Burt Manualito de Operaciones

Burt Roll-Through Labeler
704/408
Operation, Maintenance and Parts Manual
A Barry-Wehmiller Company
10 Ascot Parkway
Akron, Ohio 44223
Telephone: 1-330-923-0491
FAX: 1-330-923-8720
Preface
Barry-Wehmiller
DANGER
-HOTMADE IN U.S.A.
This manual is intended for Burt Roll-Through Labeler machine operators

and maintenance personnel. This manual contains the following:
Instruction manual that includes - Table of Contenets, Index, Indroduction, General Information, Installation, Operation, Safety, Maintenance,
and Troubleshooting.
Parts manual provides a complete list of components, parts that make

up the machine along with applicable drawings and bill of materials.
Electrical documentation that includes - Cable and conduit, Electrical

schematics, Cabinet layout, Operator interface, and the PLC program.
This machine is covered under one or more of the following United States Patents:
4,600,347
4,606,205
4,932,824
5,063,725
5,161,586
6,044,626
6,065,508
6,105,343
Other Patents Pending
Table of Contents
Page
CHAPTER 1 - INTRODUCTION...................................................................................................1-1
INTRODUCTION .............................................................................................................................1-1
DOCUMENTATION ........................................................................................................................1-1
Notice Boxes in this Manual .....................................................................................................1-2
SAFETY REQUIREMENTS ............................................................................................................1-3
Training .............................................................................................................................1-3
Interlocks...........................................................................................................................1-3
Clear Start-up....................................................................................................................1-3
Automatic Cycling .............................................................................................................1-3
Maintenance .....................................................................................................................1-3
Medication.........................................................................................................................1-4
Clothing.............................................................................................................................1-4
Housekeeping ...................................................................................................................1-4
Signs & Notices.................................................................................................................1-4
Parts..................................................................................................................................1-4
CHAPTER 2 - MACHINE DESCRIPTION....................................................................................2-1

MACHINE DESCRIPTION ..............................................................................................................2-1
PRINCIPLES OF OPERATION .......................................................................................................2-1
MACHINE SPECIFICATIONS .........................................................................................................2-2
Electrical Requirements ...........................................................................................................2-2
FLOOR PLAN..................................................................................................................................2-4
ACCESSORIES ..............................................................................................................................2-5
CHAPTER 3 - INSTALLATION....................................................................................................3-1
INSPECTION ..................................................................................................................................3-1
PREPARATION...............................................................................................................................3-1
INSTALLATION ...............................................................................................................................3-1
CHAPTER 4 - SETUP AND TIMING............................................................................................4-1

INITIAL SET-UP .............................................................................................................................4-1
Diameter Setting ......................................................................................................................4-1
Diameter of Cans ..............................................................................................................4-1
Diameter of Glass Containers ...........................................................................................4-2
Height Setting...........................................................................................................................4-2
Height For Can Machines .................................................................................................4-2
Height for Glass Machines ................................................................................................4-2
Label Table Selection...............................................................................................................4-3
Label Width Adjustment ...........................................................................................................4-4
Label Length Adjustment .........................................................................................................4-4
Overhead Belt Pressure Rollers...............................................................................................4-5
Reverse Taper Roller ........................................................................................................4-5
Flat Rollers Over Rubber Pad ...........................................................................................4-5
Glue Pot and Glue Pot Container Track Adjustment ........................................................4-5
Wheel Style Glue Pot ........................................................................................................4-6
Fountain Style Glue Pot ....................................................................................................4-7
Hot Glue Pot Position........................................................................................................4-8
Glue Scraper .....................................................................................................................4-9
START-UP ....................................................................................................................................4-10
Installation of Labels ..............................................................................................................4-10
Operating Main Label Feed....................................................................................................4-10
Label Stack Height .................................................................................................................4-11
8/7/03
iv
Table of Contents
Page
Packer-Up Plate .....................................................................................................................4-11

Label Clips .............................................................................................................................4-11
Valco System Cold Lap Paste................................................................................................4-12
Hot Pick-Up Glue ...................................................................................................................4-13
CHAPTER 5 - OPERATION.........................................................................................................5-1
OPERATING ADJUSTMENTS........................................................................................................5-1
Container Spacing....................................................................................................................5-1
Hot Glue Position .....................................................................................................................5-1
Lap End Curl and Pasting ........................................................................................................5-1
Label Registration ....................................................................................................................5-1
Machine Speed ........................................................................................................................5-2
SECOND LABEL FEED ..................................................................................................................5-4
Secondary Label Feed Operation ............................................................................................5-4
Low Level Light ........................................................................................................................5-4
Synchronizing the Second Feed with the Main Feed ...............................................................5-5
HYDRAULIC ADJUSTMENTS ........................................................................................................5-5
Hydraulic Pressure Setting 150 psi .......................................................................................5-5
Speed Adjustment, Label Feed ................................................................................................5-6
Bleed Control Adjustment ........................................................................................................5-6
MARK V HYDRAULIC ADJUSTMENTS .........................................................................................5-7
VALVE FUNCTIONS................................................................................................................5-7
INSTALLATION........................................................................................................................5-7
ADJUSTMENTS.......................................................................................................................5-8
CHAPTER 6 - SAFETY ................................................................................................................6-1

SAFETY NOTES .............................................................................................................................6-1
CHAPTER 7 - MAINTENANCE....................................................................................................7-1
SCHEDULED MAINTENANCE .......................................................................................................7-1
Daily Maintenance....................................................................................................................7-1
Weekly Maintenance ................................................................................................................7-1
Monthly Maintenance ...............................................................................................................7-2
MAINTENANCE PROCEDURES ....................................................................................................7-2
Paste Belt Care (if applicable)..................................................................................................7-2
Overhead Belt Tighteners ........................................................................................................7-2
Installation of Belt Tightener Spring ..................................................................................7-3
Glue Pot Shear Pin ..................................................................................................................7-4
Installation of Flat Knives .........................................................................................................7-4
Installation of Round Knives.....................................................................................................7-4
Installation of Rubber Pad ........................................................................................................7-4
HYDRAULIC PUMP INSTRUCTIONS ............................................................................................7-5
Starting Procedures ................................................................................................................7-5
Recommended Hydraulic Fluids ..............................................................................................7-5
Filter .........................................................................................................................................7-5
Pump and Motor.......................................................................................................................7-5
Troubleshooting (Little or No Oil Being Pumped).....................................................................7-6
CHAPTER 8 - TROUBLESHOOTING..........................................................................................8-1
INTRODUCTION .............................................................................................................................8-1
PROBLEMS AND CAUSES ............................................................................................................8-1
8/7/03
Roll-Through Labeler
CHAPTER 1 - INTRODUCTION
INTRODUCTION
This manual is presented to you for assistance in operating and maintaining the Burt
Roll-Through Labeler. It contains the following chapters:
CHAPTER 2 - MACHINE DESCRIPTION, describes the basic concepts of operation and the major components that comprise the labeler.
CHAPTER 3 - INSTALLATION, describes the basic concepts required for installation.
CHAPTER 4 - SETUP AND TIMING, explains setup and adjustment procedures

for the labeler.
CHAPTER 5 - OPERATION, explains the steps required to operate the labeler.
CHAPTER 6 - SAFETY, describes safety concerns for safe operation of the

labeler.
CHAPTER 7 - MAINTENANCE, provides maintenance information for the labeler.
CHAPTER 8 - TROUBLESHOOTING, describes troubleshooting information for

the labeler.
The best performance of the labeler and related equipment will be obtained by thoroughly understanding and following the operating and maintenance procedures
described in this manual. The life and performance of the machines are directly
related to the manner in which they are operated and maintained. Proper use and
care will result in years of efficient and satisfactory service.
DOCUMENTATION
CAUTION
Do not operate or perform any maintenance on the machine until you have
read this manual in its entirety. Make sure that you understand all of the material presented in each section.
This manual is based upon the most up-to-date information available at the time of its
publication. However, the descriptions, illustrations, etc., contained in this manual
may differ slightly from your machine due to the on-going efforts at Pneumatic Scale to
improve the design of its machines. Should you encounter this situation, rest assured
that the concepts and procedures presented in this manual are appropriate for the
machine.
NOTE: Pneumatic Scale reserves the right to make, at any time, improvements in
the design and specifications for the machine described in this manual
without incurring any liability for altering or updating machines which were
sold prior to the time at which these improvements were made.
8/7/03
INTRODUCTION
1-1
If you discover any errors or omissions when reading this manual, or if you have any
suggestions for possible improvements to this manual, please do not hesitate to contact a representative of the Engineering Services Department.
Should the need arise, additional copies of this manual may be purchased by contacting the Inside Sales Department. When doing so you will be requested to provide the
following information:
Machine Model Number

Labeler:
Machine Serial Number:

Labeler:
Pneumatic Scale/Mateer Burt

A Barry-Wehmiller Company
10 Ascot Parkway
Akron, Ohio 44223 U.S.A.
Telephone: 1-330-923-0491
FAX: 1-330-923-8720
Notice Boxes in this Manual

There are two different types of notice boxes in this manual which highlight important
points of information. The description of each type of notice box is as follows:
WARNING
WARNING NOTICES ARE USED IN THIS MANUAL TO EMPHASIZE THAT HAZARDOUS VOLTAGES, CURRENTS, TEMPERATURES, MACHINE MOTIONS, OR
OTHER CONDITIONS MAY EXIST IN THIS EQUIPMENT, OR MAY BE ASSOCIATED WITH ITS USE, THAT COULD CAUSE SERIOUS PERSONAL INJURY.
CAUTION
Caution notices are used in this manual in situations where operator inattention or careless operating practices could cause DAMAGE TO YOUR
MACHINE.
NOTE: Notes are used in this manual to call attention to information that is especially significant to understanding and operating the machine.
8/7/03
INTRODUCTION
1-2
SAFETY REQUIREMENTS
The labeler is manufactured under a series of patents and pending patents which are
applicable to both domestic and international areas.
NOTE: Any changes, modifications, or alterations to the machine, unless specifically authorized by the factory, will void all warranties and guarantees and
will relieve Pneumatic Scale of any responsibility for the machine. Such
changes, modifications, or alterations could expose personnel to undue
risks of injury and may violate federal, state, and/or local health and safety
rules.
The equipment is to be operated and serviced only by trained and knowledgeable persons. Please read, understand and observe the following safety instructions. It is
your responsibility to prevent personal injury and/or property damage.
Training
Do not attempt to operate any machine or portion of the machine until you understand
how it functions. If you are unsure of your training, refer to this manual and the section
that pertains to the portion of the machine in question. If uncertain after studying this
manual, then contact Pneumatic Scale by telephone at 1-330-923-0491 for prompt
assistance.
Interlocks
Never operate the machine unless all interlocks, guards and doors are in place.
Test and verify that all safety interlocks, switches and other safety devices function
properly every day.
Do not attempt to make any safety device inoperative.
Clear Start-up
Never start the machine until you are certain that all personnel and foreign objects are
clear.
Automatic Cycling
The equipment may be supplied with computers, programmable logic controllers and/
or advanced control systems which cycle automatically. If this is the case, inform
everyone and be sure that they are aware of the automatic cycling of this equipment.
Maintenance
Never perform maintenance or repair work with power applied to the machine. You
must secure the power and lock it out at the main control panel. Use a padlock on the
panel and place a sign indicating the reason for the shutdown.
8/7/03
INTRODUCTION
1-3
Medication
Never operate, perform maintenance or work on the machine when taking any kind of
drug, sedative, when under the influence of alcohol or overly fatigued.
Clothing
Do not wear loose fitting clothing, neckties, bandannas, neck and/or finger jewelry of
any kind. These items can get snagged or caught in moving parts. Safety shoes are
required when working around the machine. Always wear safety glasses, hard hats,
hearing protection and any other personal protection and any other personal protective equipment in areas that require them.
Housekeeping
Keep the work area clear, keep the floor around the machine clean and free of
obstructions and water. If water is necessary at the machine location, be sure to wear
shoes that do not slip on wet floors.
Signs & Notices

Pay strict attention to all notices and all caution, warning and danger signs.
Parts
Always specify and use recommended spare parts to keep the machinery operating
safely and at its best. Special grade hardware must be replaced with the same grade
of hardware.
Always Practice Safety... If in doubt, first check it out!
8/7/03
INTRODUCTION
1-4
CHAPTER 2 - MACHINE DESCRIPTION

MACHINE DESCRIPTION
The Burt Roll-Through Labeler is a simple, efficient machine for applying labels to
round containers with parallel sides in the label area. It may be set up to label metal,
glass, plastic, fiber, and composite containers, both filled and empty.
PRINCIPLES OF OPERATION
A container rolls into the entrance of the Labeler and contacts the overhead belts
which roll it through the rest of the machine. The container rolls over the hot glue pot
where it picks up a row of glue dots from glue wheels or fountain fingers. It then rolls
one complete revolution onto the pickup end of the label stack where the glue dots
tack the top label to the container. As the container continues to roll itself up in the
label, it passes over the paste applicator head which applies a strip of paste to the lap
end of the label. The rolling container pulls the pasted end out from under the curling
bar, which scrapes the paste out to the end of the label and also puts a slight curl in
the end of the label to allow it to conform to the side of the container. The container
rolls one more revolution onto the seaming pad, where the lap end is smoothed down.
The labeled container then rolls to the discharge end of the machine where it exits
onto a rundown or conveyor.
8/7/03
MACHINE DESCRIPTION
2-1
MACHINE SPECIFICATIONS
Table 2-1: Machine Specifications
Model 408
Machine Size: Length (Machine)
(w/ Rundowns)
Model 704
72 1/2" 1842 mm
136 1/2" 3467 mm
113"
177"
Width Overall
36"
914 mm
36"
914 mm
Height Overall
52 1/2"
1327 mm
55"
1397 mm
Uncrated Weight
1400 lb.
635 kg.
Crated Dimensions
Crated Weight
Container Size: Diameter Max
Min
Height Max-Cans
-Bottles
Label Size: Width Max
Min
Length Max
Min
2870 mm
4495 mm
1450 lb.
658 kg.
41" x 108" x 62" High
41" x 144" x 70" High
1700 lb.
771 kg.
1800 lb.
817 kg.
4 1/2"
1 3/4"
114 mm
45 mm
7 1/4"
1 3/4"
184 mm
45 mm
*9 3/8"
16 1/4"
238 mm
412 mm
*9 3/8"
16 1/4"
238 mm
412 mm
*9 1/16"
7/8"
230 mm
23 mm
*9 1/16"
7/8"
230 mm
23 mm
15"
4 5/8"
380 mm
117 mm
24"
4 5/8"
609 mm
117 mm
*Dimensions 1" less with Valco pressurized paste system.
Electrical Requirements
The electrical requirements of the machine will be one of the following:
115V/32A/60Hz/1 ph
230V/16A/60Hz/1 ph
230V/12A/60Hz/3 ph
380V/7A/60Hz/3 ph
460V/6A/60Hz/3 ph
575V/5A/60Hz/3 ph
8/7/03
MACHINE DESCRIPTION
2-2
Figure 2-1 shows a model 408 Roll-Through Labeler with an optional reject system.
Figure 2-1: Model 408 Labeler
Figure 2-2: Model 704 Labeler
Figure 2-2 shows a Model 704 Roll-Through Labeler.
8/7/03
MACHINE DESCRIPTION
2-3
FLOOR PLAN
Figure 2-3 shows a typical floor plan drawing.
Figure 2-3: Typical Floor Plan
8/7/03
MACHINE DESCRIPTION
2-4
ACCESSORIES
The following accessories are available for your Burt labeler to help improve your
installation or operation.
Infeed Elevator - to raise containers from elevations lower than normal entrance
height. Top speed 200 cpm.
Infeed Twister - Turns the container from vertical to horizontal, enabling it to roll
through the labeler.
Discharge Twister - Turns the container from horizontal back to vertical after
labeling.
Long Discharge Rundown - Can be used at slow speeds to accumulate discharged containers for hand packing.
Extra Safety Guards - Although the machine is adequately guarded, extra guards
can be added for greater protection. These guards cover the main belts, glue pot
and belt tightener rollers.
Second Label Feed - Allows operator to add labels to the machine without stopping its operation.
Casters - 5" diameter casters can be added for portability.
Explosion Proofing - Explosion proof motors and controls can be incorporated

