PC-5000 Control de Lavadora Industrial GD

PC-5000
Custom Control Systems Inc.

2428 Chenango Road
Utica, NY 13502-5909
Voice: (315) 732-1990
Fax: (315) 732-1991
ccs@borg.com
www.customcontrolsystems.com
Operation
Manual
PC-5000 Operation Manual
TABLE of CONTENTS
Introduction _________________________________ 1
Hardware ___________________________________ 1
Software ____________________________________ 1
Software Reliability ___________________________ 1
Hardware Specifications _______________________ 2
Software Features ____________________________ 3
Warranty ____________________________________ 4
MODES OF OPERATION
1. RUN MODE IDLE _____________________________________ 9
1.1
1.2
1.3
1.4
1.5
Active Keys _______________________________________ 9

Mode Select ______________________________________ 10
Select Formula ____________________________________ 10
Select Step (Optional Lock Out) _______________________ 10
Run a Formula _____________________________________ 10
2. RUN MODE RUNNING _________________________________ 11

2.1 Active Keys _______________________________________ 11
2.2 Running Formula ___________________________________ 11
2.2.1 Maintain Water Level Setting ____________________ 11
2.2.2 Maintain Water Temperature Setting ______________ 11
2.2.3 Add Chemicals _______________________________ 12
2.2.4 Step Timer __________________________________ 13
2.3 Edit (Help) ________________________________________ 13
3. RUN MODE STOPPED _________________________________ 14

3.1 Active Keys ______________________________________ 14
4. PROGRAM MODE (Optional Lock Out) ____________________ 15

4.1 Entering Program Mode _____________________________ 15
4.2 Active Keys ______________________________________ 15
4.3 Displays _________________________________________ 16
4.4 Select Formula ____________________________________ 16
4.5 Edit Formula Name ________________________________ 17
4.6 Select Formula Steps _______________________________ 17
4.7 Programming Step Name ___________________________ 18
4.8 Programming Outputs ______________________________ 18
4.9 Programming Water Level and Water Temperature _______ 19
4.10 Programming Time _________________________________ 19
4.11 Programming Chemical / Supplies_____________________ 20
4.12 Save Step ________________________________________ 20
4.13 End Step ________________________________________ 21
4.14 Programming Edit _________________________________ 21
4.14.1 Edit Step Name _____________________________ 21
4.14.2 Insert a Step ________________________________ 21
4.14.3 Delete a Step _______________________________ 22
4.14.4 Jump (Go To) _______________________________ 22
4.14.5 Program Wash RPM _________________________ 22
4.14.6 Gentle Action Timer __________________________ 22
4.15 Exit Program Mode ________________________________ 23
5. MANUAL MODE
5.1
5.2
5.3
5.4
5.5
5.6
5.7
( Optional Lock Out ) __________________ 25
Entering the Manual Mode ___________________________ 25

Active Keys ______________________________________ 25
Displays _________________________________________ 26
Manually Activating Outputs__________________________ 26
Review Hour Meter / Formula Counters ________________ 26
Reset Formula Counters ____________________________ 27
Exit Manual Mode _________________________________ 27
6. OPTIONS MODE
( Optional Lock Out ) __________________ 29
6.1
6.2
6.3
6.4
Entering the Options Mode __________________________ 29

Active Keys ______________________________________ 29
Displays _________________________________________ 30
Chemical Name and Calibration Settings _______________ 30
6.4.1 Chemical Name _____________________________ 30
6.4.2 Unit of Measure _____________________________ 30
6.4.3 Calibration Time / Volume _____________________ 30
6.4.4 Chemical Rule ______________________________ 31
6.4.5 Injection Rule _______________________________ 31
6.5 Option Settings____________________________________ 31
6.5.1 Motor On __________________________________ 31
6.5.2 Motor Off __________________________________ 31
6.5.3 Steam Level ________________________________ 31
6.5.4 Low Level __________________________________ 31
6.5.5 Signal On __________________________________ 32
6.5.6 Signal Off __________________________________ 32
6.5.7 Fill Delay __________________________________ 32
6.5.8 Water Level Offset ___________________________ 32
6.5.9 Level Compensate ___________________________ 32
6.5.10 Display Brightness ___________________________ 32
6.5.11 Fill Time Out ________________________________ 32
6.5.12 Temperature Time Out ________________________ 33
6.5.13 Unbalance Fill ______________________________ 33
6.5.14 Step Advance_______________________________ 33
6.5.15 Temperature Offset __________________________ 33
6.5.16 Password __________________________________ 33
6.5.17 Communications Unit ID ______________________ 34
6.5.18 Chirp Time _________________________________ 34
6.5.19 Manual Buttons Operational ___________________ 34
6.5.20 Default Drain Time ___________________________ 34
6.5.21 Minimum Supply Water Level __________________ 34
6.5.22 Cold Water Pre-scale _________________________ 34
6.5.23 Hot Water Pre-scale__________________________ 34
6.5.24 Level Count ________________________________ 34
6.5.25 Display Count _______________________________ 34
6.5.26 Communication Master Unit ID _________________ 34
6.5.27 Communications Speed _______________________ 35
6.5.28 Low Extract Lead Time _______________________ 35
6.5.29 Low Temperature ____________________________ 35
6.5.30 Purge Unused Step Names ____________________ 35
6.5.31 Communications Functions ____________________ 35
6.5.32 Clear Formulas _____________________________ 36
6.5.33 Clear Supplies ______________________________ 36
6.5.34 Factory Options _____________________________ 36
5
6.5.35 Poly Rinse Temperature Timeout _______________ 36

6.5.36 Safe Speed Time ____________________________ 36
6.5.37 Level Multiplier ______________________________ 36
6.6 Exit Option Mode __________________________________ 36
7. TECHNICAL CONFIGURATION (Optional Lock Out) _________ 37

7.1 Entering Configuration Mode _________________________ 37
7.2 Active Keys ______________________________________ 38
7.3 Configuring I/O Assignments _________________________ 38
7.3.1 Hot Water __________________________________ 39
7.3.2 Cold Water _________________________________ 39
7.3.3 Reuse Water _______________________________ 39
7.3.4 Steam_____________________________________ 40
7.3.5 Drain _____________________________________ 40
7.3.6 Reuse Drain ________________________________ 40
7.3.7 High Extract ________________________________ 40
7.3.8 Low Extract ________________________________ 41
7.3.9 Signal _____________________________________ 41
7.3.10 Motor Forward ______________________________ 42
7.3.11 Motor Reverse ______________________________ 42
7.3.12 Poly Rinse _________________________________ 42
7.3.13 Auxiliary 1 _________________________________ 42
7.3.14 Auxiliary 2 _________________________________ 43
7.3.15 Auxiliary 3 _________________________________ 43
7.3.16 Auxilliary 4 _________________________________ 43
7.3.17 Unbalance _________________________________ 43
7.3.18 Hold ______________________________________ 43
7.3.19 Start ______________________________________ 44
7.3.20 Stop ______________________________________ 44
7.3.21 Formula Up ________________________________ 44
7.3.22 Formula Down ______________________________ 45
7.3.23 Supervisor Key ______________________________ 45
7.3.24 Extract Overload ____________________________ 45
7.3.25 Motor Overload _____________________________ 45
7.3.26 Hydraulic Pump _____________________________ 45
7.3.27 Wash Position ______________________________ 46
7.3.28 Load Position _______________________________ 47
7.3.29 Unload Position _____________________________ 47
7.3.30 Extract Request _____________________________ 47
7.3.31 Low Level __________________________________ 47
7.3.32 Communications ____________________________ 47
7.3.33 Brake _____________________________________ 48
7.3.34 Clutch _____________________________________ 48
7.3.35 Zero Speed ________________________________ 48
6
7.3.36
7.3.37
7.3.38
7.3.39
7.3.40
7.3.41
7.3.42
7.3.43
7.3.44
7.3.45
7.3.46
7.3.47
7.3.48
7.3.49
7.3.50
7.3.51
7.3.52
7.3.53
7.3.54
7.3.55
7.3.56
7.3.57
7.3.58
7.3.59
7.3.60
7.3.61
7.3.62
7.3.63
7.3.64
7.3.65
7.3.66
7.3.67
7.3.68
7.3.69
7.3.70
7.3.71
7.3.72
7.3.73
7.3.74
7.3.75
7.3.76
7.3.77
7.3.78
7.3.79
7.3.80
7.3.81
Door Closed ________________________________ 49

Door Open _________________________________ 49
Inlet ______________________________________ 49
Inverted Wash Position _______________________ 50
Inverted Inlet _______________________________ 50
Tub Raise __________________________________ 50
Tub Lower _________________________________ 50
Chemical Hold ______________________________ 51
Run / Unload _______________________________ 51
Jog Safety / Hydraulic Function / Tilt Function _____ 51
Invert Door Open ____________________________ 51
Invert Door Closed ___________________________ 52
Invert Unload Position ________________________ 52
Invert Load Position __________________________ 52
Raise Door _________________________________ 52
Lower Door ________________________________ 53
RPM ______________________________________ 53
Switched Water Level 1 _______________________ 53
Switched Temperature Level 1 _________________ 54
Door Seal __________________________________ 55
Door Latch _________________________________ 55
Balance Motor ______________________________ 57
Left Air Mount_______________________________ 57
Right Air Mount _____________________________ 57
Floataire Valve ______________________________ 58
Left & Right Air Vent _________________________ 58
Low Brake 1 ________________________________ 58
Low Brake 2 ________________________________ 58
High Brake _________________________________ 58
Brake Preasure Switch _______________________ 59
Brake Wear Switch __________________________ 59
Raise Machine Front (Front) ___________________ 59
Lower Machine Front (Rear) ___________________ 60
Walkway Down _____________________________ 60
Panel Door Interlock _________________________ 60
Chute Down ________________________________ 60
Chute Up __________________________________ 60
Hot Oil ____________________________________ 61
Oil Filter ___________________________________ 61
Start Inhibit _________________________________ 61
Safety Reset _______________________________ 61
Vibration Switch _____________________________ 61
7
7.4
7.5
7.6
7.7
7.3.82 Balance Enable _____________________________ 62

7.3.83 Chute Lock _________________________________ 62
7.3.84 Chute Spray ________________________________ 62
7.3.85 Chemical Hopper Door _______________________ 62
Multi I/O Assignments ______________________________ 63
7.4.1 Configuring Multi I/O Assignments ______________ 63
Configuring Chemical Supply I/O Assignments ___________ 63
Clearing Entire Memory _____________________________ 65
Exit Technical Configuration __________________________ 65
Appendix A
Appendix B
Appendix C
Appendix D
Appendix D
Appendix E
Character Set
Pre-Programmed Step Names
I/O Assignment Chart
Multi I/O Assignment Chart
Chemical Supply I/O Assignment Chart
Formula Data Sheets
INDEX
___________________________________ 67
INTRODUCTION
The PC-5000 is a compact, state of the art, easy to program, microcomputer
based Industrial Control. It is capable of communications, data logging and
user programmable process control. It was designed to accommodate a wide
variety of I/O requirements.
HARDWARE
The hardware options include essential components such as nonvolatile memory,
optional real time clock and calendar, analog input channels, timers, counters,
and optically isolated DC I/O lines. An RS-485 communications port is provided
to facilitate remote programming and data collection between controls or a
Personal Computer. The display and control panel consists of a 31 key
membrane panel, a two line alphanumeric adjustable brightness or contrast
display, and 32 LED light bars that can be custom labeled with text to continuously
indicate control status.
SOFTWARE
The Software for the PC-5000 was designed to be modular and consists of a
library of functions that were developed in a combination of C and Assembly
Language. As time passes and new features and needs are identified, additional
drivers will be constructed and added to the library. A specific application can
be constructed by Custom Control Systems from this library and some additional
C programming to meet various control needs. The resultant code is compiled
and placed into an EPROM on the processor board. The application described
in the following pages was specifically designed to control an Industrial Washing
Machine.
SOFTWARE RELIABILITY
In order to insure that the processor executes formulas exactly as they were
written a check sum error detection scheme is used to check the integrity of
nonvolatile memory. If an error is detected all operations stop and an error
alarm is sounded and displayed.
10
HARDWARE SPECIFICATIONS
PROCESSOR BOARD
Micro controller - Siemens 80535
64K or 128K ROM
128K Battery backed RAM (Optionally Expandable to 512K)
Real Time Clock and Calendar, Optional
RS-485 Communications Port
DISPLAY BOARD
2 Lines x 16 Character Alphanumeric LED Display
32 LED Light Blocks with Custom Printed Text
3 Display Brightness or Contrast Settings
MEMBRANE PANEL
31 Key Keyboard
HIGH SPEED OPTICALLY ISOLATED DIGITAL I/O
11
SOFTWARE FEATURES
FORMULAS
96 Formulas Standard, Expandable to 512
Up to 16 Chemical Injections
Formulas can be LINKED
STEPS
60 Steps per Formula
Step consists of: Time in Minutes and Seconds
Chemical Injections
25 Programmable Digital Levels (0-25 inches)
255 Programmable Digital Temperatures (0-255F)
Washer Functions
OPTIONAL REAL TIME CLOCK & CALENDAR

Date and time stamps the Operation Log.
Time kept even when power is off.
OPTIONAL OPERATION LOG

