NO.

TABLE OF CONTENTS

1.0

PURPOSE

2.0

DESIGN BASIS AND ASSUMPTIONS

3.0

REFERENCE

4.0

ATTACHMENTS

5.0

COMPUTATION AND OUTPUT DATA

6.0

RESULT AND CONCLUSIONS

PP-9, STAGE-III (PLANT-F), EXTENSION PROJECT

CALCULATION - HVAC SYSTEM

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PURPOSE

1.0

1.1 To Calculate the Air Conditioning System Heat Load and Select Air Conditioning Units for the following areas:

1.1.1 Local Electrical Building (LEB for GT # 45&46, 47&48, 49&50, 53&54, 55&56) consisting of the following a)
b)
1.1.2
a)
b)
c)
1.1.3
1.1.4
1.1.5
1.1.6
1.1.7
a)
b)
c)
d)
e)
f)
g)
h)
i)
1.1.8
1.1.9
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
1.1.10
a)
b)
c)
d)
e)
f)

Local Electrical Room (LER)

Local Control Room (LCR)
Station Electrical Building (SEB for GT # 51&52) consisting of the following Local Electrical Room (LER)
Local Control Room (LCR)
Station Electrical Room (SER)
Fuel Additive Storage Building Electrical Room (FASBER)
Inflammable Storage Building Electrical Room (ISBER)
Fuel Chemical Laboratory (FCL)
Gate House
National Guard Housing consisting of the following Prayer Hall
Crew Room
Armament Room
Electrical Room
Office
Prison
Room-1 to Room-10
Dining Room
Corridor
Prayer Hall (National Guard Housing)
Security Building consisting of the following Security Control Room
Electrical Room
Panel Room
UPS Room
Armament Room
Crew Room
Locker Room
Office Room
Lobby
Entrance Hall
Annex Building - I & II, consisting of the following Electrical Room
Office Room-1 to Office Room-3
Meeting Room
Prayer Room
Locker Room
Corridor

1.2 To Calculate the following:

1.2.1 Fresh Air Supply System to following AC Areas
a) Local Electrical Room in LEBs (for GT # 45&46, 47&48, 49&50, 53&54, 55&56)
b) Local Control Room in LEBs (for GT # 45&46, 47&48, 49&50, 53&54, 55&56)
c) Local Electrical Room in SEB (for GT # 51&52)
d) Local Control Room in SEB (for GT # 51&52)
e)
f)
g)
h)
i)
j)
k)
l)
m)

Station Electrical Room in SEB (for GT # 51&52)

Fuel Additive Storage Building Electrical Room (FASBER)
Inflammable Storage Building Electrical Room (ISBER)
Fuel Chemical Laboratory (FCL)
Gate House
National Guard Housing
Prayer Hall (National Guard Housing)
Security Building
Annex Building - I & II

PP-9, STAGE-III (PLANT-F), EXTENSION PROJECT

CALCULATION - HVAC SYSTEM

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1.2.2 Mechanical Exhaust Ventilation Fans for Exhaust Ventilation of following Areas
a)
b)
c)
d)
e)
f)
g)
h)
i)
j)
k)
l)
m)

Unit Battery Room in LEBs (for GT # 45&46, 47&48, 49&50, 53&54, 55&56)
UPS Battery Room in SEB (for GT # 51&52)
Fuel Chemical Laboratory
Battery Room (Security Building)
Kitchen (Security Building)
Sanitary (Security Building)
Battery Room (National Guard Housing)
Kitchen (National Guard Housing)
Sanitary (National Guard Housing)
Prison with Janitor's Room (National Guard Housing)
Ablution (Prayer Hall)
Kitchen (Annex Building - I & II)
Toilet (Annex Building - I & II)

1.2.3 Mechanical Smoke Extraction Fans for following Area

a) Cable Tunnel (Plant-F)
1.3 To Calculate the Required Intake Area for the following:
a) Transfer Air Grilles between Local Electrical Room & Unit Battery Room in LEBs (for GT # 45&46, 47&48, 49&50,
53&54, 55&56).
b) Transfer Air Grille between Station Electrical Room & UPS Battery Room in SEB (for GT # 51&52).
c) Transfer Air Grille between UPS Room & Battery Room (Security Building).
d) Transfer Air Grille between Electrical Room & Battery Room (National Guard Housing).
e) Inlet Air Louvers of Cable Tunnel (Plant-F).
2.0