should there be any required restrictions.
Finger Flow Glue Pot - For ease of adjustment of hot melt pick-up. (Not recommended above 200 cpm).
Left Hand Assembly - When can flow is from right to left when standing in the
operators position.
Extra Label Tables - When running a full range of label widths, extra tables may
be needed.
Claw Top Main Drive Belts - For extra gripping action. Helpful on wet glass or
plastic containers.
8/7/03
MACHINE DESCRIPTION
2-5
CHAPTER 3 - INSTALLATION
INSPECTION
When the machine arrives, it should be uncovered and thoroughly inspected to make
sure that no damage has occurred in shipment. If any damage has occurred, a claim
should be immediately filed with the transportation agency.
PREPARATION
Before shipment, the entire machine was sprayed with rust preventative oil. Wipe
excess oil from all surfaces that will come in contact with the container or the label
stack. Inspect and grease where necessary: Four (4) yokes on the main pulleys and
the yoke on the paste pot drive gear. Oil the small idler pulley in the paste pot and the
paste belt pulley on the operators side of the machine if applicable. Oil the hot glue
pot wheel shaft at each end.
INSTALLATION
The machine may be lifted from the skid with forks underneath the frame or with a
sling from overhead. If forks are used underneath the frame, care should be taken to
use spacers so as not to damage the electrical conduit or label feed cylinders. If the
machine is lifted with a sling, the sling should run under the main bars at both ends of
the main frame.
CAUTION
Do not attempt to lift the machine by the top frame as damage may result.
Use care in locating the sling so as not to exert undue side loads on the top frame as
the sling tightens. Insert mounting feet or casters into the four sockets in the bottom of
the frame and tighten the locking bolts on the side of the sockets. The machine may
be elevated at installation up to three (3) inches using the jack bolts in the top of the
sockets. If additional elevation is required, rises must be used or special length feet
ordered.
NOTE: The machine should be operated in a nearly level position for the best efficiency.
The machine maybe operated with or without infeed and discharge rundowns. When
attaching a rollway or twister directly to the machine, DO NOT extend twister tails onto
the spring loaded entrance plate. Quick mount twisters may be ordered where several
different containers are to be labeled. The location of the electrical drop is shown in
Figure 2-3. The motor voltage and heater requirements are recorded on the nameplate attached to the machine frame.
8/7/03
INSTALLATION
3-1
CHAPTER 4 - SETUP AND TIMING

INITIAL SET-UP
WARNING
Do not start the machine or move the top belts until after hot pick-up glue is at
the proper operating temperature. To do so could break the shear pin in the
glue pot. See replacement part installation section for replacement of the
shear pin.
Before starting the machine, several adjustments must be made for the particular size
can and label being run. Turning the glue pot on before setting up the machine will
allow glue to get to the proper temperature before running the machine. If the
machine is run before the glue is properly melted, damage will occur to the machine.
Diameter Setting
Use the adjusting crank to loosen the diameter adjustment lock and two (2) stabilizer
clamps, and raise or lower the top section of the machine by turning the diameter
adjustment.
CAUTION
Do not attempt to adjust top end without loosening the locking screws as damage to the mechanisms may result.
Figure 4-1: Diameter Caliper
Diameter of Cans
The machine has a diameter caliper located near the rear bar at the discharge end of
the machine. Place a can to be run in the caliper and adjust the top until the can diameter fits snugly between the jaws of the caliper and then tighten all three locking
screws. (Figure 4-1).
8/7/03
SETUP AND TIMING

4-1
Diameter of Glass Containers

Adjust the top end so that the diameter side of the flat gauge (which is attached to the
front upper rail by a thumb screw) furnished with the machine, marked for that container, fits snugly between the diameter calipers.
Height Setting
Height For Can Machines
Place a can to be run in the height caliper on top of the machine and turn the height
adjustment until the can height fits between the jaws. (Figure 4-2).
Figure 4-2: Height Caliper

This adjustment will properly locate the overhead belts and container guides.
Height for Glass Machines

Place the height side of the proper flat gauge (which is attached to the front upper rail
by a thumb screw) between the caliper jaws and adjust until it fits snugly. This will
locate the belts only, the front and rear container guides must be set independently
according to the setting sheet furnished with the machine.
8/7/03
SETUP AND TIMING

4-2
Label Table Selection

Set the label that is to be run beside the quarter inch pin located on the upper front rail,
and observe what number the opposite edge of the label falls over. (Figure 4-3). This
is the proper number label table that should be used, or the proper label table may be
selected from the following table by measuring the width of the label.
Figure 4-3: Label Table Template

Table 4-1: Label Table Selection
Label Width
Label Table No.
Less than 2 1/4"
57mm
Special
2 1/4" to 2 3/4"
57 to 70 mm
2 3/4" to 3 3/4"
70 to 95 mm
3 3/4" to 4 3/4"
95 to 120 mm
4 1/4" to 5 3/4"
108 to 146 mm
5 1/4" to 7 3/4"
134 to 196 mm
7 1/4" to 10"
185 to 254 mm
The label table number is stamped on the top plate near the end of the packer up
plate. To remove the label table assembly, loosen the two (2) elevating screws then
remove fulcrum pin from label table base & label table support. (Figure 4-4). Reverse
process for installation of the label table assembly.
NOTE: Do Not try to install proper label table until after label adjustment has been
made.
8/7/03
SETUP AND TIMING

4-3
Figure 4-4: Label Table Installation
Figure 4-5: Adjustment Locations
Label Width Adjustment

Fold a label to half its length and place it between the two label guides nearest the
infeed end of the machine. Use the adjusting crank to turn the label width adjustment
until the guides touch both sides of the label. Do not push in on the adjusting crank
while making this setting.
Label Length Adjustment

Place a label on the label table against the infeed vertical guide and turn the label
length adjustment until the vertical end label stop is within 1/32 of the corner of the
label table (this allows for a slight variation in length of the labels).
8/7/03
SETUP AND TIMING

4-4
Overhead Belt Pressure Rollers

Reverse Taper Roller
When the length of the label changes, the end label stop and curl bar are adjusted in a
previous step. It is also necessary to relocate the reverse tapered roller assemblies to
be approximately over the new curling bar location.
Flat Rollers Over Rubber Pad

When the diameter of a can changes, it is necessary to relocate one or more of the flat
roller assemblies so as to apply pressure to the can as the pasted flap is down on the
rubber compression pad.
Glue Pot and Glue Pot Container Track Adjustment

Loosen the fasteners at each end of the glue pot container tracks and locate them so
that their inner edge is approximately 1/8 inside of the label guide. Do not tighten the
fasteners at this time.
NOTE: It is necessary for the glue pot to be empty or the glue melted to proceed
with the next step. To melt glue, set thermostat to 270 F and wait until
the glue appears melted (approximately 30 to 40 minutes).
8/7/03
SETUP AND TIMING

4-5
Wheel Style Glue Pot

The glue wheels are held to their shaft by a set screw on a flat. (Figure 4-6). Loosen
the set screws and locate as many wheels as possible between the glue pot tracks.
Do not locate the outer wheels closer than 3/16 from the tracks or each other. Extra
wheels may be located outside of the track. Tighten all set screws and the track fasteners.
Figure 4-6: Glue Pot Wheels

NOTE: An exception to this procedure may be necessary on a beaded body can
where the wheels may have to be relocated or reduced in number to
locate the spots on the high ridges of the body.
8/7/03
SETUP AND TIMING

4-6
Fountain Style Glue Pot

The fingers on a fountain pot are normally stored tipped back and in the out-of-use
position. (Figure 4-7). After locating the can tracks, tip up all fingers located between
the two tracks. It the finger group is not centered or some variation in location is
desired, four (4) finger spacers are located on the finger shaft which may be placed
between various fingers as required. For bail paint cans, the four spacers should be
positioned where the bail passes over the glue pot. Do not remove unused fingers.
Figure 4-7: Glue Pot Fingers

NOTE: The four (4) spacers should also be on the shaft whether in use or stored
at ends of the shaft. Be certain to tighten the can track fasteners after
locating the fingers.
8/7/03
SETUP AND TIMING

4-7
Hot Glue Pot Position

Measure the diameter of the can in inches and sixteenths. Locate the centerline of the
glue wheels in the hot glue pot to this dimension on the scale on the front of the
machine. (Figure 4-8).
Figure 4-8: Glue Pot Positioning
8/7/03
SETUP AND TIMING

4-8
Glue Scraper
The glue scraper helps control how much hot glue is transferred to the container. By
moving the glue scraper towards or away from the glue wheels, the amount of glue on
the wheels can be adjusted. Loosen the two screws securing the glue scraper and
adjust as required. Tighten the screws when the glue scraper is in the desired position. (Figure 4-9).
Figure 4-9: Glue Scraper
8/7/03
SETUP AND TIMING

4-9
START-UP
Installation of Labels
Label Packs-Every pack of labels should be thoroughly worked prior to being placed
in the machine, i.e., twist in both directions so that each label may be readily separated from the one adjoining it as the can rolls over and picks up the top label. If the
labels have just been printed, they may tend to stick together in which event, multiple
label pick-up may occur. Have at least two packs of labels on the label table when
starting the machine. Place the labels on the label table face down with the underlap
or plain end against the two flat vertical guides toward the infeed end of the machine.
Operating Main Label Feed

The motor starter switch for the hydraulic power unit must be in the ON position before
label feed can be raised or lowered. The main label feed is operated by the black handled switch located towards the discharge end of the machine. The valve switch is
turned clockwise (BYPASS) to raise the label feed and counterclockwise (DOWN) to
lower the label feed. By turning the switch to BYPASS, the label stack will raise until
the control valve at the curling bar is satisfied. Raise the main label feed up between
the label guides and turn off hydraulic power unit keeping the top label below the
knives. Look down into the label area from above and observe the clearance between
the label stack and the guide blocks. If the labels appear to be tight or loose, correct
with the label width adjustment. If the clearance is larger at one end than the other,
due to tapered labels or guides, correct by pushing in on the adjustment knob while
turning it. This will allow each end to be adjusted independently of the other. Allowing
the adjustment to spring back out will again lock the screws to turn in unison.
Figure 4-10: Label Table Control
8/7/03
SETUP AND TIMING

4 - 10
Label Stack Height

The label stack on the main feed should stabilize at 1/16 to 1/8 below the paste applicator bar. If the stack is too high or too low, it may be corrected with the adjusting
screw located below the control valve at the front of the machine. Turn the adjusting
screw counterclockwise to raise the stack height and clockwise to lower the stack
height. The front end of the label stack should be 1/16 to 1/8 above the top of the
glue pot can tracks. If it is not, compensate for this as follows. Loosen the label table
adjusting screws located on the label table support and tilt the front of the label stack
to the proper height at the front end.
NOTE: It may be necessary to readjust this during an actual production run as the
label stack height changes while the machine is running.
Packer-Up Plate
Because of printing, one corner of the label stack may be lower than the other causing
faulty label pick-up. To compensate for this, the label table has spring steel plates
attached to the corners at the pick-up end of the label table. One plate or the other
may be elevated by means of a socket head screw through the label table, to level the
stack. Raising both plates should never be necessary.
Label Clips
Spring steel label clips are provided at the pick-up end of the label stack to hold it
down as the top label is being picked up by a can. The clips should extend 1/16" to
1/8 onto the label and can be used in any combination necessary to hold down the
second label while not causing the top label to fold or pull from the can as it is
removed. To adjust the label clips, loosen the screw holding it down and slide toward
or away from the label stack to the desired position.
Figure 4-11: Label Clips
8/7/03
SETUP AND TIMING

4 - 11
Valco System Cold Lap Paste

The paste tank should be filled and be connected to the applicator head air valve. The
paste should be between 1500-2000 cps in viscosity. As the can rolls, it hits a sensor
mounted in front of the paste applicator head. When this sensor is activated, the air
jets will spray paste out of the applicator head and onto the lap of the label. (Figure
4-12) There is a delay that is determined by setting the timer wheels inside the Valco
Figure 4-12: Lap Paste Application
control box. The top wheel represents tenths of a second and the bottom wheel represents one hundredths of seconds. Example: If the top wheel is set at 2, and the bottom wheel is set at 0, the delay would be .20 seconds. (Figure 4-13). After the paste
is sprayed on the lap end, the label is pulled underneath the curling bar. This spreads
the paste to the edge of the label and provides a slight curl to the label to allow it to lay
flush against the can. Refer to Valco manual for more information.
8/7/03
SETUP AND TIMING

4 - 12
Figure 4-13: Valco Box
Hot Pick-Up Glue

The temperature control should be turned to 270 and the glue pot filled with hot
pick-up glue. The level of the melted glue in the pot should be at least up onto the
wheels or drum-never higher than the bottom of the rotating shaft. The temperature
may have to be varied depending on the type of glue, container or plant conditions.
Consult your local glue representative for recommended pick-up glues and temperatures.
8/7/03
SETUP AND TIMING

4 - 13
CHAPTER 5 - OPERATION
OPERATING ADJUSTMENTS
Run one container through the machine by hand, by pulling the main belt towards the
entrance of the machine, to make sure that everything is properly adjusted before
turning on the motor. Start the motor and run 10 or 15 cans through the machine.
Examine the last two cans out and make the following adjustments if necessary:
Container Spacing
To label the highest number of containers at the lowest speed, it is necessary to space
them as closely as possible. The smallest recommended space between containers
is 4. This spacing may be changed by raising or lowering the spacing roller arms at
the infeed by means of an adjusting screw which bears against the infeed bearing
block. Loosen the jam nut and turn the screw in to increase spacing and turn it out to
decrease the spacing. Be certain to tighten the jam nut after adjusting.
Hot Glue Position