64 Blocks of data stored in internal memory
Function used to track production, actual formula run time, turn around
time, idle time, programming and calibration.
12
12
WARRANTY
All products manufactured by CUSTOM CONTROL SYSTEMS INC. (CCS), are
warranted against defects in material and workmanship for one (1) year from the date
of purchase. Warranty is extended to the original purchaser only.
If defect occurs, the product will be repaired, provided that inspection proves the
claim, and that the purchaser give CCS written notice, or returns such defect within
30 days. Defective product shall be returned to the factory, freight prepaid, in original
shipping package.
Custom Control Systems Inc. extends this warranty in lieu of any other warranties
expressed or implied, and CCS neither assumes, nor authorizes any other person to
assume for it, any other liability in connection with its equipment. Remedies provided
in this warranty shall constitute the exclusive remedies available to the original
purchaser, and all other warranties and damages, statutory or otherwise, are hereby
expressly waived by the original purchaser.
EXCLUSIONS
1. This warranty is void if the equipment is not properly installed, operated,
and serviced as specified by the factory or if the equipment is not
operated under normal conditions and with competent help.
2. Parts subject to normal wear or damaged by corrosion or exposure to
weather, are not covered under this warranty.
3. This warranty does not cover labor to replace defective parts.
4. Expenses for repair of defective parts are not assumed by CCS.
5. Any modification made to CCS equipment after shipment from the factory
or replacement of parts with types or makes other than originally furnished
with the equipment, voids this warranty, unless such change or
replacement has been approved in writing by CCS.
6. This warranty does not include any liability for consequential or incidental
damage attributable to failure of any part of the equipment.
7. Although sold by CCS, equipment manufactured by others which is not an
integral part of a CCS control, is excluded from this warranty, but may be
covered by a warranty of the other manufactures.
13
REPLACEMENT OF PARTS UNDER WARRANTY

Ordering Replacement Parts
When ordering replacement parts, furnish the following information:
1. Model number and serial number.
2. Part number, description and quantity.
3. Shipping instructions.
Returning Parts Under Warranty

All parts furnished under warranty will be invoiced by CCS. If we do not
want the part to be returned for inspection, the invoice will show that the
replacement part was furnished at no charge. If however, the part is to
be returned for inspection and possible credit, the invoice will show the
cost of the part, and credit will be issued upon receipt of the defective
part provided:
1. The replaced parts must be returned to the factory, freight prepaid, within
30 days from the date of invoice.
2. Each part to be returned for credit and inspection must be tagged,
showing name of customer, invoice number of replacement part, and a
brief explanation of difficulty. (Be more explicit than stating N.G. or
Defective.) Pack parts carefully, to avoid damage in shipment.
3. The inspection must prove that the part was defective and had to be
replaced.
4. Replacement parts will be shipped freight prepaid and the amount will be
added to the invoice. If the returned part proves to be defective, the credit
issued for the part will include minimum shipping charges incurred. No
allowance will be made for air freight or express shipments.
5. Replacement parts which are returned unused are subject to a 25%
restocking charge. Special made parts that are not normally stocked by
CCS are not returnable for credit.
14
MODES
OF
OPERATION
16
1.
RUN MODE IDLE

1.1
ACTIVE KEYS
[0] - [9]
Used to enter FORMULA NUMBER.
[UP ARROW]
Used to INCREMENT FORMULA NUMBER. (only active in

the run mode after the formula has run to the end step.)
[DOWN ARROW] Used to DECREMENT FORMULA NUMBER. (only

active after the formula has run to the end step.)
[RIGHT ARROW] Used to INCREMENT STEP NUMBER. (only active in run
mode after formula has been started and stopped).
See STEP ADVANCE OPTION, Section 6.5.14.
[LEFT ARROW] Used to DECREMENT STEP NUMBER. (only active in run
mode after formula has been started and stopped).
See STEP ADVANCE OPTION, Section 6.5.14.
[EDIT (HELP)]
Used to DISPLAY HOLD INFORMATION & FORMULA
[LEVEL/TEMP] Used to Display Actual Level and Temperature or

programmed values.
[MODE SEL.]
Used to SELECT MODE.
[TIME]
Used to Display Step, Programmed, Elapsed, or Remaining

Time.
[FORM. NAME] Used to display FORMULA NAME.

[OPER. NAME] Used to display OPERATION NAME.
18
[START]
Used to START the FORMULA at the selected step

and enter the RUN MODE RUNNING.
[EXIT]
Used to EXIT current operation.
[ENTER]
Used to complete numeric entry.
1.2
MODE SELECT
When the processor is first powered ON, it comes up in the RUN MODE. To
change to any other mode press [MODE SEL.] key. Entry into any other mode
may be protected by the assignment of a Password.
See PASSWORD OPTION, Section 6.5.16.
1.3
SELECT FORMULA
Formulas can be selected by one of two methods:
1. Press the [UP ARROW] and [DOWN ARROW] keys to scroll through the
available formulas. The FORMULA NAME and NUMBER will appear in the
TOP DISPLAY with the STEP NO., TEMP, LEVEL and TIME appearing in the
BOTTOM DISPLAY.
2. Press the numeric keypad ([0]-[9]) to enter the desired formula number
(01=formula 1; 16=formula 16). The FORMULA NAME and NO. will appear
in the TOP DISPLAY and the STEP NO. will appear in the BOTTOM
DISPLAY. If a mistake is made, reenter the desired formula number.
NOTE: Formulas can only be selected after the current formula has run to the
end step and the signal or stop buttons have been pressed. This feature can be
bypassed if desired, See STEP ADVANCE OPTION, Section 6.5.14.
1.4
SELECT STEP
1. To scroll through the available STEPS in the selected formula, press
[ENTER] then use [RIGHT ARROW] or [LEFT ARROW] to scroll to the
desired STEP. The STEP NAME will appear in the TOP DISPLAY and the
STEP NO. will appear in the BOTTOM DISPLAY.
2. Press [EXIT] to return to FORMULA Selection.
NOTE: Selecting Steps is protected by an Option Setting, but can be
unprotected if desired. See STEP ADVANCE OPTION, Section 6.5.14.
1.5
RUN A FORMULA
1.
Select desired FORMULA.
2.
Press [START] key. RUN MODE RUNNING is started.

19
2.
RUN MODE RUNNING

2.1
ACTIVE KEYS
[STOP]
Used to STOP the FORMULA processing and enter the

RUN MODE STOPPED MODE.
[SIGNAL]
Used to cancel the SIGNAL and resume processing of the

FORMULA or if it is the END STEP of the FORMULA it
enter the RUN MODE IDLE MODE.
[EDIT(HELP)]
Used to DISPLAY HOLD INFORMATION. E.g. Why is

Control Timer Holding.
[TIME]

Time.
will

programmed values.
2.2
RUNNING FORMULA
Function is started at the beginning of the selected STEP. The FORMULA
TIMER will be started when all timer hold related conditions are met.
2.2.1 Maintain WATER LEVEL Setting
A. Turn OFF water valves as soon as set point or greater level is
reached.
B. Turn ON water valves if after a specified period of time, the LEVEL
is still below the set point. See FILL DELAY OPTION, Section
6.5.7.
2.2.2 Maintain WATER TEMPERATURE Setting
A. BELOW WATER LEVEL
1. Activate HOT WATER if TEMP. is BELOW set point. (Hot water
will be activated in addition to the programmed water, for
example if Cold water is programmed in the step both the Hot
and Cold water will be activated but if Hot water is programmed
in the step then only Hot water will be activated).
20
2. Activate COLD WATER if TEMP. is ABOVE set point. (Cold

water will be activated in addition to the programmed water, for
example if Hot water is programmed in the step both the Hot
and Cold water will be activated but if Cold water is
programmed in the step then only Cold water will be activated.)
B. ABOVE WATER LEVEL

1. Turn ON STEAM if TEMP. is BELOW set point. (Steam will
only be activated if it has been programmed into the step.)
2. Turn OFF STEAM if TEMP. is ABOVE set point. (Steam will
only be activated if it has been programmed into the step.)
2.2.3 Add CHEMICALS
A. Timed
1. Turn ON programmed CHEMICAL OUTPUTS if chemical timer
is less than the programmed time.
2. Turn OFF programmed CHEMICAL OUTPUTS when chemical
timer is equal to the programmed time.
B. Weight (Load Cell)
1. Turn ON programmed CHEMICAL OUTPUTS if chemical
weight is less than the programmed weight.
weight is equal to the programmed weight.
C. Counted (Flow Meter)
1. Turn ON programmed CHEMICAL OUTPUTS if chemical
volume is less than the programmed volume.
volume is equal to the programmed volume.
21
2.2.4 STEP TIMER

Function is started as soon as LEVEL, TEMPERATURE and
CHEMICALS are satisfied. The STEP TIMER will continue to run until
the TIMER reaches 00:00 or if the [STOP] key is pressed or an
external timer hold input is detected. (Some OPTIONS SETTINGS
can affect when the STEP TIMER holds, and when it runs. See
OPTIONS, Section 6.5 for more detail.
2.3
EDIT (HELP)
If the TIMER is holding, press the [EDIT] key, and display will indicate why the
timer is holding.
22
3.
RUN MODE STOPPED

3.1
the
ACTIVE KEYS
[MODE SEL]
Used to ENTER MODE SELECT MODE.
[START]
Used to START the FORMULA at the selected STEP and

ENTER the RUN MODE RUNNING .
[EDIT (HELP)]
Used to DISPLAY HOLD INFORMATION and FORMULA

NAME.
[0] - [9]
Used to enter FORMULA NUMBER. (only active in the RUN

MODE after the formula has run to the end step or if option
STEP ADVANCE is set to YES and the stop button has been
pressed). See STEP ADVANCE, Section 6.5.14.
[ENTER]
Used to complete the numeric entry of the PASS CODE

when entering into other MODES.
[RIGHT ARROW] Used to INCREMENT STEP NUMBER. (only active in

therun mode if option STEP ADVANCE is set to YES and
stop button has been pressed).
[LEFT ARROW] Used to DECREMENT STEP NUMBER. (only active in the
run mode if option STEP ADVANCE is set to YES and the
stop button has been pressed).
[TIME]

Time.

programmed values.
23
4.
PROGRAM MODE
The PROGRAM MODE is used to program up to 32 Formulas and 60 Steps within
each formula. This section explains how to select and name formulas, program
outputs, water level and temperature, time and chemicals. Steps can be inserted,
deleted, and renamed
4.1
ENTERING PROGRAM MODE

If the Lock Code (Optional Password) has not been enabled, then press
[MODE SEL.] and proceed to Step 4. below.
If the Lock Code has been enabled, then start at Step 1. below.
NOTE: The Factory Default Entry Code is 5000.
See PASSWORD, Section 6.5.16.
1. Press [MODE SEL.] key.
The top display will now read:
Password
2. Press the 5, then the 0, then the 0, and then the 0.

Password ****
3. Press [ENTER] key. The active MODE STATUS DISPLAY has now
changed to PROG.
4. You are now in the PROGRAM MODE ready to program new or edit old
formulas.
4.2
ACTIVE KEYS
[UP ARROW]
Used to INCREMENT FORMULA NUMBER, when in EDIT

MODE.
[DOWN ARROW] Used to DECREMENT FORMULA NUMBER, when in

EDIT MODE.
[UP ARROW]
Used to INCREMENT STEP NUMBER, when in EDIT

MODE.
[DOWN ARROW] Used to DECREMENT STEP NUMBER, when in EDIT

MODE.
24
[MODE SEL.]
Used to EXIT PROGRAM MODE and ENTER NEXT

MODE.
[FORM. NAME] Used to DISPLAY and EDIT FORMULA NAME.

[OPER. NAME] Used to DISPLAY and EDIT STEP/OPERATION NAME.
[PROG. OUTS] Used to ACTIVATE / DEACTIVATE PROGRAM OUTPUTS
cursor.
4.3
[OPER. NO.]
Used to SELECT STEP/OPERATION MODE.
[EXIT]
Used to EXIT from current mode.
[ENTER]
Used to COMPLETE ENTRY and SAVE DATA.
[EDIT]
Used to EDIT various items in areas of PROGRAM MODE.
DISPLAYS
When first entering the PROGRAM FORMULA MODE the TOP DISPLAY will
Show the FORMULA NAME and NUMBER. The BOTTOM DISPLAY will
show the STEP NUMBER, LEVEL, TEMPERATURE and TIME. The LED
BAR LIGHT DISPLAY will show the OUTPUTS that are programmed to
activate in the selected STEP.
4.4
SELECT FORMULA
Select the FORMULA NUMBER to be programmed or edited using the [UP
ARROW] key to INCREMENT to the next FORMULA NO. or the [DOWN
ARROW] key to DECREMENT to the previous FORMULA NO. Numeric keys
can also be used to advance directly to desired FORMULA NO. Notice that
the two left most digits of the top display increment and decrement with the
UP ARROW and DOWN ARROW keys respectively. These digits
represent the FORMULA NUMBER.
25
4.5
EDIT FORMULA NAME

The FORMULA NAME is displayed to the right of the FORMULA NO. To edit
the FORMULA NAME use the following procedures:
1. Press the [FORM. NAME] key. A flashing cursor will appear on first
character of the FORMULA NAME. This can only be done in Step 01 of
the formula to be edited. You are now in the Alpha-Numeric Entry Mode
which will allow you to program the FORMULA NAME.
2. The MULTIFUNCTION keys 0 - 9 also contain the alphabet. Under each
number there are three letters. For example the number [1] key also
contains the letters ABC. The first time the key is pressed the number
1 will appear at the cursor location. The next time the key is pressed the
letter A will replace it. The next time the key is pressed the letter B will
replace it, then the letter C and then back to the number 1.
3. Use these MULTIFUNCTION keys to select the first letter of the
FORMULA NAME. Press the [RIGHT ARROW] key to move the cursor to
the second letter position of the FORMULA NAME and proceed with your
next letter.
5. If a mistake is made, the [RIGHT ARROW] and [LEFT ARROW] keys can
be used to position the cursor over the desired letter to make a correction
or the [CLEAR] key can be used to clear the entire formula name.
6. Continue the above described method for programming the rest of the
FORMULA NAME. When editing is complete, press [ENTER] to save
FORMULA NAME. The BOTTOM DISPLAY will read NAME SAVED for
1.5 seconds.
4.6
SELECT FORMULA STEPS