DESIGN BASIS AND ASSUMPTIONS

2.1 Air Conditioning System

2.1.1 Per Reference-3.1, Design Maximum Outdoor Temperature is considered to be 50C (during Summer) and Design
Minimum Outdoor Temperature is considered to be -2C (during Winter) for Air Conditioning System Heat Load
Calculation.
2.1.2 Per Reference-3.1, Design Indoor Temperature of each Room is considered to be 26C 2C (during Summer) and
24C 2C (during Winter) for Air Conditioning System Heat Load Calculation.
2.1.3 Per Cl. No. 2.7.3.3 of Reference-3.1, Three (3) Air Change Rate per Hour (ACH) of Fresh Air is considered for each
Room.
2.1.4 Per Cl. No. 2.7.3.1 of Reference-3.1, all the Rooms are to be maintained at a Positive Pressure of 20 Pascals with
respect to outside atmosphere.
2.1.5 Fresh Air Supply Fans or Fresh Air Supply Louvers have been designed to provide the Fresh Air Requirement inside
the Room, to maintain the required Positive Pressure as well as to cater to the Battery Room Supply Air Quantity
(wherever applicable).
2.1.6 For Maximum Cooling Load Calculation, Lighting Heat Load is considered as 1.5 Watts/ft2. Electrical Equipment
Heat Dissipation Loads are assumed. Refer Attachment-4.3.
2.1.7 For Maximum Heating Load Calculation, Lighting Heat Loads and Electrical Equipment Heat Dissipation Loads are
not taken into account.
2.1.8 Number of Occupants in each Room is assumed. Per Table-1 (Page No. 29.4) of Reference-3.2, Occupant Sensible
Heat Load of 245 BTU/Hr./Person and Latent Heat Load of 205 BTU/Hr./Person have been considered. Refer
Attachment-4.3.
2.1.9 Air Conditioning Units are considered with 100% Standby. 1 x 100% Fresh Air Supply cum Pressurization Fans are
considered for the Rooms where Mini Split AC Units are used and Fresh Air Louvers are considered for the Rooms
where DX Split AC Units are used.
2.1.10 5% Safety Factor is considered on the Calculated Cooling and Heating Load .
2.1.11 Exfiltration Air Quantity is considered as 0. It is assumed that all Doors are made of Steel and well Gasketed and all
Duct Slab Openings (if any) are made Air Tight.
2.1.12 Per Cl. No. 2.7.3.11 of Reference-3.1, Outdoor Air Intake Velocity shall not exceed 3 M/Sec. Hence, Fresh Air
Louver Design Velocity is considered as 2.5 M/Sec.
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CALCULATION - HVAC SYSTEM

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2.2 Exhaust Ventilation System

2.2.1 Seven (7) Air Change Rate per Hour (ACH) is considered for the Exhaust Ventilation Fans in Battery Room & Fuel
Chemical Laboratory.
2.2.2 Fifteenn (15) Air Change Rate per Hour (ACH) is considered for the Exhaust Ventilation Fans in Kitchen, Sanitary,
Ablution & Toilets.
2.2.3 Per Cl. No. 2.7.3.2 of Reference-3.1, Maximum Allowable Temperature Rise is considered as 8C.
2.2.4 Per Cl. No. 2.7.3.2 of Reference-3.1, Battery Room is to be maintained at a Positive Pressure of 20 Pascals.
2.2.5 N+1' Nos. of Axial Flow Exhaust Fans are considered for Battery Rooms and Fuel Chemical Laboratory, where 'N'
is the No. of Fans required to meet 100% capacity. Inlet Air for the Battery Rooms will be taken from the adjacent
Air Conditioned Rooms via Transfer Air Grilles.
2.2.6 2 x 100% Axial Flow Exhaust Fans are considered for Kitchen, Sanitary, Ablution & Toilets. Inlet Air for these
Rooms will be taken through Doors/Windows/Wall Openings/Inlet Air Louvers, as available.
2.2.7 Transfer Air Grille Design Velocity is considered as 3 M/Sec.
2.3 Smoke Extraction System
2.3.1 Ten (10) Air Change Rate per Hour (ACH) is considered for Cable Tunnel Smoke Extraction Fans.
2.3.2 Ambient Pressure is to be maintained in the Cable Tunnel.
2.3.3 N+1' Nos. of Centrifugal Smoke Extractor Fans are considered for Cable Tunnel, where 'N' is the No. of Fans
required to meet 100% capacity. Supply Air in the Cable Tunnel will be taken via 6 Nos. of Louvers fitted in the
Cable Tunnel Access Stairs & 8 Nos. of Goose Necks fitted in the Dead End of the Cable Tunnels.