Peel the entire label from the container and note the position of the glue spots. They
should be no more than 1/8 from the end of the label and not overlapping it. If the
spot is too far onto the label, move the hot glue pot away from the stack by that
amount. If the spot extends beyond the label, move it towards the stack. If the
machine has a wheel type glue pot, the length of the dots on the can should be " to
5/8 long. If they are too short, the entire pot assembly may be raised by means of set
screws in the mounting brackets. If they are too long, the pot should be lowered.
Raising and lowering the pot should be performed by a mechanic and may require
removal of the rear cover.
Lap End Curl and Pasting

Examine the lap end of the label. The overlap should have a slight curl to it and lie flat
against the other end of the label. Peel the label back and note if the lap paste has
been spread to the very end of the label. If either is not adequate, more spring pressure may be required on the curling bar or more lap paste may be required. The
amount of paste is regulated by the Valco system located at the discharge end of the
machine.
Label Registration
Examine the lap of the label on a container, noting which end of it was towards the
front of the machine. If the label is not centered or the ends of the label are not in line,
they may be moved by the use of two small brass hand knobs below the front side bar.
The knobs are locked with a screw below each one. Loosen this screw before
attempting to turn the knob and re-tighten it after the adjustments have been made.
Turning the knob in will move that end of the label away form you and turning it out will
move it toward you. 1/8 of a turn of the knob will move the label approximately 0.010.
8/7/03
OPERATION
5-1
Figure 5-1: Burt Roll-Through Labeler
Machine Speed
The machine should run as slow as possible to obtain the given number of containers
per minute. The speed may be changed by means of a variable pitch belt drive. Turn
the speed adjustment knob counterclockwise to increase the speed and clockwise to
decrease the speed. Do not run the drive for long periods at its slowest speed as
undue belt wear may result. To determine the number of cans being labeled per
minute, run continuously for a short period of time and then count the cans labeled or
use the speed graphs. To use these graphs, measure the speed of the spacing roller
shaft with a tachometer or remove the front lower cover and measure the depth of the
V belt into the labeler. Stop the machine with cans in it, then measure the center distance between the cans and read the cans per minute from the graphs.
8/7/03
OPERATION
5-2
Figure 5-2: Speed Adjustment
Barry-Wehmiller
DANGER
-HOTMADE IN U.S.A.
Figure 5-3: Controls Locations
8/7/03
OPERATION
5-3
SECOND LABEL FEED

The Second Label Feed is a means by which labels may be added to the bottom of the
label stack while cans are still picking labels from the top of the stack. This allows
operators to add labels to the machine without stopping production.
Secondary Label Feed Operation

The secondary label feed is operated by the PACK FEED switch located under the
LABEL TABLE switch. See Figure 4-10. To operate the second feed, raise the
pack-feeder fingers into contact with the bottom of the label stack by turning the switch
to BYPASS. This will bypass the control valve located at the curling bar, allowing pack
feeder bars to rise.
CAUTION
Do not hold the bypass control in after the fingers have contacted the labels.
The pack feeder fingers mounted on the pack feeder bars will then support the label
stack. Turn the LABEL TABLE switch to DOWN, which will lower the label table.
Place one or two packs of new labels on the table, turn the LABEL TABLE switch to
BYPASS and raise new labels into contact with the bottom of the old labels. Then
lower the pack feeder fingers from the stack, by turning the PACK FEED switch to
DOWN.
NOTE: The secondary feed may be left engaged, which will allow the label pack
on the main feed to feed up and clear the pack feeder fingers. This will
eliminate the time required to raise the second feed all the way up every
time it is used.
Low Level Light

The blue Low Level light on the front panel will come on when the label stack has
reached approximately 1500 labels, indicating that more labels should be added.
8/7/03
OPERATION
5-4
Figure 5-4: Low Label Warning Light
Synchronizing the Second Feed with the Main Feed

The main label feed should be in the UP position with the curling bar satisfied. Push
the pack feed black handle valve in and turn the adjusting screw underneath the control valve until the secondary label feed starts to slowly move up. Then back it off of
a turn and tighten the locknut. Using the two screws at the pack feeder bar support
bracket, adjust the angle of the pack feeder bars parallel to the label table. Do this on
the front and rear pack feeder bars. Be sure all four bolts are tight after adjusting.
HYDRAULIC ADJUSTMENTS
Hydraulic Pressure Setting 150 psi
The pressure can be checked by reading the gauge found on top of the hydraulic
pump. The pressure should be read with both the main and second feeds in a fixed
position. If either feed is moving, the indicated pressure will be lower.
WARNING
Do not set the hydraulic pressure above 150 psi. Damage to cylinder seals
may occur above this setting.
The pressure is adjusted by:
1. Removing the acorn nut on the top or side of the hydraulic pump.
2. Turn the adjusting screw clockwise to increase pressure or counterclockwise to
decrease pressure.
3. Recheck indicated pressure after installation of acorn nut.
8/7/03
OPERATION
5-5
Speed Adjustment, Label Feed

The main and second feed cylinders to be set to a maximum feed rate of 3 per minute
or 76mm/minute. This will feed labels at a rate of 1000 labels per minute. Feed
adjustments are made by turning the knurled knobs located on the hydraulic manifold.
The manifold is located behind the front access panel under the hot glue pot.
Figure 5-5: Label Feed Adjustment

1. The main feed adjustment is on the top, on the left side of the manifold.
2. The second feed adjustment is on the bottom, on the left side of the manifold.
The speed adjustment controls cylinder speed when all the following conditions are
met:
1. Black feed button in.
2. Yellow bypass button out.
3. Curling bar switch closed.
4. Cylinder is rising.
Bleed Control Adjustment

Bleed control adjustment is located on the main and second feed cylinders on a line
connecting the top and bottom cylinder ports.
1. Adjust the label guide knife blocks for zero clearance between the labels and knife
block.
a. Fold a label in half lap end to overlap end.
8/7/03
OPERATION
5-6
b. Adjust knife blocks so that a folded label will not fall when placed between
them.
2. Turn the knob on the bleed valve, clockwise until it bottoms. Then turn it back
counterclockwise turn. If labels continue to creep, tighten knife blocks and turn
valve another turn. If the valve is opened too far, the labels will not feed up
through the knife block or knives.
MARK V HYDRAULIC ADJUSTMENTS

VALVE FUNCTIONS
Refer to Wiring Diagram
CV3, CV4, CV5, & CV6 Are pilot operated check valves closed when no directional
valves are calling for cylinder travel thus "locking" the cylinders against possible
"creep."
SV1 & SV4 Are directional valves used to lower their respective cylinders.
SV3 & SV6 Are directional valves used to rapidly raise (bypass) their respective cylinders.
SV2 & SV5 Are directional valves used to slowly raise (feed) their respective cylinders.
MV1 & MV2 Are needle valves used to restrict the oil flow to SV2 & SV5 respectively
to control the feed rate on each cylinder.
SEQ Is a sequence valve (50 to 200 PSI). This valve ensures that even if one of the
cylinders is retracting or extending in bypass, there will be oil pressure available to
maintain feed on the other cylinder (through either SV2 or SV5)
A gauge is provided, the gauge port is marked on the manifold by the letter "G".
A cleanable return line filter is provided. It is accessible by removing the 1 1/2" hex
cap.
INSTALLATION
Assemble the power unit/manifold package into your machine frame. Install pressure
gauge in port "G". Connect manifold ports 3 & 4 to the main cylinder. (port 3 to the
cap end, lowest cylinder port). Connect manifold ports 5 & 6 to the auxiliary cylinder.
(Port 6 to the cap end, lowest cylinder port).
Fill reservoir with a good grade hydraulic oil, to within 1" of top of the reservoir.
Wire electric power to the electric motor. Jog the motor to ensure correct rotation as
indicated on the power unit.
Wire solenoids to the appropriate machine panel controls.
8/7/03
OPERATION
5-7
ADJUSTMENTS
Bleed air from the system. This can be done by loosening cylinder port connections
while they are under pressure, i.e., Raise the cylinder, and bleed the lower port while
holding the solenoid energized. Then lower the cylinder, bleed the upper cylinder port.
Again hold that solenoid energized while bleeding. Some oil will escape with the
unwanted air. Be careful, the oil will be under pressure. Protect yourself by holding
a cloth around the fitting which you are loosening to prevent spraying. Some
machines have small needle valves piped from head to cap cylinder ports. These may
be used to bleed off air. If these exist on the machine, be sure that they are always
fully closed, except when bleeding air. Recheck oil level in reservoir. Exercising the
cylinders, full stroke, will help get out the last of the trapped air.
Check the relief valve setting. (factory set to 150 PSI) With the pump running, no cylinder moving, the pressure gauge should read 150 PSI. This is the relief valve setting.
It is located on the power unit, on the square plate visible between the motor and the
reservoir. This valve is usually protected with an acorn nut and a locknut. (Turn clockwise to increase)
Limits for relief setting:

Due to horsepower... With this pump and motor, pressure of over 250 PSI will overload the motor.
Due to piping... Nylon tubing normally has a working pressure of near 300 PSI at room
temperatures. This rating falls off rapidly as temperatures elevate. At no time should
the temperature exceed 180 degrees F.
The 1 3/4" diameter cylinder on your machine can each provide a thrust of 360 pounds
at 150 PSI. In the interest of safety, higher pressures should be avoided.
Check the sequence valve setting (factory set to 150 PSI). This valve is located on
the manifold block, in a cavity marked "SEQ". It has a 1/2-20 threaded spindle, a
screwdriver slot and a locknut.
When either cylinder is moving down or is moving up in "bypass" a pronounced drop in
pressure will be seen on the pressure gauge. The sequence valve sets this lower
pressure. This setting can only be witnessed while at least one cylinder is moving
down or is in bypass. The desirable setting is 150 PSI. (Turn clockwise to increase
pressure).
Set the slow feed rate. Two needle valves are located on the end of the manifold
block in cavities marked "MV1" and "MV2". Each has a knob and locknut. (Turn
clockwise for slower speed).
MV1 the lowest needle valve, control the feed rate of the main cylinder.
MV2 upper needle valve, controls the feed rate of the auxiliary cylinder.
Set the main cylinder to maintain the required feed rate without missing labels, while
the auxiliary cylinder in bypass. Set the auxiliary cylinder to maintain the required feed
rate without missing labels, while the main cylinder in bypass. Set at a maximum rate
of 3" (76 mm) per minute.
8/7/03
OPERATION
5-8
Check for function and leaks. Cycle both cylinders, full stroke, several times. Look for
erratic movement of cylinders indicating air entrained in the system. Look for leaks
and repair where necessary.
Check filter periodically, clean of replace when required.
8/7/03
OPERATION
5-9
CHAPTER 6 - SAFETY
SAFETY NOTES
Do not start the machine until the hot pickup glue is melted.
Do not run the machine for any length of time without paste in the pot unless the
paste belt has been removed, as the scraper will damage a dry belt.
Do not pull the upper lay of the belts toward the discharge end of the machine. If
it seems necessary to remove the can conveying belts by hand, pull thee toward
the entrance (the same direction as if power driven).
Do not attempt to adjust the label guides for a particular width label without first
noting whether or not the correct label table is in the machine. If the proper label
table is not in place, remove it before adjusting the guides.
Do not run too much paste on the paste belt.
Do not forget to keep the machine clean and well lubricated. Oil the screws that
move the various parts for different size cans.
Do not fail to empty the lap pasting pot and clean it before any extended shutdown.
Do not neglect to clean around curling bar.
Do not move the machine over rough flooring while pickup glue is liquid. It is
advisable to first drain pot to prevent an overflow of glue.
Do not neglect cleaning occasionally to prevent an accumulation of glue residue

collecting at bottom pot as this acts as a heat insulator. Always drain pot prior to
cleaning.
Never use steam or air to clean machine when the hot glue is liquid.
Do not forget to see that each pack of labels, when ready to be applied, lies perfectly flat between the label guides. If they bulge, ease off the guides sufficiently
to permit the pack to lie perfectly flat. A bulged pack will prevent the labels from
reaching their normal position, thereby preventing the best pick-up being obtained
and possibly affecting the sealing of the lap because of the paste distribution not
being adequate due to the belt not fully contacting a label. This may lead to seeking the wrong remedy, i.e., needlessly adjusting the label feed to cause the labels
to rise higher when they are prevented form doing so because of premature
shut-off.
Do not allow the portion of side bar on which the lap pasting mechanism slides to
become rusty or gummy. Unless daily adjustments are necessary, turn the diameter adjustments weekly all the way in both directions and apply any good lubricating oil to the side bar. This will prevent hard movement of the adjusting parts if the
machine remains set for one can size for a long time.
8/7/03
SAFETY
6-1
Do not overlook the function of the two flat knives nearest the pickup end of the
label guides, which is that of retaining the label pack in its normal position. The
type of paper stock determines how often the cutting edge of knives will require
honing. If the pack tends to buckle lengthwise due to its rising past the knives
instead of remaining in contact with the knife edge at its halfway point, this usually
is an indication that the knives require attention. If the edge is found damaged,
the knife may be reversed. They should usually project out not over 1/8 when
label packs are flat but when a pack tends to curl lengthwise, possibly a little less
projection of the knives may prove desirable.
Do not overlook keeping sharp the round knives nearest the lap end of guides.
Do not let hydraulic pump idle for over 1 hour.
Do not adjust hydraulic pressure over 105 psi.
Do not hesitate to write us for any further information you may wish concerning the
operation of the machine.
8/7/03
SAFETY
6-2
CHAPTER 7 - MAINTENANCE
SCHEDULED MAINTENANCE
The following is a list of suggested maintenance procedures for use on all Burt Labelers.
Daily Maintenance
Remove torn labels and foreign debris from machine.
Remove dried glue and paste from all tracks and guides, the curling bar, and the rubber pads.
Oil the small moving pulley in the paste pot (if applicable, machines with a Valco system will not have paste pot).
Oil the paste belt pulleys on the operators side of the machine (if applicable).
Oil the glue wheel shaft at each end.
Oil the side bars in the label supply area.
At the end of each days run, remove the paste belt and place a damp rag over the
paste pot. (if applicable).
Remove the applicator head and clean with warm water. (if applicable).
Weekly Maintenance
NOTE: This Procedure should also follow any steam cleaning.
Apply oil to all adjusting screws, main shafts, and roller chains.
Grease bearings in the spacing roller arm.
Apply heavy grease to the open gears on the glue pot and paste pot drives.
Grease the four (4) main pulley yokes, and the paste pot gear yoke.
Tighten loose belts.
Clean paste pot by removing from machine and washing out with water.
It is recommended that a can of spray Teflon be purchased to coat the inside of the
pot after cleaning. This will eliminate much effort the next time the pot is cleaned.
8/7/03
MAINTENANCE
7-1
Monthly Maintenance
Examine all belts for fraying due to normal wear or misalignment. Check the machine
for worn parts. A worn part, not replaced, may break and cause unnecessary down
time. Grease all grease fittings.
CAUTION
A high pressure grease gun will blow the seals out of the ball bearings.
Clean the glue pot by draining glue and filling with kerosene.
Heat pot to 225 F NO HIGHER.
Drain and repeat if necessary.
Refill with fresh glue.
With both hydraulic feeds in down position, add oil to pump until oil level is one (1) inch
below filler port.
MAINTENANCE PROCEDURES
Paste Belt Care (if applicable)
Paste belt may be removed from pulleys for cleaning. Care should be taken when
replacing belt to ensure depressors are on top of the lower section of the belt. During
short shut-down such as the lunch period, the paste pot should be covered with a wet
cloth. Before such stops, adjust the paste belt scraper so that it cleans all the paste off
of the belt; then when ready to restart, adjust the scraper as before to permit the
required amount of paste to be just a sufficient quantity to adequately seal the lap.
When removing belt from pulleys for cleaning, also remove the pot and pulley bracket
on front side for cleaning.
If machine is stopped for any length of time, the paste belt may dry and stick to the
rubber scraper, and will not run when the machine is started again. Do not tighten the
belt to make it start. With the machine running, jiggle the scraper loose from the belt
and the belt will start up.
CAUTION
Too much tension on the belt accomplishes nothing but excessive wear on the
belt and related parts.
Overhead Belt Tighteners