First select the FORMULA in which you would like to edit STEPS, then
1. To select the STEP NUMBER to be Programmed or Edited, using the
[RIGHT ARROW] key to INCREMENT to the NEXT STEP and the [LEFT
ARROW] key to DECREMENT to the PREVIOUS STEP. Notice that the
two left most digits of the bottom display increment and decrement with
the [RIGHT ARROW] and [LEFT ARROW] keys respectively. These digits
represent the STEP NUMBER. The STEP NAME is shown on the top
display.
26
4.7
PROGRAMMING STEP NAME

If the DEFAULT STEP NAME is acceptable, proceed to Section 4.8. If you
wish to change or edit the STEP NAME use the following procedures:
1. Press the [EDIT] key, then select 3-NAME. A flashing cursor will appear in
the top display. You are now in the Alpha-Numeric Entry Mode that will
allow you to program the STEP NAME.
2. The MULTIFUNCTION keys 0 - 9 also contain the alphabet. Under each
number there are three letters. For example the number [1] key also
contains the letters ABC. The first time the key is pressed the number
1 will appear at the cursor location. The next time the key is pressed the
letter A will replace it. The next time the key is pressed the letter B will
replace it, then the letter C and then back to the number 1.
3. Use these MULTIFUNCTION keys to select the first letter of the STEP
NAME. Press [OPER. NAME] key to scroll this of Pre-Programmed Step
Names (See Appendix B for complete list). Or continue with these
procedures if you would like a custom name.
4. Press the [RIGHT ARROW] key to move the cursor to the second letter
position of the STEP NAME.
5. If a mistake is made, the [RIGHT ARROW] and [LEFT ARROW] keys can
be used to position the cursor over the desired letter to make a correction
or the [CLEAR] key can be used to clear the entire step name.
6. Continue the above described method for programming the rest of the
STEP NAME and the press [EXIT] to Save the STEP NAME.
4.8
PROGRAMMING OUTPUTS
(Hot, Cold, Steam, Etc.)
Above each number on the numeric keypad (also referred to as the MultiFunction Keys), are quick select outputs. Many outputs can be
programmed in a single keystroke using these keys.
1. To select the outputs to be activated in the step, press the
MULTIFUNCTION keys with the desired output functions marked on them.
Output
Multi-Function Key #
Hot Water
Cold Water
2
7
27
Steam
Output
Multi-Function Key #
(continued)
Drain
3
Reuse Water
1
Reuse Drain
8
Poly Rinse/Cool down - Press 7 twice
Low Extract
7
High Extract
4
Wash Motor For.
5
Wash Motor Rev. 0
Signal
Signal
Auxiliaries
Press [PROG. OUTS] to view list, [UP ARROW]
and
[DOWN ARROW] to select the
desired auxiliary
output, and [ON/OFF]
to enable or disable the output
2. Proceed to programming water level and temperature for this STEP.
4.9
PROGRAMMING WATER LEVEL and WATER TEMPERATURE

When water level and/or water temperature need to be programmed the
following procedure must be used:
1. Press [LEVEL/TEMP.] key. Notice that the right most digit in the LEVEL
field begins to flash. The flashing cursor is the controls way of requesting
input in this field.
2. Enter the required water level, using the MULTIFUNCTION keys (numeric
keypad). For example, if you require a water level of 13, press the [1] key,
and then the [3]. The display will now read 13 with the 3 flashing.
3. When the desired level has been selected, press [LEVEL/TEMP.] key. The
temperature display will now begin to flash.
4. Enter the required water temperature, using the MULTIFUNCTION keys
(numeric keypad). For example, if you require a water temperature of
145, press the [1] key, then the [4] key and then the [5] key, The
temperature display will now read 145 with the 5 flashing.
28
5. When the desired level and temperature has been selected press the
[LEVEL/TEMP] key and notice that the flashing cursor has turned off.
NOTE: If the wrong level has been selected, it is important to make sure
that THE CURSOR IS FLASHING, in either the level or the temperature
field before making any change. After you have verified that the cursor is
flashing in the correct field, press the [CLEAR] key and the field will change to
0. The correct value can be now programmed. If the [CLEAR] key is
pressed without any cursor flashing, the entire step will be erased,
including any outputs or time that had been programmed.
4.10 PROGRAMMING TIME

When step time needs to be entered or changed the following procedure
must be used:
1. Press the [TIME] key. Notice that the right most digit of the time display
begins to flash. Again, as with level and temperature, the flashing cursor is
the controls way of requesting input from the MULTIFUNCTION keys.
2. Enter the required time for this STEP by using the MULTIFUNCTION
keys. For example, to program a STEP TIME of 1 minute and 30 seconds,
press the [1] key, then the [3] key and then the [0] key. The time field will
now read 01:30, with the 0 flashing.
3. When the desired time has been selected press the [TIME] key and notice
that the flashing cursor has turned off.
4.11 PROGRAMMING CHEMICALS / SUPPLIES

When supplies or chemicals need to be entered or changed the following
procedure must be used:
1. Press the [SUP.] key. The top display now reads the name of Supply 1,
with 0 and 1 or 2 letters at the end of the display. Also notice that the
SUP-1 LED light turns on. Pressing [SUP] repeatedly will cycle through a
List of Pre-programmed Supplies. If supplies have not been preprogrammed, see CHEMICAL NAME AND CALIBRATION OPTIONS,
Section 6.4.
2. Once the proper supply has been selected, enter the desired number of
units, using the numeric keypad. SUPPLY UNITS can be time, volume or
29
weight. See CHEMICAL NAME AND CALIBRATION OPTIONS, Section

6.4.
3. Repeat Step 1 & 2 for all required supplies for that STEP.
4. When finished, press [EXIT] key.
NOTE: If the wrong volume has been selected, it is important to make sure
that THE CURSOR IS FLASHING in the volume field before making any
changes. Press the [CLEAR] key and the supply unit display will clear to 0.
The correct volume can now be programmed. If the [CLEAR] key is
pressed without a cursor flashing the entire step will be erased,
including any other outputs, time, level or temperature that were
previously programmed.
4.12 SAVE STEP

When all the desired elements of the step have been entered, the step must
be recorded into memory. To do this, press [ENTER]. The bottom display will
flash Step Saved for about 1 second and then automatically advance to the
NEXT STEP.
4.13 END STEP

When you have completed entering all required STEPS for a formula, the
LAST STEP must be an END step. Simply go to the next available step in
your formula and the press [STOP/END] key. Display will read ** END **.
Without this END STEP, the formula will cycle around to the beginning and
repeat the entire formula again.
4.14 PROGRAMMING EDIT

The Programming Edit Function was developed specifically to allow the user
to perform Special Programming Tasks, such as, Edit Step Name, Insert a
Step, Delete a Step, Program Wash RPM, or Gentle Action Timer. The use
of these Special Functions are as follows:
4.14.1 Edit Step Name
A. Select the desired STEP to be edited.
B. Press the [EDIT] key. The top display will now read 1-Ins, 2-Del,
30
and the bottom display will read 3-Name, 4-Jump.

C. Press the [3] key. The displays will show the current step data with
a flashing cursor in the name display.
D. Use the Multi-Function keys [0 - 9] to edit the old name or use the
[CLEAR] key to clear the entire line and enter a new name.
E. Press [EXIT] to complete the changes and leave the EDIT MODE.
4.14.2 Insert a Step

The NEW STEP being added will always be inserted BEFORE the
selected STEP. For example, if you want to insert a NEW STEP
between Step 3 and 4, proceed as follows:
A. Select STEP (4) using the [RIGHT ARROW] or [LEFT ARROW]
keys.
C. Press the [1] key.
D. Step will be inserted and the bottom display will now read Step
Saved.
After the insertion is complete, the contents of the following STEPS will
be renumbered one higher. When the renumbering is complete, the
bottom display will flash Step Saved. The Program Edit Mode will be
exited and the Program Mode reentered automatically.
See Section 4.7 for programming STEP data.
4.14.3 Delete a Step

A. Select the STEP you wish to DELETE using the [RIGHT ARROW]
or [LEFT ARROW] keys.
C. Press the [2] key.
31
D. Deletion is complete.
After the deletion is complete, the contents of the selected step will be
cleared and all of the steps following the current step will be
renumbered one lower. When the renumbering is complete, the
Program Edit Mode will be exited and the Program Mode reentered
automatically.
4.14.4 Jump / Go To
This feature is useful when you need to jump by several STEPS.
A. Press the [EDIT] key. The top display will now read 1-Ins, 2-Del,
B. Press the [4] key. The display will read Jump to Step, with a
flashing cursor.
C. Using the numeric keypad, select the step you wish to go to. Press
[ENTER] and notice that the step no. has changed to the desired
step.
4.14.5 Program Wash RPM (optional)
4.14.6 Gentle Action Timer (optional)
4.15 EXIT PROGRAM MODE

Press [MODE SEL] to move from PROGRAM MODE into MANUAL MODE.
Press [MODE SEL] again to move from MANUAL MODE into OPTION
MODE. Press [MODE SEL] again to move into the RUN MODE.
32
5.
MANUAL MODE
The MANUAL MODE is used to manually active the outputs on the machine. This
feature is commonly used test outputs or run the machine with a simple formula
(e.g. Rinse, Drain).
5.1
ENTERING MANUAL MODE

If the Lock Code (Optional Password) has not been enabled then press the
[MODE SEL.] key and go to Step 4. below.
If the Lock Code has been enabled, start at Step 1. below.
1. Press the [MODE SEL.] key.
Password

Password ****
3. Press the [ENTER] key. The active MODE STATUS DISPLAY
has now changed to PROG..
4. Press [MODE SEL.] again and notice that the active MODE
STATUS DISPLAY has now changed to MAN. You are now in
the MANUAL MODE.
5.2
34
ACTIVE KEYS
[1] - [4]
Used to energize the outputs that are designated on each of

the keys.
[MODE SEL]
Used to EXIT MANUAL MODE and ENTER the next MODE.
[EDIT]
Used to enter the REVIEW HOUR METER / FORMULA

COUNT Section.
5.3
DISPLAYS
When first entering the MANUAL MODE the TOP DISPLAY will Show
Manual Mode. The BOTTOM DISPLAY will show the current water level
and temperature.
5.4
MANUALLY ACTIVATING OUTPUTS

Select the output to be activated by pressing the MULTIFUNCTION keys, [1]
- [4]. Hot, Cold, Steam or Drain are the only outputs that can be manually
activated. The output will remain active, only while the key is being
depressed.
5.5
REVIEW HOUR METER / FORMULA COUNTERS

1. Press the [EDIT] key. The review HOUR METER / FORMULA COUNT
Section of the MANUAL MODE will be entered. The top display will read
Hour meter and the bottom display will read: hours and minutes of run
time.
2. Press the [UP ARROW] key. The top display will read 01 {formula
name} and the bottom display will read: Load XX, Total XXXX. (Load
Count, if not reset, will count 255 loads and then roll over and start at
zero again. Total Count, regardless of resets, will count to 65,535 loads
and then roll over and start at zero.
3. Press [UP ARROW], to advance to the next formula for review.
4. Press the [EXIT] key to exit the REVIEW HOUR METER / FORMULA
COUNTER MODE and return to the Manual Mode.
NOTE: Formulas will only be displayed if they have been previously run.
Total Counter will not be reset.
35
5.6
RESET FORMULA COUNTERS

1. Press the [EDIT] key to enter the review HOUR METER / FORMULA
COUNT MODE. The top display will read Hour meter and the bottom
display will read: Load XX, Total XXXX.
2. Press the [CLEAR] key. The display will read Clear Daily Counters: No.
Press the [ON/OFF] key to change option to YES.
3. Press [ENTER] to finalize reset of Load Counters for all formulas.
4. Press the [EXIT] key to exit the review HOUR METER / FORMULA
COUNTER MODE and return to the Manual Mode.
5.7
EXIT MANUAL MODE

Press [MODE SEL.] to exit the MANUAL MODE and into the OPTION MODE.
Press [MODE SEL.] again to exit OPTION MODE and return to RUN MODE.
36
6.
OPTIONS MODE
The OPTIONS MODE is used to select, review and set certain important parameters
that effect the operations of the PC-5000. Selection 6.5 outlines all OPTIONS.
Depending on the configuration of your control, some of the listed OPTIONS may
not be available to you. The only OPTIONS that will be displayed, are the OPTIONS
available based on your control configuration.
6.1
ENTERING OPTIONS MODE

Password

Password ****
3. Press the [ENTER] key. The active MODE STATUS DISPLAY has
now changed to PROG..
STATUS DISPLAY has now changed to MAN.. You are now in
the MANUAL MODE.
5. Press [MODE SEL.] again, you are now in the OPTIONS MODE.
6.2
ACTIVE KEYS
[UP ARROW]
Used to INCREMENT OPTION.
[DOWN ARROW] Used to DECREMENT OPTION.
38
[EDIT]
Used to EDIT OPTION VALUES.
[CLEAR]
Used to CLEAR OPTION VALUE. Use only when cursor is

flashing on OPTION VALUE.
6.3
[ENTER]
[MODE SEL]
Used to EXIT OPTION MODE and enter RUN MODE.
[SUP.]
Used to ENTER CHEMICAL NAME / CALIBRATION Section

of the OPTION MODE.
[1] - [0]
Used to enter NUMERIC OPTION VALUES.
[EXIT]
Used to EXIT the editing function.
[ON/OFF]
Used to toggle from NO to YES in the OPTION MODE.
DISPLAYS
When first entering the OPTIONS MODE the DISPLAY will show the first
available OPTION.
6.4
CHEMICAL NAME AND CALIBRATION SETTINGS

Press [SUP.] key to program chemical names and calibration settings.
6.4.1 CHEMICAL NAME: Press [UP ARROW], to select chemical name to
be edited. Press the [OPER. NAME] key to begin to edit. Using the
Multi-Function keys, program desired name. Press [ENTER] to save
change and the cursor will automatically advance to the Unit of
Measure field.
6.4.2 UNIT OF MEASURE: Is a 2 character field, representing the unit of
measure to be injected. The unit of measure can be programmed in
one of two ways. Press [UP ARROW] or [DOWN ARROW] keys to
scroll through a pre-programmed list or use the Multi-Function keys to
program desired characters. Press [ENTER] to save.
6.4.3 CALIBRATION TIME / VOLUME: To calibrate chemical output so that
1 unit equals 1 second of output time, set both calibration time and
volume to 1. Press [EDIT], to enter time, and the press [ENTER] to
enter volume. Press [ENTER] to save and advance to Chemical Rule.
39
For more information, consult Factory Authorized Technician.