2.3.4 Per Cl. No. 2.7.3.11 of Reference-3.1, Outdoor Air Intake Velocity shall not exceed 3 M/Sec. Hence, Intake Air
Louver Design Velocity is considered as 2.5 M/Sec.
2.3.5 It is assumed that out of the total Intake Air Volume, 95% will be taken through the Inlet Air Louvers and the rest
5% will be taken through the Dead End Goose Necks.
3.0

REFERENCE

3.1 SEC Specification, Part-3, Volume-4, Section-2.7

3.2 ASHRAE Handbook Fundamentals (2001 Edition)
3.3 Flow Diagram - HVAC (Dwg. No.: BBF-F00-SAA00-1023)
3.4 Design Criteria - HVAC System (Doc. No.: BBB-F00-SAA00-1006)
3.5 General Arrangement Layout - Plant Area (Dwg. No.: AB-SEC(COA)-PP9F-PG-001)
3.6 Cable Routing in Tunnel, Plan & Sections - GT Areas of Plant - F (Dwg. No.: BNH-F00-BDO00-2061)
3.7 Equipment GA Drawing of Local Electrical Building (for GT # 45&46, 47&48, 49&50, 55&56) [Dwg. No.: BNH-F00BDO00-2051)
3.8 Equipment GA Drawing of Local Electrical Building (for GT # 53&54) [Dwg. No.: BNH-F00-BDO00-2052)
3.9 Equipment GA Drawing of Local Electrical Building (for GT # 51&52) [Dwg. No.: BNH-F00-BDO00-2053)
3.10 Plant - C & D Local Electrical Building Finishes/Doors/Windows Schedule (As Built Dwg. No.: BXH-C00-UBA000630)
3.11 Plant - A & B Fuel Additive Storage Building Floor Plan, Elevations & Sections (As Built Dwg. No.: SX-P00-0001131/1132, SX-P00-FAB-001)
PP-9, STAGE-III (PLANT-F), EXTENSION PROJECT
CALCULATION - HVAC SYSTEM

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3.12 Plant - A & B Inflammable Storage Building Floor Plan, Elevations & Sections (As Built Dwg. No.: SX-P00-0001121/1122)
3.13 Plant - A & B Gate House Plans, Sections, Elevations & Details (As Built Dwg. No.: SS-P00-000-1221)
3.14 Plant - A & B Security Building Floor & Roof Plans, Sections, Elevations & Details (As Built Dwg. No.: SS-P00-0001261/1262/1263)
3.15 Plant - A & B National Guard Housing Floor & Roof Plans, Sections, Elevations & Details (As Built Dwg. No.: SSLM00-NGB00-077/078)
3.16 Plant - A & B Fuel Chemical Laboratory Building Plan, Sections, Elevations & Details (As Built Dwg. No.: SSL-P00CLB00-052/053)
3.17 Plant - A & B Annex Building Floor & Roof Plan, Sections, Elevations & Details (As Built Dwg. No.: SXH-B10UMB00-983, SXH-B20-UMB00-642/643)
4.0