These do not require a regular lubrication; however, once a year, the brackets should
be removed and placed in a light motor oil bath over night this will renew the oil
impregnation of the bearings.
With the top end adjusted, the belt tightener rollers should lift approximately 3/16 as a
container passes under them. This travel can be adjusted by means of a set screw
8/7/03
MAINTENANCE
7-2
above the stop rod on each unit. The spring load on each roller can also be adjusted
by means of set screw above each spring. The roller pressures are factory set as follows:
Rollers over label pickup: 7 lbs. (3.2 kg)
Rollers over paste belt:
6 lbs. (2.7 kg)
Remaining rollers:
1-2 lbs. (.5-1 kg)
Installation of Belt Tightener Spring

Loosen and remove the adjusting screw above the spring. DO NOT MOVE THE
SCREW ABOVE THE STOP ROD. Remove broken spring and install new one.
Install adjusting screw and set proper roller pressure.
Figure 7-1: Roller Adjustment
8/7/03
MAINTENANCE
7-3
Glue Pot Shear Pin

The hot glue pot drive includes a shear pin in the hub of the large bevel gear on the
back of the pot. This pin protects the machine from damage in the event that the
motor is turned on when the glue is not melted.
If the glue wheels do not turn when the machine is running, the shear pin may be broken.
Access to this area is obtained by removing the rear cover at the infeed end of the
machine. Align the punch marks on the gear and shaft and insert a new 1/8 diameter
BRASS cotter pin.
WARNING
DO NOT use a steel pin in this location as damage to the machine can result.
Replace the rear cover before restarting the machine.
Installation of Flat Knives

Remove socket head screw on knife clamp. These knives are double ended, and
when one end is dull or chipped, the other may be used. The end of the knife must
extend out 3/32 from milled surface on the knife block to end of knife.
Installation of Round Knives

Loosen 3/16 set screw in brass knife block and remove round knife. Install new or
sharpened one so that blade faces down toward label pack and extends out 3/32
beyond milled surface. Round knives, when dull, may be resharpened on a hone
stone.
Installation of Rubber Pad

Pull up on infeed end of rubber pad plate and pull toward infeed end of machine.
Scrape old rubber pad off with a putty knife. Clean old contact cement off with paint
remover. Coat both bottom of new rubber pad and top of rubber pad plate with contact cement. Let contact cement dry for 15-20 minutes and then press pad against
pad plate. Install rubber pad plate.
NOTE: If running one label, and label is less than 5 wide, the pad may be cut in
half lengthwise to make two pads out of one.
8/7/03
MAINTENANCE
7-4
HYDRAULIC PUMP INSTRUCTIONS

Starting Procedures
WARNING
Do not operate pump without oil under any conditions.

Fill the reservoir with SAE20 Hydraulic Oil.
It is essential that the oil be kept very clean. Any dirt or lint introduced into the reservoir will eventually cause trouble. Motor rotation must be as indicated by arrow decal
on top of motor. In the event that the decal has been removed, motor rotation is counterclockwise, viewing from motor end. The wiring diagram is provided on the motor
tag. When starting the motor for the first time, apply short durations of power to check
rotation and flow from the pump. If flow does not start immediately, it may be due to
wrong motor rotation.
Be sure to bleed all air from the system components since this will cause erratic operation.
Recommended Hydraulic Fluids

To properly perform the dual function of lubrication and transmission of power, we recommend the use of a good quality hydraulic oil. Above 50 F, SAE 10 is recommended. For best service life, oil temperature should not exceed 160 F. 200 F is
maximum temperature.
Filter
This unit is equipped with a 100x90 mesh screen filter. The area of the filter is quite
adequate and the unit should run for a long period of time using clean oil before the filter is clogged to the point where it would affect the operation of the unit. Periodic
inspection and, if necessary, cleaning of the filter are recommended. To gain access
to the derby shaped filter, remove the screws that attach the reservoir cover to the reservoir. Wash in suitable solvent, blow out with air from inside out.
When reassembling filter to pipe, screw on until filter is snug. Leave approximately
from end of pipe to inside of filter.
Pump and Motor

Neither the pump nor motor require any attention under normal operating conditions.
The motor bearings are life lubricated. The pump bearings are lubricated by the
hydraulic fluid being pumped.
8/7/03
MAINTENANCE
7-5
Troubleshooting (Little or No Oil Being Pumped)

The following lists items to check for proper performance of pump unit only. It must be
remembered that many apparent failures in pump performance may be caused by
other components in the hydraulic system.
1. Check to see that motor is running and in the proper direction.
2. Check reservoir level. (1 inch below fill port.)
3. Check system components for possible leakage.
4. Check filter for clogging.
5. Check relief valve for proper setting. (150 psi maximum)
CAUTION
Do not use Teflon tape for sealing NPT threads.
8/7/03
MAINTENANCE
7-6
CHAPTER 8 - TROUBLESHOOTING
INTRODUCTION
This section provides information about possible problems that can occur during operation of the Labeler.
PROBLEMS AND CAUSES

Table 8-1 lists labeler problems that can arise during the operation.
Table 8-1: Labeler Troubleshooting
Condition:
Possible Causes:
Labels not being picked up.
Corrective Action:
Glue rollers not contacting cans.
Raise glue pot until wheels touch

can lightly.
Cans not contacting labels.
Adjust label feed to proper height.

Raise front end of labels with
packer-up springs.
Hot pickup glue setting too

quickly.
Use softer grade of hot pickup

glue.
Increase speed of machine.
Hot pickup glue setting too slowly. Use harder grade of hot pickup
glue.
Lower temperature of glue pot.
Reduce speed of machine.
Use of pickup glue on hot cans
that exceed effective range of
adhesive.
Change to proper grade of pickup

glue. Contact adhesive supplier.
Use of pickup glue where can and Change to proper grade of pickup
room temperature are very low.
glue. Contact adhesive supplier.
Application of too much glue.
Increase temperature of glue pot.

Adjust glue wheel scraper in
towards wheels.
Greasy cans.
Change water in retorts.

Avoid excess grease in closing
machine.
Change to higher temperature hot
pickup glue.
8/7/03
Curling bar grip too great on

labels.
Reduce pressure on curling bar.
Labels sticking together.
Fan or roll the label stacks.
Label knives too dull.
Replace with sharp knives.

TROUBLESHOOTING
8-1
Table 8-1: Labeler Troubleshooting (continued)

Condition:
Possible Causes:
Labels not being picked up

(contd)
Loose labeling
Corrective Action:
Label guides set too tightly.
Loosen label guides.
Cans badly dented.
Rerun through labeler.
Containers have special coating.
Check adhesive supplier for suggestions on proper glue.
Application of too much lap paste. Turn down valve on Valco system.
Use of paste with insufficient tack. Use quicker setting grade of lap
paste.
Groove too deep in overhead belt. Replace with new belt.
Buildup on rubber pad.
Clean or replace pad.
Storage of labeled cans.
Keep cans in a dry place.

Contact label supplier for proper
grain direction.
Use varnished labels with plain
underlap.
Use hot melt for pickup.
Plastic containers.
Use hot melt for permanent adhesion.

Contact adhesive supplier.
Use of improper hot pickup glue.
If permanent adhesion is
required, use the proper grade of
hot melt.
See
8/7/03
TROUBLESHOOTING
8-2

Condition:
Possible Causes:
Slipped or crooked labeling
Corrective Action:
Use of a hot pickup glue that sets Use a harder grade of hot pickup
too slowly.
glue.
If condition is temporary, reduce
speed of machine.
Application of too much hot
pickup glue.
Lower glue pot.

Reduce glue temperature.
Lower glue wheel scraper.
Lap paste too tacky or setting too Dilute paste to allow on label
quickly.
stack.
Belt not touching label.
Deeper groove in belt.

Different style belt.
Glue applicators not properly

spaced or not sufficient for can
width.
Relocate or increase the number

of spots.
Application of too much or uneven Adjust curling bar tension spring.

pressure by the curling bar.
Relocate overhead belt tightener
above curling bar.
Improper alignment of label
guides.
Adjust to exact width of labels and

line up with can guide rails.
Labels too wide for cans.
Trim labels to proper width.

Notify label supplier.
Tearing of labels
Machine improperly adjusted for

can size.
Follow directions in
Curling bar too tight.
Reduce spring tension.
Label knives too dull.
Reverse, replace, or clean the

knives so they cut rather than grip
the labels.
Curling bar sticking to labels.
Lower label table whenever

machine is idle.
Remove top label before restarting the machine.
Wash curling bar.
Glue or paste on the rubber pad.
Clean rubber pads.

Replace rubber pads.
Lap paste on side of label stack.
Reduce amount of paste on belt.

Be sure that drip trough is resting
on edge of label stack.
8/7/03
TROUBLESHOOTING
8-3

Condition:
Possible Causes:
Wrinkling of labels at the lap
Too much moisture in lap paste.
Corrective Action:
Use lap paste with higher solids.
Use "non-wrinkling" lap paste.
Use resin lap paste.
Too much paste on labels.
Turn down valve at Valco system.
Bumps of pickup glue under the

seam.
Increase glue temperature

slightly.
Use of lightweight label stock.
Use slow drying high solid lap

paste.
Specify minimum stock weight of
50 lbs.
Poor curl at overlap
Use of vertically grained labels.
Use horizontally grained labels.

Contact label supplier.
Labels too stiff.
Use lighter weight paper stock.

Turn curling bar so sharp edge
contacts labels.
Too much moisture in lap paste.
Use fast setting lap paste with

higher solids.
Use of vertically grained labels.
Use horizontally grained labels.

Contact label supplier.
Poor adhesion at lap
Insufficient lap paste.

Use of paste not adapted to label. Wholly varnished or lacquered
labels, foil labels, cellophane laminated labels, etc. require special
types of lap paste. Submit samples to your adhesive supplier.
More than one label being picked Flex or roughen edges of the label
up.
stack.
Make sure lap paste is not flowing
down the sides of the label stack.
Move glue pot closer to label
stack.
Move glue scraper closer to
wheels to eliminate splatter on the
end on the label stack.
Hot pickup glue too soft for Safe Use a harder grade of glue and
labeling. This is a difficulty gener- increase speed of machine if glue
ally confined to cold cans labeled sets too fast.
in unheated plants.
Staining
Use of wrong grade of hot pickup Consult your adhesive represenglue.

tative.
8/7/03
TROUBLESHOOTING
8-4

Condition:
Possible Causes:
Staining (contd)
Corrective Action:
Addition of oil to hot pickup glue. Eliminate this practice at once. If

(Either to thin out the glue or slow hot glue is setting too fast,
its setting time.)
increase the temperature or
speed of the machine. If the glue
is too heavy, increase the temperature of the glue pot.
Application of too much hot
pickup glue.
Thin glue by increasing temperature.

Do not start labeling until glue
reaches the recommended running temperature. Maintain
proper glue level by adding small
amounts of fresh glue more frequently.
Lower glue pot until glue wheels
barely touch the body of the can.
Can temperature range greater

than glue will accommodate.
Use glue with a suitable range.

Consult your adhesive supplier.
Consult your adhesive supplier.

Hot pickup glue remelting on
cans. (Due to storing in heated
warehouse, or shipping to hot climates, cans labeled when cold
with a soft grade of glue.)
Hot pickup glue application
improperly located.
Shift glue pot so that entire pickup

application is beneath the overlap
of the labels.
Use of lightweight label stock.
Specify 50 or 60 lb paper stock.

If labels are to be varnished, the
lighter weight stock is recommended.
Use of white or light color labels

which are semi-transparent or
translucent.
Use a light colored pickup glue if

available.
Design labels to provide a dark
color over point.
Change to an opaque stock preferably with a light varnish coating.
Use of absorbent paper labels.
Select properly sized and calendered stock.

Use labels having moderate varnish coating (with plain margin
under lap.)
8/7/03
TROUBLESHOOTING
8-5

Condition:
Possible Causes:
Corrective Action:
Staining (contd)
Use of short labels.
Specify minimum lap margins of

at least 5/8" regardless of can
size. Ink should not extend into
lap margin more than 1/8", leaving at least 1/2" of plain paper for
secure lap sealing.
Rusting
Improper storage condition.
Keep cans in a dry place.
Sweating of cans.
Do not subject cans to quick temperature changes.
Cans labeled when wet.
Do not seal in cases until cans are

dry.
Application of too much lap paste. Tighten paste belt scraper.
Labels not feeding up
Labels will not stop feeding up
Use of poor quality lap paste.
Switch to a better grade of paste.
Curling bar accumulating paste

and depositing it on labels.
Clean curling bar.
Use of short labels.
Specify longer lap so that paste

application will not contact metal.
Imperfect tin plating of cans.
Contact can manufacturer.
Control valve not being opened.
Adjust actuating screw to open

valve.
Curling bar rubbing side bar.
Center curling bar in support

brackets.
Control valve not closing.
Adjust actuating screw so valve

can close.
Control valve stuck in open position.
Remove valve and clean.
By-pass valve hanging up.
Pull out on valve knob.
By-pass valve leaking.
Remove valve and replace seals.
Reduce pressure on curling bar.
Replace valve.
Replace valve.
Check valve stuck in open position.
8/7/03
Remove valve and clean.