6.4.4 CHEMICAL RULE: The following settings will apply:
0 - inject after temperature
1 - inject before temperature
2 - BLEACH inject after temperature and NEVER steam with
bleach in water.
Select the desired value. Press [ENTER] to save and advance to
injection Group.
6.5.5 INJECTION GROUP: The following setting will apply:
0 - Chemicals will inject simultaneously.
1 - Chemicals will inject individually.
Select the desired value. Press [EXIT] to save.
For programming the next chemical, press [RIGHT ARROW] and repeat from
Step1. Or press [EXIT] to return to OPTIONS MODE.
6.5
OPTION SETTINGS
6.5.1 MOTOR ON: Enter the time for the wash motor run time. The valid
range for this field is from 1 second to 4 minutes and 15 seconds.
The default for this field is 20 seconds.
6.5.2 MOTOR OFF: Enter the time for the wash motor pause. The valid
range for this field is from 0 seconds to 12.5 seconds, the smallest unit
of change is .05 seconds. The default for this field is 10 seconds.
6.5.3 STEAM LEVEL: Enter the minimum water level required before the
steam valve is allowed to open. The valid range for this field is 2.0 to
10.0 inches, the smallest unit of change is .1 inches. The default for
this field is 3.0 inches. Setting this field to zero will require the
programmed water level to be satisfied before the steam valve is
opened. This field will not appear unless the machine has been
configured with a steam output, consult a Factory Authorized
Technician to setup the steam output.
6.5.4 LOW LEVEL: If the machine is equipped with a low level output, enter
the water level required before the low level output will turn off.
This feature is required on machine that must disable the door open if
there is water in the machine. The valid range for this field is 1.0 to
20.0 inches, the smallest unit of change is .1 inches. This field will not
40
appear unless the machine has been configured with a low level
output, consult a Factory Authorized Technician if this feature is
required.
6.5.5 SIGNAL ON: Enter the on time for the signal output. The valid range
for this field is .1 seconds to 10 seconds, the smallest unit of change is
.05 seconds. The default for this field is .5 seconds. If a mechanical
bell is connected, this field can be changed to 10 seconds and the next
field, signal off time, can be changed to zero seconds, this will cause
the signal to ring the bell continuously.
6.5.6 SIGNAL OFF: Enter the off time for the signal output. The valid range
for this field is 0 seconds to 10 seconds, the smallest unit of change is
.05 seconds. The default for this field is .5 seconds. Changing this
field to zero will cause the signal to ring without any pulsing.
6.5.7 FILL DELAY: Enter the time for level to stay below set point before
water values will turn on to satisfy water level set point. The valid
range for this field is 1 second to 60 seconds, the smallest unit of
change is 1 second. The default for this field is 5 seconds. (This
setting helps to dampen the effects of the bouncing water level in the
washer.)
6.5.8 WATER LEVEL OFFSET: Enter the water level adjustment offset.
The valid range for this field is zero to 9.9 inches, and the smallest unit
of change is .1 inches. The default for this field is 2.0 inches. The
value of this option will be subtracted from the highest level (25.5
inches), for a new maximum programmable level. By using the default
of 2.0 inches, the programmable water level range is 0 to 23.5 inches.
Do not change this field to compensate for errors in the water level
readings.
6.5.9 LEVEL COMPENSATE: Enter the water level compensation for slow
closing water valves. The default for this field is zero. The valid range
for this field is zero inches to 2.0 inches, and the smallest unit of
change is .1 inches. Setting this field will cause the PC-5000 to begin
closing the water valve when the water level is this set amount below
the programmed level.
6.5.10 DISPLAY BRIGHTNESS: Enter the number from the following chart to
set the display brightness. (This is a VFD Option Only)
1- Dim
2- Medium (Default setting )
3- Bright
Changes to this field will take effect immediately.
41
6.5.11 FILL TIME OUT: Enter the time in minutes and seconds for the
maximum allowable time for any water fill. The default for this field is
5:00 minutes. The valid range for this field is zero to 25 minutes, the
smallest unit of change is 15 seconds. This may cause some
confusion if the user tries to set the time-out to 1:10 minutes, the PC5000 will round this entry to 1:15 minutes. This field must be used for
proper control operation.
6.5.12 TEMPERATURE TIME OUT: Enter the time in minutes and seconds
for the maximum allowable time for the steam valve to remain open.
The default for this field is 10:00 minutes. The valid range for this field
is zero to 25 minutes, the smallest unit of change is 15 seconds. This
may cause some confusion if the user tries to set the time-out to 4:10
minutes, the PC-5000 will round this entry to 4:15 minutes. Setting this
field must be used for proper control operation.
6.5.13 UNBALANCE FILL: Enter the water level to refill the machine with
after an extract unbalance. The default for this field is 3 inches. The
valid range for this field is 0 to 10 inches, and the smallest unit of
change is 1 inch. Setting this field to zero will cause the PC-5000 to
backup in the formula to the previous fill step and use the water level
programmed for that step. To disable this feature and cause to PC5000 to remain in the extract step after an unbalance condition enter a
level of 25.5 inches. This field will not appear if the machine has not
be configured with an extract, consult a Factory Authorized Technician
to setup the extract outputs.
6.5.14 STEP ADVANCE: Press [ON/OFF] key, to toggle between YES
(enabled) or NO (disabled). If this feature is enabled, it will allow the
operator to change steps during a formula, or to start a formula on a
step other than step one. If this feature is disabled the step can still be
changed if the machine has a supervisor key option. If the supervisor
key option has not been configured consult a Factory Authorized
Technician to setup this option.
6.5.15 TEMPERATURE OFFSET: Enter the temperature adjustment offset.
The valid ranges for this field are -127 to +127 degrees, and the
smallest unit of change is 1 degree. The default for this field is 0
degrees. To change the sign (+/-) of this field, press [ON/OFF] key.
Changing this field will effect the overall range of temperature sensing.
Any number entered less than zero will be subtracted from the top of
the temperature range (255 degrees), for a new maximum
programmable temperature. Any number greater than zero will
effectively be the lowest programmable temperature.
42
6.5.16 PASSWORD: Enter the password required for entry to the program,
manual and options modes. The factory default for this field is 5000.
It is recommended that the user change this field. If this field is set to
0 the password feature will be disabled. The operator may also enter
the program and options modes with the use of the supervisor key, if
this feature has been configured. If the supervisor key feature has not
been configured consult a Factory Authorized Technician to setup the
feature.
6.5.17 COMMUNICATION UNIT ID: Enter the unit identification number for
the communications network. The default for this field is zero, which
will disable the communications network features. Care MUST be
taken to ensure that no two controls have the same communication
identification number, if this happens communication error will occur
on both machines.
6.5.18 CHIRP TIME: Enter the on time for the key chirp output. The valid
range for this field is .05 seconds to .95 second, the smallest unit of
change is .05 seconds. The default for this field is .10 seconds. This
feature may be disabled by setting this field to zero.
6.5.19 MANUAL BUTTONS OPERATIONAL: Press [ON/OFF] key to toggle
between YES (enabled) or NO (disabled). If this feature is enabled, it
allows the operator to adjust the water level and temperature while
running a formula.
6.5.20 DEFAULT DRAIN TIME: Enter the time in minutes and seconds for
the default time. This time will appear when programming a drain or
reuse drain step. The default drain time can be overridden when
programming a drain step.
6.5.21 MINIMUM SUPPLY WATER LEVEL: Enter the level of water required
for any supply injection. This is to prevent supplies from being
injected into a wash load without enough water to dilute the supply.
Setting this field to zero will require the programmed water level to be
satisfied before the supplies will be injected.
6.5.22 COLD WATER PRE-SCALE: Enter the number for the cold water
flow meter pre-scale.
6.5.23 HOT WATER PRE-SCALE: Enter the number for the hot water flow
meter pre-scale.
6.5.24 LEVEL COUNT: Enter the water level process averaging constant.
43
Valid Range: 10-90

6.5.25 DISPLAY COUNT: Future option.
6.5.26 COMMUNICATION MASTER UNIT ID: Used to enable control
network features. Enter the number corresponding to the
communication masters unit ID. This setting is available only to
facilities using a CCS ComLink (CL-1000) or Extract Master (EM1000).
6.5.27 COMMUNICATIONS SPEED: Used to set the baud rate of the PC5000s on board serial port. If no value is entered, the port defaults to
19,200 baud.
Valid settings:
96 - 9600 baud
192 - 19,200 baud
200 - maximum port rate (available only to facilites
using ComLink (CL-1000).
6.5.28 LOW EXTRACT LEAD TIME: On WASHEX Floataire-style machines,
this is used to set the time that the low extract motor will run before the
high extract motor will start on an extract step. The valid range for this
field is 30 seconds to 4 minutes, 15 seconds.
6.5.29 LOW TEMPERATURE: Enables the temperature interlock features of
the PC-5000. This feature keeps the door latch and door seal
engaged while the temperature of the water in the machine is above
the set value. The valid range for this field is 0 to 255 degrees
Fahrenheit.
6.5.30 PURGE UNUSED STEP NAMES: The PC-5000 has over 100
preprogrammed step names, which cannot be edited or erased. It also
has the ability to store over 100 user programmed step names. When
a step is programmed with a custom name, one of the locations is
consumed. If at any time, a step with a custom name is deleted, the
custom name remains in memory. Purge all unused custom step
names when memory is full or as desired, by pressing [EXIT], then
[ENTER].
6.5.31 COMMUNICATIONS FUNCTIONS: Used to transfer formula program
and setup information between PC-5000 controls. Press [EDIT] to
view the scrolling list of communications functions. Press [ENTER] to
activate a particular fuction, or [EXIT] to leave the Communication
Functions menu.
Send Formulas - Used to send formula information to
another control or to a computer running WashComm. When you
select the send formulas option, the control will ask, # of formulas to
send. The control will then send the number of formulas that you
44
selected to the destination control. The destination control will then

clear the remaining formulas in its memory.
Receive Formulas - Used to
prepare a control to receive formula information from another control
or from a computer running WashComm. When a control that is in
receive mode is finished receiving, it will erase any formulas that were
not replaced by information from the sending unit.
Send I/O - Used
to send configuration information (I.O Assignments, Supply I/O and
Calibration, Multi-Relay Assignment, and Option) to another control or
to a computer running WashComm.
Receive I/O Used to prepare a control to receive configuration information from
another control or from a computer running WashComm.
6.5.32 CLEAR FORMULAS: Press [EDIT], Password (2428), then [CLEAR]
to clear formulas from the PC-5000. This will ERASE ALL
PROGRAMMED FORMULAS! This will not reset the supply names or
calibration information, see the following paragraph for clearing the
supplies.
6.5.33 CLEAR SUPPLIES / CHEMICALS: Press [EDIT], Password (2428),
then [CLEAR] to reset all user programmable fields to the default
values for the supplies / chemicals. After they are cleared, the user
may review and modify fields by pressing the [SUP.] key. This will
ERASE and supply calibration for timed supplies, so the data must be
reentered or the supplies calibrated before any formulas are run.
6.5.34 FACTORY OPTIONS: This option is for use by Factory Authorized
Technician only. See Section 7.
6.5.35 POLY RINSE TEMPERATURE TIMEOUT: Enter the time in minutes
and seconds for the poly rinse temperature timeout. This is the
maximum amount of time that the PC-5000 will wait during a poly
rinse step for the washer to reach programmed temperature. The
default for this field is 20:00.
6.5.36 SAFE SPEED TIME: Used to set the amount of time that it takes the
machine to slow down to a safe speed after extract. The PC-5000 will
assume that after this period of time, it is safe to re-engage the clutch.
The PC-5000 will always wait at least 30 seconds after an extract
before re-engaging the clutch, so if this option is set to a time less
than 30 seconds, it will be ignored. This option is available only on
machines with timed safe speed (I/O Assignment 35, Type 1).
6.5.37 LEVEL MULTIPLIER: Used to set the scaling factor of the PC-5000
water level input. The Level Multiplier, in conjunction with special
calibration of the water level input board, allows the PC-5000 to sense
very high water levels.
Setting
Level at 0V Level at 25.5V (assumes Level Offset of 0)
0
0
25.5 0.1 precision
45
1
0
25.5 0.1 precision
7.
TECHNICAL CONFIGURATION
This section provides the information that controls proper setup and operations of
your washer. Only Qualified Service Personnel may change I/O assignments,
as the safe operation of the washer may be effected. Failure to fully
understand this data may result in the improper operation of the washer and
the PC-5000. Incorrect setup may result in washer malfunctioning, which
could result in personal injury, dismemberment or death. Custom Control
Systems Inc. assumes no responsibility for improper use or setup of this unit.
Contact a Factory Authorized Service Technician, to establish correct setup
procedures.
Up to 32 Input Channels and 32 Output Relays, are described below. Again, it is
critical to understand the overall effect to the washer before any changes are made.
7.1
ENTERING CONFIGURATION MODE

Password

Password ****
3. Press the [ENTER] key. The active MODE STATUS DISPLAY has
now changed to PROG..
STATUS DISPLAY has now changed to MAN.. You are now in
the MANUAL MODE.
5. Press [MODE SEL.] again, you are now in the OPTIONS MODE.
6. Press [DOWN ARROW] key, and display will read Factory
Options. Press [EDIT] key and enter Password 1206.
7. Display now read I/O Assignments. Proceed to Section 7.3
46
7.2
ACTIVE KEYS
[UP ARROW]
Used to INCREMENT I/O Assignment.
[DOWN ARROW] Used to DECREMENT I/O Assignment.