ATTACHMENTS

4.1 Summary of Air Conditioning System Heat Load Calculation (2 Pages).

4.2 Design Weather Parameters and U-Values for Walls, Roofs, Windows, Doors (11 Pages, Program Printout).
4.3 Space Input Data for Air Conditioning (27 Pages, Program Printout).
4.4 Air System Input Data for Air Conditioning (22 Pages, Program Printout).
4.5 Air System Sizing Summary Data for Air Conditioning (58 Pages, Program Printout).
4.6 Exhaust Ventilation Fan Sizing Calculation (13 Pages).
4.7 Pressurisation cum Fresh Air Supply System Sizing Calculation (13 Pages).
4.8 Smoke Extraction Fan Sizing Calculation (2 Pages).
5.0

COMPUTATION AND OUTPUT DATA

5.1 Air Conditioning System

The Air Conditioning System Heat Load Calculation have been performed based on ASHRAE Guidelines, using the
following Software:
Carrier E-20-II Hourly Analysis Program v4.04
The Computerised AC Heat Load Calculation comprises of the following:
5.1.1 Design Weather Parameters & U-Values for Walls, Roofs, Windows and Doors
Refer Attachment-4.2 for the Weather Input Data for the Project Location & U-Value Input Data.
5.1.2 Space Input Data
Refer Attachment-4.3 for all the Space Input Parameters for performing the AC Heat Load Calculation in all the
required Spaces.
5.1.3 Air System Input Data
Refer Attachment-4.4 for Air System Input Data (Type of System, Equipments considered, Inside Set Conditions
etc.).
5.1.4 Air System Sizing Summary Details
Refer Attachment-4.5 for Air System Sizing Summary Details, based on all the above Input Data.
5.1.5 Summary of Air Conditioning System Heat Load Calculation
Refer Attachment-4.5 for Air Conditioning System Heat Load Calculation Summary based on all the above Input and
Output Data.
5.1.6 Pressurization cum Fresh Air Supply System
Refer Attachment-4.7 for Pressurization cum Fresh Air Supply System Sizing Input/Output Data.
5.2 Exhaust Ventilation System
Refer Attachment-4.6 for Exhaust Ventilation System Fan Sizing Input/Output Data.
5.3 Smoke Extraction System
Refer Attachment-4.8 for Smoke Extraction System Fan Sizing Input/Output Data.
PP-9, STAGE-III (PLANT-F), EXTENSION PROJECT
CALCULATION - HVAC SYSTEM

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6.0

RESULT AND CONCLUSIONS

6.1 Air Conditioning Units

Sl. No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15

Location
Local Electrical Building (GT#45&46)
Local Electrical Building (GT#47&48)
Local Electrical Building (GT#49&50)
Station Electrical Building (GT#51&52)
Local Electrical Building (GT#53&54)
Local Electrical Building (GT#55&56)
Fuel Additive Storage Building Electrical
Room (FASBER)
Inflammable Storage Building Electrical
Room (ISBER)
Fuel Chemical Laboratory (FCL)
Gate House
National Guard Housing
Prayer Hall (National Guard Housing)
Security Building
Annex Building - I
Annex Building - II

Total Cooling Load

TR
44
44
44
106
44
44
2

Total Heating Load

KW
58.4
58.4
58.4
143.6
58.4
58.4
2.5

2.5

13
2
28
5
30
15
15

31.4
3
47.4
9.1
45.7
29.6
29.6

6.2 Ventilation & Smoke Extraction Units

6.2.1 Fresh Air Supply Fans/Louvers for Air Conditioned Areas
Sl. No.

Location

1
2
3
4
5
6
7
8
9
10
11
12

Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local
Local

Elect. Room (LEB of GT#45&46)

Elect. Room (LEB of GT#47&48)
Elect. Room (LEB of GT#49&50)
Elect. Room (LEB of GT#53&54)
Elect. Room (LEB of GT#55&56)
Control Room (LEB of GT#45&46)
Control Room (LEB of GT#47&48)
Control Room (LEB of GT#49&50)
Control Room (LEB of GT#53&54)
Control Room (LEB of GT#55&56)
Elect. Room (SEB of GT#51&52)
Control Room (SEB of GT#51&52)

M3/Hr. (CFM)
2942 (1730)
2942 (1730)
2942 (1730)
2942 (1730)
2942 (1730)
999 (590)
999 (590)
999 (590)
999 (590)
999 (590)
3219 (1890)
1221 (720)