Replace valve.
TROUBLESHOOTING
8-6
Figure 1-1: Front View
12/5/02
INTRODUCTION
1-3
Figure 2-1: Rear View
12/5/02
INTRODUCTION
2-5
Figure 3-1: Top View
12/5/02
INTRODUCTION
3-7
Figure 4-1: Section Views
12/5/02
INTRODUCTION
4-9
Figure 5-1: End Views
12/5/02
INTRODUCTION
5 - 11
PARTS LIST-408 RIGHT HAND
Item
Part No.
Description
Item
Part No.
Description
0001
102333
ASSEMBLY - PASTE POT
0077
0002
105604
FINGER - PACK FEEDER
0078
SOCKET HEAD SCREW 3/8-16 X 3/4
0005
100068
KNIFE - ROUND
0080
103612
BAR, TIE
0009
100103
COLLAR - SET 5/8
0081
125567
ASSEMBLY - ENTRANCE PLATE
BOLT, HEX HEAD 3/8-16 X 1 1/4
0011
100133
COLLAR - SET 3/4
0083
103617
BAR, SUPPORT, DISCHARGE
0012
100189
PIN - PASTE ROLLER IDLER
0084
103618
PALATE - SPACER, DISCHARGE
0015
100339
WASHER - THRUST GEAR DRIVE
0085
103619
PLATE - DISCHARGE
0020
119353
BLOCK - MOUNTING
0086
103629
PLATE - SPRING PRESSURE
0021
104166
BLOCK - MOUNTING
0087
104089
KNOB
0022
100526
SPRING
0088
103631
SCREW - ENTRANCE LABEL GUIDE
0024
100753
ROLLER - ECCENTRIC PASTE BELT
0089
103632
SCREW - DISCHARGE LABEL GUIDE
0027
100809
SUPPORT - PASTE BELT ROLLER
0090
103633
COLLAR - BACK UP
0028
100926
PIN - PASTE ROLLER
0091
125565
BAR - LABEL GUIDE
0029
104885
LEG - AUTO BASE
0092
112018
BAR - LABEL STOP
SCREW - SQ. HEAD 5/8-11 X 4 IN.
0094
106957
BLOCK - KNIFE DISCHARGE REAR
106841
BLOCK - KNIFE ENTRANCE REAR
0030
0032
101706
COUPLING - JAW 5/8B X 3/4B
0033
101428
CHAIN - #40
0034
0095
BOLT - SHOULDER 1/2 X 1/2
128549
BLOCK - KNIFE DISCHARGE FRONT
106840
BLOCK - KNIFE ENTRANCE FRONT
0038
101487
GEAR
0096
103638
THOUGH - PASTE DRIP
0041
101586
SPROCKET - IDLER
0097
104036
DEPRESSOR - PASTE BELT
0043
101530
PULLEY, 5/8B, 3/16K HI-LO
0098
125589
ASSEMBLY - HYD. CURLING BAR
0044
101629
WASHER - THRUST
0099
103647
SPACER - CURLING BAR
0050
101705
DRIVE - RIGHT ANGLE BEVEL GEAR
0100
103651
GUIDE - DISCHARGE VERTICAL
0051
125597
BASE - MOTOR
0101
103652
GUIDE - ENTRANCE VERTICAL
0052
101680
REDUCER - GEAR WORM
0102
103653
PRONG - KNIFE BLOCK
0055
101683
BEARING - BALL FLANGE BRKT 3/4B
0103
103654
STOP - END LABEL
0056
101684
BEARING, 1 1/4 FLANGE
0104
103655
PRONG - KNIFE BLOCK
0058
101686
SPRING
0108
106608
CAN TRACK - LABEL GUIDE
0061
101688
BELT - PASTE 1/2 X 61 1/2 LONG
0111
103666
KEY - MAIN PULLEY
0064
104060
BRACKET - PASTE ROLLER
0116
103671
BEARING - MODIFICATION
0065
113442
PIN - DEPRESSOR
0117
103672
COVER - BEARING
0066
119344
BLOCK - SIDE BAR - BULKHEAD
0118
103674
SCREW - WIDTH ADJUSTING
0067
129799
PIN - LABEL GUIDE - ENT.
0119
103675
SHAFT - DISCHARGE PULLEY
0068
101827
PIN - LABEL GUIDE - DISCH.
0120
103676
SHAFT-INFD PULLEY (SPACING ROLLER)
0069
101828
PLATE - FRONT KNIFE BLOCK
0120
106767
SHAFT - INFD PULLEY (ELEVATOR)
0070
101829
PLATE - REAR KNIFE BLOCK
0124
103682
SPROCKET - 40P, 12T, 5/8B
0071
101830
PIN - KINFE BLOCK ADJUSTING
0142
103700
BLOCK - BEARING INFEED
0072
101831
SPACER - CAN TRACK
0143
103701
BLOCK - BEARING DISCHARGE
0073
101835
GEAR - PASTE POT DRIVE
0144
103702
RACK - ELEVATING INFEED
0074
102259
PULLEY
0145
103703
RACK - ELEVATING DISCHARGE
0075
102262
BEAR - LABEL LENGTH ADJUSTMENT
0146
103704
BEARING - RACK GUIDE
NUT, SQ HEAD 5/16-18
0147
103705
GEAR - SPUR ASSEMBLY
0076
12/5/02
- 12
0148
103706
GEAR - SPUR ELEVATING
0250
103842
SHAFT - LABEL LENGTH ADJUSTMENT
0151
103052
GUIDE - PACK FEEDER
0251
103843
BOLT - LOCK ELEVATOR
0153
103808
BRACKET - PACK FEEDER
0253
103845
SHAFT - CRANK ELEVATOR
0155
103720
SPACER - ELEVATING RACK GUIDE
0256
123618
COVER - END FEED
0156
103721
STUD - ECCENTRIC
0259
103849
COVER - END DISCHARGE
0157
103193
BEARING ASSY ELEV. SHAFT
0260
125570
BAR - SLIDE
0158
103724
DISCHARGE, LOCKING DISC
0274
103871
ASSEBMLY - ADJUSTING HUB
0159
103725
CLAMP - LOCKING DISCHARGE
0290
103873
BRACKET - TAKE-UP PULLEY DISCHARGE
0160
103726
GEAR - WORM
0293
103876
YOKE - ADJUSTING MAIN PULLEY
0161
103727
SHAFT - ELEVATING
0294
103877
RAIL - MOUNTING AND COVER
0162
103728
SPROCKET - 40P, 15T, 3/4B, KW/SS
0296
107976
ADJUSTING NUT-RH-TOP SUPPORT
0164
103731
NUT-LABEL GUIDE ENTR. FRONT
0297
107977
ADJUSTING NUT-LH-TOP SUPPORT
0165
103732
NUT- LABEL GUIDE ENTR. REAR
0300
107970
BAR - UPPER TIE
0166
103733
NUT-LABEL GUIDE DISCH. FRONT
0301
104946
NUT, SQ UNISTRUT
0168
103735
NUT-LABEL GUIDE DISCH. REAR
0302
103890
BRACKET - TAKE UP PULLEY INFEED
0167
103738
SCALE - GLUE POT SETTING
0308
119339
BRACKET - COVER
0173
105629
ASSEBMLY - SPACING ROLLER
0322
106807
GUIDE - PACK FEEDER
0180
125569
SUPPORT - TRACK
0325
103937
CRANK - ADJUSTING
0181
125568
ENTRANCE SUPPORT ASSY
0328
100784
SPRING
0182
103759
BAR - RUBBER PAD SUPPORT
0329
103673
SPACER - TIE BAR
0183
103760
BAR - RUBBER PAD SLIDE
0330
103939
STUD - BEARING
0184
106805
SUPPORT - SLIDING RUBBER
0348
106854
PLATE - MOUNTIN MAIN FEED
0185
103796
PAD - SLIDING RUBBER
0349
106852
EXTENSION - MAIN FEED CYL SHAFT
0186
106803
SUPPORT - RUBBER PAD
0350
106702
CYLINDER - MAIN FEED
0187
106804
0352
100520
SCREW - LABEL TABLE ADJUSTMENT
0188
106797
RUBBER PAD
0354
106795
BAR - MOUNTING - LABEL TABLE
0190
104033
MOUNT, MITER DRIVE
0355
105393
SWITCH-LIMIT - LOW LEVEL
0192
104034
SHAFT - LINE
0362
104142
BAR - CHAIN TAKE UP
0194
103783
SPROCKET - 40P, 24T, 1 1/4B KW/SS
0364
106870
BRACKET
0195
103784
BLOCK - IDLER
0386
106855
PLATE - MOUNTING SEC. FEED
0196
103785
BRACKET - IDLER
0387
106856
SUPPORT - PACK FEEDER
0203
106708
BAR - PACK FEEDER
101672
BUSHING - BALL 3/4 ID
0223
103949
GUIDE - PASTE BELT
101673
SEAL, ROD S-750 3/4 ID
0224
103819
SPROCKET - 40P, 24T, 5/8B KW/SS
101687
RING, RETAINING N5000-125
0225
103820
BRACKET - LABEL GUIDE SCREW
106815
SPACER - BALL BUSHING
0226
104175
0388
106851
SPACER - SEC FEED MOUNTING PLATE
0227
103822
SPROCKET - 40P 9T 5/8B
0389
106701
CYLINDER - SECOND FEED
0228
106863
SUPPORT - PASTE PULLEY
0390
106853
STUD - PACK FEEDER CYLINDER
0229
104066
BRACKET - PASTE POT
0391
106850
ANGLE - SUPPORT GUIDE ROD
0230
103824
PASTE - SUPPORT BRACKET
0393
106833
ROD - GUIDE - SECOND FEED
0231
103825
RACK - LABEL LENGTH ADUSTMENT
0394
106882
GUIDE - PACK FEEDER
0232
103827
GUIDE
0395
106883
GUIDE - PACK FEEDER
0233
103828
YOKE - DRIVE GEAR
0397
106712
SUPPORT - BRACKET PLATE & GUIDE
0234
103829
SLEEVE - DRIVE DUAL CONTROL
0399
106694
BAR - LABEL FEED MOUNTING
0235
103830
ELEVATOR RACK GUIDE - DISC
0400
106873
SUPPORT - LABEL TABLE
0236
119352
ELEVATOR RACK GUIDE - ENT
0402
107118
SUPPORT - ADJUSTING RACK BEARING
0237
103832
SPACER - RACK GUIDE
0403
106782
GEAR - GLUE POT ADJUSTING
0238
103833
RISER - GEAR REDUCER
0415
123617
BRKT - GLUE POT ADJ (WHEEL POT)
0249
103841
SHAFT - DUAL CONTROL
0415
125584
BRKT - GLUE POT ADJ (FINGER POT)
12/5/02
- 13
0416
107683
BRACKET - RACK CONNECTING
123484
COVER - FRONT CENTER

COVER - FRONT DISCHARGE
0420
107684
KEEPER - RACK
123400
0421
106781
RACK - ADJUSTING
103858
COVER - CHAIN REAR DISCHARGE
0422
117875
SHAFT - GLUE POT ADJUSTMENT
106534
COVER - REAR DISCHARGE
0500
104476
CASTER 5 IN. SWIVEL W/O BRAKE
106538
COVER - REAR CENTER
0501
104477
CASTER 5 IN. SWIVEL WITH BRAKE
125593
COVER - REAR INFEED
0502
129651
COVER - GLUE POT
121389
COVER CONTROL - FRONT DISCHARGE
0503
122533
BRACKET - MICRO SWITCH
103872
NUT - TEE - CAN TRACK
0504
122535
BAR - ACTUATOR
103950
CALIPER - DIAMETER UPPER
0505
121815
SWITCH - MICRO - LABEL FEED
103951
CALIPER - DIAMETER LOWER
100097
CLIP - LABEL
101777
NAMEPLATE 5 X 9 3/8 BURT LABELER
100226
CLIP - LABEL
101776
NAMEPLATE - BURT LABELER
104072
RUNDOWN - INFEED
106775
SCREW - LABEL GUIDE CAN TRACK
104073
RUNDOWN - DISCHARGE
104129
PLATE - STRIKER
103614
GUIDE - RUNDOWN
125568
SUPT. CAN TRACK ENTRANCE
100504
STOP - CAN RUNDOWN
125569
SUPT. CAN TRACK LABEL STACK
103695
SPACER - IDLER SPROCKET
103817
CLAMP KNIFE
100850
PIN FULCRUM
103788
KEY - PASTE POT DRIVE
103810
BRACKET - THERMOSTAT
106154
KNIFE - FLAT
103817
CLAMP - FLAT KNIFE
125239
COVER - FRONT INFEED
12/5/02
351
- 14
PARTS LIST-408 LEFT HAND
Item
Part No.
Description
Item
Part No.
Description
0001
102334
0077
0002
105604
0078
0005
100068
KNIFE - ROUND
0080
103612
BAR, TIE
0009
100103
COLLAR - SET 5/8
0081
125567
0011
100133
COLLAR - SET 3/4
0083
103617
0012
100189
0084
103618
0015
100339
0085
103619
PLATE - DISCHARGE
0020
119353
BLOCK - MOUNTING
0086
103629
0021
104166
BLOCK - MOUNTING
0087
104089
KNOB
0022
100526
SPRING
0088
103631
0024
100753
0089
103632
0027
100809
0090
103633
COLLAR - BACK UP
0028
100926
PIN - PASTE ROLLER
0091
125565
BAR - LABEL GUIDE
0029
104885
LEG - AUTO BASE
0092
112018
BAR - LABEL STOP
0094
106962
106842
0030
0032
101706
0033
101428
CHAIN - #40
0034
0095
128550
106843
0038
101487
GEAR
0096
103638
THOUGH - PASTE DRIP
0041
101586
SPROCKET - IDLER
0097
104036
0043
101530
0098
125599
0044
101629
WASHER - THRUST
0099
103647
0050
101705
0100
103651
0051
125597
BASE - MOTOR
0101
103652
0052
101680
REDUCER - GEAR WORM
0102
103653
PRONG - KNIFE BLOCK
0055
101683
0103
103654
STOP - END LABEL
0056
101684
0104
103655
PRONG - KNIFE BLOCK
0058
101686
SPRING
0108
106608
0061
101688
0111
103666
KEY - MAIN PULLEY
0064
104060
0116
103671
0065
113442
PIN - DEPRESSOR
0117
103672
COVER - BEARING
0066
119344
0118
103674
0067
129799
0119
103675
0068
101827
0120
103676
0069
101828
0120
106767
0070
101829
0124
103682
0071
101830
0142
107296
0072
101831
SPACER - CAN TRACK
0143
103701
0073
101835
0144
103702
0074
102259
PULLEY
0145
103703
0075
102262
0146
103704
0147
103705
0076
12/5/02
- 15
0148
103706
0250
103842
0151
103052
GUIDE - PACK FEEDER
0251
103843
0153
103808
0253
103845
0155
103720
0256
123618
COVER - END FEED
0156
103721
STUD - ECCENTRIC
0259
103849
0157
103193
0260
125570
BAR - SLIDE
0158
103724
0274
103871
0159
103725
0290
103873
0160
103726
GEAR - WORM
0293
103876
0161
103727
SHAFT - ELEVATING
0294
103877
0162
103728
0296
107977
0164
103903
0297
107976
0165
103904
0300
107970
BAR - UPPER TIE
0166
103905
0301
104946
NUT, SQ UNISTRUT
0168
103906
0302
103890
0167
103740
0308
119339
BRACKET - COVER
0173
106580
0322
106807
GUIDE - PACK FEEDER
0180
125569
SUPPORT - TRACK
0325
103937
CRANK - ADJUSTING
0181
125568
0328
100784
SPRING
0182
103759
0329
103673
SPACER - TIE BAR
0183
103760
0330
103939
STUD - BEARING
0184
106805
0348
106854
0185
103796
0349
106852
0186
106804
0350
106702
0187
106803
0352
100520
0188
106797
RUBBER PAD
0354
106795
0190
104033
MOUNT, MITER DRIVE
0355
105393
0192
104034
SHAFT - LINE
0362
104142
BAR - CHAIN TAKE UP
0194
103783
0364
106870
BRACKET
0195
103784
BLOCK - IDLER
0386
106855
0196
103786
BRACKET - IDLER
0387
106856
0203
106708
BAR - PACK FEEDER
101672
0223
103949
GUIDE - PASTE BELT
101673
0224
103819
101687
0225
103820
106815
0226
104175
0388
106851
0227
103822
0389
106701
0228
106864
0390
106853
0229
104067
BRACKET - PASTE POT
0391
106850
0230
103824
0393
106833
0231
103825
0394
106882
GUIDE - PACK FEEDER
0232
103827
GUIDE
0395
106883
GUIDE - PACK FEEDER
0233
103828
YOKE - DRIVE GEAR
0397
106718
0234
103829
0399
106694
0235
103830
0400
106874
0236
119352
0402
107118
0237
103832
SPACER - RACK GUIDE
0403
106782
0238
103834
0415
123617
0249
103841
0415
125584
12/5/02
- 16
0416
107683
123484