[RIGHT ARROW]
Used to SELECT LED, INPUT, OUTPUT, TYPE.
[LEFT ARROW] Used to SELECT LED, INPUT, OUTPUT, TYPE.
7.3
[EDIT]
Used to EDIT VALUES.
[CLEAR]
Used to CLEAR VALUE. Use only when cursor is

flashing on VALUE.
[ENTER]
[MODE SEL]
Used to EXIT OPTION MODE and enter RUN MODE.
[1] - [9]
Used to enter NUMERIC VALUES.
[EXIT]
Used to EXIT the editing function.
CONFIGURING I/O ASSIGNMENTS

When configuring the PC-5000, refer to Figure A, for factory default
information. This is the Standard LED Overlay on the PC-5000 and all
configuration details will refer to this standard.
1-HOT
5-DRAIN
9-SIG.
13-AUX-1
17-SUP-1
21-SUP-5
25-UNBAL
29-RUN
2-COLD
6-R-DRN
10-MOT-F
14-AUX-2
18-SUP-2
22-SUP-6
26-HOLD
30-PROG.
3-REUSE
7-H-EXT
11-MOT-R
15-AUX-3
19-SUP-3
23-SUP-7
27-
31-MAN.
4-STEAM
8-L-EXT
12-SPARE
16-AUX-4
20-SUP-4
24-SUP-8
28-
32-OPT.
Figure A
When in Configuration Mode, the [UP ARROW] Key will scroll through the
following:
I/O Assignments
Multi I/O Assignments
Supply I/O Assignments
Test I/O Assignments
47
Clear Entire Memory

1. Select I/O Assignments, press [EDIT], to begin configuring.
2. Press [UP ARROW] key, to scroll through each I/O or by using the
numeric
keypad, enter the desired I/O number which you wish to
jump to.
3. Press [RIGHT ARROW] key, to edit LED, Output, Input, Type. The cursor
will
flash on the l location, to enable editing of the LED Number. See
Figure B
below.
4. Record your specific I/O information on provided chart, See Appendix C.
I / O
A s s i g nm e n t
L
1 R
1 I
0 T
Figure B
7.3.1 HOT WATER

LED: Enter the number corresponding to the hot water LED. The
default
for this field is 1.
Output:Enter the output number corresponding to the hot water relay.
The
default for this field is 1.
Input:: Enter the input number corresponding to the hot water flow
meter.
There is no default for this field.
Type: This field is not currently used.
7.3.2 COLD WATER
LED: Enter the number corresponding to the cold water LED. The default
Output:Enter the output number corresponding to the cold water relay.
The
Input: Enter the input number corresponding to the cold water flow meter.
7.3.3 REUSE WATER
LED: Enter the number corresponding to the reuse water LED. The de
fault for this field is 3. Machines that do not have a reuse system
should change this field to zero.
Output:Enter the output number corresponding to the reuse water supply
relay. There is no default for this field.
Input: Enter the input number corresponding to the reuse water tank lower
limit switch. The PC-5000 assumes that a normally closed contact
means that reuse water is available. To use a normally
48
open contact
add 100 to the input number.
7.3.4 STEAM
LED: Enter the number corresponding to the steam LED. The default
for
this field is 4. Machines that do not use steam should change this
field to zero.
Output:Enter the output number corresponding the steam valve relay.
The default for this field is 3. Machines that do not have steam should
change this field to zero.
Input: This field is not currently used.
7.3.5 DRAIN
LED: Enter the number corresponding to the drain LED. The default for
this field is 5.
Output:Enter the number corresponding to the drain valve relay. The
default
for this field is 4. For machines that require that the
drain be powered
to close, this field should be changed to 104.
7.3.6 REUSE DRAIN
LED: Enter the number corresponding to the reuse drain LED. The
default
for this field is 6. Machines that do not have a reuse
water system
should change this field to zero.
Output:Enter the output number corresponding to the reuse drain relay.
Input: Enter the input number corresponding to the reuse water tank upper
limit switch. There is not default for this field. The PC-5000
assumes
that a normally closed contact means that reuse
water tank is full. To
use a normally open contact add 100
to the input number.
7.3.7 HIGH EXTRACT
LED: Enter the number corresponding to the high extract LED. The
default
for this field is 7. Machines that do not have high
extract cycles should
change this field to zero.
Output:Enter the number corresponding to the high extract starter relay.
49

7.3.8 LOW EXTRACT
LED: Enter the number corresponding to the low extract LED. The
default
for this
field is 8.
Output:
Enter the number corresponding to the low extract motor starter
relay.
There is no default for this field. This output will be energized
whenever
the PC5000 wishes to run the low extract motor.
Type: Describes the behavior of this machines extract outputs.
0: For non-integration type control installations. Low and high
extract
outputs behave like the extract outputs of a card controller.
1: For total integration installations on washer-extractors. The
PC5 0 0 0
automatically controls the balance/drain motor, low and high
extract motors. The low extract motor is turned on for 30 seconds
following a high extract to slow the machine before applying the
brake (regenerative braking).
2: For total integration installations on washer-extractors. The
PC5 0 0 0
automatically controls the balance/drain motor, low and high
extract motors. The brake is applied immediately following the
programmed extract (no regenerative braking).
3: For non-integration installations using dual extract motor coils.
4: For total integration installations on Washex Floataire
machines.
The PC-5000 automatically controls the extract motors and
balance/drain motor, as well as the raising and lowering of the
machine. For this type of extract to function properly, inputs
must
b
e
configured for both the left air mount (I/O assignment 62) and
right air mount (I/O assignment 63). Other outputs controlled
during this sequence are the Floataire valve (I/O assignment 64),
and the left and right air vents (I/O assignment 65).
7.3.9 SIGNAL
LED: Enter the number corresponding to the signal LED. The default
for
this field is 9. This field should not be changed zero, although
the
signal will still operate there will be no visual indication on the
PC-5000
Output:
Enter the number corresponding to the signal relay. The default
50
for
this field is 8. If the piezo signal output from the back of the
PC-5000
is used
this field may be changed to zero. Additional fields in the
options list should also be reviewed for setting the signal on and
signal off times.
Input: Enter the number corresponding to the signal input. This input is
normally floating high, connecting this input to the input common
will
acknowledge the signal.
Type: 0: The chirp output will sent to the cpu output and the relay output.
1: The chirp output will not be sent to the relay assignment.
7.3.10 MOTOR FORWARD
LED: Enter the number corresponding to the motor forward LED. The
Output:
Enter the number corresponding to the motor forward starter
relay.
The default for this field is 9.
Input: Enter the number corresponding to the jog forward input. There is
no default for this field.
Type: 0: Standard motor forward and reversing relays are used.
Additional
fields in the options list should also be reviewed for setting the
motor on and motor off times.
1: Variable frequency drive with analog inputs. Please review the
section on connecting variable frequency drive controllers.
Additional
fields in the option list must also be reviewed for setting
the RPM minimum and RPM maximum settings and the default
Washing RPM and default Drain RPM speeds.
7.3.11 MOTOR REVERSE
LED: Enter the number corresponding to the motor reverse LED. The
Output:
Enter the number corresponding to the motor reverse start relay.
The
Input: Enter the number corresponding to the jog reverse input. There is
Type: This field is not currently used, setting of the different motor
configurations is done in the Motor Forward I/O assignment.
7.3.12 POLY RINSE
LED: Enter the number corresponding to the poly rinse LED. The is no
default for this field.
Output:
Enter the number corresponding to the poly rinse valve relay.
There
is no default for this field.
51
7.3.13 AUXILIARY 1
LED: Enter the number corresponding to the auxiliary output LED. There
Output:
Enter the number corresponding to the auxiliary output relay.
There
Type: 0: This output will turn off if the PC-5000 is stopped while running
a
formula.
1: This output will remain on if the PC-5000 is stopped while
running
a
formula.
7.3.14 AUXILIARY 2
Refer to the I/O assignment for auxiliary 1.
7.3.15 AUXILIARY 3
7.3.16 AUXILIARY 4
7.3.17 UNBALANCE
LED: Enter the number corresponding to the unbalance condition LED.
This option does not have to be used because the PC-5000 will
display the unbalanced error condition on the display.
Output:
Enter the number corresponding to the unbalance output relay.
There
Input: Enter the number corresponding to the unbalance input. The
default
for this
field is 2. The PC-5000 uses a normally closed switch for this
feature. For machines that do not have an unbalanced input, this
field must be set to zero. If your machine uses a normally open switch
change this field to 102, for inverted logic on input channel 2.
Type: 0: All outputs will be turned off if an unbalanced condition occurs.
1: All active outputs will remain on. Also please see the option
list
for
the
unbalance fill.
52
7.3.18 HOLD
LED: Enter the number corresponding to the hold LED. The default for
this field is 26. This field should not be set to zero, there are many
reasons why the PC-5000 may place a formula on hold. Please
refer to the help key in the run section of this manual.
Output:
Enter the number corresponding to the hold output. There is
no default
for this
field. If an output number is entered, the output will turn on
whenever the PC-5000 enters a hold state.
Input: Enter the number corresponding to the external hold input. The
default
for this
field is 3. The PC-5000 expects to see a connection between
this input and the input common to place the formula timer on hold.
The external hold input will stop an extract step from beginning but
will not halt the timer once the extract step has begun.
7.3.19 START
LED: Enter the number corresponding to the RUN mode led. The default
Output:
Enter the number corresponding to the start output. There is
no default
for this
field.
Input: Enter the number corresponding to the external start switch. The
default for this field is 4. The PC-5000 expects to see a connection
between this input and the input common to start the currently
displayed formula.
Type: 0: Will turn the relay on whenever the PC-5000 is running a
formula,
and will turn the relay off whenever the formula is stopped.
1: Will pulse the START relay for 1 second when the machine is
started and pulse the STOP relay for 1 second when the
machine
i s
stopped.
2: Will turn the START relay on whenever the PC-5000 is running
a
formula,
and will turn the relay off whenever the formula is stopped.
The STOP relay is turned on when the machine is ready to be
started. The START relay pulses whenever the signal is running.
53
7.3.20 STOP
LED: Enter the number corresponding to the PROGRAM mode LED.
The
Output:
Enter the number corresponding to the stop output. There is
no
default for
this field.
Input: Enter the number corresponding to the external stop switch. The
default for this field is 5. The PC-5000 expects to see a connection
between this input and the input common to stop the formula and
turn off all active outputs. See the I/O assignments for the auxiliary
14 outputs, these outputs are controlled by the type field.
Type: 1: Will use the falling edge of the START input as the external
stop
input.
7.3.21 FORMULA UP
LED: Enter the number corresponding to the MANUAL mode LED. The
Output:
This field is not currently used.
Input: Enter the number corresponding to the external formula up selector
switch. There is no default for this field.
Type: 1: Will disable the membrane Formula Up/Down, Start and Signal
keys from working in the run mode.
7.3.22 FORMULA DOWN
LED: Enter the number corresponding to the OPTIONS mode LED. The
Output:
Input: Enter the number corresponding to the external formula down
selector
switch.
7.3.23 SUPERVISOR KEY
LED: This field is not currently used.
Output:
Input: Enter the number corresponding to the external supervisor key
switch.
There is
no default for this field. When the PC-5000 sees a contact
between this input and the input common it will allow the supervisor
to advance or decrement the step number, or even change the current
formula number without completing the current formula.
Type: 0: Allow password or supervisor key to use mode select.
1: Allow password and supervisor key to use mode select.
54
7.3.24 EXTRACT OVERLOAD

Output:
Input: Enter the number corresponding to the extract overload relay
contact.
There is
not default for this field. If the contact is normally closed,

enter the input number plus 100.
7.3.25 MOTOR OVERLOAD
Output:
Input: Enter the number corresponding to the wash motor overload relay
contact. There is not default for this field. If the contact is normally
closed, enter the input number plus 100.
Type: 0: Normal wash motor overload message is displayed.
1: A general motor overload is displayed. This will allow machines
that have all motor overload tied to a single common to be
monitored.
7.3.26 HYDRAULIC PUMP
LED: Enter the number corresponding to the hydraulic motor LED. There
Output:
Enter the number corresponding to the hydraulic motor relay.
There
Input: Enter the number corresponding to the hydraulic overload relay
contact. There is no default for this field. If the contact is
normally
closed,
enter the input number plus 100.
7.3.27 WASH POSITION
Output:This field is not currently used.
Input: There is currently no default for this field. (see type)
Type: Describes the behavior of this machines wash/load/unload position
inputs.
0: For Brim-style machines. The Wash Position, Load Position,
and Unload Position inputs indicate to the machine that it has
been tilted to each position. The Wash Position input should
be
connected to the no tilt limit switch, the Load Position input
should be connected to the tilted back limit switch, and the
Unload Position input should be connected to the tilted forward
limit switch.
1: For machines equipped with a tilt selector switch. The Wash
Position input should be connected to the contacts on the
selector
switch that close when the user selects the run or wash
55
position, the Load Position input should be connected to the

contacts on the selector switch that close when the user selects
the load position, and the Unload Position input should be
connected to the contacts on the selector switch that close when
the user selects the unload position. The machine can also be
configured with normally open contacts for unload and load
and
no switch
for wash. The balance motor is used to rotate the
cylinder while loading, and the forward and reverse wash motors
are used to rotate the cylinder while unloading.
2: For machines equipped with a tilt selector switch. The Wash
Position input should be connected to the contacts on the
selector
switch that close when the user selects the run or wash
position, the Load Position input should be connected to the
contacts on the selector switch that close when the user selects
the load position, and the Unload Position input should be
connected to the contacts on the selector switch that close when
the user selects the unload position. The machine can also be
configured with normally open contacts for unload and load
and
no switch
for wash. The forward and reverse wash motors are
used to rotate the cylinder while loading and unloading.
3:
For the Washex 48/40 and similar machines. The wash position
input should be connected to the wash position (no tilt) limit
switch and the unload position input should be connected to
the
unload
position (tilted) limit switch. The forward and reverse
wash motors are used to rotate the cylinder while unloading.
7.3.28 LOAD POSITION