Pa
-

Intake
Area of
Louver
M2
0.327
0.327
0.327
0.327
0.327
0.111
0.111
0.111
0.111
0.111
0.358
0.136

13

Station Elect. Room (SEB of GT#51&52)

7644 (4500)

0.849

14
15
16
17
18
19
20

National Guard Housing

Prayer Hall (National Guard Housing)
Security Building
Annex Building - I
Annex Building - II
Fuel Chemical Laboratory (FCL)
Fuel Additive Storage Building Electrical
Room (FASBER)

3899 (2290)
728 (430)
4095 (2410)
2385 (1400)
2385 (1400)
3486 (2050)
132 (80)

20

0.433
0.081
0.455
0.265
0.265
0.387
-

21
22

Inflammable Storage Building Electrical

Gate House

132 (80)
188 (110)

20
20

PP-9, STAGE-III (PLANT-F), EXTENSION PROJECT

CALCULATION - HVAC SYSTEM

Rating of Fresh Air Fan / Static Pr. of

Fresh Air Louver
Fan

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6.2.2 Exhaust Ventilation Fans

Sl. No.

Location

Capacity of each Fan

Static Pr.
Pa
75
75
75
75
75
75
75
75
75
75
60
60
60
60
60
60
60
60
60

1
2
3
4
5
6
7
8
9
10
11

Unit Battery Room (LEB of GT#45&46)

Unit Battery Room (LEB of GT#47&48)
Unit Battery Room (LEB of GT#49&50)
UPS Battery Room (SEB of GT#51&52)
Unit Battery Room (LEB of GT#53&54)
Unit Battery Room (LEB of GT#55&56)
Fuel Chemical Laboratory
Battery Room (Security Building)
Kitchen (Security Building)
Sanitary (Security Building)
Battery Room (National Guard Housing)

M3/Hr. (CFM)
1260 (740)
1260 (740)
1260 (740)
7644 (4500)
1260 (740)
1260 (740)
3486 (2050)
445 (260)
1620 (950)
1836 (1080)
123 (70)

12
13
14
15
16
17
18
19

Kitchen (National Guard Housing)

Sanitary (National Guard Housing)
Prison (National Guard Housing)
Ablution (Prayer Hall)
Kitchen (Annex Building - I)
Kitchen (Annex Building - II)
Toilet (Annex Building - I)
Toilet (Annex Building - II)

1431 (840)
1787 (1050)
558 (330)
728 (430)
630 (370)
630 (370)
967 (570)
967 (570)

6.2.3 Smoke Extraction Fans & Inlet Air Louvers for Cable Tunnel (Plant-F)
Sl. No.
1
Sl. No.

Location of Smoke Extraction Fans

Cable Tunnel (Plant-F)
Location of Inlet Air Louvers

Cable Tunnel (Plant-F)

Capacity of each Fan

Static Pr.

M3/Hr. (CFM)
15376 (9050)

FAD

Pa

Capacity of each Inlet Air

Louver
M3/Hr. (CFM)
12173 (7160)

6.3 Cross Sectional Air Intake Areas

6.3.1 Transfer Air Grilles
Sl. No.

Location

In-between Local Electrical Room & Unit

Battery Room (LEB of GT#45&46)
In-between Local Electrical Room & Unit
Battery Room (LEB of GT#47&48)
In-between Local Electrical Room & Unit
Battery Room (LEB of GT#49&50)
In-between Station Electrical Room & UPS
Battery Room (SEB of GT#51&52)
In-between Local Electrical Room & Unit
Battery Room (LEB of GT#53&54)
In-between Local Electrical Room & Unit
Battery Room (LEB of GT#55&56)
In-between UPS Room & Battery Room
(Security Building)
In-between Electrical Room & Battery
Room (National Guard Housing)

2
3
4
5
6
7
8

Proposed Intake Area

M2
0.117
0.117
0.117
0.708
0.117
0.117
0.041
0.011

6.3.2 Inlet Air Louvers

Sl. No.
1

Location
Cable Tunnel (Plant-F)

PP-9, STAGE-III (PLANT-F), EXTENSION PROJECT

CALCULATION - HVAC SYSTEM

Proposed Intake Area

M2
1.353

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