0420
107684
KEEPER - RACK
123401
0421
106781
RACK - ADJUSTING
103859
0422
117875
106535
0500
104476
106538
COVER - REAR CENTER
0501
104477
125594
COVER - REAR INFEED
0502
129652
COVER - GLUE POT
121390
0503
125269
103872
0504
122535
BAR - ACTUATOR
103950
0505
121815
103952
100097
CLIP - LABEL
101777
100226
CLIP - LABEL
101776
104072
RUNDOWN - INFEED
106775
104073
RUNDOWN - DISCHARGE
104129
PLATE - STRIKER
103614
GUIDE - RUNDOWN
125568
100504
STOP - CAN RUNDOWN
125569
103695
103817
CLAMP KNIFE
100850
PIN FULCRUM
103788
103811
106154
KNIFE - FLAT
103817
CLAMP - FLAT KNIFE
125240
12/5/02
351
- 17
PARTS LIST-704 RIGHT HAND
Item
Part No.
Description
Item
Part No.
Description
0001
102333
0077
0002
105604
0078
0005
100068
KNIFE - ROUND
0080
103612
BAR, TIE
0009
100103
COLLAR - SET 5/8
0081
125567
0011
100133
COLLAR - SET 3/4
0083
103617
0012
100189
0084
103618
0015
100339
0085
103619
PLATE - DISCHARGE
0020
119353
BLOCK - MOUNTING
0086
103629
0021
104166
BLOCK - MOUNTING
0087
104089
KNOB
0022
100526
SPRING
0088
103631
0024
100753
0089
103632
0027
100809
0090
103633
COLLAR - BACK UP
0028
100926
PIN - PASTE ROLLER
0091
125579
BAR - LABEL GUIDE
0029
104885
LEG - AUTO BASE
0092
112018
BAR - LABEL STOP
0094
106957
106844
0030
0032
101706
0033
101428
CHAIN - #40
0034
0095
128549
106845
0038
101487
GEAR
0096
103638
THOUGH - PASTE DRIP
0041
101586
SPROCKET - IDLER
0097
104036
0043
101530
0098
125589
0044
101629
WASHER - THRUST
0099
103647
0050
101705
0100
103651
0051
125597
BASE - MOTOR
0101
103652
0052
101680
REDUCER - GEAR WORM
0102
103653
PRONG - KNIFE BLOCK
0055
101683
0103
103654
STOP - END LABEL
0056
101684
0104
103655
PRONG - KNIFE BLOCK
0058
101686
SPRING
0108
106609
0061
101688
0111
103666
KEY - MAIN PULLEY
0064
104060
0116
103671
0065
113442
PIN - DEPRESSOR
0117
103672
COVER - BEARING
0066
119344
0118
103674
0067
129799
0119
103675
0068
101827
0120
103676
0069
101828
0120
106767
0070
101829
0124
103682
0071
101830
0142
103700
0072
101831
SPACER - CAN TRACK
0143
103701
0073
101835
0144
103702
0074
102259
PULLEY
0145
103703
0075
102262
0146
103704
0147
103705
0076
12/5/02
- 18
0148
103706
0250
103842
0151
103052
GUIDE - PACK FEEDER
0251
103843
0153
103808
0253
103845
0155
103720
0256
123618
COVER - END FEED
0156
103721
STUD - ECCENTRIC
0259
103849
0157
103193
0260
125580
BAR - SLIDE
0158
103724
0274
103871
0159
103725
0290
103873
0160
103726
GEAR - WORM
0293
103876
0161
104023
SHAFT - ELEVATING
0294
104002
0162
103728
0296
107976
0164
103731
0297
107977
0165
103732
0300
107971
BAR - UPPER TIE
0166
103733
0301
104946
NUT, SQ UNISTRUT
0168
103735
0302
103890
0167
103737
0308
119339
BRACKET - COVER
0173
105629
0322
106807
GUIDE - PACK FEEDER
0180
125569
SUPPORT - TRACK
0325
103937
CRANK - ADJUSTING
0181
125568
0328
100784
SPRING
0182
103759
0329
103673
SPACER - TIE BAR
0183
104017
0330
103939
STUD - BEARING
0184
106806
0348
106854
0185
103799
0349
106852
0186
106811
0350
106702
0187
106812
0352
100520
0188
106798
RUBBER PAD
0354
106795
0190
104033
MOUNT, MITER DRIVE
0355
105393
0192
104010
SHAFT - LINE
0362
104142
BAR - CHAIN TAKE UP
0194
103783
0364
106870
BRACKET
0195
103784
BLOCK - IDLER
0386
106855
0196
103785
BRACKET - IDLER
0387
106856
0203
106709
BAR - PACK FEEDER
101672
0223
103949
GUIDE - PASTE BELT
101673
0224
103819
101687
0225
103820
106815
0226
104175
0388
106851
0227
103822
0389
106701
0228
106863
0390
106853
0229
104066
BRACKET - PASTE POT
0391
106850
0230
103824
0393
106833
0231
104019
0394
106882
GUIDE - PACK FEEDER
0232
103827
GUIDE
0395
106883
GUIDE - PACK FEEDER
0233
103828
YOKE - DRIVE GEAR
0397
106712
0234
103829
0399
106695
0235
103830
0400
106873
0236
119352
0402
107118
0237
103832
SPACER - RACK GUIDE
0403
106782
0238
103833
0415
123617
0249
103841
0415
125584
12/5/02
- 19
0416
107683
123484

0420
107684
KEEPER - RACK
123400
0421
106939
RACK - ADJUSTING
103858
0422
117875
106534
0500
104476
106538
COVER - REAR CENTER
0501
104477
125593
COVER - REAR INFEED
0502
131310
COVER - GLUE POT
121389
0503
122533
103872
0504
122535
BAR - ACTUATOR
103950
0505
121815
103951
100097
CLIP - LABEL
101777
100226
CLIP - LABEL
101776
104072
RUNDOWN - INFEED
106775
104073
RUNDOWN - DISCHARGE
104129
PLATE - STRIKER
103614
GUIDE - RUNDOWN
125568
100504
STOP - CAN RUNDOWN
125569
103695
103817
CLAMP KNIFE
100850
PIN FULCRUM
103788
103810
106154
KNIFE - FLAT
103817
CLAMP - FLAT KNIFE
125239
12/5/02
351
- 20
PARTS LIST-704 LEFT HAND
Item
Part No.
Description
Item
Part No.
Description
0001
102334
0077
0002
105604
0078
0005
100068
KNIFE - ROUND
0080
103612
BAR, TIE
0009
100103
COLLAR - SET 5/8
0081
125567
0011
100133
COLLAR - SET 3/4
0083
103617
0012
100189
0084
103618
0015
100339
0085
103619
PLATE - DISCHARGE
0020
119353
BLOCK - MOUNTING
0086
103629
0021
104166
BLOCK - MOUNTING
0087
104089
KNOB
0022
100526
SPRING
0088
103631
0024
100753
0089
103632
0027
100809
0090
103633
COLLAR - BACK UP
0028
100926
PIN - PASTE ROLLER
0091
125579
BAR - LABEL GUIDE
0029
104885
LEG - AUTO BASE
0092
112018
BAR - LABEL STOP
0094
106962
106846
0030
0032
101706
0033
101428
CHAIN - #40
0034
0095
128550
106847
0038
101487
GEAR
0096
103638
THOUGH - PASTE DRIP
0041
101586
SPROCKET - IDLER
0097
104036
0043
101530
0098
125599
0044
101629
WASHER - THRUST
0099
103647
0050
101705
0100
103651
0051
125597
BASE - MOTOR
0101
103652
0052
101680
REDUCER - GEAR WORM
0102
103653
PRONG - KNIFE BLOCK
0055
101683
0103
103654
STOP - END LABEL
0056
101684
0104
103655
PRONG - KNIFE BLOCK
0058
101686
SPRING
0108
106609
0061
101688
0111
103666
KEY - MAIN PULLEY
0064
104060
0116
103671
0065
113442
PIN - DEPRESSOR
0117
103672
COVER - BEARING
0066
119344
0118
103674
0067
129799
0119
103675
0068
101827
0120
103676
0069
101828
0120
106767
0070
101829
0124
103682
0071
101830
0142
107296
0072
101831
SPACER - CAN TRACK
0143
103701
0073
101835
0144
103702
0074
102259
PULLEY
0145
103703
0075
102262
0146
103704
0147
103705
0076
12/5/02
- 21
0148
103706
0250
103842
0151
103052
GUIDE - PACK FEEDER
0251
103843
0153
103808
0253
103845
0155
103720
0256
123618
COVER - END FEED
0156
103721
STUD - ECCENTRIC
0259
103849
0157
103193
0260
125580
BAR - SLIDE
0158
103724
0274
103871
0159
103725
0290
103873
0160
103726
GEAR - WORM
0293
103876
0161
104023
SHAFT - ELEVATING
0294
104002
0162
103728
0296
107976
0164
103904
0297
107977
0165
103903
0300
107971
BAR - UPPER TIE
0166
103905
0301
104946
NUT, SQ UNISTRUT
0168
103905
0302
103890
0167
103739
0308
119339
BRACKET - COVER
0173
106580
0322
106807
GUIDE - PACK FEEDER
0180
125569
SUPPORT - TRACK
0325
103937
CRANK - ADJUSTING
0181
125568
0328
100784
SPRING
0182
103759
0329
103673
SPACER - TIE BAR
0183
104017
0330
103939
STUD - BEARING
0184
106806
0348
106854
0185
103799
0349
106852
0186
106812
0350
106702
0187
106811
0352
100520
0188
106798
RUBBER PAD
0354
106795
0190
104033
MOUNT, MITER DRIVE
0355
105393
0192
104010
SHAFT - LINE
0362
104142
BAR - CHAIN TAKE UP
0194
103783
0364
106870
BRACKET
0195
103784
BLOCK - IDLER
0386
106855
0196
103786
BRACKET - IDLER
0387
106856
0203
106709
BAR - PACK FEEDER
101672
0223
103949
GUIDE - PASTE BELT
101673
0224
103819
101687
0225
103820
106815
0226
104175
0388
106851
0227
103822
0389
106701
0228
106864
0390
106853
0229
104067
BRACKET - PASTE POT
0391
106850
0230
103824
0393
106833
0231
104019
0394
106882
GUIDE - PACK FEEDER
0232
103827
GUIDE
0395
106883
GUIDE - PACK FEEDER
0233
103828
YOKE - DRIVE GEAR
0397
106718
0234
103829
0399
106695
0235
103830
0400
106874
0236
119352
0402
107118
0237
103832
SPACER - RACK GUIDE
0403
106782
0238
103834
0415
123617
0249
103841
0415
125584
12/5/02
- 22
0416
107683
123484

0420
107684
KEEPER - RACK
123401
0421
106939
RACK - ADJUSTING
103859
0422
117875
106535
0500
104476
106538
COVER - REAR CENTER
0501
104477
125594
COVER - REAR INFEED
0502
131311
COVER - GLUE POT
121390
0503
125269
103872
0504
122535
BAR - ACTUATOR
103950
0505
121815
103952
100097
CLIP - LABEL
101777
100226
CLIP - LABEL
101776
104072
RUNDOWN - INFEED
106775
104073
RUNDOWN - DISCHARGE
104129
PLATE - STRIKER
103614
GUIDE - RUNDOWN
125568
100504
STOP - CAN RUNDOWN
125569
103695
103817
CLAMP KNIFE
100850
PIN FULCRUM
103788
103811
106154
KNIFE - FLAT
103817
CLAMP - FLAT KNIFE
125240
12/5/02
351
- 23
DRIVE ASSEMBLY, 408 CAN