Output:
Input: See type under Wash Position.
7.3.29 UNLOAD POSITION
Output:
Input: See type under Wash Position.
56
7.3.30 EXTRACT REQUEST

LED: Enter the number corresponding to the extract request LED. The
default for this field is 28. It is recommend that a LED be used for
this feature even though the help button will inform the operator
the
PC-5000 is waiting for an extract request to be acknowledged.
Output:
Enter the number corresponding to the extract request output.
The
Input: Enter the number corresponding to the extract request contact.
The
default for this field is 6. If there is no extract request system
installed
in
the
plant this field must be set to 255 to disable this feature. Do
not
set this field to zero, it will prevent the PC-5000 from ever entering
an extract step. This feature is only used on drain steps immediately
preceding an extract step. If an extract step is programmed without
the request being acknowledged, from the previous step, the
PC-5000 will stop and display an error message that the previous
step was not a drain.
7.3.31 LOW LEVEL
Output:
Enter the number corresponding to the low level output. There
is no
default for this field. See the option list for setting the water
level for
t h i s
feature. If the water level in the machine is below this level the
output will turn on.
7.3.32 COMMUNICATIONS
LED: Enter the number corresponding to the communication LED. The
Output:
7.3.33 BRAKE
LED: Enter the number corresponding to the brake LED. There is no
default
for this
field.
Output:
Enter the number corresponding to the brake output relay.
There is
not default
for this field.
Input: Enter the number corresponding to the brake input contact. There
is
no default for this field. The PC-5000 expects to see a contact
between this input and the input common to mean that the
brake is
57
disengaged.
Type: 0: The brake will stay engaged during the jog forward and reverse.
1: The brake will release during jog forward or reverse.
7.3.34 CLUTCH
Output:
Enter the number corresponding to the clutch output relay.
There is
no default
for this field.
Input: Enter the number corresponding to the clutch input contact. There
is
clutch is
disengaged.
7.3.35 ZERO SPEED
LED: Enter the number corresponding to the zero speed LED. There is
currently no default for this field. The zero speed LED will be lit
whenever the cylinder is not rotating below extract speed.
Output:
Enter the number corresponding to the relay used to energize
the
zero speed circuit. There is currently no default for this field.
This
output will be energized for the first fifteen seconds that the
low extract
motor runs during an extract step. This output is only functional with
zero speed type 3.
Input: Enter the number corresponding to the zero speed input switch
contact There is currently no default for this field. The PC5000
expects to see a contact between this input and the input
common to
mean that the cylinder is rotating at a speed below extract speed.
This input must be configured for zero speed types 0 and 2.
Type: Describes the behavior of this machines zero speed input.
0: The machines speed is determined by a mechanical speed
switch. The PC-5000 will assume that five continuous seconds
of contact on the zero speed input means that the cylinder is
rotating below extract speed.
1: The machines speed is determined by the PC-5000. The PC5000 will assume that whenever either extract motor is running,
the cylinder is rotating at extract speed. The PC-5000 will wait
58
for 30 seconds after the brake has been applied following an

extract, then assume that the cylinder is rotating below extract
speed.
2: The machines speed is determined by a mechanical speed
switch. The PC-5000 will wait for 45 seconds after the brake
has been applied following an extract step, then begin checking
the state
of the mechanical speed switch. The PC-5000 will then
assume that five continuous seconds of contact on the zero speed
input means that the cylinder is rotating below extract speed.
3:
The machines speed is determined by a mechanical speed
switch. The PC-5000 will assume that five continuous seconds
of contact on the zero speed input means that the cylinder is
rotating below extract speed. The PC-5000 will also energize
the zero speed output for the first fifteen seconds of low extract
on total integration machines.
7.3.36 DOOR CLOSED
Output:
Input: Enter the number corresponding to the door closed switch contact.
There is no default for this field. The PC-5000 expects to see a
contact between this input and the input common to mean that the
door is fully closed.
Type: 1: Will not allow the machine to jog unless the door is closed.
7.3.37 DOOR OPEN
Output:
Input: Enter the number corresponding to the door open switch contact.
door is fully opened.
7.3.38 INLET
LED: Enter the number corresponding to the inlet LED. There is no
default
for this
field.
Output:
Enter the number corresponding to the inlet relay. There is no
default
for this
field.
Input: Enter the number corresponding to the inlet released switch
contact.
There is
no default for this field. The PC-5000 expects to see a
59
inlet is fully released.

7.3.39 INVERTED WASH POSITION
Output:
Input: Enter the number corresponding to the inverted wash position
switch
contact. There is no default for this field. The PC-5000 expects
to
see a contact between this input and the input common to
mean that
t
h
e
machine is not fully down in the wash position. This is a safety
input and will trigger an error if this is not the inverted signal from
assignment 27. There can be up to a one second delay between the
inputs.
7.3.40 INVERTED INLET
Output:
Input: Enter the number corresponding to the inverted inlet released
switch
to
mean that
the inlet is
not fully released. This is a safety input and will trigger an
error if this is not the inverted signal from assignment 38. There can
be up to a one second delay between the inputs.
7.3.41 TUB RAISE
Output:(see type) The Jog Safety/Tilt Function input (I/O Assignment 45)
must be present to tilt the machine. There is currently no default
for
this field.
Input: For machines with a type 0 wash position (i.e., Brim washers),
enter
the number corresponding to the raise machine control panel
switch
contacts. For machines with a type 1, 2, or 3 wash position,
enter
the number corresponding to the machine rear fully raised
limit
switch contact. There is currently no default for this field.
Type: Describes the behavior of this machines tilting outputs.
0:
F
o
r
Washex-style machines. Energizes the output corresponding
to the raise rear hydraulic valve.
1: For Milnor-style machines. Energizes the output corresponding
to the raise hydraulic valve.
60
7.3.42 TUB LOWER

Output:
The Jog Safety/Tilt Function input (I/O Assignment 45) must
be
present to
tilt the machine.
For Washex-style machines, enter the number corresponding to
the
lower machine rear hydraulic valve. For Milnor-style
machines, enter
the
number corresponding to the lower machine hydraulic valve.
There is currently no default for this field.
Input: For machines with a type 0 wash position (i.e., Brim washers),
enter
the number corresponding to the lower machine control panel
switch
contacts. For machines with a type 1, 2, or 3 wash position,
enter
the number corresponding to the machine rear fully lowered
limit
7.3.43 CHEMICAL HOLD
LED: Enter the number corresponding to the chemical hold LED. There
is
no default for this field. If this field is not set the normal hold
led will
l i g h t
during a chemical hold.
Output:
Input: Enter the number corresponding to the chemical hold contact.
There
is no default for this field. The PC-5000 expects to see a contact
between this input and the input common to mean that machine
timer
will hold until this input is released.
7.3.44 RUN / UNLOAD
Output:
Input: Enter the number corresponding to the run / unload contact. There
is
machine
is in the
run mode.
7.3.45 JOG SAFETY/HYDRAULIC FUNCTION/TILT FUNCTION
Output:
Input: Enter the number corresponding to the jog safety contact. There
is
between this input and the input common to mean that the jog
safety,
hydraulic function, or tilt function switch is being pressed.
61

7.3.46 INVERT DOOR OPEN
Output:
Input: Enter the number corresponding to the inverted door open switch
contact. There is no default for this field. The PC-5000 expects to
see a contact between this input and the input common to mean
that
the door is not fully open. This is a safety input and will trigger
an
error if this is not the inverted signal from assignment 37. There
can
be up to a one second delay between the inputs.
7.3.47 INVERT DOOR CLOSED
Output:
Input: Enter the number corresponding to the inverted door closed switch
that
the door is not fully closed. This is a safety input and will
trigger an
error if this
is not the inverted signal from assignment 36. There can
be
up to a one second delay between the inputs.
7.3.48 INVERT UNLOAD POSITION
Output:
Input: Enter the number corresponding to the inverted unload position
switch
to
mean that
t
h
e
machine is not fully in the unload position. This is a safety input
and will trigger an error if this is not the inverted signal from assignment
29. There can be up to a one second delay between the inputs.
7.3.49 INVERT LOAD POSITION
Output:
Input: Enter the number corresponding to the inverted load position switch
that
the machine is not fully in the load position. This is a safety
input and
will trigger
an error if this is not the inverted signal from assignment
28.
There can be up to a one second delay between the inputs.
62

7.3.50 RAISE DOOR
Output:
Enter the number corresponding to the door raise relay. There
is no
Input: Enter the number corresponding to the raise door switch contact.
door should be raised.
On machines configured with a Type 3 door latch, the raise door
input is connected to the machines door latch release switch.
7.3.51 LOWER DOOR
Output:
Enter the number corresponding to the door lower relay. There
is no
Input: Enter the number corresponding to the lower door switch contact.
door should be lowered.
Type: Determines whether the machine should be returned to the no-tilt
position before closing the door.
0: On machines equipped with a load/run/unload tilt selector
switch,
when tilted back (in the load position) the PC-5000 will close the
door of the machine before lowering into the run position.
1: On machines equipped with a load/run/unload tilt selector
switch,
when tilted back (in the load position) the PC-5000 will lower the
machine back to the run position before closing the door.
7.3.52 RPM
Output:
Input: Enter the number corresponding to the RPM input contact. There
is
between this input and the input common to mean that the tub
has
made one complete revolution.
63
7.3.53 SWITCHED WATER LEVEL 1

LED: Enter the number corresponding to the switched water level 1 input
LED. There is no default for this field.
Output:
Input: Enter the number corresponding to the WATER LEVEL 1 input
to
that
the water is at or above the OPTION SWITCH LEVEL 1 level.
Output:
to
that
Output:
to
that
7.3.56 SWITCHED TEMPERATURE LEVEL 1
LED: Enter the number corresponding to the switched temperature level 1
input LED. There is no default for this field.
Output:
Input: Enter the number corresponding to the TEMPERATURE LEVEL 1
input contact. There is no default for this field. The PC-5000 expects
to see a contact between this input and the input common to mean
that the water is at or above the OPTION SWITCH TEMPERATURE
1 level.
LED: Enter the number corresponding to the switched temperature level 2
Output:
Input:: Enter the number corresponding to the TEMPERATURE LEVEL 2
64
input contact. There is no default for this field. The PC-5000

expects
to see a
contact between this input and the input common to mean
2 level.
LED: Enter the number corresponding to the switched temperature level
3
Output:
Input:: Enter the number corresponding to the TEMPERATURE LEVEL
3
input contact. There is no default for this field. The PC-5000
expects
to see a
contact between this input and the input common to mean
3 level.
7.3.59 DOOR SEAL
LED: This field not currently used.
Output:Enter the number corresponding to the relay that you wish to use
to
inflate the door seals on the machine. There is currently no default
for this field.
Input:: Enter the number corresponding to the input that you wish to use
for
a pressure switch or limit switch that indicates when the door is
sealed. The PC-5000 expects to see a contact between this input
and the input common. There is currently no default for this field.
Type: Describes the behavior of the door seal output.
0: The door seal output will be released when:
-the door is not closed, or
-the door latch is not set, or
-the machine is in not in the run position, or
-the water level is below the programmed low water level.
1: The door seal output will be released when:
-the machine is not spinning at extract speed, and
-the water level is below the programmed low water level,
and
-the machine is not running, and
-the machine is lowered (for WASHEX Floataire-style
machines).
2: For Washex 64/40 and similar machines. The door seal
output
will be released when:
-the tilt position selector is in either the load position or
65
the
level,
output
unload position, or
-the door is not closed, or
-the door is not latched, and
-the water in the machine is at low temperature, and low
and the machine is not running.
3: For Washex 48/40 and similar machines. The door seal
will be released when:
-the open/close door switch is in the open door position,
or
level,
-the door is not latched, and

-the water in the machine is at low temperature, and low
and the machine is not running.
7.3.60 DOOR LATCH

LED: This field not currently used.
Output:Enter the number for the relay used to disengage the door latch.
Input: Enter the number corresponding to the input which indicates that
the
door latch is engaged. The PC-5000 expects to see a contact
between
this input and the input common to indicate that the door
latch is
engaged. There is currently no default for this field.
Type: Describes the behavior of the machines door latch output.
1: The PC-5000 will release the door latch output when:
-the water level is below the programmed water level, and
machines), and
-the machine door is closed (door open input is low, and/or
door closed input is high)
2: The PC-5000 will energize the door latch output when
machines).
3: The PC-5000 will energize the door latch output when
machines), and
-the door seal has been released, and
-the raise door (I/O Assignment #50) input is energized.
4: The PC-5000 will release the door latch when all the
66
conditions of type 2 are met. However, the type 4 door latch

remains released until the machine is started.
5: (Washex 64/40)
The PC-5000 will release the door latch when
-the water level is below the programmed water level,
and
machines), and
-the load or unload position has been selected on the tilt
selector switch.
-the door is unsealed
Type 5 door latches remain released until the door is fully
closed.
6: (Milnor)
and
machines), and
-the door is unsealed
-the load or unload position has been selected on the tilt
selector switch.
Type 6 door latches are extended when the lower door
output is energized.
7: (Washex 48/40)
and
machines), and
-the door is unsealed (based on a 4 second timer)
-the open/close door switch is in the open position.
Type 7 door latches remain released until the door is fully
closed.
7.3.61 BALANCE MOTOR
LED:
Enter the number corresponding to the LED you wish to use to
indicate that the balance motor is running. The default for this
field is 12.
Output: Enter the number corresponding to the output you wish to use to
67
activate the balance motor for your machine. There is currently

no
Input::
Type:

Enter the number corresponding to the input you wish to use to
indicate to the control that there is a balance motor overload.
7.3.62 LEFT AIR MOUNT

Output:For a WASHEX Floataire machine or other machine that uses
inflatable air mounts during extract, enter the number
corresponding
to the output you wish to use to open the valve
that inflates the left air
mount. There is currently no default for this field.
Input:: On Floataire-style machines, there is a pair of limit switches that
are
used to indicate that the machine has been elevated, or that an
elevated machine is unbalanced. Connect this input to the
limit switch
for the left side of the machine. There is currently no default for
this
field.
Type: This field not currently used.
7.3.63 RIGHT AIR MOUNT
Output:For a WASHEX Floataire machine or other machine that uses
inflat
able air mounts during extract, enter the number corresponding to
the output you wish to use to open the valve that inflates the right
air
mount. There is currently no default for this field.
Input: On Floataire-style machines, there is a pair of limit switches that
are
used to indicate that the machine has been elevated, or that an
elevated machine is unbalanced. Connect this input to the
limit switch
for the right side of the machine. There is currently no default for
this
68
field.
Type: This field not currently used.
7.3.64 FLOATAIRE VALVE
Output:For a WASHEX Floataire machine, enter the number correspond
ing to the output you wish to use to energize the Floataire Valve.
The
Floataire Valve is used to supply air pressure to the left and right
air
mounts. There is currently no default for this field.
7.3.65 LEFT & RIGHT AIR VENT
Output:On WASHEX Floataire and similar machines, there is a pair of
valves
that are used to deflate the air bags used to raise the machine.
Enter the number that corresponds to that output. There is currently
Input:: This field is not currently used.
7.3.66 LOW BRAKE 1
Output:On WASHEX Floataire and similar machines, enter the number
that
corresponds to the output you wish to use to engage this brake.
7.3.67 LOW BRAKE 2
that
7.3.68 HIGH BRAKE
69
that

7.3.69 BRAKE PRESSURE SWITCH
LED: Enter the number corresponding to the LED you wish to use to
indicate that a Brake Pressure Switch failure has occurred.
There
is currently no default for this field. This LED will begin flashing
whenever a Brake Pressure Switch error occurs, and will
continue
flashing until the next time the control is powered down
and powered
back up. It is safe to assign this LED to the Brake
Wear Switch as
well.
Input:: Enter the number that corresponds to the machines brake pressure
switch input. There is currently no default for this field.
7.3.70 BRAKE WEAR SWITCH
LED: Enter the number corresponding to the LED you wish to use to
indicate that a Brake Wear Switch failure has occurred. There
is currently no default for this field. This LED will begin flashing
whenever a Brake Wear Switch error occurs, and will continue
flashing until the next time the control is powered down and
powered
back up. It is safe to assign this LED to the Brake Pressure
Switch
as well.
Input:: Enter the number that corresponds to the machines brake wear
switch input. There is currently no default for this field.
7.3.71 RAISE MACHINE FRONT (FRONT)
Output:Enter the number corresponding to the relay used to energize
the
raise machine front hydraulic valve (Washex) or front hydraulic
valve (Milnor). The Jog Safety/Tilt Function input (I/O
Assignment
45) must be present to tilt the machine. There is
currently no
Input: For machines with a type 1, 2, or 3 Wash Position, enter the
number corresponding to the machine front fully raised limit
70
7.3.72 LOWER MACHINE FRONT (REAR)

Output:Enter the number corresponding to the relay used to energize
the
lower machine front hydraulic valve (Washex) or rear hydraulic
valve (Milnor). The Jog Safety/Tilt Function input (I/O
Assignment
45) must be present to tilt the machine. There is
currently no
Input: For machines with a type 1, 2, or 3 Wash Position, enter the
number corresponding to the machine front fully lowered limit
7.3.73 WALKWAY DOWN
Input: Enter the number corresponding to the service walkway lowered
limit switch contact. There is currently no default for this field.
7.3.74 PANEL DOOR INTERLOCK
Input: Enter the number corresponding to the electrical panel interlock
limit switch contact. There is currently no default for this field.
7.3.75 CHUTE DOWN
Output:Enter the number corresponding to the relay used to lower the
loading chute. There is currently no default for this field.
Input: Enter the number corresponding to the chute lowered limit
switch
contact. There is currently no default for this field.
7.3.76 CHUTE UP
Output:Enter the number corresponding to the relay used to raise the
loading chute. There is currently no default for this field.
Input: Enter the number corresponding to the chute raised limit switch
contact. There is currently no default for this field.
7.3.77 HOT OIL
71

Input: Enter the number corresponding to the hydraulic oil over
temperature switch contact. There is currently no default for
this
field.
7.3.78 OIL FILTER
Input: Enter the number corresponding to the replace hydraulic oil filter
7.3.79 START INHIBIT
Input: Enter the number corresponding to the start inhibit switch
contact.
There is currently no default for this field. The PC-5000
will not
start or perform hydraulic functions while there is
contact between
this input and the input common.
7.3.80 SAFETY RESET
Output:For Milnor machines. Enter the number corresponding to the
safety reset relay. There is currently no default for this field.
The
PC-5000 will energize this output whenever both the front
and rear
of the machine are down (the machine is not tilted).
7.3.81 VIBRATION SWITCH
Input: Enter the number corresponding to the machine vibration switch
contact. There is currently no default for this field. The PC5000
will stop the machine and display a vibration switch tripped
message any time there is contact between the input and
the input
common.
7.3.82 BALANCE ENABLE
72
Output:On a machine equipped with a balancing circuit, enter the

number
corresponding to the output used to activate that circuit.
There is
currently no default for this field. The balance enable
output will be
energized any time that either the low or high
extract motor is
running.
7.3.83 CHUTE LOCK
Output:Enter the number corresponding to the chute lock relay contact.
There is currently no default for this field. The PC-5000
assumes
that when this output is energized, it releases the chute
lock.
7.3.84 CHUTE SPRAY
Output:Enter the number corresponding to the chute spray relay
contact.
If the machine is not equipped with a chute spray switch, the
chute
spray output will be energized when the machine is tilted to
the
load position, the door is open, the chute is down, and
the
operator has pressed the tilt function button.
If the machine is equipped with a chute spray switch, the chute
spray output will be energized when the machine is tilted to
the
load position, the door is open, the chute is down, and
the
operator has energized the chute spray switch
Input:: Enter the number corresponding to the chute spray switch input
contact. The PC-5000 expects contact between this input
and the
input common to mean that it should energize the chute
spray.
7.3.85 CHEMICAL HOPPER DOOR
Input: Enter the number corresponding to the supply hopper door
input.
The PC-5000 expects a contact between this input and the
input
common to mean that the supply hopper door is closed.
7.4
MULTI I/O ASSIGNMENTS
73
The PC-5000, under normal conditions, only assigns one relay output per
logical output-for example, it will only activate one relay on the I/O unit to
engage or disengage the brake. Multi I/O Assignments become necessary
when you are in a situation where you need to activate or deactivate more
than one output to properly control the machine. The PC-5000 allows as
many as four relay outputs to be assigned to each Multi I/O Assignment.
7.4.1 CONFIGURING MULTI I/O ASSIGNMENTS
Setting up a Multi I/O is a two stage process. First, you must figure out
which I/O Assignment corresponds to the function you need to control.
Then, you need to decide which relay outputs you need to control, and
whether they need to be normally open or normally closed.
CAUTION: Be very careful that you do not assign a relay output in both
the Multi I/O Assignments and the regular I/O Assignments. If you do
assign an output in more than one place, the control will behave unpredictably.
Example Configuration: For the sake of example, let us say that
your machine has a brake that is disengaged when the current is on,
and engaged when current is off. This machine also has a special
clutch that has to be disengaged when the brake is engaged, and
engaged when the brake is disengaged. Well assume that you plan to
use output 10 on the relay unit for the brake, and output 11 for the
clutch.
The first step would be to go into the factory options section and edit I/
O Assignment 33, which controls the brake inputs and outputs. In the
relay field, enter the number 201, which tells the control to use the
Multi I/O Assignment #201 for the brake outputs. Exit the I/O Assignment editing section, and enter the Multi I/O Assignment section. In
the first field of I/O Assignment 201, enter the number 110. This tells
the control that we want output 10 to be on when the brake is disengaged, and off when its engaged. In the second field of I/O Assignment 201, enter the number 11, which tells the control that you want
to use relay 11, and the output is on when the clutch is engaged.
7.5
CONFIGURING CHEMICAL SUPPLY I/O ASSIGNMENTS

The PC-5000s Chemical Supply I/O Assignments are used to set up the
control for use with a chemical injection system. The PC-5000 supports
timed chemical injections, flowmetered chemical injections, and manual
(signalled) injections.
Enter specific Supply I/O Assignments, as follows:
1. Select Supply I/O Assignments, press [EDIT] to begin configuring.
74
2. Press [UP ARROW] key, to scroll through each Supply I/O or by using the
75
INDEX
A
ACTIVE KEYS
Configuration Mode, 38
Manual Mode, 25
Options Mode, 29
Program Mode, 15
Run Mode, 9
Run Mode Idle, 9
Run Mode Running, 11
Run Mode Stopped, 14
AIR MOUNT, LEFT
I/O Assignments, 57
AIR MOUNT, RIGHT
I/O Assignments, 57
AIR VENTS
I/O Assignments, 58
AUXILIARY
I/O Assignments, 42
B
BALANCE ENABLE
I/O Assignments, 62
BALANCE MOTOR
I/O Assignments, 57
BRAKE
I/O Assignments, 48
BRAKE PRESSURE SWITCH
I/O Assignments, 59
BRAKE WEAR SWITCH
I/O Assignments, 59
C
CHEMICAL HOLD
I/O Assignments, 51
CHEMICAL HOPPER DOOR
I/O Assignments, 62
CHEMICALS, 12
Calibration
Time, 30
Volume, 30
Clearing, 36
Configuring I/O Assignments, 63
Injection Group, 31
Name, 20
Programming, 30
Outputs, 12
Programming, 20
Rule, 31
76
Unit of Measure, 20
Programming, 30
CHIRP TIME, 34
CHUTE DOWN
I/O Assignments, 60
CHUTE LOCK
I/O Assignments, 62
CHUTE SPRAY
I/O Assignments, 62
CHUTE UP
I/O Assignments, 60
CLEAR FORMULAS, 36
CLEAR MEMORY, 65
CLEAR SUPPLIES, 36
CLUTCH
I/O Assignments, 48
COLD WATER
I/O Assignments, 39
Operating Manually, 26
COLD WATER PRE-SCALE, 34
COMMUNICATION UNIT ID, 34
COMMUNICATIONS FUNCTION
I/O Assignments, 47
Send / Receive to other units, 35
CONFIGURATION MODE
Configuring I/O Assignments, 38
Entering, 37
Exiting, 65
Password, 37
D
DEFAULT DRAIN TIME, 34
DISPLAY BRIGHTNESS, 32
DISPLAY COUNT, 34
DOOR CLOSED
I/O Assignments, 49
DOOR CLOSED, INVERT
I/O Assignments, 52
DOOR LATCH
I/O Assignments, 55
DOOR, LOWER
I/O Assignments, 53
DOOR OPEN
I/O Assignments, 49
DOOR OPEN, INVERT
I/O Assignments, 51
DOOR, RAISE
I/O Assignments, 52
DOOR SEAL
I/O Assignments, 55
DRAIN
I/O Assignments, 40
E
END STEP, 21
EXTRACT OVERLOAD
I/O Assignments, 45
EXTRACT REQUEST
I/O Assignments, 47
F
FILL DELAY, 11, 32
FILL TIME OUT, 32
FLOATAIRE VALVE
I/O Assignments, 58
FORMULA, 10
Clearing, 36
Counters
Reset, 27
Review, 26
Edit name, 17
Selecting, 10
Step Advance, 10
Steps
Edit, 17
Program, 17
FORMULA DOWN
I/O Assignments, 45
FORMULA UP
I/O Assignments, 44
G
GO TO, 23
H
HARDWARE SPECIFICATIONS, 2
HELP, 13, 14
HIGH BRAKE
I/O Assignments, 58
HIGH EXTRACT
I/O Assignments, 40
HOLD
I/O Assignments, 43
HOT OIL
I/O Assignments, 61
HOT WATER
I/O Assignments, 39
HOT WATER PRE-SCALE, 34
HOUR METER, 26
HYDRAULIC PUMP
I/O Assignments, 45
I
I/O ASSIGNMENTS
Air Mount, Left, 57
Air Mount, Right, 57
Air Vents, 58
Auxiliary, 42
Balance Enable, 62
Balance Motor, 57
Brake, 48
Brake Pressure Switch, 59
Brake Wear Switch, 59
Chemical Hold, 51
Chemical Hopper Door, 62
Chute Down, 60
Chute Lock, 62
Chute Spray, 62
Chute Up, 60
Clutch, 48
Cold Water, 39
Communications, 47
Configuring, 38
Door Closed, 49
Door Closed, Invert, 52
Door Latch, 55
Door, Lower, 53
Door Open, 49
Door Open, Invert, 51
Door, Raise, 52
Door Seal, 55
Drain, 40
Extract Overload, 45
Extract Request, 47
Floataire Valve, 58
Formula Down, 45
Formula Up, 44
High Brake, 58
High Extract, 40
Hold, 43
Hot Oil, 61
Hot Water, 39
Hydraulic Pump, 45
Inlet, 49
Inlet, Inverted, 50
Jog Safety, 51
Load Position, 47
Load Position, Invert, 52
Low Brake, 58
Low Extract, 41
Low Level, 47
Lower Machine Front (Rear), 60
Motor Forward, 42
Motor Overload, 45
Motor Reverse, 42
Oil Filter, 61
77
Panel Door Interlock, 60