Item
0001
Part No.
103832
Description
Item
SPACER, RACK GUIDE
0050
0002
119352
ELEVATOR RACK ASSEMBLY
0051
0003
103830
ELEVATOR RACK ASSEMBLY
0052
Part No.
Description
103705
GEAR, SPUR ASSEMBLY
REF
SHAFT, ELEVATING
BOLT, HEX HEAD 3/8-16 X 1/2 LONG
0004
BOLT, HEX HEAD 1/4-20 X 1 IN LONG
0053
103706
GEAR, SPUR ELEVATING
0005
LOCKWASHER 5/16
0054
101629
WASHER
0006
NUT 1/4
0055
103726
0007
FLAT WASHER 5/16
0056
0008
REF
GEAR, WORM
KEY, 3/16 X 1 1/4 LONG
REDUCER, GEAR RISER
0057
100133
COLLAR, SET 3/4
0009
0058
103784
BLOCK, IDLER
0010
0059
103944
CLEAT
0011
125597
BASE, TILTING MOTOR
0060
0014
105553
PULLEY, HI-LO 7/8 DIA.
0061
SCREW, 3/8-16 X 3/4 LONG
0015
MOTOR (SEE ELECTRIC SPECIFICATION)
0062
0016
KEY, 3/16 SQUARE X 1 1/8 LONG
0063
REF
ANGLE
103703
RACK, ELEVATING (DISCHARGE)
NUT, HEX 3/8
0017
100103
COLLAR, SET 5/8
0064
0018
100339
WASHER
0065
LOCKWASHER 5/16
0019
103704
SHEET, ASSEMBLY RACK GUIDE
0066
NUT, HEX 5/16
0020
101487
GEAR, WORM
0067
KEY, 3/16 X 1 IN LONG
0021
103724
DISC, LOCKING
0022
106193
SHAFT, ASSEMBLY ELEVATOR
0023
103845
SHAFT, CRANKING ELEVATOR
0024
KEY 3/16 SQUARE X 1 1/4 LONG
0025
KEY 3/16 SQUARE X 13/16 LONG
0026
BOLT, HEX HEAD 3/8-16 X 1 3/4 LONG
0027
0028
LOCKWASHER 3/8
0029
104142
BAR, CHAIN TAKE-UP
0030
101586
SPROCKET, IDLER
0031
0032
LOCKWASHER 1/2
0033
NUT, HEX 1/2-13
0034
WASHER 3/8
0035
101680
REDUCER, GEAR WORM
0036
103728
SPROCKET, 40P, 15T, 5/8B
0037
103782
0038
101619
PULLEY, 5/8B
0039
101239
V-BELT, 38 IN. LONG
0040
KEY 3/16 X 1 1/2 LONG
0041
KEY 3/16 X 1 1/4 LONG
0042
0043
LOCKWASHER 3/8
0044
NUT, HEX 3/8
0045
0046
CHAIN, #40
0047
CHAIN, #40
0048
103720
SPACER, ELEVATOR RACK
0049
103721
STUD, ECCENTRIC
24
12/5/02
DRIVE ASSEMBLY, 408 CAN
12/5/02
25
DRIVE ASSEMBLY, GLASS

Item
Part No.
Description
Item
Part No.
0056
Description
0001
103832
SPACER, RACK GUIDE
KEY, 3/16 X 1 1/4 LONG
0002
119352
ASSEMBLY, ELEVATOR RACK GUIDE
0057
100133
COLLAR, SET 3/4
0003
103830
ASSEMBLY, ELEVATOR RACK
0058
103784
BLOCK, IDLER
103944
CLEAT
0004
0059
0005
LOCKWASHER 1/4
0060
0006
NUT, HEX 1/4
0061
SCREW, 3/8-16 X 3/4 LONG
FLAT WASHER 5/16
0062
RISER, GEAR REDUCER
0063
REF
ASSEMBLY, DRIVE MOUNT ANGLE
0064
103703
RACK, ELEVATING DISCHARGE
0007
0008
REF
0009
0010
0011
125597
0014
105553
0015
0017
0065
LOCKWASHER 5/16
BASE, TILTING MOTOR
0066
NUT HEX 5/16
PULLEY, HI-LO
0067
KEY, 3/16 X 1 IN LONG
MOTOR (SEE ELECTRIC SPECIFICATION)
0016
KEY, 3/16 SQUARE X 1 1/8 LONG

100103
COLLAR, SET 5/8
0018
100339
WASHER
0019
103704
BEARING, RACK GUIDE
0020
101487
GEAR, WORM
0021
103724
DISC, LOCKING
0022
106193
ASSEMBLY, ELEVATOR SHAFT BEARING
0023
103845
SHAFT, CRANK ELEVATOR
0024
KEY 3/16 SQUARE X 1 1/4 LONG
0025
KEY 3/16 SQUARE X 13/16 LONG
0026
BOLT, HEX HEAD, 3/8-16 X 1 3/4 LONG
0027
BOLT, HEX HEAD, 3/8-16 X 1 IN LONG
0028
LOCKWASHER 3/8
0029
104142
BAR, CHAIN TAKE-UP
0030
101586
SPROCKET, IDLER
0031
0032
LOCKWASHER 1/2
0033
NUT, HEX 1/2-13
0034
WASHER 3/8
0035
101680
REDUCER, GEAR WORM
0036
103728
SPROCKET, 40P, 15T, 3/4B, KW/SS
0037
103782
0038
101768
PULLEY, 5/8B
0039
101769
BELT-B SECTION 42 IN LONG
0040
KEY 3/16 X 1 1/2 LONG
0041
KEY 3/16 X 1 1/4 LONG
0042
0043
LOCKWASHER 3/8
0044
NUT, HEX 3/8
0045
0046
CHAIN, #40
0047
0048
CHAIN, #40
103720
SPACER, ELEVATOR RACK GUIDE
0049
103721
STUD, ECCENTRIC
0050
103705
GEAR, SPUR ASSEMBLY
0051
0052
REF
SHAFT, ELEVATING
0053
103706
GEAR, SPUR ELEVATING
0054
101629
WASHER
0055
103726
GEAR, WORM
26
NUT HEX 3/8-16
12/5/02
DRIVE ASSEMBLY, GLASS
12/5/02
27
CONTAINER DRIVE AND ROD ASSEMBLY

Item
0002
Part No.
103877
Description
RAIL, MOUNTING AND COVER (408)
Item
0050
Part No.
Description
110339
BRACKET, COVER
0002
104002
RAIL, MOUNTING AND COVER (704)
0051
0003
105632
BELT TIGHTENER ASSEMBLY LONG REAR
0052
103775
ASSEMBLY GUIDE ROD - FRONT SOLID (408)
0003
105624
BELT TIGHTENER ASSEMBLY LONG FRONT
0052
104038
ASSEMBLY GUIDE ROD - FRONT SOLID (704)
0004
105735
BELT TIGHTENER ASSEMBLY LONG REAR
0054
100081
SPRING, FLEX GUIDE ROD
0004
105734
BELT TIGHTENER ASSEMBLY LONG FRONT
0055
REF
WASHER, FLAT
0005
105633
BELT TIGHTENER ASSEMBLY - SHORT REAR
0056
100216
STUD, GUIDE ROD
0005
105625
BELT TIGHTENER ASSEMBLY - SHORT FRONT
0057
103770
ASSEMBLY GUIDE ROD - REAR SECT. (408)
0006
105739
BELT TIGHTENER ASSEMBLY - SHORT REAR
0057
104040
ASSEMBLY GUIDE ROD - REAR SECT. (704)
0006
105738
BELT TIGHTENER ASSEMBLY - SHORT FRONT
0058
103772
SECTION GUIDE ROD
0010
103876
YOKE, ADJUSTING MAIN PULLEY
0059
103774
SECTION GUIDE ROD INFEED
0011
103680
BRACKET, INFEED GUIDE ROD
0060
0012
103681
BRACKET, GUIDE ROD, DISCHARGE
0021
101684
0022
103671
BEARING, MODIFICATION
0023
103672
COVER, BEARING
0024
103953
CLAMP, STABILIZING
0025
107976
SUPPORT, G.R., UPPER RIGHT HAND
0026
107977
SUPPORT, G.R., UPPER LEFT HAND
0027
103673
SPACER, TIE BAR
0028
103674
SCREW, WIDTH ADJUSTING
0029
103682
0030
101428
CHAIN, #40
0031
106868
ROLLER, BELT TIGHTENER
0033
104035
BRACKET, GUIDE ROD CENTER
0034
103890
BRACKET, TAKE UP PULLEY, INFEED
0035
103873
BRACKET, TAKE UP PULLEY, DISCHARGE
0036
SCREW, SET 5/16-18 X 1/4 LONG
0037
100103
COLLAR, SET 5/8 IN
0038
103871
ASSEMBLY, ADJUSTING HUB
0039
103650
PULLEY, MAIN FLAT BELT
0040
105823
BELT, 1 1/4 IN WIDE (408)
0040
136873
BELT 1 1/4 IN WIDE (704)
0041
103783
SPROCKET, 40P, 24T, 1 1/4B, KW/SS
0043
103700
BLOCK, BEARING INFEED
0044
103701
BLOCK, BEARING DISCHARGE
0045
103702
RACK, ELEVATING, INFEED
0046
103703
RACK, ELEVATING, DISCHARGE
0047
107970
ASSEMBLY, UPPER TIE BAR (408)
0047
107971
ASSEMBLY, UPPER TIE BAR (704)
0048
103666
KEY, MAIN PULLEY
0049
103675
SHAFT, DISCHARGE PULLEY
0042
28
KEY 1/4 SQUARE X 1 IN.
12/5/02
STUD, 3/8-16 X 1 1/2 LONG
CONTAINER DRIVE AND ROD ASSEMBLY
12/5/02
29
LABELER SPACING ROLLER ASSEMBLY

Item
Part No.
0001
0002
103793
COVER, CHAIN
0003
103750
SPROCKET, 40P, 12T, 1 IN. B KW/22
0004
101428
CHAIN, #40
0005
103751
0006
103794
SPACER, CHAIN COVER
0007
0008
103792
PLATE, BACK
0009
103747
ASSEMBLY SPACING ROLL BRACKET (RH MACHINE)
0009
103748
ASSEMBLY SPACING ROLL BRACKET (LH MACHINE)
0010
103887
BRACKET SPACING ROLLER (LH MACHINE)
0010
103886
BRACKET SPACING ROLLER (RH MACHINE)
0011
101551
BUSHING, FLANGE 3/4 X 1 X 1 1/4
0012
101632
BUSHING, FLANGE 1 IN X 1 1/4 X 2 IN
0013
101568
BUSHING, 1 1/4 X 1 1/2 X 2 IN
0014
0015
30
Description
BOLT, HEX HEAD, 1/4-20 X 2 IN
FITTING, ZERK 1/4-28 (1646)

100130
COLLAR, SET 1 IN.
0016
NUT, JAM 3/8-16
0017
BOLT, SQUARE HEAD 3/8-16 X 1 1/2 LONG
0018
KEY, 1/4 SQUARE X 1 IN LONG
0019
KEY, 3/16 SQUARE X 1 IN LONG
0020
103749
SHAFT, SPACING ROLLER
0021
104051
ASSEMBLY, SPACING ROLLER (ITEM 22 AND 23)
0022
103753
TIRE, SPACING ROLLER
0023
103752
ROLLER, SPACING
0024
103676
SHAFT, INFEED PULLEY
0025
101684
12/5/02
Qty
LABELER SPACING ROLLER ASSEMBLY
12/5/02
31
PASTE POT ASSEMBLY

Item
Part No.
0001
SCREW 1/4-20 X 1 IN LONG (BRASS)
0002
100761
GUARD-GEAR (RH MACHINE)
0002
106827
GUARD-GEAR (LH MACHINE)
0003
100275
GEAR, PASTE POT DRIVE
0005
100239
SHAFT, PASTE PULLEY
0006
100427
BUSHING 1/2 X 3/4 X 1 IN.
0004
KEY
0007
SCREW, SET 5/16 X 5/16 LONG
0008
0009
100884
0010
100885
GEAR, PASTE POT IDLER
0011
100253
PASTE POT (RH MACHINE)
0011
100460
PASTE POT (LH MACHINE)
0012
0013
STUD, PASTE POT GEAR
WASHER, FLAT
100181
PULLEY, PASTE BELT IDLER
0014
SCREW, 1/4-20 X 1 IN LONG (BRASS)
0015
NUT, ACORN 1/2-13
0016
SCREW, 10-24 X 1 IN LONG (BRASS)
0017
SCREW, WET 1/4-20 X 1/4 LONG
0018
100753
ROLLER, ECCENTRIC PASTE BELT
0019
100660
PULLEY-PASTE POT ROLLER
0020
100182
SHAFT, PASTE ROLLER IDLER
0021
0022

100809
SUPPORT, PASTE BELT ROLLER
100782
KNOB
0023
0024
PLUG, PIPE 1/8
0025
100778
SHEILD-PASTE SCRAPER
0026
100783
SCREW
0028
100784
SPRING
0029
100777
HOLDER, RUBBER SCRAPER
0030
100779
CLAMP, SCRAPER
0031
100781
PIN
100775
SCRAPER, RUBBER PASTE
100776
BASE, PASTE SCRAPER (RH MACHINE)
0027
SCREW, 1/4-20 X 1 IN LONG
0032
0033
SCREW 10-24 X 1 IN LONG
0034
0035
NUT, HEX 10-24 (BRASS)
0035
100825
BASE, PASTE SCRAPER (RH MACHINE)
0024-0035
102378
SCRAPER ASSEMBLY (RH MACHINE)
0024-0035
102379
SCRAPER ASSEMBLY (LH MACHINE)
0036
0037
32
Description
SCREW, THUMB 5/16 X 3/4 LONG (BRASS)

101554
BUSHING 5/8 X 3/4 X 5/8
101688
PASTE BELT
113442
PIN-DEPRESSOR
104036
DEPRESSOR
101835
GEAR - LINE SHAFT
103828
YOKE-DRIVE GEAR
12/5/02
Qty
PASTE POT ASSEMBLY
12/5/02
33
PASTE ROLLER BRACKET ASSEMBLY

Item
Part No.
0001
103863
SUPPORT PASTE PULLEY (RH MACHINE)
0001
106864
SUPPORT PASTE PULLEY (LH MACHINE)
0002
0003
34
Description
SCREW, SET 10-24 X 1/4 LONG

100926
PIN, PASTE ROLLER
0004
BOLT 1/4-20 X 1 IN LONG
0005
NUT, JAM 1/4-20
0006
103629
0007
100526
PLATE, SPRING PRESSURE

SPRING
0008
100189
PIN-PASTE ROLLER IDLER
0009
103949
GUIDE-PASTE BELT
0010
101560
BUSHING - 12/ X 5/8 X 1 1/2
0011
LOCKWASHER 3/8
0012
BOLT 3/8-16 X 1 3/4 LONG
0013
102259
PULLEY
0014
104060
PASTE ROLLER BRACKET
12/5/02
Qty
PASTE ROLLER BRACKET ASSEMBLY
12/5/02
35
CONTAINER DRIVE AND ROD ASSEMBLY, GLASS