Poly Rinse, 42
Raise Machine Front (Front), 59
Reuse Drain, 40
Reuse Water, 39
RPM, 53
Run/Unload, 51
Safety Reset, 61
Signal, 41
Start, 44
Start Inhibit, 61
Steam, 40
Stop, 44
Supervisor Key, 45
Temperature Level, Switched, 54
Tub Lower, 50
Tub Raise, 50
Unbalance, 43
Unload Position, 47
Unload Position, Invert, 52
Vibration Switch, 61
Walkway Down, 60
Washing Position, Inverted, 50
Water Level, Switched, 53
Zero Speed, 48
I/O ASSIGNMENTS, CHEMICAL SUPPLY
Configuring, 63
I/O ASSIGNMENTS, MULTI, 63
Configuring, 63
INLET
I/O Assignments, 49
INLET, INVERTED
I/O Assignments, 50
J
JOG SAFETY
I/O Assignments, 51
K
KEYPAD
Down Arrow, 9
Edit, 9
Edit (Help), 14
Exit, 9
Formula Name, 9
Left Arrow, 9
Mode Select, 9
Program Outputs, 16
Right Arrow, 9
Start, 9
Step Name, 9
Supply / chemical, 20
Temp / Level, 9
Time, 9
Up Arrow, 9
78
L
LEVEL COMPENSATE, 32
LEVEL COUNT, 34
LEVEL MULTIPLIER, 36
LOAD COUNT, 26
LOAD POSITION
I/O Assignments, 47
LOAD POSITION, INVERT
I/O Assignments, 52
LOW BRAKE
I/O Assignments, 58
LOW EXTRACT
I/O Assignments, 41
LOW LEVEL, 31
I/O Assignments, 47
LOWER MACHINE FRONT(REAR)
I/O Assignments, 60
M
MANUAL BUTTONS OPERATIONAL, 34
MANUAL MODE, 25
Activating Outputs, 26
Entering, 25
Exiting, 27
Password, 25
MEMORY
Clearing, 65
MINIMUM SUPPLY WATER LEVEL, 34
MODE
Selecting
Manual Mode, 25
Options Mode, 29
Program Mode, 15
Run Mode, 10
MOTOR FORWARD
I/O Assignments, 42
MOTOR OFF, 31
MOTOR ON, 31
MOTOR OVERLOAD
I/O Assignments, 45
MOTOR REVERSE
I/O Assignments, 42
MULTI-FUNCTION KEYS, 18
O
OIL FILTER
I/O Assignments, 61
OPTIONS MODE, 29
Entering, 29
Exiting, 36
Password, 29
OUTPUTS
Programming, 18
P
PANEL DOOR INTERLOCK
I/O Assignments, 60
PASSWORD
Changing, 33
Configuration Mode, 37
Manual Mode, 25
Options Mode, 29
Program Mode, 15
Run Mode, 10
POLY RINSE
I/O Assignments, 42
POLY RINSE TEMPERATURE TIMEOUT, 36
PROGRAM MODE, 15
Entering, 15
Exiting, 23
Password, 15
PURGE UNUSED STEP NAMES, 35
STEAM LEVEL, 31
STEP
Deleting, 22
Edit, 17
End Step, 21
GoTo, 23
Inserting, 22
Name
Editing, 21
Pre-Programmed, 18
Programming, 18
Purge Unused, 35
Program, 17
Selecting, 10
STEP ADVANCE, 10, 14, 33
STEP TIMER, 13
STOP
I/O Assignments, 44
SUPERVISOR KEY
I/O Assignments, 45
SUPPLIES. See CHEMICALS
RAISE MACHINE FRONT

I/O Assignments, 59
REUSE DRAIN
I/O Assignments, 40
REUSE WATER
I/O Assignments, 39
RPM
I/O Assignments, 53
RUN / UNLOAD
I/O Assignments, 51
RUN MODE
Entering, 10
Exiting, 10
Idle, 9
RUN MODE IDLE, 9, 11
RUN MODE RUNNING, 11
RUN MODE STOPPED, 14
SAFETY RESET
I/O Assignments, 61
SIGNAL
I/O Assignments, 41
SIGNAL OFF, 32
SIGNAL ON, 32
SOFTWARE FEATURES, 3
START
I/O Assignments, 44
START INHIBIT
I/O Assignments, 61
STEAM
I/O Assignments, 40
UNBALANCE
I/O Assignments, 43
UNBALANCE FILL, 33
UNLOAD POSITION
I/O Assignments, 47
UNLOAD POSITION, INVERT
I/O Assignments, 52
TECHNICAL CONFIGURATION. See CONFIGURATION MODE

TEMPERATURE LEVEL, SWITCHED
I/O Assignments, 54
TEMPERATURE OFFSET, 33
TEMPERATURE TIME OUT, 33
TIME
key, 20
Programming, 20
Step Time, 20
TIME, SAFE SPEED, 36
TUB LOWER
I/O Assignments, 50
TUB RAISE
I/O Assignments, 50
V
VIBRATION SWITCH
I/O Assignments, 61
79
W
WALKWAY DOWN
I/O Assignments, 60
WARRANTY, 4
WASH POSITION
I/O Assignments, 46
WASH POSITION, INVERTED
I/O Assignments, 50
WATER LEVEL
Minimum Supply, 34
Programming, 19
Setting, 11
WATER LEVEL OFFSET, 32
WATER LEVEL, SWITCHED
I/O Assignments, 53
WATER PRE-SCALE
Cold, 34
Hot, 34
WATER TEMPERATURE
Programming, 19
Setting, 11
Z
ZERO SPEED
I/O Assignments, 48
80
81
NOTES
82
CHARACTER SET
Provided below, is a partial list of the available characters used in programming FORMULA
and STEP NAMES. To access this list, you must be programming or editing a formula or
step name. Press the [UP or DOWN ARROW] keys to scroll through the set of characters.
See EDIT FORMULA NAME Section 4.5, and PROGRAMMING STEP NAME Section 4.7,
for more details.
! # $ % & ( ) * + , - . /
0 1 2 3 4 5 6 7 8 9 : ; < = > ? @
A B C D E F G H I J K L M N O P Q R S T U V W X Y Z
[ \ ] ^ _
a bc d e f g h i j k l m n o p q r s t u v w x y z
{ | } ~
Appendix A
83
PRE-PROGRAMMED STEP NAMES

The PC-5000 has provided a data base of Pre-Programmed Step Names. This file cannot
be edited or erased, however, can be added to at any time, simply by entering a new step
name. To access this list, see Programming Step Name, Section 4.7.
A
AC Rinse
Acid Bath
B
Bleach
Bleach / Suds
Bleach / Break
Break
Break / Bleach
C
C-Over / Suds
Carryover
Coast
Cold Flush
Cold Rinse
Cool Down
D
De-Hair
Drain
Drain / Still
Drain > Sewer
Drain One Way
Drain Revsing
Drain / Hi Ext
Drain L+H Ext
Drain / Lo Ext
Dye
E
Enzyme Flush
Extract
M
Mildewcide
F
Fill
Fill Temp
Fill / Level / Temp
Final Extract
Fluff
Flush
G
Gentle Wash
H
Hi-Extract
High Extract
Hot Flush
Hot Rinse
I
Int Extract
L
Level
Level / Temp
Lo-Extract
Lo / Hi Extract
Low Extract
N
No Rotation
O
Oil Treatment
Oxalic Bath
P
Pause
Poly-Rinse
R
Raise Level
Reuse Drain
Reuse Fill
Reuse Flush
Reuse One Way
Reuse Rinse
Reuse Water
Rinse
Rinse Part 1
Rinse Part 2
S
Shakeout
Signal
Softener
Appendix B
Sour
Sour / Dye
Sour / Soft
Sour / Starch
Sour Bath
Sour / Star / Mil
Special Drain
Split Flush
Split Rinse
Starch
Starch / Mildew
Start
Steam
Stop
Strip
Suds
Suds / Bleach
Suds 1
Suds 2
T
Temperature
Treatment
Tumble
W
Warm Flush
Warm Rinse
Wash One Way
I/O ASSIGN MEN T C H AR T

I/O #
D ESC R IPTION
Hot W ater
Cold W ater
Reuse W ater
S team
Drain
Reuse Drain
High E x tract
Low E xtrac t
S ignal
10
M otor Forward
11
M otor Reverse
12
P oly Rinse
13
A uxiliary 1
14
A uxiliary 2
15
A uxiliary 3
16
A uxiliary 4
17
Unbalanc e
18
Hold
19
S tart
20
S top
21
Form ula Up
22
Form ula Down
23
S upervisor K ey
24
E x tract Overload
25
M otor Overload
26
Hy draulic P um p
27
W as h P osition
28
Load P osition
29
Unload P os ition
30
E x tract Reques t
31
Low Level
32
Com m unications
33
B rak e
34
Clutch
35
Zero S peed
36
Door Closed
37
Door Opened
38
W ater Inlet
39
/ W as h P os ition
40
/ W ater Inlet
LED
OU TPU T
continued on nex t page
Appendix C-1
IN PU T
TYP E
I/O A s s ig n m e n t C h a rt C o n tin u e d
I/O #
D E S C R IP T IO N
LED
41
R ais e M ac hine R ear (R ais e)
42
Low er M ac hine R ear (Low er)
43
C hem ic al H old
44
R un / U nload
45
Jog S afety /H y draulic F unc tion/Tilt F unc tion
46
/ D oor O pened
47
/ D oor C los ed
48
/ U nload P os ition
49
/ Load P os ition
50
R ais e D oor/R eleas e D oor Latc h
51
Low er D oor
52
RP M
53
W ater Level 1
54
W ater Level 2
55
W ater Level 3
56
Tem perature 1
57
Tem perature 2
58
Tem perature 3
59
D oor S eal
60
D oor Latc h
61
B alanc e M otor
62
Left A ir M ount
63
R ight A ir M ount
64
F loataire V alve
65
Left & R ight A ir V ent
66
Low B rak e 1
67
Low B rak e 2
68
H igh B rak e
69
B rak e P res s ure S w itc h
70
B rak e W ear S w itc h
71
R ais e M ac hine F ront (F ront)
72
Low er M ac hine F ront (R ear)
73
W alk w ay D ow n
74
P anel D oor Interloc k
75
C hute D ow n
76
C hute U p
77
H ot O il
78
O il F ilter
79
S tart Inhibit
80
S afety R es et
81
V ibration S w itc h
82
B alanc e E nable
83
C hute Loc k
84
85
C hute S pray
S upply H opper D oor
Appendix C-2
OU TPU T
IN P U T
T YP E
MULTI I/O ASSIGNMENT CHART

I/O #
DESCRIPTION
NOTES
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
CHEMICAL SUPPLY I/O ASSIGNMENT CHART

Sup. # Supply Name Type
LED Chem. Value Reset Flow Meter Pump Flush
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
Appendix D

PC-5000 Control de Lavadora Industrial GD

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PC-5000

Custom Control Systems Inc.

Custom Control Systems Inc.

PC-5000 Operation Manual

Custom Control Systems Inc.

PC-5000 Operation Manual

Active Keys _______________________________________ 9

2. RUN MODE RUNNING _________________________________ 11

Custom Control Systems Inc.

PC-5000 Operation Manual

3. RUN MODE STOPPED _________________________________ 14

4. PROGRAM MODE (Optional Lock Out) ____________________ 15

( Optional Lock Out ) __________________ 25

Entering the Manual Mode ___________________________ 25

Custom Control Systems Inc.

PC-5000 Operation Manual

( Optional Lock Out ) __________________ 29

Entering the Options Mode __________________________ 29

Custom Control Systems Inc.

PC-5000 Operation Manual

6.5.35 Poly Rinse Temperature Timeout _______________ 36

7. TECHNICAL CONFIGURATION (Optional Lock Out) _________ 37

Custom Control Systems Inc.

PC-5000 Operation Manual

Door Closed ________________________________ 49

Custom Control Systems Inc.

PC-5000 Operation Manual

7.3.82 Balance Enable _____________________________ 62

Custom Control Systems Inc.

PC-5000 Operation Manual

Custom Control Systems Inc.

PC-5000 Operation Manual

Custom Control Systems Inc.

PC-5000 Operation Manual

HIGH SPEED OPTICALLY ISOLATED DIGITAL I/O

Custom Control Systems Inc.

PC-5000 Operation Manual

OPTIONAL REAL TIME CLOCK & CALENDAR

OPTIONAL OPERATION LOG

Custom Control Systems Inc.

PC-5000 Operation Manual

Custom Control Systems Inc.

PC-5000 Operation Manual

REPLACEMENT OF PARTS UNDER WARRANTY

Returning Parts Under Warranty

Custom Control Systems Inc.

PC-5000 Operation Manual

Custom Control Systems Inc.

PC-5000 Operation Manual

RUN MODE IDLE

Used to enter FORMULA NUMBER.

Used to INCREMENT FORMULA NUMBER. (only active in

[DOWN ARROW] Used to DECREMENT FORMULA NUMBER. (only

Used to DISPLAY HOLD INFORMATION & FORMULA

[LEVEL/TEMP] Used to Display Actual Level and Temperature or

Used to SELECT MODE.

Used to Display Step, Programmed, Elapsed, or Remaining

[FORM. NAME] Used to display FORMULA NAME.

Used to START the FORMULA at the selected step