Item
Part No.
Description
Item
0042
Part No.
Description
0001
104002
RAIL & MOUNTING COVER
0002
106505
BELT TIGHTENER LONG FRONT
0002
106506
BELT TIGHTENER LONG REAR
0003
106878
BELT TIGHTENER SHORT FRONT DOUBLE SPRING
0004
106879
BELT TIGHTENER SHORT REAR DOUBLE SPRING
0005
106503
BELT TIGHT SHORT FRONT
0005
106504
BELT TIGHT SHORT REAR
0006
104946
NUT-UNISTRUT
0046
103924
SECTION - OFFSET (RH LAP LABEL)
0007
103876
YOKE-MAIN PULLEY
0046
103925
SECTION - OFFSET (LH LAP LABEL)
0008
105795
BRACKET-GUIDE ROD THIN
0047
103922
SECTION STRAIGHT (RH LAP LABEL)
0009
105794
BRACKET-GUIDE ROD THICK
0047
103923
SECTION STRAIGHT (LH LAP LABEL)
0010
101684
BEARING-FLANGE 1 1/4 DIA
0048
106502
SECTION DISCHARGE
0011
103671
BEARING-SHORT FLANGE 1 1/4 DIA
0049
100081
SPRING - GUIDE ROD
0012
103672
BEARING-COVER
0050
103773
STUD - SECTION
0013
103953
CLAMP-STABILIZER
0051
103675
SHAFT - DISCHARGE
0014
107976
SUPPORT-UPPER GR RH
0015
107977
SUPPORT-UPPER GR LH
0016
103673
SPACER-TIE BAR
0017
103674
SCREW WIDTH ADJUSTING
0018
104012
SCREW WIDTH ADJUSTING
0019
103682
SPROCKET 40P 12T 5/8B
0020
106868
ROLLER-STRAIGHT
0021
106760
ROLLER - B GROOVE
0022
103890
BRACKET - TAKE UP INFEED
0023
103873
BRACKET - TAKE UP DISCHARGE
0024
100103
COLLAR - SET 5/8B
0025
103871
HUB - ADJUSTING
0026
103649
PULLEY - MAIN
0028
103783
SPROCKET - 40P 24T 1 1/4B
0029
103700
BLOCK BEARING - INFEED (RH MACHINE ONLY)
0029
107296
BLOCK BEARING - INFEED (LH MACHINE ONLY)
0030
103701
BLOCK BEARING DISCHARGE
0031
103702
0032
103703
0033
107971
BAR TIE
0034
103666
KEY - MAIN PULLEY
0035
100205
ADJ NUT REAR RH
0036
100207
ADJ NUT FRONT LH
0037
101428
CHAIN ROLLER #40
0038
106813
STUD - TAKE UP ROLLER
0039
119339
BRAKCET - COVER
0040
100247
STUD - GUIDE ROD - SHORT
0041
100246
STUD - GUIDE ROD - LONG
0042
106507
GUIDE ROD SECTIONAL (RH LAP LABEL)
0027
36
106508
GUIDE ROD SECTIONAL (LH LAP LABEL)
0043
106516
GUIDE ROD SOLID (RH LAP LABEL)
0043
106517
GUIDE ROD SOLID (LH LAP LABEL)
0044
103920
SECTION INFEED (RH LAP LABEL)
0044
103921
SECTION INFEED (LH LAP LABEL)
0045
103923
SECTION STRAIGHT (RH LAP LABEL)
0045
103922
SECTION STRAIGHT (LH LAP LABEL)
BELT - MAIN DRIVE
12/5/02
CONTAINER DRIVE AND ROD ASSEMBLY, GLASS
12/5/02
37
GLUEPOT - WHEEL
Item
38
Part No.
Description
0001
125529
GEAR-SPUR 20T
0002
125527
FOLLOWER-MITER GEAR
0003
100360
MITER GEAR
0004
100363
BUSHING - BRACKET
0005
125526
SHAFT - MITER GEAR
0006
123603
BRACKET - MITER GEAR (RH ONLY)
0006
123604
BRACKET - MITER GEAR (LH ONLY)
0007
100960
WHEEL - GLUE
0008
107498
SHAFT - GLUE POT
0009
107329
GLUEPOT RH (RH ONLY)
0009
107330
GLUEPOT LH (LH ONLY)
0010
125528
GEAR - SPUR 28T
0011
106839
SUPPORT - GLUEPOT
0012
100404
PETCOCK
0013
100339
THRUST WASHER
0014
100338
THRUST WASHER
0015
107504
GEAR MITER
0016
119365
SCRAPER
0017
100710
SPACER - SCRAPER
0018
100525
BUSHING - GLUE POT
0019
107505
KEY - MITER - ADJ
0020
125556
CLAMP - HEATER
0021
125587
HEATER PLATE - 115 V (CHECK MACH. VOLTAGE)
0021
125588
0021
125589
0021
125590
0021
125591
0022
107491
INSULATOR - HEATER
0023
100277
BUSHING
12/5/02
Qty
GLUEPOT - WHEEL
12/5/02
39
GLUEPOT - FINGERS
Item
40
Part No.
Description
0001
100277
BUSHING 1/2 X 5/8 X 5/8
0002
100525
BUSHING 1/2 X 5/8 X 1/2
0003
100404
DRAIN COCK
0004
100526
SPRING
0005
100618
FINGER - GLUE
0006
100631
YOKE - FRICTION WHEEL (RH ONLY)
0006
100632
YOKE - FRICTION WHEEL (LH ONLY)
0007
100634
DISC - STEEL (RH ONLY)
0007
100633
DISC - STEEL (LH ONLY)
0008
100639
WASHER - FRICTION WHEEL
0009
100641
WHEEL - FRICTION - RUBBER
0010
100708
SPACER - FINGER
0011
101432
BEARING - THRUST - 1/2B
0012
101447
BEARING - THRUST - 1 3/16B
0013
103911
GLUE - ROLL
0014
104145
GEAR - 25T - 5/8 THICK
0015
104156
GEAR -25T - 9/16 THICK
0016
104146
SHAFT - GEAR - RH (RH ONLY)
0016
107511
SHAFT - GEAR - LH (LH ONLY)
0017
104147
BRACKET - GEAR - RH (RH ONLY)
0017
107513
BRACKET - GEAR - LH (LH ONLY)
0018
104148
SHAFT - GLUE ROLL - RH (RH ONLY)
0018
107512
SHAFT - GLUE ROLL - LH (LH ONLY)
0019
104149
SHAFT - APPLICATOR FINGER
0020
104171
COLLAR - FRICTION WHEEL
0021
104172
KEY - LINE SHAFT
0022
107327
POT - FINGER (RH ONLY)
0022
107328
POT - FINGER (LH ONLY)
0023
107491
INSULATOR
0024
125556
CLAMP - HEATER
0025
125619
BUSHING - GEAR BRKT
0026
106839
SUPPORT - GLUE POT
0027
125587
HEATER PLATE - 115 VOLT (CHECK MACH. VOLTAGE)
0027
125588
0027
125589
0027
125590
0027
125591
0028
100101
SET COLLAR - 1/2
12/5/02
Qty
GLUEPOT - FINGERS
12/5/02
41
SPARE PARTS LIST-408 GLASS
Part No.
# Req.
Description
100057
SPRING
100068
KNIFE - ROUND
100081
SPRING - GUIDE ROD
100097
LABEL CLIP - THIN
100226
LABEL CLIP - THICK
106154
KNIFE - SQUARE
103645
CURLING BAR
106796
106797
PAD - RUBBER - COMPRESSION
101574
MAIN BELT - B144
101694
SPRING
109630
SEAL KIT HYDRAULIC CYLINDER
103773
PIN - GUIDE ROD
134534
COTTER PIN - BRASS 1/8" X 2" LG.
100096
SCREW - LABEL CLIP 10-24 X 1/4"
PARTS FOR PASTE BELT SYSTEM

101688
PASTE BELT
104036
DEPRESSOR
100775
SCRAPER
100526
SPRING
PARTS FOR PRESS PASTE SYSTEM

107456
SPARE PARTS - VALCO
GLUE VALVE - 362 WTP
STOPPER - GLUE VALVE - 023W
MALE SWIVEL - FIXED - 024WF
FILTER SCREEN - 529-2
QUICK DISCONNECT - 12FS
TIMER MODULE - 680AC000
TO INCLUDE:
HEATER PLATES
125587
125588
CHOOSE ONE ACCORDING TO MACHINE VOLTAGE
HEATER PLATE, 115V

HEATER PLATE, 230V
125589
HEATER PLATE, 380V
125590
HEATER PLATE, 460V
125591
HEATER PLATE, 575V
12/5/02
- 42
SPARE PARTS LIST-408 CAN
Part No.
# Req.
Description
100057
SPRING
100068
KNIFE - ROUND
100081
SPRING - GUIDE ROD
100097
LABEL CLIP - THIN
100226
LABEL CLIP - THICK
106154
KNIFE - SQUARE
103645
CURLING BAR
106796
106797
105823
MAIN BELT - 1 1/4 W X 12 8"
101694
SPRING
109630
103773
PIN - GUIDE ROD
134534
100096

101688
PASTE BELT
104036
DEPRESSOR
100775
SCRAPER
100526
SPRING

107456
SPARE PARTS - VALCO
TO INCLUDE:
HEATER PLATES
125587
125588
HEATER PLATE, 115V

HEATER PLATE, 230V
125589
HEATER PLATE, 380V
125590
HEATER PLATE, 460V
125591
HEATER PLATE, 575V
12/5/02
- 43
SPARE PARTS LIST-704 CAN
Part No.
# Req.
Description
100057
SPRING
100068
KNIFE - ROUND
100081
SPRING - GUIDE ROD
100097
LABEL CLIP - THIN
100226
LABEL CLIP - THICK
106154
KNIFE - SQUARE
103645
CURLING BAR
106799
106798
100145
MAIN BELT - 38 LG.
101694
SPRING
109630
103773
PIN - GUIDE ROD
134534
100096

101688
PASTE BELT
104036
DEPRESSOR
100775
SCRAPER
100526
SPRING

107456
SPARE PARTS - VALCO
TO INCLUDE:
HEATER PLATES
125519
125520
HEATER PLATE, 115V

HEATER PLATE, 230V
125521
HEATER PLATE, 380V
125522
HEATER PLATE, 460V
125523
HEATER PLATE, 575V
12/5/02
- 44
SPARE PARTS LIST-704 GLASS
Part No.
# Req.
Description
100057
SPRING
100068
KNIFE - ROUND
100081
SPRING - GUIDE ROD
100097
LABEL CLIP - THIN
100226
LABEL CLIP - THICK
106154
KNIFE - SQUARE
103645
CURLING BAR
106799
106798
101579
MAIN BELT - B225
101694
SPRING
109630
103773
PIN - GUIDE ROD
134534
100096

101688
PASTE BELT
104036
DEPRESSOR
100775
SCRAPER
100526
SPRING

107456
SPARE PARTS - VALCO
TO INCLUDE:
HEATER PLATES
125519
125520
HEATER PLATE, 115V

HEATER PLATE, 230V
125521
HEATER PLATE, 380V
125522
HEATER PLATE, 460V
125523
HEATER PLATE, 575V
12/5/02
- 45
BELT TIGHTENER
Item
0001
Part No.
104946
0002
LOCK WASHER
0003
BOLT - HEX 3/8-16 X 1 3/4
0004
NUT - HEX JAM 3/8-16
0005
0006
SET SCREW - ALLEN 3/8-16 X 1 1/2

103683
BRACKET - SHORT
103684
BRACKET - LONG
0007
100745
STUD - LEVER
0008
103685
0009
0010
0011
LEVER
SCREW - SOCKET CAP 10-32 X 3/8
103688
PIN - SPRING RETURN - SHORT
103689
PIN - SPRING RETURN - LONG
101694
SPRING
100057
SPRING - DOUBLE
109032
SPRING - HEAVY
103686
ROD - STOP - SHORT
103687
ROD - STOP - LONG
0013
100746
PULLEY - LARGE TAPER
0014
100764
PULLEY - SMALL TAPER
0015
100748
PULLEY - STRAIGHT
0016
100747
PULLEY - REVERSE TAPER
0017
100413
STUD - PULLEY
0018
103918
PULLEY - VEE - GLASS
0012
46
Description
NUT UNISTRUT
12/5/02
Qty
BELT TIGHTENER
12/5/02
47

Burt Manualito de Operaciones

Uploaded by

Copyright:

Available Formats

Burt Manualito de Operaciones

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Burt Manualito de Operaciones

Uploaded by

Copyright:

Available Formats

Burt Roll-Through Labeler

This manual is intended for Burt Roll-Through Labeler machine operators

Parts manual provides a complete list of components, parts that make

Electrical documentation that includes - Cable and conduit, Electrical

CHAPTER 2 - MACHINE DESCRIPTION....................................................................................2-1

CHAPTER 4 - SETUP AND TIMING............................................................................................4-1

Packer-Up Plate .....................................................................................................................4-11

CHAPTER 6 - SAFETY ................................................................................................................6-1

CHAPTER 3 - INSTALLATION, describes the basic concepts required for installation.

CHAPTER 4 - SETUP AND TIMING, explains setup and adjustment procedures

CHAPTER 5 - OPERATION, explains the steps required to operate the labeler.

CHAPTER 6 - SAFETY, describes safety concerns for safe operation of the

CHAPTER 7 - MAINTENANCE, provides maintenance information for the labeler.

CHAPTER 8 - TROUBLESHOOTING, describes troubleshooting information for

Machine Model Number

Machine Serial Number:

Pneumatic Scale/Mateer Burt

Notice Boxes in this Manual

Signs & Notices

CHAPTER 2 - MACHINE DESCRIPTION

41" x 108" x 62" High

41" x 144" x 70" High

*Dimensions 1" less with Valco pressurized paste system.

Figure 2-1: Model 408 Labeler

Figure 2-2: Model 704 Labeler

Figure 2-2 shows a Model 704 Roll-Through Labeler.

Figure 2-3: Typical Floor Plan

Casters - 5" diameter casters can be added for portability.

Explosion Proofing - Explosion proof motors and controls can be incorporated

CHAPTER 4 - SETUP AND TIMING

Figure 4-1: Diameter Caliper

SETUP AND TIMING

Diameter of Glass Containers

Figure 4-2: Height Caliper

Height for Glass Machines

SETUP AND TIMING

Label Table Selection

Figure 4-3: Label Table Template

Label Table No.

Less than 2 1/4"

SETUP AND TIMING

Figure 4-4: Label Table Installation

Figure 4-5: Adjustment Locations

Label Width Adjustment

Label Length Adjustment

SETUP AND TIMING

Overhead Belt Pressure Rollers

Flat Rollers Over Rubber Pad

Glue Pot and Glue Pot Container Track Adjustment

SETUP AND TIMING

Wheel Style Glue Pot

Figure 4-6: Glue Pot Wheels

SETUP AND TIMING

Fountain Style Glue Pot

Figure 4-7: Glue Pot Fingers

SETUP AND TIMING

Hot Glue Pot Position

Figure 4-8: Glue Pot Positioning